Acmeda Assembly Manual Template

EASY SPRING ULTRA SKYLINE ASSEMBLY MANUAL

October 2019

Page 1 EASY SPRING ULTRA SKyline | Assembly Manual | v0.1 | October 2019 © Copyright 2019 | Rollease Acmeda Group

CONTENTS October 2019

This manual is to be read in conjunction with the Product Specifications manual

SECTION NO.

DESCRIPTION PAGE NO.

SECTION 1 − SYSTEM DETAILS 1.1

PART A – GENERAL SCHEMATIC 1.1 – SYSTEM OPTIONS 1.2 – BOM & DEDUCTIONS 1.3 – FABRIC PREPARATION 1.4

SECTION 2 − ASSEMBLY 2.1

– TUBE 2.1 – CONTROL 2.3 – DISASSEMBLY (IF REQUIRED) 2.5 – SYSTEM UPGRADES 2.7

PART E – LIFTING CAPACITY 2.7 PART F – PRE-TENSION 2.8 PART G – PREPARE & PACK ASSEMBLIES FOR TRANSPORTATION & INSTALLATION 2.9

SECTION 3 − TROUBLESHOOTING 3.1

DISCLAIMER

INTRODUCTION This assembly manual has been produced by Rollease Acmeda to supply the necessary information for safe and correct assembly of this system.

DISCLAIMER Rollease Acmeda has used reasonable care in preparing the information included in this document, but makes no representations or warranties as to the completeness or accuracy of the information. Information is supplied upon the condition that the persons receiving the information will make their own determination as to its suitability for their purposes prior to use. Rollease Acmeda assumes no liability whatsoever for any damages incurred by you resulting from errors in or omissions from the information included herein. Rollease Acmeda reserves the right to make changes without further notice to any products to improve reliability, function or design.

COPYRIGHT COPYRIGHT © ROLLEASE ACMEDA 2019

All rights reserved. No part of this document may be reproduced or utilized in any means, by any means, electronic or mechanical including photocopying, recordings, or by any information storage or retrieval system, without the express permission from Rollease Acmeda.

Page 1.1 EASY SPRING ULTRA SKyline | Assembly Manual | v0.1 | October 2019 © Copyright 2019 | Rollease Acmeda Group

SECTION 1 − SYSTEM DETAILS

PART A – GENERAL SCHEMATIC

Note: This configuration is primarily shown throughout manuals; Left-handed, Back Roll The side of the spring control determines what handed blind it is. Narrow booster is always a left-hand control.

SYSTEM INDEX 1. ESU Chain Free Control with Skyline Adapter 2. Booster Universal 3. Booster Decelerator 4. Limiter - Single Stop 5. Aluminium Tube 6. Mounting Brackets 7. Bracket Covers

5

2

7

4

6

6

3

1

7


– SYSTEM OPTIONS

TUBE OPTIONS

1.5”

LX BRACKET ADD ONS

CF90 CASSETTE FASCIA SUITE (INCLUDING EDGE)

MOUNTING RAIL

1.5” BRACKET ADD ONS

ROUND CASSETTE

NOTE: CASSETTE 100/120 BRACKETS REQUIRED

SYSTEM OPTIONS

IDLER PIN RB09 IDLER

COLOR RANGE


– BOM & DEDUCTIONS 1.5” BRACKET

0

OPEN** CASSETTE 100/120^RB12-2501-069138 Standard Bracket Set 1-1/2"

SLPEV653W Skyline Pin End | 1.5" Set 1

SLPEHD53W Skyline Pin End | Heavy Duty| 1.5" Set 1

SLBCW Standard Bracket Cover Set 1

RB12-2502-069138 Bracket for Cassette 100/120 - 38mm Set 1

SL01-0306-xxx040 Skyline LX Bracket Piece 1

SL01-0306-xxx041 LX Bracket Cover Caps Piece 1

RB12-3240-069038 Spring Control with Skyline Hook 1.5" Piece 1

RB12-6102-xxx038 Limiter - Single Stop | Universal Short 1.5" Piece 1

RB12-6101-xxx038 Limiter - Single Stop | Universal 1.5" Piece 1

RB12-7101-xxx138 Booster Decelerator | 1.5" LH - Blue Tail Piece 1

RB12-450x-xxx045 Booster Universal | 1.5" Piece 1

RB12-3240-069038 Spring Control with Skyline Hook 1.5" Piece 1

RB12-6102-xxx038 Limiter - Single Stop | Universal Short 1.5" Piece 1

RB12-6101-xxx038 Limiter - Single Stop | Universal 1.5" Piece 1

RB12-7102-xxx238 Booster Decelerator | 1.5" RH - Red Tail Piece 1

RB12-3800-xxx038 Booster Univ. | SHORT 1.5"

RB12-3801-xxx038 Booster Univ. | LGT 1.5"

RB12-3802-xxx038 Booster Univ. | STD 1.5"

OPEN** CASSETTE 100/120^RB91-1232-xxxLLL D30 SILENT Medium Bottom Rail mm [inch] 1 W - 36.5mm [1.44"] W - 33.5mm [1.32"]

RB91-2133-xxx002 D30 Medium Bottom Rail End Caps LH & RH Set 1

RB92-1501-001100 15mm Flat Spline

RB92-1502-001075 15mm Flat Spline - D/S MP-HR TAPE

RB92-1503-001075 15mm Flat Spline - D/S MP-HR TAPE B/SIDES

VB05-0301-xxxLLL Base Rail Weight Rod mm [inch] 0 or 1 W - 76.5mm [3.01"] W - 73.5mm [2.89"]

SB91-0011-050500 Fabric Brush mm [inch] 1 W - 36.5mm [1.44"] W - 33.5mm [1.32"]

RB91-1205-xxxLLL Flat Aluminium Bottom Rail mm [inch] 1 W - 36.5mm [1.44"] W - 33.5mm [1.32"]

RB91-2105-xxx001 Flat Bottom Rail End Caps Set 1

RB92-1001-001100 10mm Flat Spline mm [inch]

RB92-1002-001075 10mm Flat Spline - D/S MP-HR TAPE mm [inch]

RB92-1003-001075 10mm Flat Spline - D/S MP-HR TAPE B/SIDES mm [inch]

SB91-0011-050500 Fabric Brush mm [inch] 1 W - 36.5mm [1.44"] W - 33.5mm [1.32"]


SB06-0201-xxxLLL F4115 Flat Heavy Duty Bottom Rail mm [inch] 1 W - 36.5mm [1.44"] W - 33.5mm [1.32"]

SB06-0201-xxxLLL F4115 Flat Heavy Duty End Cap Set 1




SB91-0011-050500 Fabric Brush mm [inch] W - 36.5mm [1.44"] W - 33.5mm [1.32"]


RB91-1226-xxxLLL Oval Aluminium Bottom Rail mm [inch] 1 W - 36.5mm [1.44"] W - 33.5mm [1.32"]

RB91-2126-xxx001 Oval Bottom Rail End Cap Set 1





RB91-1203-xxxLLL Round Aluminium Bottom Rail mm [inch] 1 W - 36.5mm [1.44"] W - 33.5mm [1.32"]

RB91-2104-xxx022 Round Slimline Bottom Rail End Cap Set 1

RB92-1501-001100 15mm Flat Spline

RB92-1502-001075 15mm Flat Spline - D/S MP-HR TAPE

RB92-1503-001075 15mm Flat Spline - D/S MP-HR TAPE B/SIDES


RTEA-4T05-000580/RTEA4Txx Rollease Tube + M/P Tape | 1-1/2" mm [inch]

TAPE36 Multi-Purpose Double Sided Tape 1/2" mm [inch]

TAPE361 Multi-Purpose Double Sided Tape 1" mm [inch]

Fabric Width mm [inch] W - 36.5mm [1.44"] W - 33.5mm [1.32"]

Fabric Drop mm [inch] D + 150mm [5.9"]

1.5" BRACKET

W - 36.5mm [1.44"]

W - 36.5mm [1.44"]

W - 36.5mm [1.44"]

W - 33.5mm [1.32"]

W - 33.5mm [1.32"]

W - 33.5mm [1.32"]

W - 33.5mm [1.32"]

W - 33.5mm [1.32"]

W - 33.5mm [1.32"]

W - 36.5mm [1.44"]

W - 36.5mm [1.44"]

W - 36.5mm [1.44"]

SPRING - LH

SPRING - RH

BOOSTER UNIVERSAL

Piece 1

D + 150mm [5.9"]

INST

ALL

PART NUMBER DESCRIPTION U.O.M QTY

Set 1

OPEN BLIND

DEDUCTION

1.5" BRACKET

FABRIC NOT SUPPLIED 1

mm [inch] 1

1

TUBE 1

1

mm [inch] 1

BOTTOM RAIL1


– FABRIC PREPARATION

STEP 1 – (IF USING SPLINE TO ATTACH FABRIC TO TUBE) – ATTACH AND SECURE SPLINE FOR TUBE

NOTE: Spline can be attached to fabric via welding, stapling or double-sided tape

STEP 2 – SECURE SPLINE FOR WEIGHT BAR USING STAPLES*

*Recommended when using one wrap on the spline


SECTION 2 − ASSEMBLY

– TUBE

STEP 1 – SLIDE FABRIC INTO TUBE WHEN USING T-SPLINE

ALTERNATE ASSEMBLY: Fabric can be attached on the tube using double sided tape (min 2 full wraps of fabric on the tube)

STEP 2 – SLIDE BOTTOM RAIL ONTO FABRIC

NOTE: Refer to “ATTACHING FABRIC WITH FLAT SPLINE TO BOTTOM RAIL” document for spline installation instructions

Optional: Insert Ballast (if additional weight is required to improve appearance of fabric)

STEP 3 – INSERT BOTTOM RAIL END CAPS


STEP 4 – LIMITER

Left Hand Side Limiter configuration (For Right hand control) Right Hand Side Limiter configuration (For Left hand control)

STEP 5 – INSERT LIMITER INTO TUBE


– CONTROL

NOTE – WHEN INSTALLING ITEMS ONTO THE BOOSTER HOLD HAND BEHIND OPPOSITE END TO SPRING, DO NOT HOLD THE SLEEVE OR TUBE ADAPTER

STEP 6 – ATTACH THE CONNECTOR AND DECELERATOR TO THE BOOSTER

For left hand control, clip the Spring Control onto the blue end of the Universal Booster

For right hand control, clip the Spring Control onto the red end of the Universal Booster

Snap Decelerator to Booster

STEP 7 – INSERT BOOSTER INTO TUBE

Right Hand Booster for Back Roll shown as example

NOTE: Booster must NOT be pre-tensioned

LEFT HAND CONTROL RIGHT HAND CONTROL

LEFT HAND CONTROL RIGHT HAND CONTROL

RED RED

BLUE

BLUE


STEP 1 – USE BOOSTER PRE-TENSION TOOL TO PRE-TENSION BLIND

(Right Hand – back roll - control shown as example)

LH INSTALL (BACKROLL) – CLOCKWISE RH INSTALL (BACKROLL) – ANTI-CLOCKWISE

Refer to a separate Spring Pre-Tension Chart document to determine a minimum number of pre-turns required. At the end of this document there are pre-tension charts for a 420gsm (12.39oz/yd²) fabric for reference.

STEP 2 – REMOVING PRE-TENSIONS

Slightly turn spring head in the same direction to pre-tension Release spring head and it will un-tension itself (Spring head will spin in the opposite direction of pre-tensioning)


– DISASSEMBLY (IF REQUIRED)

SPRING CONTROL (STANDARD)

Wedge off spindle with a flat head screw driver, then rotate and twist off connector from booster


BOOSTER & DECELERATOR

Wedge off decelerator with a flat head screwdriver by twisting the screwdriver at the 2 clip points, slightly twist off one side and then the other to make it easier to remove. (The clipping points are located under the openings on the decelerator adapter)


– SYSTEM UPGRADES Easy Spring Ultra is compatible with CF90. To install the shade with a CF90, refer to the CF90 Manual.

Easy Spring Ultra is also compatible with Cassette 100 and Cassette 120. To install the shade with Cassette 100 and Cassette 120, refer to Cassette 100 and Cassette 120 manual.

PART E – LIFTING CAPACITY

TUBE

BOOSTER SHORT

0.46 Nm 0.34 ft. Lbs

LIGHT 0.60 Nm

0.44 ft. Lbs

STANDARD 1.09 Nm

0.80 ft. Lbs

HEAVY DUTY 1.77 Nm

1.30 ft. Lbs

1 ½ INCH 1.7 kg 2.4 kg 4.8 kg

NA (3.70 lbs) (5.24 lbs) (10.69 lbs)


PART F – PRE-TENSION

SPRING PRE-TENSION CHARTS

1.5” (38mm) TUBE – D30 Medium Weight Bar (No Ballast) 420 GSM (12.39 oz/yd2) | Thickness 0.55mm (0.022”)

Note: The minimum blind width is 660mm (26”)

LEGEND DESCRIPTION COLOR

RB12 Universal Booster - Short RB12 Universal Booster - Light RB12 Universal Booster - Standard

RB12 Universal Booster - Standard with Easy Link Cannot be achieved - outside product specifications

NOTE: The above charts are indicative only. Due to variances in fabric weights, weight bar weights, addition of ballast and friction the optimum number of pre-turns will vary blind to blind. For more accurate information please refer to the pre-rotation document.

2 4 6 8 10 12 ftft m 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0 m

0.5 11 14 15 16 17 18 18 19 11 12 12 13 13 14 14 15 8

2 0.6 11 14 15 16 17 18 19 20 11 12 12 13 13 14 14 15 9

0.7 11 14 15 16 17 18 19 20 11 12 13 13 14 14 15 15 9

0.8 11 14 15 16 17 18 19 20 11 12 13 13 14 14 15 15 9

3 0.9 11 14 15 17 18 19 20 11 12 13 13 14 14 15 15 9 9

1.0 11 14 15 17 18 19 20 11 12 13 13 14 14 15 16 9 9

1.1 11 15 15 17 18 19 20 11 12 13 14 14 15 15 16 9 9

4 1.2 11 15 16 17 18 19 20 11 13 13 14 14 15 16 16 9 9

1.3 11 15 16 18 19 20 21 11 13 13 14 15 15 16 17 9 9

1.4 12 15 17 18 19 20 21 13 13 14 14 15 16 16 9 9 10

5 1.5 12 15 17 18 19 20 22 13 13 14 15 15 16 17 9 9 11

1.6 12 16 17 18 19 21 22 13 14 14 15 16 16 17 9 9 11

1.7 12 16 17 19 20 21 22 13 14 15 15 16 17 17 9 11 11

6 1.8 12 16 18 19 20 21 23 13 14 15 16 16 17 18 9 11 11

1.9 12 17 18 19 20 22 13 14 14 15 16 17 17 18 11 11 12

2.0 12 17 18 19 21 22 13 14 15 15 16 17 18 9 11 11 12

7 2.1 17 18 20 21 23 13 14 15 16 17 17 18 9 11 12 12

2.2 17 19 20 21 23 14 14 15 16 17 18 18 11 11 12 12

2.3 17 19 20 22 23 14 15 16 16 17 18 19 11 12 12 13

8 2.4 18 19 21 22 24 14 15 16 17 18 18 19 12 12 13 13

3 5 7 9 11 13DROP

WIDTH

Ope

n Bl

ind


PART G – PREPARE & PACK ASSEMBLIES FOR TRANSPORTATION & INSTALLATION

BLIND ASSEMBLY, BRACKET COVER X 2, MOUNTING BRACKET X 2, APPROPRIATE FASTENERS

Ensure all required items to complete installation are packed; 1. Blind Assembly 2. 2 x Bracket Cover 3. 2 x Mounting Bracket 4. Appropriate fasteners


SECTION 3 − TROUBLESHOOTING

NO. PROBLEM CAUSE SOLUTION

1

Erratic Behaviour Blind falls

Connector on wrong end Remove and re-install on other end (See Section 2, Part B, Step 6

No Pre-Turns Refer to charts for correct pre-turns

2 Blind will raise quickly

Wrong Decelerator Remove and re-install correct Decelerator (See Section 2, Part C, Booster & Decelerator)

Too many Pre-Turns Remove Pre-Turns (See Section 2, Part B, Step 9)

For pretension + limit position adjustment please refer to the Installation Manual

Date post:	28-Nov-2021
Category:	Documents
Upload:	others
View:	14 times
Download:	0 times

Acmeda Assembly Manual Template

Documents