+ All Categories
Home > Documents > ACO MM TBP 13 Purchasing Process - Scheduling AgreementV4

ACO MM TBP 13 Purchasing Process - Scheduling AgreementV4

Date post: 28-Sep-2015
Category:
Upload: jay-saji-kulathakal
View: 13 times
Download: 2 times
Share this document with a friend
Description:
SAP MM PURCHASING
Popular Tags:
46
To Be Process Purchasing Process – Scheduling agreement document.doc Table of content 1.1 Document updates and validations........................................2 2 SCOPE...................................................................... 2 2.1 PROCESS SCOPE DESCRIPTION................................................... 2 2.2 APPLICATION ARCHITECTURE (GLOBAL).............................................2 2.3 CROSS REFERENCES...........................................................3 3 PROCESS.................................................................... 3 3.1 CORE MODEL - PROCESS FLOW AND DESCRIPTION......................................4 3.2 REVISION LEVEL OR CUSTOMER MATERIAL NUMBER CHANGE MANAGEMENT......................6 3.3 COUNTRY OR CUSTOMER SPECIFIC - PROCESS FLOW AND DESCRIPTION.......................8 3.3.1 Country specific process Flow............................................................................................................. 8 4 BUSINESS RULES............................................................. 8 4.1 CORE MODEL – BUSINESS RULES.................................................8 4.2 COUNTRY OR CUSTOMER SPECIFIC – BUSINESS RULES..................................9 5 KEY ELEMENTS OF SYSTEM IMPLEMENTATION......................................9 5.1 CORE MODEL – KEY ELEMENTS OF SYSTEM IMPLEMENTATION.............................9 5.1.1 Pre-requisites........................................................................................................................................ 9 5.1.2 Steps of the process........................................................................................................................... 10 5.1.3 Revision level or Customer material number change management ............................................ 12 5.1.4 Scheduling agreements content....................................................................................................... 14 5.1.5 Scheduling agreement scheduling lines........................................................................................... 23 5.1.6 Scheduling agreements - Data sent to FLEXNET ............................................................................. 25 5.2 COUNTRY OR CUSTOMER SPECIFIC – KEY ELEMENTS OF SYSTEM IMPLEMENTATION.............28 5.2.1 Country specific Elements for system implementation.................................................................. 28 5.3 SUMMARY.................................................................28 6 ORGANIZATIONAL ROLES AND IMPACTS..........................................28 7 APPLICATION SPECIFIC DEVELOPMENT REQUIREMENTS.............................29 8 KEY VOLUME & PERFORMANCE INDICATORS......................................29 9 Added value for the Business and economical considerations................29 1/46 16/03/22 - 20:07
Transcript

TBMM13-Purchaising Process Scheduling Agreement

To Be Process

Purchasing Process Scheduling agreement

V2-TBMM13 - Purchasing Process - Scheduling AgreementV4

Table of content

21.1Document updates and validations

22Scope

22.1Process scope description

22.2Application architecture (global)

32.3Cross references

33Process

43.1Core model - process flow and description

63.2Revision level or customer material number change management

83.3Country or customer specific - process flow and description

83.3.1Country specific process Flow

84Business Rules

84.1Core model Business rules

94.2Country or customer specific Business Rules

95Key elements of system implementation

95.1Core model Key elements of system implementation

95.1.1Pre-requisites

105.1.2Steps of the process

125.1.3Revision level or Customer material number change management

145.1.4Scheduling agreements content

235.1.5Scheduling agreement scheduling lines

255.1.6Scheduling agreements - Data sent to FLEXNET

285.2Country or customer specific Key elements of system implementation

285.2.1Country specific Elements for system implementation

285.3Summary

286Organizational roles and impacts

297Application specific development requirements

298Key volume & performance indicators

299Added value for the Business and economical considerations

Document updates and validations

The table below lists all modifications and updates done on the considered document. Fill in Date, Author and a summary of the documents update content, reason and/or objectives.

Updates

Date

Version

Author

Comment

09/05/02

V0

C. Hemery

Document creation

28/06/02

V0

J.A. Sanz

Document reading

23/09/02

V1

C. Hemery

Document adjustment

22/10/02

V1

C. Hemery

Document completion : raw glass management in Spain and Revision level management

25/10/02

V2

C. Hemery

Document adjustment

25/03/03

V3

C. Hemery

Document update : document types and Creation profiles

12/04/03

V3

G. Lepp

Document update : Add the 00D0 creation profile

25/09/03

V4

D. Francois

Document update

29/12/04

V4

D. Francois

Document update

The table below lists all the successful validations done on the document ; if the document was asked for validation but not validated then there is no entry in this table (status by default is OK).

Validations

Date

Version

Validation Resp.

Comment

1 Scope

1.1 Process scope description

This document describes the use of scheduling agreements and purchasing delivery schedules by Sekurit.

It deals with all types of purchases performed through scheduling agreements, i.e. :

logistic materials : glass products

strategic products that are included in BOMs

Recurrent purchases of products of the general warehouse

The sites concerned are all types of plants : glass plants, extrusion / encapsulation plants and service centers.

Out of scope :

Other purchasing document types : purchase requisitions, purchase order, contracts and request for quotations,

particularities in Scheduling Agreements for purchasing processes (such as sub-contracting, consignment ) are tackled in the purchasing process documents (TBMM15 - Purchasing Process SubContracting, TBMM17 - Purchasing Process Intercompany, TBMM18 - Purchasing Process Intracompany, TBMM20 - Purchasing Process Consignment).

Transition period :

( Within Sekurit Avenir V1, stock movements for raw glass and PVB / Functional interlayers are directly treated in SAP.

( Within Sekurit Avenir V2, stock movements for raw glass and PVB / Functional interlayers are treated in FLEXNET and interfaced with SAP.

So, during the transition period, we should be able to send Scheduling Agreement for Raw glass / PVB, Functional interlayers / glass products to FLEXNET systems, and Scheduling agreements for glass products only to DCS.

1.2 Application architecture (global)

If relevant for Logistics (tradable semi-finished and finished products), raw glass or PVB / Functional interlayers that are managed in FLEXNET, the Scheduling Agreement is sent to FLEXNET via a ZBLAORD_RCV idoc type. It contains data of the scheduling agreement, but data of the delivery schedule are not sent to FLEXNET.

For other material types which are only managed in SAP, nothing is sent to FLEXNET.

1.3 Cross references

V2-TBMM08Supply - Manage deliveries requests

TBPP13Supply / Delivery requests

TBMM09Purchasing process per material type

TBMM14Purchase process Purchase orders

TBMM15Purchase process Sub-contracting

TBMM16Purchase process Third Party

V2-TBMM17Purchase process Inter-company

V2-TBMM18Purchase process Intra-company

V2-TBMM20Purchase process Consignments

TBMM22Document Outputs

TBMM23Document Forms

TBMM25General Warehouse Entries

TBIN02Process Receiving

2 Process

2.1 Core model - process flow and description

The process objective is :

manage a purchasing document to send our requirements to the vendor.

We should distinguish two process flows :

( Purchased product not relevant for MRP calculations

Not relevant.

Products not relevant for MRP calculations are procured with contracts / purchase orders.

( Purchased product relevant for MRP calculations

Perimeter : procured products relevant for MRP calculations are :

products included into the BOM (Bill Of Material)

COMPONENTS

COMMON

BENDING / TEMPERING

Raw Glass

Connector

Semi-finished products (HLB1)

EXTRUSION / ENCAPSULATION

Finished products (FER1)

Naked glass

Enamel

Polymer

Silver paste

SERVICE CENTERS

Primer

Mirror pads (Raindetectors)

BENDING / LAMINATING

Pastic Profiles

PVB

Rubber parts (Rubber inserts & Rubber profiles)

Functional interlayers

Other pastic parts (Plastic inserts)

Components for PVB/Functional interlayers preparation : Heating network

Metallic parts

Components for PVB/Functional interlayers preparation : Conducting line

Modules pre-assembly

Components for PVB/Functional interlayers preparation : Connectors

Connectors

Raw glass is procured from Saint-Gobain Glass.

Tradable semi-finished and finished products are either procured from external vendor or procured from group vendors, in inter-company or intra-company flows.

The other components are procured from external vendors.

other components managed in stock but not part of the BOM, for example : Thinner, Lubricant and Silica, Acetylene, Plastic separators, polystyrene protections, metallic pieces for ribbon and ribbon, Cutting, drilling and soldering tools,

Scheduling agreements can also be created for other materials (from the general warehouse), that are regularly purchased.

Pre-requisites to this flow are presented below but also detailed in part 5.1.1 Pre-requisites (Master data).

SAP

Scheduling

agreement

Requirement

planning

Scheduling

agreement -

Schedule

lines

Other strategic materials, included in

BOMs

Other products, not included into

BOMs

, managed in stock

Buyer

For a regular purchasing flow, it is interesting to maintain a purchasing scheduling agreement : among other purchasing processes, it enables MRP calculations to update automatically schedule lines when required. Then, the purchaser can control the MRP result but he is not compelled to transform each time a purchase requisition into a purchase order.

Step 1 : Scheduling agreement creation

MRP calculations update schedule lines when required only once the scheduling agreement has been created : it is a pre-requisite to the purchasing process. There can be several items in a scheduling agreement : as long as the products are purchased to the same vendor and delivered to the same site, they can be set into the same scheduling agreement.

However, when there is a very long list of materials for the same vendor /and purchasing group, the best way is to divide it in several scheduling agreements (according to an easy criteria) : example for raw glass : for most plants, there is one scheduling agreement per color of the glass. Otherwise, the document is very difficult to handle.

It is also necessary to update the source-list with the scheduling agreement number and item : Cf. TBMM04 - Purchasing Master Data.

V1 document type

LP Scheduling agreement. Used for purchases for inter-company flows with receiving plant within Sekurit Avenir 1 solution.

Several document types are used within Sekurit Avenir solution :

LPA Scheduling Agreement (most frequent type).

Used for purchases from external vendor (including sub-contracting, consignment) and for inter-company flows with receiving plant within Sekurit Avenir 2 solution.

Also used in V2, but only for glass products :

ZLP Scheduling Agreement. Used for purchases from inter-company vendors applying a Push mode, i.e. the vendor sends goods without a customer demand. Only applied between SGSE and Devisa.

LUTransport transfer Scheduling agreement. Used when transferring stocks between plants belonging to the same company intra-company flows, in a Pull mode.

ZLU Transport transfer Scheduling Agreement. Used when transferring stocks between plants belonging to the same company intra-company flows, in a Push mode.

Scheduling agreement should be created for one year (not compulsorily a civil year) : scheduling agreements used for more than one year should be replaced by another scheduling agreement.

It is difficult to handle a scheduling agreement for more than one year, since the goods receipts and invoices are then difficult to analyse.

Outputs :

( Printout : Once created, the scheduling agreement can be printed and sent to the vendor.

( Idoc creation to be sent to FLEXNET :

an idoc is sent to the receiving FLEXNET system, to be used as a reference for goods receipts

in a Push mode (ZLP and ZLU document types glass products only), an Idoc is sent to the shipping Flexnet system, to be used as reference for the shipping.

Responsible : Master data manager or forecast demander (purchaser).

Step 2 : Material Requirement Planning

MRP calculations : the job is planned to run every week runs everyday. It compares the needs, the stocks and the forecasted resources (outstanding purchases or planned orders) to the requirements, to trigger if necessary a planned order or a purchase.

( To determine whether the product is produced and / or purchased, master data are used (material, source-list, quota arrangement).

( To determine if a scheduling agreement is used, master data are used (source-list).

( If there is a need for the material, on a plant and at a date consistent with the scheduling agreement indicated in the source-list, the MRP runs creates schedule lines (in the scheduling agreement) to fullfil this need.

Responsible : automatic for MRP calculations.

Step 3 : Scheduling Agreement schedules lines (Delivery schedules) management

From the MRP analysis, schedule lines can be checked. They can also be checked / changed directly from the purchasing document.

For a schedule line, a creation indicator is determined, to differentiate what was created by MRP and what was created manually.

Outputs :

( Printout : once updated and if wanted by the purchasing department, the delivery schedule can be printed and sent to the vendor.

( No idoc is triggered because delivery schedules are never sent to FLEXNET.

Responsible : forecast demander (purchaser).

Remark : reminders on schedule lines can be launched and printed.

Step 4 : Scheduling Agreement modification

Several types of modification are possible in a Scheduling Agreement :

Item creation : the new item is to be taken into account

Item modification, to change one or several data, including flag the Delivery complete indicator once the ordered quantity has been received

Item blocking : it enables to block an item for supply and receipt

Item deleting

Outputs : in all these cases,

( a modification printout is printed to be sent to the vendor,

See to be on printing of purchasing documents ACO MM TBP 40 for more details. indicating only the changed data in the purchasing document

( and for products managed in FLEXNET, an idoc is sent to FLEXNET to update the purchasing document. But purchasing prices are not visible in FLEXNET.

Remark : the person responsible for planning and communication with the vendor (who manages the scheduling agreement) is also responsible of claims management.

2.2 Revision level or customer material number change management

Perimeter :

Our OEM customers manage, for glass products purchased to Sekurit, their reference (Customer material number) and a revision level. When a modification is performed on the product, either the Revision Level (RL) or the customer material number is changed.

Products concerned are finished products and thus, tradable semi-finished products on the supply chain.

This process describes the procedure applied when this modification occurs.

When the customer changes its material reference or its revision level, the rule is to change the SAP product code for all products physically changed by the customer modification.

For instance, in a logistic flow

SAP

Scheduling

agreement

Requirement

planning

Flexnet

Buyer

Idoc

type ZBLAORD_RCV

for the Scheduling

agreement

Scheduling

agreement

-

Schedule

lines

Glass products

Strategic products : raw glass and PVB

Receiving plant

SAP

Scheduling

agreement

Requirement

planning

Requirement

planning

Flexnet

Buyer

Idoc

type ZBLAORD_RCV

for the Scheduling

agreement

Scheduling

agreement

-

Schedule

lines

Glass products

Strategic products : raw glass and PVB

Receiving plant

If a modification is asked on encapsulation part, the flow becomes

Glass

plant

Extrusion /

Encapsulation

plant

Service centre

Customer

Production

Product A

Product A +

Encapsulation

Product B

Product B +

Value addition

Product C

A

C

B

( If no agreement is concluded with the customer, it means that if the customer changes its code, Sekurit has to stop to deliver the old material code and immediately begins to deliver the new one. This will influence the Sekurit production Strategy to make as few stock as possible.

In this case, low stock will cost less to Sekurit but will be difficult to implement as the new products must be produced immediately.

( If an agreement is concluded with the customer to allow Sekurit to clear out the old reference stock before delivering the new reference, Sekurit can still deliver the old reference while the customer sends its requirements on the new reference.

In any case, all Sekurit plant (planners) participating to the concerned product supply chain should be informed of the modification.

For all plants concerned by the product modification, the previously described pre-requisites of the process should be reviewed. If there is no agreement with the customer, it should be reviewed immediately. If an agreement is concluded, it should be reviewed once the old reference stocks have been cleared out.

In the previous example, it concerns two products :

the tradable semi-finished product B becomes D

the finished product C becomes E.

If the flow between the two plants is an inter-company flows :

Old product

New product

Material

While customer requirements are integrated on the old product, the old product master is declared with Discontin. Part to transfer production requirements onto the new product

Once the stocks have been cleared out, marked for deletion on the shipping and receiving plants,

If stocks have not been cleared out, it is not marked for deletion

Created in copy of the old product, on the shipping and receiving plants.

Vendor

No modification required

Info-record

It should be marked for deletion

Created for the new product, with the correct cession price, on the receiving plant.

Source-list

The items of the source-lists should be deleted.

The source-list for the new product, on the receiving plant, is created.

Quota-arrangement

The items of the quota-arrangement should be deleted.

The quota-arrangement for the new product, on the receiving plant, is created.

Scheduling agreement

The item of the scheduling agreement is blocked, to stop its use in planning and send an idoc to block the item in FLEXNET.

A new item is created, either in the same scheduling agreement, or in another scheduling agreement.

If the flow between the two plants is an intra-company flows :

Old product

New product

Material

While customer requirements are declared on the old product, the old product master is declared with Discontin. Part to transfer production requirements onto the new product

Once the stocks have been cleared out, marked for deletion on the shipping and receiving plants,

If stocks have not been cleared out, it is not marked for deletion

Created in copy of the old product, on the shipping and receiving plants.

Source-list

The items of the source-lists should be deleted.

The source-list for the new product, on the receiving plant, is created.

Quota-arrangement

The items of the quota-arrangement should be deleted.

The quota-arrangement for the new product, on the receiving plant, is created.

Scheduling agreement

The item of the scheduling agreement is blocked, to stop its use in planning and send an idoc to block the item in FLEXNET.

A new item is created, either in the same scheduling agreement, or in another scheduling agreement.

2.3 Country or customer specific - process flow and description

2.3.1 Country specific process Flow

3 Business Rules

3.1 Core model Business rules

( Modifications in Scheduling Agreements

There are several types of modifications in Scheduling agreements :

If an error was made when creating or if the agreement with the vendor is modified (for example quantity), it is possible to change data in a scheduling agreement.

It is also possible to add one or several items if the vendor is supplying other products.

If a scheduling agreement was already used to receive goods and perform invoice verification, but the purchaser decides not to purchase products to this vendor anymore, it is possible to block one or several scheduling agreement items.

If an error was made when creating and an item cannot be used (for example wrong product code), it is possible to delete a scheduling agreement item.

( Communication language

Whichever is the communication language with the vendor, purchasing documents are printed in the language of the purchasing company.

3.2 Country or customer specific Business Rules

( Germany

Use of the Acknowledgment number of the purchasing document to store the vendor acknowledgment number, per item in the system.

( Spain, for products except Raw glass.

To use Executive Receipt Settlement which is authorized in Spain for national vendors, if declared in vendor master data, it is set in the purchasing document. Then, when declaring the goods receipt, the vendor delivery note is required and the anticipated invoice can be created in the system. A form is printed out to be sent to the vendor.

For instance, automatic invoicing will be used for glass products purchases between Cristaleria / Devisa, and between Devisa / Cristaleria.

Cf. TBMM35 - Executive Receipt Settlements

4 Key elements of system implementation

4.1 Core model Key elements of system implementation

4.1.1 Pre-requisites

Two kind of pre-requisites are tackled : master data and customizing.

4.1.1.1 Master data

Here is a list of the necessary data to create a purchasing Scheduling Agreement. The detail of each data can be found in the linked To Be Process.

Please refer to pre-requisite scheme in part 3.1.

Concerning purchase processes specificities, such as sub-contracting and consignment, they are also detailed in the linked To Be Process.

( Material

The material purchasing data should at least be declared in the receiving plant. These data are, for instance : the purchasing group, the order unit, the purchasing value key (which determines the reminder days and tolerance limits).

Cf. TBMM02 - Material Master

( Vendor

The purchasing vendor master data should be declared on the purchasing organization. These data are, for instance : the order currency, terms of payment.

Reminder : there is one purchasing organization per country.

Cf. TBMM03 - Vendor Master Data

( Purchasing info-record

The purchase info-record should be declared, for the product and the vendor, on the purchasing organization or on the purchasing plant. It contains, for instance, the agreed price per unit with the vendor.

Cf. TBMM04 - Purchasing Master Data

( Source-list

The source-list is only created once the scheduling agreement has been created, because to ensure the MRP runs correctly, it has to contain the scheduling agreement number, the item number and the indication that delivery schedule lines should be created on the base of this document (2 in the column MRP).

Cf. TBMM04 - Purchasing Master Data

( Quota-arrangement

The quota arrangement is not a pre-requisite to the scheduling agreement, but to MRP.

Cf. TBMM04 - Purchasing Master Data

4.1.1.2 Customizing

For LPA document type only, Creation profiles are used. The Creation profile can control :

the creation periodicity of the releases (scheduling agreement, delivery schedules), i.e. the period in which releases against a scheduling agreement are created and transmitted to the vendor, and

the way in which the quantities transmitted to the vendor are aggregated (starting from the current creation date of the release).

In SGS case, only aggregation functionality is used.

Creation profiles are created per plant. So, a data collection is required per plant, to list all possiblities, depending on the product family or the vendors.

Codification rule : XXYZ

WhereXX number of requirement days aggregated per days

Y number of requirement days aggregated per weeks

Znumber of requirement days aggregated per months.

4.1.2 Steps of the process

Perimeter : procured products relevant for MRP calculations are :

products included into the BOM. Product types are :

FER1 for tradable semi-finished products and finished products,

ZHLB for non glass semi-finished products (such as Prlaminat),

STRA for strategic parts.

other components managed in stock but not part of the BOM. Product types are :

STRA for strategic parts,

HIBE for consumable parts,

ERSA for spare parts,

VERP for packaging.

Please refer to process flow scheme in part 3.1.

Step 1 : Scheduling agreement creation

MRP calculations update schedule lines when required only once the scheduling agreement has been created : it is a pre-requisite to the purchasing process. There can be several items in a scheduling agreement : as long as the products are purchased to the same vendor and delivered to the same site, they can be set into the same scheduling agreement.

However, when there is a very long list of materials for the same vendor /and purchasing group, the best way is to divide it in several scheduling agreements (according to an easy criteria) : example for raw glass : for most plants, there is one scheduling agreement per color of the glass. Otherwise, the document is very difficult to handle.

It is also necessary to update the source-list with the scheduling agreement number and item : Cf. TBMM04 - Purchasing Master Data.

V1 scheduling agreement

LP Scheduling agreement. Used for purchases for inter-company flows with receiving plant within Sekurit Avenir 1 solution. It is created using ME31L transaction.

Several document types are used within Sekurit Avenir solution :

LPA Scheduling Agreement (most used document type). Used for purchases from external vendor (including sub-contracting, consignment) or inter-company flows with receiving plant within Sekurit Avenir 2 solution.

It is created using ME31L transaction.

Also used in V2, but only for glass products :

ZLP Scheduling Agreement. Used for purchases from inter-company vendors applying a Push mode, i.e. the vendor sends goods without a customer demand. Only applied between SGSE and Devisa. It is created using ME31L transaction.

LUTransport Scheduling agreement. Used when transferring stocks between plants belonging to the same company intra-company flows, in a Pull mode. It is created using ME37 transaction.

ZLU Transport Scheduling Agreement. Used when transferring stocks between plants belonging to the same company intra-company flows, in a Push mode. It is created using ME37 transaction.

For LPA, LP and LU document types, the same number range is used : 5500000000 to 5599999999.

For ZLP and ZLU document types, the number range is : 5700000000 to 5799999999.

Document numbers are assigned by the system.

Scheduling agreement should be created for one year (not compulsorily a civil year) : scheduling agreements used for more than one year should be replaced by another scheduling agreement (otherwise, they become very difficult to handle).

Outputs :

( Printout : Once created, the scheduling agreement can be printed and sent to the vendor. Printing orders (message type ZNEU) are defined per purchasing group.

( Idoc creation to be sent to FLEXNET :

an idoc type ZBLAORD_RCV is to be sent to the receiving FLEXNET system, it is triggered by the message type XNRC. Output orders are defined per purchasing group.

in a Push mode (ZLP and ZLU document types glass products only), an Idoc type ZBLAORD_SH is sent to the shipping Flexnet system, to be used as reference for the shipping. It is triggered by the message type XNSH.

Responsible : Master data manager or forecast demander (purchaser).

Step 2 : Material Requirement Planning

MRP calculations : a job is planned to run every week. It compares the needs, the stocks and the forecasted resources (outstanding purchases or planned orders) to the requirements, to trigger if necessary a planned order or a purchase.

( To determine whether the product is produced and / or purchased, master data are used (material, source-list, quota arrangement).

( To determine a scheduling agreement is used, master data are used (source-list).

Responsible : automatic for MRP calculations.

Step 3 : Scheduling Agreement schedules (Delivery schedules) management

From the MRP analysis transactions MD05 or MD06 schedule lines can be checked. They can also be checked / changed directly from the purchasing document transactions ME38 (change) or ME39 (display).

For a schedule line, a creation indicator is determined, it is set to :

B if it was created by MRP, this type of schedule line is changeable at any time by new MRP calculations

R if it was created manually, this type of schedule line is not changeable by new MRP calculations .

But in any case, for a schedule line not yet delivered, the scheduled quantity is changeable.

Outputs :

( Printout : once updated and if wanted by the purchasing department, the delivery schedule can be printed and sent to the vendor. Printing orders are defined per purchasing group

for LPA document types, message type ZLPH. Triggered when using ME84transaction,

for LP, ZLP, LU and ZLU document types, message type ZLPE can be triggered manually.

( No idoc is triggered because delivery schedules are never sent to FLEXNET

Responsible : forecast demander (purchaser).

Remark : reminders on schedule lines can be launched and printed.

Message type ZREL

Step 4 : Scheduling Agreement modification

Several types of modification are possible in a Scheduling Agreement :

Item creation : the new item is to be taken into account

Item modification, to change one or several data, including flag the Delivery complete indicator once the ordered quantity has been received

Item blocking : it enables to block an item for supply and receipt

Item deleting

Outputs : in all these cases,

( a modification printout is printed to be sent to the vendor,

( and for products managed in FLEXNET, an idoc is sent to FLEXNET to update the purchasing document data

an idoc type ZBLAORD_RCV is to be sent to the receiving FLEXNET system

in a Push mode (ZLP and ZLU document types glass products only), an Idoc type ZBLAORD_SH is sent to the shipping Flexnet system.

4.1.3 Revision level or Customer material number change management

When the customer changes its material reference or its revision level, the rule is to change the SAP product code for all products physically changed by the customer modification.

For instance, in a logistic flow

Glass

plant

Extrusion /

Encapsulation

plant

Service centre

Customer

Production

Product A

Product A +

Encapsulation

Product D

Product D +

Value addition

Product E

A

E

D

If a modification is asked on encapsulation part, the flow becomes

Automatic

Material Requirement

Planning

Master data manager

Scheduling agreement

creation, on receiving plant

Demand Forecaster / Purchaser

Scheduling Agreement schedule

lines creation / modification

Master data manager

Vendor, on Purchasing

Organization

Master data manager

Material, on receiving plant

Receiving Plant

Master data manager

Purchase info-record, on

receiving plant

Physical

Goods

transfer

ZBLAORD_RCV

1

3

2

Pre-requisites

Master data manager

Source-list creation, with

the Scheduling Agreement

reference

Process flow

Demand forecaster

Scheduling agreement

modification

4

Master data manager

Quota-arrangement

creation

( If no agreement is concluded with the customer, it means that if the customer changes its code, Sekurit has to stop to deliver the old material code and immediately begins to deliver the new one. This will influence the Sekurit production Strategy to make as few stock as possible.

In this case, low stock will cost less to Sekurit but will be difficult to implement as the new products must be produced immediately.

( If an agreement is concluded with the customer to allow Sekurit to clear out the old reference stock before delivering the new reference, Sekurit can still deliver the old reference while the customer sends its requirements on the new reference.

In any case, all Sekurit plant (planners) participating to the concerned product supply chain should be informed of the modification.

For all plants concerned by the product modification, the previously described pre-requisites of the process should be reviewed. If there is no agreement with the customer, it should be reviewed immediately. If an agreement is concluded, it should be reviewed once the old reference stocks have been cleared out.

In the previous example, it concerns two products :

the tradable semi-finished product B becomes D

the finished product C becomes E.

If the flow between the two plants is a inter-company flows :

Old product

New product

Material

While customer requirements are declared on the old product, declared with Discontin. Part to transfer production requirements onto the new product

Once the stocks have been cleared out, marked for deletion on the shipping and receiving plants,

If stocks have not been cleared out, it is not marked for deletion

Transaction MM06 (*)

Created in copy of the old product, on the shipping and receiving plants.

Transaction MM01 (*)

Vendor

No modification required

Info-record

It should be marked for deletion

Transaction ME15

Created for the new product, with the correct cession price, on the receiving plant.

Transaction ME11

Source-list

The items of the source-lists should be deleted.

Transaction ME01

The source-list for the new product, on the receiving plant, is created.

Transaction ME01

Quota-arrangement

The items of the quota-arrangement should be deleted.

Transaction MEQ1

The quota-arrangement for the new product, on the receiving plant, is created.

Transaction MEQ1

Scheduling agreement

The item of the scheduling agreement is blocked, to stop its use in planification and send an idoc to block the item in FLEXNET.

Transaction ME32L (**)

A new item is created, either in the same scheduling agreement, or in another scheduling agreement.

Transaction ME32L (**)

If the flow between the two plants is a intra-company flows :

Old product

New product

Material

While customer requirements are declared on the old product, declared with Discontin. Part to transfer production requirements onto the new product

Once the stocks have been cleared out, marked for deletion on the shipping and receiving plants,

If stocks have not been cleared out, it is not marked for deletion

Transaction MM06 (*)

Created in copy of the old product, on the shipping and receiving plants.

Transaction MM01 (*)

Source-list

The items of the source-lists should be deleted.

Transaction ME01

The source-list for the new product, on the receiving plant, is created.

Transaction ME01

Quota-arrangement

The items of the quota-arrangement should be deleted.

Transaction MEQ1

The quota-arrangement for the new product, on the receiving plant, is created.

Transaction MEQ1

Scheduling agreement

The item of the scheduling agreement is blocked, to stop its use in planification and send an idoc to block the item in FLEXNET.

Transaction ME32L (**)

A new item is created, either in the same scheduling agreement, or in another scheduling agreement.

Transaction ME32L (**)

*When created or changed, an idoc type ZMATMAS is automatically created to send the material data to FLEXNET, for each plant on which the material is declared.

**When created or changed,

for the Receiving FLEXNET system, a message type XNRC is created in the scheduling agreement to create an idoc type ZBLAORD_RCV.

For the Shipping FLEXNET, in case of an intra or inter-company flow with a PUSH mode, it is required to send the scheduling agreement data to both receiving and shipping plant. So, a message type XNSH is created in the scheduling agreement.

4.1.4 Scheduling agreements content

Here is the list of data used in Scheduling agreements :

HEADER DATA

Field

Status

Mandatory / Optional

Description

Changeable data : Y/N

Agreement

Display

Number of the outline agreement, affected by the system.

Company code

Display

Company, determined through the ordering plant

Purchasing group

Mandatory

Key for a buyer or a group of buyers, who is/are responsible for certain purchasing activities.

Y

Supplying plant

Optional

Describes the plant from which the ordered material is supplied.

In case of inter-company purchasing flow, determined automatically when the vendor number is filled in.

In case of intra-company flow, filled in.

N

Vendor

Mandatory

Supplying vendor account number

N

Agreement type

Mandatory

LPA for external vendors and inter-company vendors, for receiving site within Sekurit Avenir V2 solution,

LP for external vendors and inter-company vendors, for receiving site within Sekurit Avenir V1 solution,

ZLP for inter-company vendors, applying a PUSH mode,

LU for intra-company vendors (transfers)

ZLU for intra-company vendors, applying a PUSH mode.

N

Purchasing organization

Mandatory

Organizational unit that negotiates the general conditions of purchase for several plants or a single plant.

There is 1 purchasing organization per country.

N

Administration fields

Agreement date

Mandatory

Creation date of the agreement

N

Item number interval

Mandatory

Determines the size of the steps between the default item numbers.

Y

Item interval for sub-items

Not used in SGS

Optional

Currently not used

Validity start

Validity end

Start of validity period. Default value : creation date

End of validity period

Y

Language

Mandatory

Default value : language of the vendor. Changeable when creating the scheduling agreement.

Not used for printout : printouts are currently performed in the purchasing company language.

N

Indicator : goods receipt message

Not used in SGS

Optional

Indicator specifying that the system is to issue an appropriate message to the buyer following each goods receipt in respect of this purchase order.

Terms of delivery and payment

Payment terms

Optional

Key for defining payment terms composed of cash discount percentages and payment periods.

Only Required for External Vendors

Brought from the vendor master.

Y

Payment in 1

Optional

Number of days, determined through the previous payment terms key.

Y

Percentage for first cash discount

Optional

Cash discount percentage rate applied to the shortest payment terms, determined through the previous payment terms key.

Y

Payment in 2

Optional

Number of days, determined through the previous payment terms key.

Y

Percentage for second cash discount

Optional

Cash discount percentage rate applied to the shortest payment terms, determined through the previous payment terms key.

Y

Payment in 3

Optional

Number of days, determined through the previous payment terms key.

Y

Target value

Not used in SGS

Optional

Total value of all materials to be released against the agreement.

Currency

Mandatory

Default value = Order currency

Y

Exchange rate

Mandatory

Factor for the conversion of a foreign currency into local currency. Calculated automatically if order currency is different from the local currency.

Y

Indicator: fixing of exchange rate

Not used in SGS

Optional

Determines that the exchange rate calculated or entered in the purchasing document is fixed.

Incoterm

Part 1

Part 2

Optional

Incoterms specify certain internationally recognised procedures that the shipper and the receiving party must follow for the shipping transaction to be successfully completed.

Additional information for the primary Incoterm : provides details of the port from which the delivery leaves.

Y

Reference data

Quotation date

Not used in SGS

Optional

Date on which the vendor submitted the quotation

Quotation

Not used in SGS

Optional

Number of vendor's quotation

Your reference

Optional

Customer's or vendor's internal reference

Y

Sales person

Optional

Responsible salesperson at vendor's office

Brought from vendor master

Y

Our reference

Not used in SGS

Optional

Your company's internal reference number or code.

Usable if our requirements are transmitted to vendors via EDI (Electronic Data Interchange) messages.

Supplying vendor

Optional

If the vendor from whom the goods are ordered is not the actual supplier, you can enter the account number of the supplying vendor here.

Y

Invoicing party

Optional

This number denotes the vendor invoicing the ordered material or services rendered

Determined through partner function PI Invoice presented by

Y

Taxes

Country of sales tax ID number

Optional

Specifies the key for the country of the VAT registration number

Determined through the company or the purchasing organization.

Y

Text overview

Header text

Optional

Free text Printed

Y

Header note

Optional

Free text Not printed

Y

Pricing types

Optional

Free text Printed

Y

Deadlines

Optional

Free text Printed

Y

Terms of delivery

Optional

Free text Printed

Y

Shipping instructions

Optional

Free text Printed

Y

Terms of payment

Optional

Free text Printed

Y

Warranties

Optional

Free text Printed

Y

Penalty for breach of contract

Optional

Free text Printed

Y

Guarantees

Optional

Free text Printed

Y

Contract riders (clauses)

Optional

Free text Printed

Y

Asset

Optional

Free text Printed

Y

Other contractual stipulations

Optional

Free text Printed

Y

Delivery

Optional

Free text Printed

Y

Vendor memo (general)

Optional

Free text - Not printed

Y

Vendor memo (Purch. Org.)

Optional

Free text - Not printed

Y

Vendor address

Title

Name

Search terms

Street / House number

Postal code / City

Country

Mandatory

Brought from vendor master data.

Printing rule : this address is printed, except :

if a different supplying vendor is declared in Header / Details view,

if a different Ordering Address vendor is declared in Partner functions view (partner function OA).

Y

Language

Telephone

Fax

Mandatory

Brought from vendor master data.

Y

Conditions

Net value currency

Display

Order currency

Net value

Display

Calculated : sum of the items conditions

Condition types :

PB00 or PBXX, depending on the items condition types,

SKTO for discounts. In Germany, discounts are taken into account when receiving the goods, in the other countries, they are taken into account when posting the invoice. (Customized by FI for payment conditions).

Statistics

Created on

Display

Creation date

Created by

Display

User who created the document

Last item

Display

Number of the current last item of the agreement

Partners

They are brought from vendor master

Ordering address

Optional

Number of vendor account responsible for the order

Y

Vendor

Mandatory

Number of vendor account

Y

Delivering plant

Optional

Number of vendor account responsible for the delivery

Used in case of intra-company flow

Y

Invoice presented by

Optional

Number of vendor account responsible for the invoice

Y

Messages

Message type

Optional

Two message types are managed :

ZNEU, for a printout. Triggered automatically.

XNRC, for an idoc creation. Triggered if the receiving plant works with FLEXNET

XNSH, for an idoc creation. Triggered in a PUSH mode, if the shipping plant works with FLEXNET.

XNEU, for an idoc creation. Triggered only for glass products and if the receiving plant works with DCS.

Y

Import

Mode of transport (when goods cross border)

Optional

Identifies the mode of transport (for example: road, rail, or sea) by which the goods cross a border during export or import. Set to 3. Brought from vendor master.

Y

ITEM DATA

Field

Status

Mandatory / Optional

Description

Changeable data : Y / N

Agreement item

Mandatory

Item in the agreement

Given by SAP

N

Item category

Optional

Key defining how the procurement of a material or service item is controlled. Categories used :

Blank for standard

K for consignment

L for sub-contracting

U for stock transfer (document type LU)

N

Account assignment category

Optional

Key specifying whether accounting for an item is to be effected via an auxiliary account. Are used :

F for internal order

K for cost center

Y

Material number

Mandatory

Purchased material number.

N

Material description

Mandatory

Material short text, brought from material master in the language of the vendor

Y

Material group

Display

Key that you use to group together several materials or services with the same attributes.

Brought from material master.

Plant

Mandatory

Plant which should receive the ordered goods

N

Storage location

Optional

Storage location which should receive the ordered goods

Y

Quantity and price

Target quantity

Mandatory

Total quantity, agreed with the vendor, that can be scheduled (in the case of a scheduling agreement item).

This quantity is not blocking if passed in SAP, neither in FLEXNET.

Y

Order unit

Mandatory

Unit of measure in which the material is ordered. It is copied from material master data.

N

Net order price

Mandatory

Purchasing price : brought from

Purchase info-record if exists,

from the last purchase order if exists,

filled in manually if none of previous objects exist.

Y

Equals

Denominator for conversion

Order UoM

Numerator for conversion

Mandatory

Conversion of order unit into base unit.

To convert a quantity, whose unit of measure is not the same as the base unit of measure, into the base unit of measure, the system requires a quotient : Quantity (in alternative unit of measure) = quotient x quantity (in base unit)

Y

Indicator: update info record

Optional

Indicator that determines

whether the purchasing info record for this vendor and material is to refer to this PO item, and

whether the item is to be valid for the entire purchasing organization or just for the plant.

Y

Other data

Reminder 1

Reminder 2

Reminder 3

Optional

Number of days representing the time interval at which reminders or urging letters / messages are to be issued to the vendor. The basis for the reminder intervals is the delivery date or deadline for submission of quotations. Reminding levels should be set out in ascending order of time.

There are copied from the material master, or from the purchase info-record if it exists.

Y

Confirmation control key

Not used in SGS

Display

Key that determines which confirmation categories are expected for a PO item (e.g. order acknowledgment, shipping notification).

Acknowledgment number

Used in Germany

Optional

Number of the vendor's order acknowledgment.

Y

Indicator : acknowledgment required

Not used in SGS

Determines whether the purchasing document (purchase order, outline agreement, etc.) is to be acknowledged by the vendor.

Requirement tracking number

Optional

Number that facilitates the monitoring of the procurement of required materials or services.

Used in Scheduling agreement for tradable glass products : set to X if the document is to be used as a reference document in FLEXNET (for CIM Shipping process).

Y

Vendor material number

Optional

Material number used by the vendor.

Brought from purchase info-record.

Y

Estimated price indicator

Not used in SGS

If you do not know the exact net price of a material, you can indicate that the price is an estimated price. In consequence, a greater price variance is tolerated during invoice verification than would be the case in the event of an exact net price.

Print price indicator

Optional

Determines whether or not the price is to be included in the purchase order printout. Currently causes troubles with Appic printouts if not flagged.

Flagged by default

Y

GR / IR control

Under-delivery tolerance

Optional

Percentage up to which an under-delivery of this item will be accepted.

It is copied from material master.

Y

Over-delivery tolerance

Optional

Percentage up to which an over-delivery of this item will be accepted.

It is copied from material master.

Y

Unlimited over-delivery delivery allowed flag

Optional

Indicator that specifies whether unlimited over-delivery can be accepted.

It is copied from material master.

Y

Tax code

Mandatory

The tax code represents a tax category which must be taken into consideration when making a tax return to the tax authorities. Tax codes are unique per country. The tax rate calculation rules and further features are stored in a table for each tax code.

Filled in.

Y

Shipping instructions

Not used in SGS

Key for the relevant shipping instructions. Key denoting the packaging and shipping instructions issued to the vendor.

Quality inspection indicator

Automatically positioned

Indicator that specifies whether the material is subject to quality inspection, and whether a goods receipt is posted to stock in quality inspection.

Automatically positioned from material master.

Delivery completed indicator

Automatically positioned

Indicator showing that the purchase order item is to be regarded as closed.

Automatically positioned if positioned during the goods receipt.

Final invoice indicator

Automatically positioned

Indicates that the last invoice from a vendor has been received for an item and/or that no further invoice is expected.

Automatically positioned if positioned during the invoice verification.

Delivery completed indicator

Automatically positioned

If this indicator is set, no further deliveries can be generated for the item.

Automatically positioned from once the delivery created, if it is decided to create only one delivery.

GR

Display

Goods receipt indicator

GR non-val

Not used in SGS

Display

Indicator specifying that the goods receipt for this item is not to be valorized.

IR

Optional

Specifies whether the purchase order item involves an invoice receipt.

Default flagged

N

GR base-IV

Optional

Indicator specifying that provision has been made for GR-based invoice verification for a purchase order item or invoice item. Flagged

N

ERS

Used only in Spain

Optional

Evaluated receipt settlement (ERS)

Brought from vendor master.

Y

Account assignments

Only available if purchased is performed for a non stocked material (cost center or order)

G / L account number

Optional

G/L account in a chart of accounts

Y

Company code

Display

Company code responsible for these account assignments

Business area

Optional

Business area responsible for analysis, determined automatically

Y

Cost center

Optional

If Account assignment category K

Y

Order

Optional

If Account assignment category F

Y

WBS element

Not used in SGS

Optional

Work Breakdown Structure Element

Unloading point

Optional

Point at which the material is to be unloaded (for example dock 1)

Y

Goods recipient

Optional

Recipient for whom the material or the service is destined

Y

More indicator

Optional

When you select this field, all account assignments are shown in a dialog box.

Y

Conditions

Condition type

Display

The following condition types are used, independently of the product family :

price = PB00 if brought from a purchase info-record or PBXX if set manually

FRB1 for Freight (in value)

RA01 for Discount % on gross price

RB00 for Discount (value)

GRWR for Statistical value = transport value in % between the border and the delivery point, used for Intrastat declaration.

The four last condition types are either set in the info-record, or set manually in the purchasing document.

Remark : if the purchasing price is changed in the info-record, the price in the scheduling agreement is not automatically updated. Price should be also manually changed in the scheduling agreement item.

Y

Rate

Mandatory

= Net price

Y

Net value currency

Mandatory

Order currency

Y

Net value

Mandatory

Calculated : sum of the items conditions

Y

Text overview

Item text

Optional

Free text Not printed

Y

Info record PO text

Optional

Free text Printed

Brought from Purchase info-record

Y

Material PO text

Optional

Free text Printed (replaces material short text)

Brought from material master

Y

Delivery text

Optional

Free text Printed

Y

Info record note

Optional

Free text Not printed

Y

Statistics / General

Info record

Display

Info-record number if it exists for the vendor / material / purchasing organization / plant.

N

Requisition

Display

Purchase requisition number and item number if the agreement was created referring to this requisition.

N

Agreement

Display

Agreement number and item number if the agreement was created referring to this outline agreement.

N

RFQ

Display

Request for quotation number and item number if the agreement was created referring to this RFQ.

N

Last changed on

Display

Last item modification date

Statistics / PO history

Table

Display

List of documents declared in the system referring to the scheduling agreement :

Goods receipt movements (goods receipt or return to vendor movements)

Invoice verifications

Delivery notes if inter or intra-company flows

Goods issues of deliveries if inter or intra-company flows.

Statistics / Changes

Table

Display

List of modifications made on this scheduling agreement :

User who performed the modification

Date and hour of the modification

Transaction used

Object modified, with the old and the new value.

Delivery Address

Delivery address

Mandatory

All coordinates of the receiving plant. Brought from plant customizing

Y

Taxes

Not used in SGS

Taxes data

Additional data

Creation profile

Mandatory for LPA document types

It controls :

the creation periodicity of the releases (scheduling agreement delivery schedules) - the release creation and transmission to the vendor,

the way in which the quantities transmitted to the vendor are aggregated (starting from the current creation date of the release)

There is one Creation Profile per requirements transmission method defined with our vendors.

Y

Import

Data are optional (purchasing document can be saved) but if missing, they will block the intrastat declaration.

Commodity Code / Import Code No.

Optional

Official (8 digit) key corresponding to the EC harmonised system for the description and coding of merchandise.

The commodity code is used for statistical purposes and must be declared to the authorities for various foreign trade transactions, both import and export transactions.

Brought from material master.

Y

Manufacturer number

Optional

= Vendor number

Y

Country of origin

Optional

Country code of the main (default) plant producing the material. This information is required for the declarations regarding goods receipts/exports and goods dispatches / imports which are made to the authorities.

Brought from info-record if it exists or from material master.

Y

Region of origin

Optional

Describes more precisely the origin of goods. Used in Germany (land), Belgium and France (department).

Brought from info-record if it exists or from material master.

Y

Export / Import procedure

Optional

For business transactions within the European Community (EC), the export/import procedure code is part of the information that you submit in monthly reports to Intrastat and is of statistical interest only. Filled in.

Values to be used are defined per country.

Y

Business transaction type

Optional

Classifies the type of business transaction which is performed. Determined through customizing.

Y

4.1.5 Scheduling agreement scheduling lines

Scheduling lines are only manageable once the scheduling agreement has been created.

We will not detail again header and item data that are managed in the scheduling agreement, but only schedule data.

SCHEDULE DATA

Field

Status

Mandatory / Optional

Description

Changeable data : Y / N

Delivery schedule

Category of delivery date

Mandatory

Format of the delivery date. Usually D for Day format but could be

T Day format

W Week format

M Month format

Y*

Delivery date

Mandatory

Date on which the goods are to be delivered

Y*

Scheduled quantity

Mandatory

Quantity to be delivered by the vendor in respect of this schedule line.

Y*

Time spot

Y*

Indicator : firm or trade-off zone

N

Creation indicator

Display

Indicates whether the schedule line was created manually (R) or automatically (B-MRP)

Statistic-relevant delivery date

Date for the calculation of the delivery time, which takes into account the vendor delivery times.

Y*

Purchase requisition number

Display

Purchase requisition number transformed into the schedule line.

Purchase requisition item

Display

Purchase requisition item transformed into the schedule line.

Cumulative scheduled quantity for item

Display

The cumulative scheduled quantity = sum of the cumulative received quantity and the cumulative open scheduled quantities up to the key date of the schedule line.

Previous cumulative quantity

Display

Cumulative quantity notified to the vendor at the time of the last transmission.

Previous quantity

Display

Quantity notified to the vendor at the time of the last transmission.

GR quantity

Display

Quantity already delivered to date with regard to this item or schedule line.

Number of reminder / urging messages for schedule line

Display

Number of times a reminder or message urging delivery (expediter) has been sent with respect to a line of a delivery schedule created under a purchase order or scheduling agreement.

Schedule line is fixed

Display

Indicator that "fixes" the schedule line and determines that it cannot now be automatically changed via Materials Planning and Control/MRP.

Cumulative issued quantity

Display

Cumulative quantity of the material issued up to this schedule line.

Quantity delivered

Display

Delivered quantity for schedule line from stock transfer

Open quantity

Display

Ordered quantity that is still to be delivered.

Committed quantity

Display

Quantity which is available or which can be delivered by means of warehouse stock and/or receipts.

Committed date

Display

Date that the committed quantity is available or can be delivered

Components / Overview

Only for sub-contracting purchasing documents (Item category = L)

Material

Mandatory

Material number of the component

Y

Required quantity

Mandatory

Required quantity of the component = scheduled quantity of the finished product adjusted with scraps (operation or component)

Cf. Remark below

Y

Plant

Mandatory

Same than the scheduling agreement item plant

Y

Requirements date for the component

Mandatory

Date that the requested quantity of material is required

Y

BOM item number

Mandatory

This number refers to the sequence of components in a bill of material

Y

Messages

Message type

Optional

Three message types are managed :

LPET, for a printout through the standard SAP form.

ZLPE, for a printout through the Appic form

XLPE, for an idoc creation. Not used anymore, used to be created for SGSVI.

Y

* if the delivery line was not delivered

Remark : beware of the item target quantity and the component required quantity.

By default, when creating the sub-contracting scheduling agreement item, the component required quantity is set proportionally to the target quantity. For example, if 1 semi-finished product is needed in BOM (Bill of Material) to produce 1 finished product, and if the target quantity for finished product is 1000, then the semi-finished product required quantity = 1000.

4.1.6 Scheduling agreements - Data sent to FLEXNET

Data are sent to FLEXNET via ZBLAORD_RCV and ZBLAORD_SH idoc types.

They are sent to DCS via a BLAORD idoc type.

Idocs are only triggered if necessary :

ZBLAORD_RCV idoc type is created when creating a message type XNRC in the purchasing document

ZBLAORD_SH idoc type is created when creating a message type XNSH in the purchasing document

BLAORD idoc type is created when creating a message type XNEU in the purchasing document.

XN* triggering rules are based on the purchasing group.

Here is the list of data sent through BLAORD idoc type

Segment

Type

Segment / Field

Type

Field

Content

E1EDK01

F

CURCY

Currency

F

WKURS

Exchange rate

F

ZTERM

Terms of payment key

F

BSART

Document type

F

BELNR

IDOC document number : Document number

F

RECIPNT_NO

Number of recipient : Supplier number

E1EDKD1

F

EKORG

Purchasing Organization

F

EKGRP

Purchasing group

E1EDK14

F

QUALF

IDOC qualifier organization

F

ORGID

IDOC organization : Purchasing Organization

E1EDK14

F

QUALF

IDOC qualifier organization

F

ORGID

IDOC organization : Purchasing group

E1EDK14

F

QUALF

IDOC qualifier organization

F

ORGID

IDOC organization : Scheduling Agreement type

E1EDK14

F

QUALF

IDOC qualifier organization

F

ORGID

IDOC organization : Company code

E1EDK03

F

IDDAT

Qualifier for Idoc date segment Document date

F

DATUM

IDOC : date

E1EDK03

F

IDDAT

Qualifier for Idoc date segment Date IDOC created

F

DATUM

IDOC : date

E1EDK03

F

IDDAT

Qualifier for Idoc date segment Quotation date (supplier)

F

DATUM

IDOC : date

E1EDK03

F

IDDAT

Qualifier for Idoc date segment Start of validity for outline agreement

F

DATUM

IDOC : date

E1EDK03

F

IDDAT

Qualifier for Idoc date segment End of validity for outline agreement

F

DATUM

IDOC : date

E1EDKA1

F

PARVW

Partner function

F

PARTN

Partner number

F

TELF1

1st telephone number of contact person

F

TELFX

Fax number

F

IHREZ

Your reference (partner)

F

BNAME

IDOC user name

F

PAORG

IDOC organization code

F

ORGTX

IDOC organization code text

F

PAGRU

IDOC group code

E1EDKA1

F

PARVW

Partner function

F

PARTN

Partner number

F

TELF1

1st telephone number of contact person

F

IHREZ

Your reference (partner)

F

BNAME

IDOC user name

E1EDKA1

F

PARVW

Partner function

F

LIFNR

Vendor number at customer location

Contains the Plant

F

NAME1

Name 1

F

NAME2

Name 2

F

STRAS

Street and house number 1

F

ORT01

City

F

PSTLZ

Postal code

F

LAND1

Country key

F

SPRAS

Language key

F

REGIO

Region

E1EDKA1

F

PARVW

Partner function

F

PARTN

Partner number

E1EDK02

F

QUALF

IDOC qualifier reference document

F

BELNR

IDOC document number

F

DATUM

IDOC : date

F

UZEIT

IDOC : time

E1EDK02

F

QUALF

IDOC qualifier reference document

F

BELNR

IDOC document number

E1EDK17

F

QUALF

IDOC qualifier : terms of delivery

F

LKOND

IDOC delivery condition code

E1EDK18

F

QUALF

IDOC qualifier : terms of payment

F

TAGE

IDOC number of days

E1EDK18

F

QUALF

IDOC qualifier : terms of payment

F

TAGE

IDOC number of days

E1EDKP1

F

EKORG

Purchasing organization

F

PARVW

Partner function ID

F

LIFN2

Reference to other vendor

Repetitive segment for every partner function

E1HTXT1

F

TDOBJECT

Texts : application object

F

TDID

Text ID

F

TDSPRAS

Language key

S

E1HTXT2

F

Tag column

F

Text line

Repetitive segment for every text

E1EDP01

F

POSEX

Item number

F

PSTYP

Item category

F

MENGE

Quantity

F

MENEE

Unit of measure

F

BMNG2

Quantity in price unit

F

PMENE

Price unit of measure

F

VPREI

Price (net)

F

PEINH

Price unit

F

NETWR

Item value (net)

F

NTGEW

Net weight

F

GEWEI

Weight unit

F

MATKL

IDOC material class

F

EVERS

Shipping instructions

F

BPUMN

Denominator for conversion of order price unit into order unit

F

BPUMZ

Numerator for conversion of order price unit into order unit

S

Z1EDP19 BR6

F

ZBEDNR

SAP reference document

F

ZLOEKZ

Item status

S

E1EDP02

F

QUALF

IDOC qualifier reference document

F

BELNR

IDOC document number

S

E1EDP19

F

QUALF

IDOC object identification such as material n

F

IDTNR

IDOC material ID

F

MFRNR

Manufacturer number Contains Storage location

S

E1EDP19

F

QUALF

IDOC object identification such as material n

F

IDTNR

IDOC material ID

F

KTEXT

IDOC short text Contains material description

F

MFRNR

Manufacturer number Contains Storage location

S

E1EDP17

F

QUALF

IDOC qualifier : Terms of delivery

F

LKOND

IDOC delivery condition code

F

LPRIO

Delivery priority

S

E1EDPD1

F

BEDNR

Requirement tracking number

F

PRSDR

Print price

F

UNTTO

Underdelivery tolerance limit

F

UEBTO

Overdelivery tolerance limit

F

MAHN1

Number of days for first reminder / urging letter

F

MAHN2

Number of days for second reminder / urging letter

F

MAHN3

Number of days for third reminder / urging letter

F

LABNR

Order acknowledgment number

F

MWSKZ

Tax code

F

WEBRE

Indicator : GR-based invoice verification

F

WERKS

Plant

F

LGORT

Storage location

S

E1ITXT1

F

TDOBJECT

Texts : application object

F

TDID

Text ID

F

SPRAS

Language key

S

E1ITXT2

TDFORMAT Tag column

TDLINE Text line

Repetitive segment for every text

E1EDS01

F

SUMID

Qualifier for totals segment for shipping notification

F

SUMME

Total value of sum segment

F

SUNIT

Total value unit for totals segment in the shipping notification

E1EDS01

F

SUMID

Qualifier for totals segment for shipping notification

F

SUMME

Total value of sum segment

F

SUNIT

Total value unit for totals segment in the shipping notification

4.2 Country or customer specific Key elements of system implementation

4.2.1 Creation profiles

SPAIN:

Plant 010

Days

Weeks

Months

Plant 011

Days

Weeks

Months

Plant 013

Days

Weeks

Months

0001

30

0003

90

0001

30

0002

60

0043

28

90

0002

60

0003

90

0806

8

180

0003

90

0013

7

90

0030

21

0030

21

0040

28

00D0

90

00DO

90

0040

28

0806

8

180

0D00

90

Plant 020

Days

Weeks

Months

Plant 021

Days

Weeks

Months

Plant 022

Days

Weeks

Months

00D0

90

00DO

90

00D0

90

Plant 023

Days

Weeks

Months

Plant 024

Days

Weeks

Months

Plant 026

Days

Weeks

Months

00D0

90

00DO

90

00D0

90

Plant 027

Days

Weeks

Months

00D0

90

GERMANY

for connectors : 1424 plants : 424, 441, 442

for raw glass : 0735 plants : 441, 442, 448, 449

for mirrorpads : 1464 plants : 422, 441

for PU (extrusion) : 0084 plants : 422, 442

for rahmen (encapsulation) : 0774 plants : 422

for silverpaste : to be defined plants : 441, 442, 448, 449

for drehte : 0045 plants : 441

for cleaner and primer : 1464 plants : 422, 442

for PVB : 0043 plants : 441

for logistic products : 0084 all plants

pastes : 1436 (Silber, UV, IR) : 441, 442

FRANCE

For plant 560:

0042 (used for silver paste,enamel, embases, connectors)

0001 (Cleaner, Primer)

0806 (Raw glass with a planning calendar 6d/7 associated)

0083 (PVB)

0080 (PET)

For plant 561:

0011 (silver paste, enamel, connectors, plastic parts)

0001 (Cleaner, Primer)

0806 (Raw glass with a planning calendar 5d/7 associated)

For plant 300:

0042 (for all types of material)

For All plants (560, 561, 571, 572, 573, 574, 575, 576, 577, 578, 579, 581, 582, 583, 590, 591, 592, 300) for logistics products: 0084

4.2.2 Fax sending

The delivery schedule of LPA scheduling agreements can be sent by fax :

either in the place of the printout (systematic sending by fax when ZLPH is launched via ME84)

or manually with a special message type : ZFAX

4.2.3 Push / Pull flows in inter-intracompany

SPAIN :

PUSH flows

between glass plants and service centers

between Devisa and service centers

PULL flows

all other flows

GERMANY

No PUSH flow in inter-intracompany

FRANCE

4.3 Summary

Action

Transac. / data

Comments

1. Pre-requisites

MM03

XK03

ME13

ME33L

ME03

MEQ3

Display material master

Display vendor master

Display info-record

Display Scheduling agreement

Display Source-list

Display Quota Arrangement

2. Material Requirement Planning

3. Scheduling agreement schedule lines creation / modification

ME38

Maintain scheduling agreement schedule

4. Scheduling agreement modification

ME32L

Change Scheduling agreement

5. Release creation

ME84

Generation of Scheduling Agreement release

IMMM008-Partner determination

IMMM016-Stock transport scheduling agreement

IMMM017-Incoterms

IMMM018-Commodity codes

IMMM019-Business transaction types

IMMM020-Import_Export procedure

IMMM023-Number ranges for purchase orders

IMMM025-Message types

IMMM026-Layout sets per message type

IMMM027-Message determination schemas

IMMM028-Partner roles per message type

IMMM031-Confirmations for PO

IMMM032-New units of measure

IMMM052-Creation Profiles

5 Organizational roles and impacts

( For a regular purchasing flow, it is interesting to maintain a purchasing scheduling agreement : among other purchasing processes, it enables MRP calculations to update automatically schedule lines when required. Then, the purchaser can control the MRP result but he is not compelled to transform each time a purchase requisition into a purchase order.

( Master data management

As detailed in pre-requisites, master data are necessary before creating a scheduling agreement. So, master data maintenance procedures should be synchronized with purchasing documents management procedures.

Master data required :

material,

vendor,

purchasing master data : info-record, source-lists, quota arrangements.

( Profiles management

Impact of use of Scheduling Agreement and Contracts on user profiles should be worked out.

( Use of a new scheduling agreement type : document type LPA, for which :

there is a new field to maintain, the Creation Profile

the delivery schedule release is slightly different.

( Factory calendar changed : on 7 days.

In Sekurit Avenir V1, the factory calendar was set on a 5 days / week basis. For planning constraints, it is set to a 7 days / week basis. This will have an impact on purchasers work : if working with a purchasing document type different from LPA, MRP might create delivery dates on every possible day.

6 Application specific development requirements

( Only relevant for intra-company process : Cf. V2-TBMM18 - Purchasing Process - intra-company flows-v1.

A specific customizing concerns the idoc sent to FLEXNET : instead of sending the idoc sent to the receiving FLEXNET system, for intra-company flows in PUSH mode, the scheduling agreement content is sent to both sending and receiving FLEXNET systems.

The Idoc structure has been changed : MM_112_AIG_Download_SA_BLAORD

( For printout : page setup is not performed in SAP but in an external application, APPIC.

So, when a ZNEU message is created, it triggers a data extraction which is then sent to APPIC. The extraction programs are

ZMFMM010_CONLIV for the scheduling agreement

ZMFMM010_LIVRAISON for the scheduling agreement delivery schedule.

Specifications of the extraction program are under S:\Core Solution\Development\aig_aid_aigd\Mm\ MM_010_AIGD_Purchase order_YMM_PORD.

7 Key volume & performance indicators

In date 27/09/02, here are scheduling agreements creations volumes :

Germany

France

Italy

Belgium

Spain

1998

100

1999

245

2000

288

1526

24

39

2001

314

95

43

27

2002

178

25

29

9

1

8 Added value for the Business and economical considerations

EMBED Word.Picture.8

30/3231/12/04 - 09:12

Glass

plant

Extrusion /

Encapsulation

plant

Service centre

Customer

Production

Product A

Product A +

Encapsulation

Product B

Product B +

Value addition

Product C

A

C

B

SAP

Scheduling

agreement

Requirement

planning

Scheduling

agreement -

Schedule

lines

Other strategic materials, included in

BOMs

Other products, not included into

BOMs

, managed in stock

Buyer

_1097068240.doc

SAP

Scheduling

agreement

Requirement

planning

Scheduling

agreement -

Schedule

lines

Other strategic materials, included in

BOMs

Other products, not included into

BOMs

, managed in stock

Buyer


Recommended