A&D AS CS2 FASystems Support

Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 1 February 2005

Overview

Redundancy features

Configuration

Communication

Redundant I/O

Switchover

Synchronization

Self-test

Programming

H-CIR

Online repair

OP / TP / MP

Ordering Information

Automation and Drives

IMATIC S7-400H

SThe high-available Automation System

Redundancy in PracticeRedundancy in Practice

Info shopInfo shop

A&D AS CS2 FASystems Support

Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 2 February 2005

Overview

Redundancy features

Configuration

Communication

Redundant I/O

Switchover

Synchronization

Self-test

Programming

H-CIR

Online repair

OP / TP / MP

Ordering Information

Industries (1)

Power generation and distribution(oil, gas, electricity) Power plants Pipelines Offshore District heating systems

Chemical, electrochemical, petrochemical and pharmaceutical industries

Mining

Environmental engineering Water treatment Refuse incineration

Pulp and paper

Steel and metal

Overview

A&D AS CS2 FASystems Support

Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 3 February 2005

Overview

Redundancy features

Configuration

Communication

Redundant I/O

Switchover

Synchronization

Self-test

Programming

H-CIR

Online repair

OP / TP / MP

Ordering Information

Industries (2)

Food and beverages

Glass industry

Semiconductor industry (utilities)

Transport Tunnel automation Marine automation

Airports Runway lighting Baggage transport

Overview

A&D AS CS2 FASystems Support

Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 4 February 2005

Overview

Redundancy features

Configuration

Communication

Redundant I/O

Switchover

Synchronization

Self-test

Programming

H-CIR

Online repair

OP / TP / MP

Ordering Information

System architecture

Management level

PC network/terminal bus

Process level

Field level

ET 200M

Ethernet

RedundantIM 153

Redundantpower supply

H CPUsHot stand-by

ClientsParallel redundancy

Server Parallel redundancyWith archive-matching

SW redundancyWarm stand-by

Media redundancy

High-availablecommunication

RedundantPROFIBUS

Overview

A&D AS CS2 FASystems Support

Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 5 February 2005

Overview

Redundancy features

Configuration

Communication

Redundant I/O

Switchover

Synchronization

Self-test

Programming

H-CIR

Online repair

OP / TP / MP

Ordering Information

System integration

Hidden redundancy Transparent programming

(programming same as for non-redundant systems)

Standard system parameterization

Standard handling

All SIMATIC programming languages can be used without restriction

Platform for F andFH systems

Overview

A&D AS CS2 FASystems Support

Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 6 February 2005

Overview

Redundancy features

Configuration

Communication

Redundant I/O

Switchover

Synchronization

Self-test

Programming

H-CIR

Online repair

OP / TP / MP

Ordering Information

Online Programming

Programming – Hardware configuration

Redundancy features

Programming

A&D AS CS2 FASystems Support

Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 7 February 2005

Overview

Redundancy features

Configuration

Communication

Redundant I/O

Switchover

Synchronization

Self-test

Programming

H-CIR

Online repair

OP / TP / MP

Ordering Information

Redundant link

Fibre-optics (FO)

Fibre-optics (FO)

Replaceable Sync modules

Configuration

A&D AS CS2 FASystems Support

Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 8 February 2005

Overview

Redundancy features

Configuration

Communication

Redundant I/O

Switchover

Synchronization

Self-test

Programming

H-CIR

Online repair

OP / TP / MP

Ordering Information

Technical specifications for the CPUs V4.x

Two CPU types available CPU 417-4H with

20MB onboard CPU 414-4H with

1,4MB onboard

General technical specifications, like CPU 417-4 or CPU 414-3

4 integrated interfaces Two for the Sync modules One DP interface One MPI/DP interface

Configuration

A&D AS CS2 FASystems Support

Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 9 February 2005

Overview

Redundancy features

Configuration

Communication

Redundant I/O

Switchover

Synchronization

Self-test

Programming

H-CIR

Online repair

OP / TP / MP

Ordering Information

CPU Version V 3.x versus V4.x

Use the selector switch on the rear panel of the CPU to set the rack number. The switch has two positions, namely 1 (up) and 0 (down). One CPU is allocated rack number 0, and the partner CPU is assigned rack number 1. Default setting of both CPUs is rack number 0.

Rack settingCPU V3 CPU V4

CPU V3

CPU V4

Configuration

A&D AS CS2 FASystems Support

Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 10 February 2005

Overview

Redundancy features

Configuration

Communication

Redundant I/O

Switchover

Synchronization

Self-test

Programming

H-CIR

Online repair

OP / TP / MP

Ordering Information

Communications between H-SystemsSingle Bus , 1 CP per CPU

System 1 System 2A B A B

Default Path

Communication

A&D AS CS2 FASystems Support

Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 11 February 2005

Overview

Redundancy features

Configuration

Communication

Redundant I/O

Switchover

Synchronization

Self-test

Programming

H-CIR

Online repair

OP / TP / MP

Ordering Information

Communications between H-SystemsSingle Bus , 1 CP per CPU

System 1 System 2A B A B

CP fault !

Communication

A&D AS CS2 FASystems Support

Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 12 February 2005

Overview

Redundancy features

Configuration

Communication

Redundant I/O

Switchover

Synchronization

Self-test

Programming

H-CIR

Online repair

OP / TP / MP

Ordering Information

Communications between H-SystemsSingle Bus , 1 CP per CPU

System 1System 2

A B A B

..and CPU fault !

Communication

A&D AS CS2 FASystems Support

Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 13 February 2005

Overview

Redundancy features

Configuration

Communication

Redundant I/O

Switchover

Synchronization

Self-test

Programming

H-CIR

Online repair

OP / TP / MP

Ordering Information

Connection of OP to an S7-400H System

Repeater Connection

+24V

M

Communication

OP / TP MP

A&D AS CS2 FASystems Support

Powered by A&D AS CS2 FA SIMATIC Technical Consulting Page 14 February 2005

Overview

Redundancy features

Configuration

Communication

Redundant I/O

Switchover

Synchronization

Self-test

Programming

H-CIR

Online repair

OP / TP / MP

Ordering Information

Ordering information Y-Link

IM 157: 6ES7 157-0AA82-0XA0

Y-Link: 6ES7 197-1LB00-0XA0

Bus module BM IM 157 6ES7 195-7HD80-0XA0

Bus module BM Y-Link 6ES7 654-7HY00-0XA0

Collective Order No. 6ES7 197-1LA02-0XA0

Y-LinkIM 157

Ordering Information