11
High Capacity Low Power Consumption AD-Servo Press Brakes SERIES The Winning Force Perfect Precision Profit Energy Efficient Hi-Speed & Repeatability Elegant Design
HighCapacity
Low PowerConsumption
AD-ServoPress Brakes
SERIES
The Winning Force
Perfect PrecisionProfitEnergy EfficientHi-Speed & RepeatabilityElegant Design
32
The Winning Force
As a total supplier for sheet metal manufacturing with almost 60 years of experience, Durma understands and recognizes thechallenges, requirements and expectations of the industry.We strive to satisfy the ever higher demands of our customers bycontinuously improving our products and processes whileresearching and implementing the latest technologies.
In our three production plants with a total of 150.000 m²,we dedicate 1,000 employees to delivering high qualitymanufacturing solutions at the best performance-to-price ratioin the market.
From the innovations developed at our Research & DevelopmentCenter to the technical support given by our worldwidedistributors, we all have one common mission: to be yourpreferred partner.
Present Durmazlar machines with name to the world.
High technology,modern productionlines
High qualitymachines designedin R&D Centre
Top qualitycomponents
1
2 3
Now Production is More Effective
The future – as a result of rising energy costs and increasingly cost efficient speed-controlled drivesoffered on the market, variable-speed solutions are on the advance.
54
AD-Servo Series Press Brake
Energy-efficient Hydraulics with Variable Speed Pump Drives
Energy consumption has a significant effect on Total Cost of Ownership of plant and machinery:even with standard machines, the energy consumption represents 30% of total costs, and withparticularly energy-intensive applications, this share is remarkably higher.
Cost DownProfit Up
Advantages
High energy-saving potentialDecreased operating costsClearly reduced cooling effortOperational reliabilityHigh availabilityLower investmentSystem safetyFuture-oriented technologyRemarkable noise reductionFewer secondary measuresEase of integration of flexible check functionsDecrease in the number of expensive machine failuresCompliance with EU Directives
Precise bending result at fast speed
Minimalized tool change and adjustment time
Maximized speed and safety
HighCapacity Winning Ergonomic
RobustBody
PerfectPrecision
HighCapacity
Low PowerConsumption
Energy Saver
Accurate on each cycle
Economy Proof
Hi-Speed & Repeatability
76
Comparison of EnergyConsumption of aPress Brakes
Main components
ServomotorHydromotor-pump (4-quadr. oper.)Servo controller IndraDrive CSoftware-Technology functionParameterBell housing and couplingPower unit (Oil tank, accessories)Valve block, prefill valveCylinder
Physical characteristics
Control of positionControl of pressure/load pressureOpen/closed hydraulic circuit4-quadrant operation
Productivity
%60 more productivity with %72less energy consumption at work.
AD-Servo positioning accuracy Less Noise Level at target position
Fast Increase in Efficiency inProductionAD-Servo is high modularity of hydraulics also opens upeconomic options on existing plant and machinery bysubstituting fixed displacement power units byvariable-speed pump drives with little effort.
0.000 2.000 4.000 6.000 8.000 10.000 12.000 14.000 kWh
%72
12,30 kWhRegular Press Brakes
Servo 3.38 kWh Energy Saving
Regular Press BrakesAD-Servo Press Brakes Energy Saving
Cost Down Profit Up
for 1
75 t.
Electric Consumption
Depending on cycle characteristics and rating, variable-speed pump drives achieve energy savings
Less Noise Level
Why DURMABack Gauge ?Most important feature toachieve perfect bending is thestability and the design of theback gauge, which allows animpeccable and correct productto be produced.
The high speed ballscrew backgauge system movement is alsosupported with linear guides,which helps the back gaugeachieve long life, greatersensitivity and strengthensagainst any collisions.
Special designed finger blockswith steps to achieve maximumstability can also be supplied forevery kind of bending solution.
98
High sensitivity, Stress relieved steel construction body, long life Mono Block Frame
Automatic calibration and first start up
DURMA designed and copyrighted guiding system
Ball Screw and linear guide integrated perfect back gauge system
Durable, long life and sensitive bending capable special hardened top tools
Suitable for segmented tools special and fast tool holding system
Sensitive solutions on long and deep bending
High accuracy linear scales
CE safety standards
Best quality world wide accepted hydraulic and electric components
Strong Back Gauge System
Precise
Reliable
Strong
Fast and high accuracySafe movementResistance to crashMaintenance freeAdjustment availabilityat every point
Fast, Efficient, Modern
CNC optional back gaugeX - RX - R - Z1, Z2X - R - Z1, Z2, Delta X
X
X
Z1
Z
Z2
R
R
CNC optional back gaugeX1 - X2, R1 - R2, Z1 - Z2
X2
X1
R1
Z2
R2
Z1
2, 4, 5 or 6Axis Back Gauge
CE Safety System
ModEva 15 TControl Unit
Top BeamLED Illumination
CNC Crowning
Linear GuidedFront SupportArms
Hydraulic System
AD-Servo Series press brakes, designed with high technology to increase efficiencyon precise part bending.
Quality approved components used.Stress relieved made on bodies for long life and precise bending.
General Specifications
CNC back gaugeX - RZ manuel
Tool Holders and ToolsBending performance increased using with high quality European clamping system and easy touse. Narrow table designed for European style tool holder and Z bending.
DURMA is your solution partner with various tool options.
1110
European Clamping System
Wila Top Tool Clamping
Wila Bottom Tool Clamping
European Type Bottom Tool (4V Die)
DURMA Multi V Bottom Tool
DURMA Top Tool
Quick Release Clamping
Manual or CNC-controlled motorized crowning systemsimplifies bending, by adjusting each point of the bendingparts to acquire straight bends. The need for shimming iseliminated.
Crowning System
CNC Crowning System
Ce Laser Safety System
Our machines are designed in accordance with Ce-Normsto ensure your safety with hydraulic, electric, appropriateheight covers and laser light curtains. CE safety in tandemmachines are also provided with light barriers.
CE Safety Systems
By using long and planar guiding surfaces, all thedisadvantages of point guiding are eliminated 100% freebending space: guiding system that eliminates bendingbetween frame has been moved to the outside of the frame.
Stable Top Beam Movement
Linear Guide Front Sheet Supports
Rugged support arms with tilting stops are mountedon a linear guide rail system. This allows “finger-tip” lateraladjustment as required by the bend length of the part. Theyare also equipped with side gauges for the fast, easy, andaccurate feeding of parts small or large.
Linear Guide Front Sheet Supports
90 Degree Endless Bend
Safe and Accurate Bends withTop Quality Equipments
Full 3D simulationMultiple view points while working3D collision detectionUser defined table for bend deductionRapid solution computationImporting 3D models (MetaBEND, IGES)Automatic Tool Shape SelectionVideo-like bend simulation.Almost unlimited quantity of programs and sequences
Higher grade of efficiency3D and 2D graphical touch screen programming mode17" high resolution colour TFTMinimal set up timeDelem modusys compatabilitySensor bending correction interface1 GB memory capacityIntegrated OEM-Panel1280x1024 pixels, 16-bit colour3D graphics acceleration
1312
Now Bending is More Easier
15" color Touch ScreenOn-screen finger profile drawingAutomatic bend listingVery simple and convenient data transferHigher productivity thanks to easy and rapidMulti-simulation capabilitySimulation criteria for better sheet managementWindows XPe for multitasking and file managementEC safety-cycle managementEthernet for easy communicationBundled Offline Software
2D graphical touch screen programming mode3D visualisation in simulation and production17" high resolution colour TFTFull Windows application suiteDelem modusys compatibilityUSB, peripheral interfacingUser specific application support within the controllersmultitasking environmentSensor bending & correction interface
ModEva 15T
Modeva Premium DA-69T
DA-66T DURMA ANGLE MEASUREMENT AP3 - AP4 SHEET FOLLOWER
ROBOTIC SOLUTIONS
1514
Standard Equipment
Y Y1, Y2, X, R (4-Axis) X=650mm X,R (AL - double gayt )DBEND 3D CAD/CAM Importing & Similation ProgramControl Unit - CNC ModEva15T or 66TCE BLVT safety – only for tandem machinesServo motor back gauge & linear guided & ballscrew system (X-R)CNC crowningEuropean style tool clamping systemSliding front arms (With T-Slot and stopper)World standards special design hydraulic block and valvesWorld standard electric equipment
Optional Equipment
Control unit - ModEva Premium or 69TCE Manuel F. AKAS II M FPSC-B-C + safety covers with switchCE F. AKAS-LC II AKAS-3 M Motorized + FPSC (safety PLC)CE BLVT safety – only for tandem machinesZ1, Z2 axisX1, X2 axisR1, R2 axisDelta X axis ± 125 mm with CNC ControlledX axis = 1000 mm – light barrier back protectionAP3-AP4 sheet following systemHeight adjustable laser angle measurement systemQuick release clamping systemHydraulic and pneumatic tool clamping systemsBottom and top toolsBottom tool separation systemParking areaCentral lubrication systemOil coolerAdditional back gauge finger and sliding front support armsSpecial packing for overseas shipments
Standard & Optional Equipment
Consultancy
Spare Parts
R&D Center
ServiceAgreements
Training
After SalesService
Software Flexible Solution
Solution Center
DURMA provides the best level of service and spare parts with qualified personnel and spare parts in stock.Our experienced and professional service personnel are always ready at your service. Our professionaltraining and application enriched courses will give you an advantage to use our machinery.
Fast on Service and Spare Parts
1716
AD-Servo Serisi Teknik DetaylarB
A
L
H
G
W
E
F
DC
X Ax
es W
orki
ng S
peed
(mm
/sec
)
R A
xes
Wor
king
Dis
tanc
e (M
otor
ized
)
L W H
Leng
th (m
m)
Wid
th (m
m)
Hei
ght (
mm
)
Wei
ght A
ppro
x. (k
g)
3800
4200
4200
4250
4250
4300
4950
4950
5250
5250
5300
7500
7500
7500
1670
1670
1680
1700
1770
1820
1700
1770
1700
1770
1910
1770
1910
2110
2750
2750
2750
2750
2900
3230
2900
2900
2750
2900
3230
3250
3450
3710
7600
8000
9500
10600
12250
16500
11250
14100
12850
15000
20100
21760
28000
36000
350
350
350
350
350
350
350
350
350
350
350
300
300
300
250
250
250
250
250
250
250
250
250
250
250
250
250
250
Y R
etur
n Sp
eed
(mm
/sec
)
190
190
185
185
180
160
185
180
185
180
160
180
160
150
Mot
or P
ower
4 x 2
4 x 2
4 x 2
4 x 2
5,1 x 2
7,2 x 2
4 x 2
5,1 x 2
4 x 2
5,1 x 2
7,2 x 2
5,1 x 2
7,2 x 2
11X2
X Axes Distancei
650
750
1000
S
S
S
S
S
S
S
S
S
S
S
-
-
-
-
-
-
-
-
-
-
-
-
-
-
S
S
S
O
O
O
O
O
O
O
O
O
O
O
O
O
O
S : StandardO : Option
AD-S
ervo
Ser
ies
AD-Servo 25100
AD-Servo 30100
AD-Servo 30135
AD-Servo 30175
AD-Servo 30220
AD-Servo 30320
AD-Servo 37175
AD-Servo 37220
AD-Servo 40175
AD-Servo 40220
AD-Servo 40320
AD-Servo 60220
AD-Servo 60320
AD-Servo 60400
A
Bend
ing
Leng
th (m
m)
2550
3050
3050
3050
3050
3050
3700
3700
4050
4050
4050
6050
6050
6050
Bend
ing
Forc
e (T
on)
100
100
135
175
220
320
175
220
175
220
320
220
320
400
B
Dis
tenc
e Be
twee
n C
olum
ns (m
m)
2200
2600
2600
2600
2600
2600
3100
3100
3600
3600
3600
5100
5100
5100
Y R
apid
Spe
ed (m
m/s
ec)
190
190
185
185
180
160
185
180
185
180
160
180
160
150
D EC
Stro
ke (m
m)
Day
light
(mm
)
Thro
at D
epth
(mm
)
265
265
265
265
265
365
265
265
265
265
365
265
365
365
530
530
530
530
530
630
530
530
530
530
630
530
630
630
410
410
410
410
410
410
410
410
410
410
410
410
410
410
* 750 mm throat depth** 750 - 1000 - 1250 mm throat depthMachines set according to optimum values.
G
Tabl
e W
idth
(mm
)104
104
104
104
104
154
104
104
104
104
154
154
154
154
F
Tabl
e H
eigh
t (m
m)
900
900
900
900
900
900
900
900
900
900
900
1100
1100
1100
Working Speed
Y W
orki
ng S
peed
(mm
/sec
)
12
12
12
12
12
10
12
12
12
12
10
12
10
9
1918
20
AD-ServoPress Brakes
SERIES
Today, Tomorrow and Forever With You...
Dur
maz
lar
Mak
ina
San
. Tic
. A.Ş
. has
rig
ht t
o ch
ang
e ca
talo
gue
val
ues
and
mac
hine
tec
hnic
al d
etai
ls w
itho
ut n
otic
e.
Durmazlar Makina San. ve Tic. A.Ş.OSB 75. Yıl Bulvarı Nilüfer-Bursa / TürkiyeP: +90 224 219 18 00 F: +90 224 242 75 [email protected]
www.durmazlar.com.tr
EN_2018/04/V06
AD-Servo SERİSİ
68101215202630323742455060708090100130180200250
5679121518222325293236435057647193130145180
11,31,72
2,73,34,25
5,45,86,77,58,310
11,513,5151722303342
V b ris(mm)
2,52
1,5
6,5543
108654
119764
1311974
1613107,56,5
161298
7,5
191412
11,610
211917
14,513
2423201716
3026232119
3329272420
33,533302521
4843363127
5849423732
6455484238
6960544837
7566604633
9586664843
134103756754
1491078377
15311992
0.5 0.8 1 1.2 1.5 1.8 2 2.5 3 3.5 4 4.5 5 6 7 8 9 10 12 15 18 20
F: Bending Force (Ton) L: Length (mm) Ri: Inside Radius (mm) Rm: Material Tensile Strength (daN/mm²) V: Channel Width (mm) B: Minimum Sheet Bending Side (mm) S: Thickness (mm)
