HARRI S CO RPO RATI ON | Broadcast Communications Division assuredcommunications™ A D C D ev i c e C o n t r o l l e r -4 R U v 3 . 2 R e l e a se , 6 - Ju l y - 2 0 1 1

ADC Device Controller-4RU

Installation Reference

6-July-2011

Confidential Document.

For Harris Automation Customers Only.

A D C D ev i c e C o n t r o l l e r -4 R U In s t a l l a t i o n R e f e r en c e

C o p yr i g h t © 2 00 7 - 2 01 1 H a r r i s C o rp o r a t i o n H a r r i s P r o p r i e t a r y I n f o rm a t i o n P a g e 2 o f 2 5 R e l e a se , 6 - Ju l y - 2 0 1 1

Publication Information © 2007-2010 Harris Corporation. All rights reserved. Harris Proprietary Information.

This document and its contents are considered confidential and proprietary by Harris Corporation. This publication, or any part thereof, may not be reproduced in any form, by any method, for any purpose, without the written consent of Harris Corporation. Contact Harris Corporation for permission to use materials as well as guidelines concerning foreign language translation and publication. A reasonable number of copies of this document may be made for internal use only. All others uses are illegal.

This publication is designed to assist in the use of the product as it exists on the date of publication of this manual, and may not reflect the product at the current time or an unknown time in the future. This publication does not in any way warrant description accuracy or guarantee the use for the product to which it refers.

Harris Corporation reserves the right, without notice to make such changes in equipment, design, specifications, components, or documentation as progress may warrant to improve the performance of the product.

Trademarks The Harris logo, assuredcommunications®, D-Series™ and ADC™ are trademarks of Harris Corporation or its subsidiaries. Microsoft® and Windows® are registered trademarks of Microsoft Corporation. All other marks are the property of their respective owners.

Contact Information Contact Harris Corporation at:

The Americas 9800 S. Meridian Blvd Englewood, CO 80112 USA Ph +1 303 476 5000 Fax +1 303 476 5004

England Eskdale Road Winnersh Triangle Reading, Berkshire England RG41 5TS Ph +44 (0) 118 9648000

France Immeuble le Signac 5 allée des Bas Tilliers 92 230 Gennevilliers, France Tel: +33 01 47 92 44 00 Fax: +33 01 47 98 29 67

Australia/Pacific Level 1, 14 Rodborough Road, Frenchs Forest NSW 2086 Australia Ph +61 (2) 9975 9700 Fax +61 (2) 9975 3519

A D C D ev i c e C o n t r o l l e r -4 R U In s t a l l a t i o n R e f e r en c e C o n te n t s

C o p yr i g h t © 2 00 7 - 2 01 1 H a r r i s C o rp o r a t i o n H a r r i s P r o p r i e t a r y I n f o rm a t i o n P a g e 3 o f 2 5 R e l e a se , 6 - Ju l y - 2 0 1 1

Contents About this Manual ............................................................................. 5

Audience ..................................................................................................................................... 5 Measurement Standards ............................................................................................................. 5 Product Unpacking Notes ........................................................................................................... 5 Installing the Chassis Front Panel ............................................................................................... 5

To Install the Door ................................................................................................................... 5

About the Device Controller-4RU ...................................................... 7 Overview ..................................................................................................................................... 7

Features .................................................................................................................................. 8 Benefits ................................................................................................................................... 8 A Note on Device Controller Power-Up .................................................................................. 9

Configuration Options.................................................................................................................. 9 Device Controller Specifications ............................................................................................... 10

Chassis Layout and Operation ........................................................ 11 Introduction ................................................................................................................................ 11 The Device Controller Front View ............................................................................................. 11

Front Accessible/Viewable Components .............................................................................. 12 The Automation Computer Rear View ...................................................................................... 13

Power .................................................................................................................................... 13 Ports ...................................................................................................................................... 14

What’s inside an Automation Computer? .................................................................................. 14 Take a Look Inside ................................................................................................................ 14 Example Chassis populated with cards ................................................................................ 15 Hardware Components You Might Find ................................................................................ 16 Standard Software Components You Might Find ................................................................. 17

Computer Setup .............................................................................. 18 Preinstalled Components .......................................................................................................... 18

Software ................................................................................................................................ 18 Boards and Cards ................................................................................................................. 18 Standard Board Slot Locations ............................................................................................. 18

LED Status Board ...................................................................................................................... 20 To Configure the LED Board Drive Status Light ................................................................... 20 To Reinstall an Existing LED Board ...................................................................................... 21

The Alarm Connector ................................................................................................................ 22 (Optional) Raided Hard Drive Configuration ............................................................................. 23 Board Set Installation ................................................................................................................ 23

ADC Board Set Installation Reference ................................................................................. 23

Unit Replacement ............................................................................ 24 Notice to the Original Purchaser ............................................................................................... 24 To Return a Unit ........................................................................................................................ 24 To Order a New or Replacement Unit ....................................................................................... 25

Chassis Only ......................................................................................................................... 25 Fully Populated Chassis Configuration ................................................................................. 25

A D C D ev i c e C o n t r o l l e r -4 R U In s t a l l a t i o n R e f e r en c e A b o u t t h i s Ma n u a l

C o p yr i g h t © 2 00 7 - 2 01 1 H a r r i s C o rp o r a t i o n H a r r i s P r o p r i e t a r y I n f o rm a t i o n P a g e 5 o f 2 5 R e l e a se , 6 - Ju l y - 2 0 1 1

About this Manual

Audience This manual is intended as a general reference and for use by engineers or technicians when installing an ADC™ Device Controller computer.

Measurement Standards The following measurement standards are used in this manual:

Rack Unit (RU) is an Imperial standard measurement for device height. (While also seen as U.) [1RU = 44.45mm = 1.75 inches]

19” Rack Standard is an international standard for racking width. [19” Rackmount standard = 482.6mm]

Other measures for in-document conversion: (1m = 3.281ft), (0.3048m = 1ft), (25.4mm = 1in), (1kg = 2.205lb)

Website for length & weight conversions: http://www.convert-me.com/en/convert

Product Unpacking Notes Thoroughly inspect all articles immediately upon receipt. Any damage discovered should be cause for a damage claim against the carrier.

Since contents may shift during shipping, prior to installation and rackmounting the unit, removed the top cover of the chassis and ensure all cards and the SBC are properly seated in their respective mountings.

Installing the Chassis Front Panel To limit the potential for damage during shipping, the front door of the Device Controller computer is packed in its own box inside the chassis carton and must be installed on site.

To Install the Door Install the front door with its right and left rack ears on the chassis prior to mounting. The eight black, flat head 4x15mm machine screws required to mount the ears are packed separately in the chassis accessories kit.

A D C D ev i c e C o n t r o l l e r -4 R U In s t a l l a t i o n R e f e r en c e A b o u t t h i s Ma n u a l

C o p yr i g h t © 2 00 7 - 2 01 1 H a r r i s C o rp o r a t i o n H a r r i s P r o p r i e t a r y I n f o rm a t i o n P a g e 6 o f 2 5 R e l e a se , 6 - Ju l y - 2 0 1 1

1. Install the rack ears with four machine screws each with the hinges on the left

and the latch on the right.

2. Place the door over the hinges and latch it.

• There is a small retainer clip on the inside upper left that prevents the door from being lifted off the hinges when closed.

• The door must be swung open approximately ninety degrees in order to be placed on or removed from the hinges

A D C D ev i c e C o n t r o l l e r -4 R U In s t a l l a t i o n R e f e r en c e A b o u t t h e D ev i c e C o n t r o l l e r - 4 R U

C o p yr i g h t © 2 00 7 - 2 01 1 H a r r i s C o rp o r a t i o n H a r r i s P r o p r i e t a r y I n f o rm a t i o n P a g e 7 o f 2 5 R e l e a se , 6 - Ju l y - 2 0 1 1

About the Device Controller-4RU

Overview The Device Controller is the new hardware platform supported by the Harris ADC playout automation system. Its job is to host the operating system, real-time Device Controllers, and device drivers necessary for the automation system, at the device control layer. It supports a variety of configuration options for serial cards, GPI cards, time code references and system software.

With the Device Controller, a station can:

Significantly expand their offerings, by managing incremental channels on a single server

Save space and cost with hardware that’s smaller, but more powerful

Improve their ability to manage your rich media content by using a more powerful device, with improved network connectivity and considerably more ingest and playout device options

Take advantage of features and functions that are planned for future releases of ADC playout automation.

Enjoy the benefits of an operation that is state-of-the-art, with the most current reliability, availability and serviceability features available.

A D C D ev i c e C o n t r o l l e r -4 R U In s t a l l a t i o n R e f e r en c e A b o u t t h e D ev i c e C o n t r o l l e r - 4 R U

C o p yr i g h t © 2 00 7 - 2 01 1 H a r r i s C o rp o r a t i o n H a r r i s P r o p r i e t a r y I n f o rm a t i o n P a g e 8 o f 2 5 R e l e a se , 6 - Ju l y - 2 0 1 1

Features The Device Controller includes the following features:

Provides a flexible Device Command, Control, and System/Device Configuration interface.

Supports field upgrades.

Is highly configurable providing the ability to add/activate drivers without going offline.

Supports simulated operation.

Supports broadcast device redundancy.

Sends and receives frame-accurate information across the Local Area Network (LAN) to and from remote client workstations.

Benefits Harris’ rackmount computers are the foundation of our automation system. They are built with high specification components and are designed for, high reliability, ease of maintenance, and repeatability in component structures.

The Device Controller offers the following benefits:

Increased performance and throughput levels, via more powerful processors

Scalability, delivered by dramatic expansion capabilities in hardware configuration: • A significant increase in the number of ports available to drive additional

serial- and network-attached devices • Greater communications bandwidth, delivered by built-in, dual, Gigabit

Ethernet network connectivity

Space efficient packaging in the form of a 4-RU chassis

Outstanding reliability, availability and serviceability features: • Standard dual, hot swappable power supplies • Hard disk drives that are readily accessible and exchangeable via the front of

the chassis Optionally available hardware RAID 1 drive redundancy.

• Hot swappable chassis fans. • Detailed front panel indicators of the status of the power supplies, fans,

chassis temperature, and individual voltages. • Summary alarm output for driving remote indicators. • Adherence to all governmental and regulatory standards, via compliance with

current, and most demanding, environmental specifications: • This includes compliance with Electrical and Electronic Equipment (WEEE)

and Restriction on Hazardous Substances (RoHS) (Combined WEEE/RoHS) requirements now mandated in Europe, and being adopted in other parts of the world. Restriction of Hazardous Substances Directive (RoHS) 2002/95/EC

mandates: Recycling of devices at end of life and the elimination or

A D C D ev i c e C o n t r o l l e r -4 R U In s t a l l a t i o n R e f e r en c e A b o u t t h e D ev i c e C o n t r o l l e r - 4 R U

C o p yr i g h t © 2 00 7 - 2 01 1 H a r r i s C o rp o r a t i o n H a r r i s P r o p r i e t a r y I n f o rm a t i o n P a g e 9 o f 2 5 R e l e a se , 6 - Ju l y - 2 0 1 1

reduction of a list of hazardous substances. This includes six key hazardous materials typically used in the manufacture of various types of electronic and electrical equipment: Lead, Mercury, Cadmium, Hexavalent chromium (chromium VI or Cr6+), Polybrominated biphenyls (PBB), and Polybrominated diphenyl ether (PBDE)

Waste Electrical and Electronic Equipment Directive (WEEE Directive) 2002/96/EC sets collection, recycling and recovery targets for all types of electrical goods. The directive imposes the responsibility for the disposal of waste electrical and electronic equipment (WEEE) on the manufacturers of such equipment. The companies are compelled to use the collected waste in an ecological-friendly manner, either by ecological disposal or by reuse/refurbishment of the collected WEEE. Under WEEE "Users of electrical and electronic equipment from private households should have the possibility of returning WEEE at least free of charge"

A Note on Device Controller Power-Up If a Device Controller is shut down and then immediately powered on, an invalid GPI Relay can be fired on startup. To avoid this issue, wait a minimum of 30 seconds after a full shut down before performing a power up of the Device Controller computer.

Configuration Options An Device Controller supports serial devices in the following manner:

In an ADC™ playout automation system environment the Device Controller can support up to 64 ports.

Currently up to eight PC slots can be fitted with ADC 8-Port Serial cards, supporting up to 64 high speed serial ports.

Currently up to four PC slots can be fitted with ADC 16-Port Serial cards, supporting up to 64 high speed serial ports.

Note: Multiple Device Controllers may be used in specific installations to provide expanded serial device support and backup functionality.

GPI Outputs

All Harris automation systems provide support to control external devices via GPI. The Device Controller provides for enhanced capabilities to support higher GPI port count for all automation Harris automation systems.

Network Device Control

Device Controller supports multiple network interface cards to support network based control of devices.

Backup (Redundant) Device Controller

(Optional) Redundancy is an important part of automation. The ability to recover immediately from hardware failure in a broadcast environment is crucial. Protection against automation computer failure can be achieved through a backup (redundant)

A D C D ev i c e C o n t r o l l e r -4 R U In s t a l l a t i o n R e f e r en c e A b o u t t h e D ev i c e C o n t r o l l e r - 4 R U

C o p yr i g h t © 2 00 7 - 2 01 1 H a r r i s C o rp o r a t i o n H a r r i s P r o p r i e t a r y I n f o rm a t i o n P a g e 1 0 o f 2 5 R e l e a se , 6 - Ju l y - 2 0 1 1

automation computer. The backup automation computer is identical to the main Device Controller and is configured the same way.

If the main automation computer fails, the backup automation computer automatically takes over the tasks handled by the main automation computer.

If the main automation computer fails, device control may be manually transferred to the backup automation computer. The transfer is accomplished by an RS-422 switching unit.

Device Controller Specifications The following table provides a brief list of specifications for a Harris Device Controller.

Specification Description

Size Height: 4RU (17.78 cm) Width: 19” Rackmount standard (48.26 cm) Depth: 21.26” (54 cm) Note: Published values do not include various projections, front and rear, that may increase the actual overall depth.

Weight 41 lbs (18.6KG)

Power Requirements Dual redundant 300-Watt power supplies: universal input voltage, AC plug on each module, no common components.

Typical Location In close proximity to the equipment the computers are controlling – this minimizes cable runs. Since all communication to peripherals is via balanced RS422 links, this is not an electrical requirement: rather, it is one of convenience and cost.

Mounting Requirements

Standard 19” rack-mount. The CPU’s are supplied with rack slides for ease of maintenance. The slides require attachment at the front and rear of the rack. An extra depth of approximately 100mm is required to give clear access to rear cables. Unit includes: 20”-26” adjustable rack mount slide rails

A D C D ev i c e C o n t r o l l e r -4 R U In s t a l l a t i o n R e f e r en c e C h a ss i s L a yo u t a nd Op e r a t i o n

C o p yr i g h t © 2 00 7 - 2 01 1 H a r r i s C o rp o r a t i o n H a r r i s P r o p r i e t a r y I n f o rm a t i o n P a g e 1 1 o f 2 5 R e l e a se , 6 - Ju l y - 2 0 1 1

Chassis Layout and Operation

Introduction Harris professional automation computers are built for reliable operation and performance in rigorous broadcast environments.

• Harris PCs, Serial Driver Cards and many other components are built to our broadcast specifications.

• The 19” chassis frames are built with up-rated components that can be easily maintained.

• Cards, Power Supply Units and Disk Drives can all be easily replaced.

The Device Controller is a 4RU unit dedicated to communicating with and controlling the broadcast devices and client workstations. This automation computer provides:

• A scalable solution to controlling devices while providing highly reliable playout capability.

• Network-based device control and management as well as traditional RS422 device control and GPI contact-closure triggers.

The Device Controller Front View Chassis Front Door Closed

The following image shows a Harris Device Controller with the chassis front door closed. General status LEDs are viewable in the lower right corner.

A D C D ev i c e C o n t r o l l e r -4 R U In s t a l l a t i o n R e f e r en c e C h a ss i s L a yo u t a nd Op e r a t i o n

C o p yr i g h t © 2 00 7 - 2 01 1 H a r r i s C o rp o r a t i o n H a r r i s P r o p r i e t a r y I n f o rm a t i o n P a g e 1 2 o f 2 5 R e l e a se , 6 - Ju l y - 2 0 1 1

Chassis Front Door Open

A Harris Device Controller with the chassis front door open allows access to device Hard Drives, DVD and power buttons.

Note: In this photo only one hard drive is installed.

Illustrated View

The chassis front opens allowing easy access hard drives and other components. The following illustration provides a simple labeled view of the layout of accessible components.

FAN FAN

PS1 PS2 DRV SYS

DVD

Hard Drive

Hard Drive(optional

raided drive)

Power

Reset

PS2 Port USB Port Status LEDs

-12VFanC Fan1 Fan2 Temp1 Temp2 DRV -5V+5V+12V STB+3.3V

Status Detail LEDs

Front Accessible/Viewable Components 1 USB port on front (and 2 in rear)

Alarm reset button on front • Audible alarms –triggered in case of power supplies decline in performance.

A D C D ev i c e C o n t r o l l e r -4 R U In s t a l l a t i o n R e f e r en c e C h a ss i s L a yo u t a nd Op e r a t i o n

C o p yr i g h t © 2 00 7 - 2 01 1 H a r r i s C o rp o r a t i o n H a r r i s P r o p r i e t a r y I n f o rm a t i o n P a g e 1 3 o f 2 5 R e l e a se , 6 - Ju l y - 2 0 1 1

80 GB SATA HD: Removable hard drive caddy and drive — accessible via front panel to allow. (Optional second hard drive can be installed.)

Front Panel Status LEDs: Fault detection LEDs for Power Supplies, Hard Drive(s)D, Temps, and Fans • On outside of front panel: P/S#1, P/S#2, Hard drive activity, System

Summary Fault via Harris proprietary front panel. (System Summary Fault = P/S#1, P/S#2, CPU fan, Fan1, Fan2, Temp1, and Temp2)

• Behind front cover: FanC (CPU fan), Fan1, Fan2, Temp1, Temp2, +12V, -12V, +5V, -5V, +3.3V, +5Vsb

• Alarm Output: 4-Pin mini-XLR connector with outputs: Alarm (+), Alarm (-)

The Automation Computer Rear View The chassis rear plane allows easy access to power supplies and unit cabling. The following illustrations provides an example view of the chassis rear panel layout.

Rear View of a Serial-8 Card Chassis configuration

`

01

01

8

7

6

5

4

3

2

1 9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

Rear View of a Serial-16 Card Chassis configuration

`

01

01

Power Dual Redundant 300-Watt Power Supplies: Hot-Swappable units. Universal

input voltage, AC plug on each module, no common components, no standby voltages present within chassis when power module switches are OFF.

A D C D ev i c e C o n t r o l l e r -4 R U In s t a l l a t i o n R e f e r en c e C h a ss i s L a yo u t a nd Op e r a t i o n

C o p yr i g h t © 2 00 7 - 2 01 1 H a r r i s C o rp o r a t i o n H a r r i s P r o p r i e t a r y I n f o rm a t i o n P a g e 1 4 o f 2 5 R e l e a se , 6 - Ju l y - 2 0 1 1

Two standard IEC three-pin power connections for the power supply module.

Power Supply Fans exhaust to the back.

Ports 14 card passive backplane, 13 PCI + 1 PICMG v1.3

Alarm Status connector (4 pin located just above the Serial and Parallel ports)

Serial and Parallel ports on chassis rear. • Standard Parallel port is a DB25 type connector • COM 1 is a standard 9-way D-type serial connections

2 USB ports on rear (and 1 on front)

VGA output, connector on rear board panel

2 GigE NICs, connectors on rear board panel

PS2 port for keyboard & mouse split connector on rear board panel.

IMPORTANT: Use the PS2 keyboard, mouse splitter that comes with the unit. At this time the device will not work with any other.

A USB keyboard and/or mouse can be used and are recommended.

Mouse (M) and Keyboard (K) ports are standard PS/2 ports

Note: The presence and availability of other ports depends on the cards added to the Computer to accommodate the installation

What’s inside an Automation Computer? The components available inside a Harris Device Controller computer depends on the ADC playout automation system and the level of required failover.

Software hardware and software components are added to an Device Controller computer to address application-specific functionality.

Take a Look Inside The following illustration provides a reference to the approximate locations of hardware within the Device Controller computer.

A D C D ev i c e C o n t r o l l e r -4 R U In s t a l l a t i o n R e f e r en c e C h a ss i s L a yo u t a nd Op e r a t i o n

C o p yr i g h t © 2 00 7 - 2 01 1 H a r r i s C o rp o r a t i o n H a r r i s P r o p r i e t a r y I n f o rm a t i o n P a g e 1 5 o f 2 5 R e l e a se , 6 - Ju l y - 2 0 1 1

Parallel port, Serial port, USB ports

PCI MG Slot

Stacked Hard drives

and DVD

Power Supply(Hot Swappable)

CENETR

CHASSIS

BRACE

CPU Motherboard NICs, Video, Mouse & Keyboard ports

Memory

FAN 2

FAN 1

PCI Slot 0

Power Supply(Hot Swappable)

CPU Fans

PCI Slot 1

PCI Slot 2

PCI Slot 3

PCI Slot 4

PCI Slot 5

PCI Slot 6

PCI Slot 7

PCI Slot 8

PCI Slot 9

PCI Slot 10

PCI Slot 11

PCI Slot 12

HDHD

DVD

NIC: (RJ45)

NIC: (RJ45)

Video Graphics (DB9)

Keyboard & Mouse (PS2 w/ splitter cable)

Parallel Port

Serial Port

USB Port

USB Port

BACK >><< FRONT

Alarm Connector

Example Chassis populated with cards As an example, the following photos show a Device Controller chassis loaded with eight ADC 8-Port Serial cards, two GPI cards, and a Timecode card.

A D C D ev i c e C o n t r o l l e r -4 R U In s t a l l a t i o n R e f e r en c e C h a ss i s L a yo u t a nd Op e r a t i o n

C o p yr i g h t © 2 00 7 - 2 01 1 H a r r i s C o rp o r a t i o n H a r r i s P r o p r i e t a r y I n f o rm a t i o n P a g e 1 6 o f 2 5 R e l e a se , 6 - Ju l y - 2 0 1 1

Hardware Components You Might Find The following table lists hardware components you might find in an Device Controller. Since this unit provides a common platform for all Harris automation systems, the component listing is divided into three categories:

Standard or Common components to all automation systems

ADC playout automation specific components

Hardware Components Standard

Hard Drive: - 80 GB 7200 RPM SATA 3.0Gb/s removable hard drive (1)

X

Raided Hard Drives (2) Optional

DVD ±R, 16X, dual layer (3) X

Single Board Computer (SBC): - Intel Pentium 4, 3.0GHz, LGA 775 (upgradeable)

X

14 card passive backplane - 13 PCI - 1 PICMG v1.3

X

Memory - 1 GB 184-Pin DDR 400 SDRAM ECC system memory - 2 DDR II DIMM sockets – upgradeable to 4MB

Note: The available memory may be limited to approximately 3GB, with 4GB of physical memory installed, based on the shared use of system memory, and architectural and operating system restrictions.

X

Power Supply - Dual Redundant 300-Watt Power Supplies: universal input

voltage, AC plug on each module, no common components, no standby voltages when power module switch is OFF.

X

CompactFlash Socket X

Up-rated Fans - CPU fan, Fan1, Fan2, Temp1, Temp2

X

USB Ports - 1 USB port on front - 2 USB port on rear

X

Serial and Parallel Ports on PCI bracket X

PS2 port for keyboard, mouse, connector on rear board panel X

Network Interface Cards - 2 GigE NICs onboard

X

Additional NIC Cards (4) Optional

VGA Graphics display onboard (5) X

A D C D ev i c e C o n t r o l l e r -4 R U In s t a l l a t i o n R e f e r en c e C h a ss i s L a yo u t a nd Op e r a t i o n

C o p yr i g h t © 2 00 7 - 2 01 1 H a r r i s C o rp o r a t i o n H a r r i s P r o p r i e t a r y I n f o rm a t i o n P a g e 1 7 o f 2 5 R e l e a se , 6 - Ju l y - 2 0 1 1

Hardware Components Standard

Timecode/video sync card - ADC: LTC TimeCode Card w/ video sync

X

8-Port Serial Card (6) X

ADC 16-Port Serial Card (6) X

GPI Card X

1) Removable hard drive caddy and drive — accessible via front panel 2) Built-in RAID 0, 1, 5 and 10 for storage

ADC playout automation’s RAID solution is implemented on this ATA RAID controller.

3) A DVD Writer is used when required by the application 4) Additional network interface capabilities may require more NICs. 5) VGA output, connector on rear board panel 6) The number of Serial Cards in any one machine depends on the number of devices being controlled - up to a maximum of eight Serial-8 cards or four Serial-16 cards.

Standard Software Components You Might Find Hardware Components Standard

Microsoft Windows XP Professional (1a) X

Microsoft Windows 2000 Professional (1b) X

Harris Software (2) X

Third-Party Software (3) As required

(1a) Standard Microsoft Windows XP installation (1b) Microsoft Windows 2000 installation for backward compatible systems (2) As required for the computer’s designated application. (3) ADC: As required, Third-party software includes anti-virus software, tools to compress and decompress files, etc.

A D C D ev i c e C o n t r o l l e r -4 R U In s t a l l a t i o n R e f e r en c e C om p u t e r S e t up

C o p yr i g h t © 2 00 7 - 2 01 1 H a r r i s C o rp o r a t i o n H a r r i s P r o p r i e t a r y I n f o rm a t i o n P a g e 1 8 o f 2 5 R e l e a se , 6 - Ju l y - 2 0 1 1

Computer Setup

Preinstalled Components

Software Operating system software and drivers come preinstalled and configured on the Device Controller unit.

Microsoft Windows XP Professional

Third-Party software as required

Boards and Cards All serial boards and any necessary additional cards are configured and installed in their specified slots prior to shipping to a customer site.

VGA Graphics Display card

8-Port Serial Cards or 16-Port Serial Cards

GPI cards

Adrienne LTC Time Code card

Additional NIC Cards (optional)

WARNING: Changing any board, card, or GPI connection from their designated position will result in improper functioning of the Device Controller computer.

CHP Processor seating

Even though the processor card has a retaining bracket at the rear, the end of the edge connector furthest from the bracket can become unseated from the motherboard during shipping.

It is therefore advisable to ensure the card is seated properly while installing other peripheral cards during the chassis setup.

This avoids incidents of CHP CPUs refusing to boot-up first time on site.

Standard Board Slot Locations ADC Device Controller units are typically shipped with the boards in the following slots. The slots available for serial cards depend on the serial card (Serial-8 or Serial-16) defined for the chassis configuration.

If fewer than the maximum number of serial or GPI cards were ordered, then the slots designated for expansion are left empty.

A D C D ev i c e C o n t r o l l e r -4 R U In s t a l l a t i o n R e f e r en c e C om p u t e r S e t up

C o p yr i g h t © 2 00 7 - 2 01 1 H a r r i s C o rp o r a t i o n H a r r i s P r o p r i e t a r y I n f o rm a t i o n P a g e 1 9 o f 2 5 R e l e a se , 6 - Ju l y - 2 0 1 1

`

01

01

Power Supplies

Serial CardsSlot 05 -12

GPI CardsSlots 01-04

Time Code/Sync CardSlot 00

Single Board Computer: NIC 1, NIC 2, Video, PS2

Alarm Output

Parallel / Serial / USB Ports

13 PCI Slots12 11 10 9 8 7 6 5 4 3 2 1 0

Serial-8 Card configuration

Chassis Location

Board / Card

Onboard Single Board Computer (SBC): CPU, Serial /Parallel Ports, 2 NICs, VGA, PS2 Keyboard / Mouse

Slot 00 Adrienne Time Code/Sync

Slot 01 GPI Card 4: GPIs 25-32

Slot 02 GPI Card 3: GPIs 17-24

Slot 03 GPI Card 2: GPIs 9-16

Slot 04 GPI Card 1: GPIs 1-8

Slot 05 Serial-8 Card 8: Serial Ports 57-64

Slot 06 Serial-8 Card 7: Serial Ports 49-56

Slot 07 Serial-8 Card 6: Serial Ports 41-48

Slot 08 Serial-8 Card 5: Serial Ports 33-40

Slot 09 Serial-8 Card 4: Serial Ports 25-32

Slot 10 Serial-8 Card 3: Serial Ports 17-24

Slot 11 Serial-8 Card 2: Serial Ports 9-16

Slot 12 Serial-8 Card 1: Serial Ports 1-8

Serial-16 Card Configuration

Chassis Location

Board / Card

A D C D ev i c e C o n t r o l l e r -4 R U In s t a l l a t i o n R e f e r en c e C om p u t e r S e t up

C o p yr i g h t © 2 00 7 - 2 01 1 H a r r i s C o rp o r a t i o n H a r r i s P r o p r i e t a r y I n f o rm a t i o n P a g e 2 0 o f 2 5 R e l e a se , 6 - Ju l y - 2 0 1 1

Chassis Location

Board / Card

Onboard Single Board Computer (SBC): CPU, Serial /Parallel Ports, 2 NICs, VGA, PS2 Keyboard / Mouse

Slot 00 Adrienne Time Code/Sync

Slot 01 GPI Card 4: GPIs 25-32

Slot 02 GPI Card 3: GPIs 17-24

Slot 03 GPI Card 2: GPIs 9-16

Slot 04 GPI Card 1: GPIs 1-8

Slot 05 Open slot for extra NIC, SNMP card, etc.

Slot 06 Open slot for extra NIC, SNMP card, etc.

Slot 07 Open slot for extra NIC, SNMP card, etc.

Slot 08 Open slot for extra NIC, SNMP card, etc.

Slot 09 Serial-16 Card 4: Serial Ports 49-64

Slot 10 Serial-16 Card 3: Serial Ports 33-48

Slot 11 Serial-16 Card 2: Serial Ports 17-32

Slot 12 Serial-16 Card 1: Serial Ports 1-16

LED Status Board The LED status board controls the status lights located on the lower right corner of the Device Controller chassis. On all current versions of the chassis this board comes preinstalled.

For more information reference User Note: CHP Device Controller: Installing the LED logic module.

To Configure the LED Board Drive Status Light Only the Drive status LED can be configured. All other LEDs are hard wired. Jumper J1 can be set to allow a variety of status signaling. The board is shipped with a default drive status setting of jumper setting one.

The following diagram illustrates the LED circuit on the LED board.

A D C D ev i c e C o n t r o l l e r -4 R U In s t a l l a t i o n R e f e r en c e C om p u t e r S e t up

C o p yr i g h t © 2 00 7 - 2 01 1 H a r r i s C o rp o r a t i o n H a r r i s P r o p r i e t a r y I n f o rm a t i o n P a g e 2 1 o f 2 5 R e l e a se , 6 - Ju l y - 2 0 1 1

G

RC

VCC

Hard Drive Input – Pin 7 of U2

Circuit

1

2

5

6

Jumper Setting Description

1 1

2

5

6

Normal Green / Yellow HD Activity (Default)

2 1

2

5

6

Normal Off / Green HD Activity

3 1

2

5

6

Normal Off / Yellow HD Activity

4 1

2

5

6

Normal Off / Red HD Activity

5 1

2

5

6

Always Green / No HD Activity

6 1

2

5

6

Always Off / No HD Activity

7 1

2

5

6

Always Yellow / No HD Activity

Note: There are a number of other jumper setting permutations that will duplicate the functionality shown above. The above jumper configurations are the recommended settings.

To Reinstall an Existing LED Board A preconfigured the LED board is installed on the chassis. Use the following procedure if you want to remove the board so it can be reconfigured.

Reinstalling the LED board should take approximately 60 minutes. 1. Power down the chassis

2. Remove the case top

3. Disconnect the Hard Drive(s), DVD Drive cables, and LED board cables. Be certain to label them so you will remember where they reconnect.

4. Carefully remove the entire Drive Bay from the chassis. There are five screws: four on top and one on bottom back corner of the bay.

5. Remove the preconfigured LED board and plate located below the DVD drive. Flip the bay over and remove the plate. The plate connects to the bay with four screws.

6. Reconfigure the jumper settings on the LED board as required.

A D C D ev i c e C o n t r o l l e r -4 R U In s t a l l a t i o n R e f e r en c e C om p u t e r S e t up

C o p yr i g h t © 2 00 7 - 2 01 1 H a r r i s C o rp o r a t i o n H a r r i s P r o p r i e t a r y I n f o rm a t i o n P a g e 2 2 o f 2 5 R e l e a se , 6 - Ju l y - 2 0 1 1

7. Insert the reconfigured LED board plate back into the bay. It connects to bay with four screws.

8. Carefully replace the entire Drive Bay in the chassis. There are five screws: four on top and one on bottom back corner of the bay.

9. Reconnect the LED board, DVD drive, and Hard Drive cabling.

10. Replace the case top.

11. Power up the chassis.

The Alarm Connector J2 and J3 jumpers on the LED board control the pinout used for the Alarm connector located on the back of the Device Controller chassis. These jumpers can be set to allow a high/low voltage or an open collector type alarm. The board is shipped with Jumpers open.

Connector Pinout based on Jumper Settings

The diagram on the left illustrates the Alarm circuit on the LED board and the location of Jumpers JP2 and JP3 bin relation to the connector pins. The diagram on the right indicates load levels for the circuit.

JP3 JP2

Connector Pins: 1 2 3 4

1/6 74HC07

+5 V

1 KΩ

50 pF

Alarm Output

CHP Chassis LED Board Alarm Output Circuit Fragment

Connector Pins Pin 1 Pin 2 Pin 3 Pin 4

Jumper Settings JP2 Open

JP2 Shorted

JP3 Open

JP3 Shorted

-------- -----

Normal Operation

Ground Ground Open Collector

+5V Ground 3.3V

Alarm Condition Open Collector

+5V Ground Ground Ground 3.3V

A D C D ev i c e C o n t r o l l e r -4 R U In s t a l l a t i o n R e f e r en c e C om p u t e r S e t up

C o p yr i g h t © 2 00 7 - 2 01 1 H a r r i s C o rp o r a t i o n H a r r i s P r o p r i e t a r y I n f o rm a t i o n P a g e 2 3 o f 2 5 R e l e a se , 6 - Ju l y - 2 0 1 1

The Alarm Connector on the back of the Chassis

The following diagram shows the cabling and pin assignments for the alarm connector located on the back of the Device Controller chassis. The connector is positioned just above the Parallel/ Serial and USB ports.

Switchcraft Tini Q-G XLR, P/N 502-TB4M

3

2

14

The mating plug is user supplied (not included).

(Optional) Raided Hard Drive Configuration An ATA RAID controller is present on the Single Board Computer (SBC). This means all RAID setup is done in the hardware BIOS. A raided hard drive configuration is an option for the Device Controller chassis.

If a second raided hard drive is required, but is not already installed in the chassis, contact Harris automation support for assistance.

ADC playout automation’s RAID solution is implemented on this ATA RAID controller.

Board Set Installation For information on installation of boards and cards reference the following documentation:

ADC Board Set Installation Reference This document details the installation and setup of boards, cards, and devices specific to an ADC playout automation system.

A D C D ev i c e C o n t r o l l e r -4 R U In s t a l l a t i o n R e f e r en c e U n i t R e p l ac em en t

C o p yr i g h t © 2 00 7 - 2 01 1 H a r r i s C o rp o r a t i o n H a r r i s P r o p r i e t a r y I n f o rm a t i o n P a g e 2 4 o f 2 5 R e l e a se , 6 - Ju l y - 2 0 1 1

Unit Replacement

Notice to the Original Purchaser If this unit fails under normal use, and the unit is within Harris’ Standard Warranty period and/or is covered under a valid Support Contract with Harris, and Harris determines - in its sole discretion - that the product is defective, and provided that the purchaser returns the product, properly packaged and freight prepaid to Harris, Harris will - at its option - repair or replace the product.

No warranty is implied or expressed as to the suitability of this product for a particular usage and Harris is not liable for any special, indirect, or consequential damages, however caused.

To Return a Unit Follow this procedure when returning a defective unit to Harris for replacement.

Stage Action

1 Contact your Harris Representative to report the problem.

2 Get an RMA number (Return Materials Authorization) for the unit from Harris.

3 Request the proper “ship to” address: The Americas Europe, Asia, Africa Harris Corporation BCD Automation 9800 S. Meridian Blvd Englewood, CO 80112 USA Ph +1 303 476 5000

Harris Corporation BCD Automation Eskdale Road Winnersh Triangle Reading, Berkshire England RG41 5TS Ph +44 (0) 118 9648189

4 Repackage the unit and Ship To: the Harris office designated in stage 3.

5 Harris will, at its option, repair or replace the product.

A D C D ev i c e C o n t r o l l e r -4 R U In s t a l l a t i o n R e f e r en c e U n i t R e p l ac em en t

C o p yr i g h t © 2 00 7 - 2 01 1 H a r r i s C o rp o r a t i o n H a r r i s P r o p r i e t a r y I n f o rm a t i o n P a g e 2 5 o f 2 5 R e l e a se , 6 - Ju l y - 2 0 1 1

To Order a New or Replacement Unit Contact your Harris Automation representative to order a Professional Automation Computer. When ordering specify the unit by its Product Code.

Chassis Only Device Type Product Code

HW CHP 4RU, Chassis 502022-01

Fully Populated Chassis Configuration Device Type Product Code

ADC 32 Port Main Device Controller, CHP 4RU 202093-00

ADC 32 Port Backup Device Controller, includes Manual Transfer switch, CHP 4RU

202093-01

ADC 32 Port Backup Device Controller - Automatic Cloning control, CHP 4RU, Requires Cloning control Software 400543-00 ordered separately.

202093-02

ADC 64 Port Main Device Controller, CHP 4RU 202094-00

ADC 64 Port Backup Device Controller, includes Manual Transfer switch, CHP 4RU.

202094-01

ADC 64 Port Backup Device Controller - Automatic Cloning control, CHP 4RU, Requires Cloning control Software 400543-00 ordered separately.

202094-02