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Add.: No.4315 Caoan Rd.,Huangdu Industrial Zone, Shanghai, China Postal code: 201804 www.jwell.cn www.extrusion.com.cn E-mail: [email protected] Customer complaint E-mail: [email protected] Tel: 86-21-69593311 69591111 69591818 Fax: 86-21-69591310 69596262 69596161 PLASTIC MACHINERY SHANGHAI JWELL MACHINERY CO., LTD. 2006
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Page 1: Add.: No.4315 Caoan Rd.,Huangdu Industrial Zone, Shanghai ...imgusr.tradekey.com/images/uploadedimages/brochures/5/0/589872… · For Plate or Sheet Extrusion ... Suitable for PE,

SHANGHAI MACHINERY CO., LTD.

Add.: No.4315 Caoan Rd.,Huangdu Industrial Zone, Shanghai, China

Postal code: 201804

www.jwell.cn www.extrusion.com.cn

E-mail: [email protected] Customer complaint E-mail: [email protected]

Tel: 86-21-69593311 69591111 69591818 Fax: 86-21-69591310 69596262 69596161PLASTIC MACHINERY

SHANGHAI JWELL MACHINERY CO., LTD.

2006

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SHANGHAI MACHINERY CO., LTD.

JWELL Gives

Different life styles...

Differentkindsofnewtypeplasticextruders ----P05-P12---- 各种挤出机

PVCandwood&plasticwindowprofilelines ----P13-P16---- 门窗型材线

Plasticandwoodfoamedprofilelines ----P17-P20---- 木塑生产线

Plasticpipeproductionlines ----P21-P38---- 管材生产线

Sheet&plateproductionlines ----P39-P66---- 片材板材线

Pelletizingandrecyclingmachines ----P67-P70---- 造粒回收机

Screw&barrelandauxiliarymachines ----P71-P74---- 螺杆及关联设备

Contents of plastic extrusion lines

JWELL Machinery Co., Ltd. was founded in year 1978 . . .

We are the Vice Chairman of China Plastic Machinery Industrial Association

One of the Chinese National Extruder Standards drafters

With more than 1000 staff offering sincere and prompt service to you

Four specialized subsidiaries as well as world wide sales and after sales service networks

ZHOUSHAN JWELL SCREW & BARREL Co., LTD. SHANGHAI JWELL PLATE & SHEET EQUIPMENT Co., LTD. SHANGHAI JWELL MACHINERY Co., LTD.

01 02

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SHANGHAI MACHINERY CO., LTD.

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03 04

Perfect Detail Makes Excellent Quality Machine . . .

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SHANGHAI MACHINERY CO., LTD.

All Kinds of New Type Extruders

All Kinds of New Type Ex-truder For Different Kinds of Plastic Products

Extruder for different kinds of pipesThe extruder for pipe extrusion has high screw rotation speed and good plasticization. It is suitable for different kinds of moulds.

Extruder for different kinds of profile and pelletizing extrusionThe extruder for profile and pelletizing extrusion has a good plasticization in low temperature. It is suitable for different kinds of formulation, and it can produce plastic & wood composite environmental protection products.

Extruder for different kinds of plate, sheet and films This kind of extruder has high output capacity and the screw has good plasticization and equipped with mixing unit. The extruder can ensure the product’s smoothness and the transparence.

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05 06

Special designed bimetallic screw and barrel

Reliable electrical control cabinet Super big torque gearbox

Hopper direct material feeding or gravity feeding

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SHANGHAI MACHINERY CO., LTD.

JWS special single screw extruderΦ45~Φ120

Output:30~600kg/h

Application:

Center-height adjustable extruder

JWS series BOPP film extruderΦ45~Φ150

Application:

Suitable for PET, PP, PA

JWS tandem single screw extruderJWS series high efficiency single screw extruder

For XPS/EPS foamed plate line

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High Efficient Single Screw Extruder

07 08

For Pipe Extrusion (single screw extruder)

Model Diameter of screw L/D Ratio Driving Power Center Height Screw Speed Output(kg/h)

(mm) (KW) (mm) (rpm) HDPE

JW45/30 45 30:1 22/30 1000 120/150 60/80

JW65/33 65 33:1 45/75/90 1000 120/150/200 150/210/250

JW75/33 75 33:1 110/132 1000 120/180 350/450

JW90/33 90 33:1 185/220 1100 120/150 550/700

JW105/33 105 33:1 220/285 1100 120/130 650/800

JW120/33 120 33:1 315 1100/1300 120 950

JW150/33 150 33:1 450 1100/1350 100 1350

For Plate or Sheet Extrusion (single screw extruder)

Model Diameter of screw L/D ratio Driving Power Screw speed Material Max.capacity Center height

mm L/D KW rpm kg/h mm

JWS120 120 33 120 10-120 PP 400 1000

JWS150 150 35 185 10-90 PP thick plate 500 1000

JWS120 120 35 132 10-90 PS transparent sheet 450 1000

JWS120 120 35 132 10-90 ABS 400 1000

JWS120 120 35 250 10-90 PC 400 1000

JWS120 120 35 220 10-90 PMMA 400 1000

JWS180 180 30 355 10-60 HDPE 800 1000

JWS200 200 30 450 10-50 HDPE 1000 1000

JWS small-single screw extruderΦ15~Φ45

Output:15~60kg/h

Application:

Suitable for PE, PP, PA, PS, PMMA

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SHANGHAI MACHINERY CO., LTD.

According to new requirement of large diameter PVC pipe extrusion line, PVC plate extrusion line and high

speed profile extrusion line, Shanghai Jwell developed SJP series counter rotation parallel twin-screw extrud-

ers. This extruder has long L/D ratio screws, low-temperature plasticization and mixing unit, large torque speed

reduction system, long-life bearing and reliable electrical control system.

For the L/D ratio, we improve it to 26:1 or 28:1 from the initial 18:1. This improvement asks for more technol-

ogy for the temperature control in the screw core.

Special designed long-life bearing and high torque gearbox ensures the long using life of the extruder. This ex-

truder can adopt dosing feeding or gravity feeding. The barrel cooling has high efficient air-cooling method or

oil circulation cooling method.

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SJP Series Parallel Twin-Screw Extruder

For Pipe Extrusion (Parallel Twin-Screw Extruder)

For Profile Extrusion (Parallel Twin-Screw Extruder)

09 10

Note: The specifications are subject to change without prior notice.

Note: The specifications are subject to change without prior notice.

Model SJP75/28 SJP92/31 SJP110/31 SJP120/31 SJP135/31

Motor Power(KW) 45 75 110 132 160

Diameter of Screw(mm) 75 92 110 120 135

Max RPM(rpm) 45 45 45 45 45

L/D(L/D) 28:1 31:1 31:1 31:1 31:1

Max Capacity(Kg/h) 350 460 680 850 1100

Weight(Kg) 4100 4700 6500 7500 8400

Model SJP75/28 SJP93/28 SJP110/28 SJP120/26 SJP130/26

MotorPower(kw) 37 45 75 90 110

Diameter of Screw (mm) 75 93 110 120 130

Max RPM(rpm) 32 32 30 30 30

L/D(l/d) 28:1 28:1 28:1 26:1 26:1

Max Capacity(kgs/h) 250 380 460 550 680

Weight(Kg) 4100 4700 6500 7500 8400

For Sheet & Plate Extrusion (Parallel Twin-Screw Extruder) Model SJP120/21 SJP130/21

Motor power (kw) 90 132

Diameter of screw (mm) 120 130

Max.RPM (rpm) 45.1 34.3

L/D 21:1 21:1

Max.capacity (kg/h) 480 720

Weight (kg) 7000 8000

Note: The specifications are subject to change without prior notice.

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SHANGHAI MACHINERY CO., LTD.

SJZ series conical twin-screw extruder is a highly efficient agglomerating and extruding equipment.

Machines of this series feature low shearing rate, uneasy degradation , even plasticization and ag-

glomeration, reliable quality ,wide application range and long servicing life. Using PVC powder as raw

material for a direct forming, the exturders perform an excellent effectiveness. These machines have

automatic temperature control, vacuum gas exhaustion, oil cooled screws, stepless speed regulation,

as well as a forced feeding and self-cleaning mechanism.

Machines of this series have wide application. With appropriate extruding heads, screws and other

auxiliaries, they are able to directly convert plastics into pipes, plates, bars, films, hollow cross-sec-

tion products.

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SJZ Series Conical Twin-Screw Extruder

For Pipe Extrusion(Conical Twin-Screw Extruder)

For Profile Extrusion(Conical Twin-Screw Extruder)

11 12

Note: The specifications are subject to change without prior notice.

Note: The specifications are subject to change without prior notice.

Model SJZ-45 SJZ-50 SJZ-55 SJZ-65 SJZ-80 SJZ-92 SJZ-98

Screw Dimater(mm) 45/100 51/105 55/110 65/132 80/156 92/188 98/196

Screw Rotation Speed(rpm) 44.8 37.8 37.5 39.1 38.7 40 40

Driving Motor(kw) 15 18.5 22 37 55 110 132

Output Capacity(kgs/h) 110 125 180 380 500 800 1000

Center Height(mm) 1050 1050 1050 1050 1050 1100 1050

Net Weight 3000 3200 3500 3600 5500 8000 8800

Dimension(LxWxH)(m) 3.3x1.2x2.1 3.6x1.1x2.1 3.6x1.1x2.1 4.2x1.5x2.5 4.7x1.5x2.5 6x1.6x2.5 6.5x1.6x2.7

Model SJZ-45 SJZ-50 SJZ-55 SJZ-65 SJZ-80 SJZ-92 SJZ-98

Screw Dimater(mm) 45/100 51/105 55/110 65/132 80/156 92/188 98/196

Screw Rotation Speed(rpm) 32 32 32 32 32 32 32

Driving Motor(kw) 15 18.5 22 30 45 90 110

Output Capacity(kgs/h) 80 100 150 250 360 600 750

Center Height(mm) 1050 1050 1050 1050 1050 1050 1050

Net Weight 3000 3200 3500 3600 5500 8000 8800

Dimension(LxWxH)(m) 3.3x1.2x2.1 3.6x1.1x2.1 3.6x1.1x2.1 4.2x1.5x2.5 4.7x1.5x2.5 6x1.6x2.5 6.5x1.6x2.7

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SHANGHAI MACHINERY CO., LTD.

Application: YF series production line is designed for extrusion of PVC plastic door’s and window’s profile and cross-section

cable pipes,aluminum-plastic composite profiles and etc.PVC profiles are widely used in the building industry,home

and office decoration.

Properties and Advantages: This line features stable Plasticization, high output,low sheering force,long life service and other

advantages. The production line consists of control system, conical twin screw extruder or parallel twin screw ex-

truder, extrusion die, calibration unit,haul off unit, film covering machine and stacker. The extruder is equipped with

alternating-current inverter (ABB or Eurotherm drive), imported temperature controller (RKC,Japan). The calibration

unit’s pump and haul off unit’s reducer are famous brand products. After simple changing of the die and screw, it

also can produce the foam profiles.

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YF Series PVC Profile (Dual-strand) Extrusion Line

13 14

Main Technical Parameters

Note: The specifications are subject to change without prior notice.

Model YF108 YF180 YF240 YF300 YF400 YF500

Max.product width (mm) 108 180 240 300 400 500

Total power (kw) 26.1 26.1 31.6 31.6 31.6 37.1

Cooling water (m3/h) 5 5 7 7 8 10

Compressed air (Mpa) 0.6 0.6 0.6 0.6 0.6 0.6

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SHANGHAI MACHINERY CO., LTD.

YFG Series Siding Panel Extrusion Line

Siding panel applied in house ,office building, villa, and wall protection. Due to

its top layer covered with PVC, ASA, or PMMA, it can be used in hot, cold dry

or wet place, can bear long time sun light ,wind, rain and bad weather.

This line can be equipped with different pattern rollers, easily changeable.

Special designed calibration unit and good processing experience can make

operation easy and extend its life. Punch in line , it is more economical way.

As per customer’s requests, it also can be equipped with rolling machine,

printer, coding machine and so on.

Techincal Parameter

Model: YF-GD

Speed (max.): 4m/min.

Total power of down stream: 42.3KW

Cooling capacity:5m3/h

Air compressed: 0.6Mpa

Techical Parameter of High Speed Line

Model: YF-GG

Speed(max.) :20m/min

Total power of down stream:52.8KW

Cooling capacity: 8M3/h

Air Compressed:0.6mPa

PVC Siding Plate Extrusion Line.

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SHANGHAI MACHINERY CO., LTD.

Plastic and Wood Foamed Profile and Plate Extrusion Line

This machine uses the special designed screw and barrel, die and extrusion process to produce plastic and wood products. The

series of products are: One step thick plastic and wood plate extrusion machine, one step plastic and wood profile extrusion ma-

chine, one step plastic and wood decoration plate extrusion machine, plastic and wood pelletizing machine and different kinds of

plastic and wood dies.

This machine can use the one step extrusion method and also it can use the two-step extrusion method after pelletizing. The

two-step extrusion method can save the power and space, and the two-step extrusion method features the machine can gain the

high output and stable extrusion pressure. A pre-heating feeder is mounted on the top of the extruder which extracts the humidity

from the wood powder, so that the feeding section of the extruder can be filled with enough material and the plastification effect

will be better. Special and well designed screw enables the raw material to be evenly stay in the extruder. The screws and barrels

are bi-metallic treated, more wearable and anti-corrosion.

The machine can produce PE, PP or PVC and wood profile products. These products are mainly applied for making pallets, pack-

ing cases, floors, wall decoration materials and other wide applications. The wood powder or plant fiber can be put up to max.

50-75%. This machine can produce the PP, PE, PVC, ABS, PS and etc.

Model Plastic and wood (kg/h)

Conical twin-screw extruder Ø45-65mm 130-200

Conical twin-screw extruder Ø80-92mm 300-630

Parallel twin-screw extruder Ø135mm 500-1000Note: The specifications are subject to change without prior notice.

Main Technical Parameters

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SHANGHAI MACHINERY CO., LTD.

Super big torque gearboxNew screw design

Dosing feeding or mixing & forcing feeding

Reliable electrical control cabinet with RKC meter

YF series PS foamed profile & plate extrusion line has compact structure, good plastification, high output, long life and other ad-

vantages. This line uses a JWS65 single screw extruder or a JWS100 single screw extruder which is equipped with the inverter,

imported electronic components and PT100 platinum resistance for a wide adjusting range and precise temperature control.

The down stream equipment is composed by special designed dies, water tank, thermo printer and etc for producing different color

and different types of PS products. The stable haul off unit and cutter guarantee the precision of production.

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PVC, PE, PP and Wood Panel Extrusion Line PS Foamed Profile & Plate Extrusion Line

19 20

Model YF1 YF2

Serialnumber JW65 JW100

Maxwidthofthefinishedproduct 3inchs 5inchs

Speedoftheline 2-6m/min 2-6m/min

Power 95KW 105KW

Airconsumption 0.4-0.7 0.4-0.7

Main Technical Parameters

Main Technical Parameters

Model YF600 YF800 YF1000

Max.product width (mm) 600 800 1000

Total power (kw) 44 44 50

Cooling water (m3/h) 12 14 16

Compressed air (Mpa) 0.6 0.6 0.6

YF series PVC, PE, PP and wood panel ex-

trusion line has compact structure, good

plastification, high output, long life and other

advantages. This line uses SJZ92 conical

twin screw extruder, which provides wide

adjusting range and precise temperature

control.

The down stream equipment includes vacu-

um calibration and cooling unit,haul-off unit,

cutting machine and stacker.

The calibration unit is equipped with large

forced cooling system so that it can provide

perfect calibration effect.

The haul-off unit uses two lines of caterpil-

lar. The lower one is fixed and the upper one

can be adjusted according to plate size.

The cutting machine is equipped with PLC

control system which helps to set length and

provide accurate automatic cutting.

The stacker is covered with rubber grip

blocks to prevent products from damage.

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SHANGHAI MACHINERY CO., LTD.

Application: This kind of corrugated pipe is mainly used for underground water drainage system.

Properties: It is a fully computer controlled, automatic production line. It features high and stable output capacity, and highly au-

tomatic operation.Our production range is Φ75~Φ1500.

Extruder: Different types of extruder can be selected for the production line according to the material properties. For HDPE,you

can choose high efficient single screw extruder. For PVC, you can choose conical twin-screw extruder or parallel

twin- screw extruder.

Downstream equipment: The forming system of this line consists of mould and corrugator. The mould blocks can be easily

changed and they may have air or water cooling system. The belling process can also be realized on line. High preci-

sion cutting can be guaranteed by rotation type cutting machine. The production line can also be equipped with Sie-

mens program logic control system. By changing the extruder and relevant components, the line can produce PVC

double- wall corrugated pipe.

Horizontal and Vertical JWSB Series HDPE/PP/PVC Double-Wall Corrugated Pipe and PVC Ribbed Pipe Extrusion Line

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Model (PE/PVC) Extruder Mould quantity Pipe diameter Line speed Forming machine power

JWSB160 JWS75 or SJZ65/132 60 sets Φ75~Φ160mm 0.5~5.5m/min 11 kw

JWSB250 JWS90 or SJZ65/132 60 sets Φ90~Φ250mm 0.5~4.0m/min 12.5kw

JWSB500 SJZ92/188 or JWS90、75 30(8 inches) Φ160~Φ500mm 0.1~2.7m/min 20.5kw

JWSB800 JWS90、120 32、33(8 inches) Φ200~Φ800mm 0.1~2.7m/min 28.5kw

JWSB1500 JWS120、JWS135 7-9 sets Φ800~Φ1500mm 0.1~1.1m/min 32kw

Main Technical Parameters

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SHANGHAI MACHINERY CO., LTD.

Application: This kind of pipe is high temperature resistance, anti-erosion,

anti-abrasion and with high strength. The pipe can be used

as oil pipe in automobile braking system, and for high tem-

perature gas, chemical liquid transferring.

Advantage: Jwell’s special designed screw and special structure mould

can protect the screw and barrel from easy-abrasion and give

an easy forming process.

Material: PA, Temperature range: -40℃ -115℃ , the product does not contain halide, anti-oil, anti-acid. Anti-inflamation rate is

HB (U 94). The black color pipe is ultraviolet resistant.

Material: PP, Temperature range: -20℃ -110℃ , the product is anti-oil, anti-acid, anti-alkali. The black color pipe is ultraviolet

resistant.

Material: PE, Temperature range: -40℃ -80℃ , the product is anti-

oil, anti-acid, anti-alkali. The black color pipe is ultraviolet

resistant.

PA/PE/PP/PVC single wall, double-wall corrugated pipe extrusion line

Model JWDPG-75 JWDPG-50 JWDPG-25

Screw diameter(mm) Φ65 Φ45 Φ45

(L/D) 33:1 30:1 30:1

Total power(kW) 80 50 45

Pipe range(mm) Φ16-Φ75 Φ8-Φ50 Φ6-Φ25

Haul off speed(m/min) 10 15 20

Main Technical Parameters

Special Single Wall & Double-wall Corrugated Pipe Machine

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Model JWSB160

Screw diameter(mm) Φ75

(L/D) 33:1

Total power(kW) 100

Pipe range(mm) Φ90-Φ160

Haul off speed(m/min) 5

Note: The specifications are subject to change without prior notice.

Mini single wall high speed corrugated pipe forming machine: Can produce two diameters or three diameters’ single wall cor-

rugated pipe in the same mould blocks, which reduce the cost of the mould blocks and reduce the time for changing the mould

blocks, increase the efficiency.

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SHANGHAI MACHINERY CO., LTD.

Model Pipe diameter Extruder Max.Output Total power (mm) (kgs/h) (KW)

Large Diameter HDPE Water Supply and Gas Supply Pipe Extrusion Line

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JWPEG-800 Φ400~Φ800 400-1000 600

JWPEG-1200 Φ800~Φ1200 550-1600 840

JWPEG-1600 Φ1000~Φ1600 1000-1700 900

Main Technical Parameters

JWS90/33 JWS90/33 or 120/33JWS90/33 JWS105/33 or 150 /33JWS90/33 JWS120/33

Large Diameter HDPE/MDPE Water Supply and Gas Supply Pipe Extrusion Line

Features & Advantages: The Large Diameter HDPE/MDPE Pipe Extrusion Line research & developed by Jwell Machinery Co.,

features of unique structure, easily control, highly automation and stable performance. Pipes produced by this machine has the

moderate rigidity, strength, as well as good flexibility, anti-rot, anti-stress split, and favorable hot melting, make this large diam-

eter pipe considered as the prefer product for water and gas transportation system in cities.

Large Diameter HDPE 2-layer, 3-layer Anti-flammable And Anti Static Electricity Pipe Extrusion Line

Features & Advantages: The modern developed 2-layer or 3-layer spiral mould is specially for double-anti pipe extrusion.

This pipe owns even and equal co-extrusion wall thickness, the inner and outer wall made of double-anti material (Anti-flammable,

anti static electricity), the core layer of HDPE wall, reasonably reduce the costs of double-anti material, accordingly reduced the

costs of the whole product.

Die & Down-stream Equipment: The die head adopts the Basket type or Spiral Mould designing, bear convenient adjust-

ment, extrusion melt even and equality advantage. Based of special calibration unit of notching technics and water circulation cool-

ing, which ensures the forming precision of the final product of pipe. By using advanced PLC system and large LCD screen which

has the alarming system and human-machine interface, the controlling of the machine is very convenient.

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SHANGHAI MACHINERY CO., LTD.

Common Diameter HDPE Pipe Extrusion Line

JWPEG-160 Φ63~Φ160 120-300 130 JWPEG-250 Φ110~Φ250 280-400 260 JWPEG-450 Φ160~Φ450 500-700 400 JWPEG-630 Φ315~Φ630 700-900 500

Model Pipe diameter (mm) Extruder Max. capacity (kg/h) Total power (kw)

Main Technical Parameters

JWS25/25 JWS65/33JWS25/25 JWS75/33JWS25/25 JWS90/33JWS25/25 JWS120/33

Main Technical Parameters

Aluminum-PPR Pipe Extrusion Line

Model Pipe diameter Max.capacity Haul off speed Total power Total length of the machine Controlling system

(mm) (kg/h) (max.m/min) (kw) (m)

LSPP-R63 Φ20-Φ63 120-160 12 110 50 Computer controlling

LSR110 Φ63-Φ110 220-280 7 170 53 Computer controlling

This extrusion line is developed by our company by combining, absorb-

ing the latest European technology for high speed extrusion of HDPE, PP

and etc pipes. This line features compact structure, highly automation and

stable performance.

This line is widely used in producing HDPE water, gas supply pipe, dou-

ble-anti pipe for mine industries.

Aluminum-PPR Pipe Extrusion Line

To overcome the disadvantages of high dilatability, easy rot and distortion features of PP-R pipe, our company developed this Alu-

minum-PPR pipe extrusion line. This line firstly produce PP-R pipe as the inner layer, and aluminum foil covers on its surface as

the middle layer, and then extrude another layer of the PP-R on the aluminum as the outer layer. the aluminum foil is firmly sticked

with the plastic layer by the special thermo-glue.

This extrusion line is composed by PP-R inner pipe forming part, Aluminum forming, glue coating part, and outer wall extrusion

covering part. Compared with common PP-R pipe, the aluminum-PPR pipe not only have the features of high temperature resis-

tance, easy in connection, but also it has the advantages of low dilatability (1/3 of the dilatability of pure PP-R pipe), anti high pres-

sure, anti-UV, good anti-impact features in low temperature. These features enlarge the application of the common PP-R pipe.

This line can both produce common PP-R pipe and Aluminum-PPR pipe.

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SHANGHAI MACHINERY CO., LTD.

Main Technical Parameters

Model Pipe diameter (mm) Extruder Max.capacity (kg/h) Total power (kw) JWS-PEET-25(Single) Φ16-Φ25 JWS45/30 80-100 70 JWS-PERT-63(Single) Φ16-Φ63 JWS65/33 120-150 100 JWS-PERT-63(Double) Φ16-Φ32 JWS65/33 180-220 140

Model Pipe diameter (mm) Extruder Max.capacity (kg/h) Total power (kw) JWS-PPR/HDPE-63(Single) Φ20-Φ63 JWS65/33 120-150 100 JWS-PPR/HDPE-63(Single) Φ20-Φ63 JWS65/33 180-220 140 JWS-PPR/HDPE-125(Double) Φ75-Φ125 JWS65/33 180-220 130

Main Technical Parameters

PE-RT, PEX single and Dual-strand extrusion lineApplication: The PE-RT, PEX single and Dual-strand extrusion line which designed by

JWELL company are widely used in residence, shopping center ,hospital , stadium and village

Feature and advantages: This production line aims at the characteristic of the pp-r pipe

PE-RT adopt our own JWS series high efficiency single screw extruder ,equipped with the Sie-

mens PLC controlling system can realize the automatic control from the extruder to the down-

stream ,high capacity ,stable extruding .special for small pipe high speed extruding.

PP-R, HDPE single pipe and dual-strand pipe production lineApplication : High efficiency PP-R,HDPE single pipe and dual-strand

pipe production line widely used in the uptown apartment and village water

supply and drainage.

Feature and advantages: This production line aim at the charac-

teristic of the PP-R pipe HDPE adopts our own JWS series high efficiency

single screw extruder, equipped with the Siemens PLC controlling system

can realize the automatic control from the extruder to the downstream, high

capacity, stable extruding, with the suitable changing of different units could

realize the production job of PE-RT , PEX, PB pipe .

PP-R, PE-RT Cool/Hot Water Dual-strand Pipe, PEX Extrusion Line

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Application: According to the market requirements, together with some sci-

entific institutes, in October ,2003 , Shanghai Jwell developed

the silicon inner layer PE pipe extrusion line.

Advantage: With Jwell’s special designed screw and special structure

mould, this line features high extrusion speed, even silicon

layer, stable continuous production and easy operation.

PE Silicon core pipe for collective fiber glass use

Application: This kind of pipe owns the features of high temperature re-

sistance , anti-erosion , anti-abrasion and high strength . The

pipe can be used as oil pipe in automobile braking system, and

applied to high temperature gas, chemical liquid transferring.

Advantage: Jwell’s special designed screw and special structure mould

can protect the screw and barrel from easy-abrasion and give

an easy forming process.

PA11 nylon engineering pipe

Two types of fiber reinforced pipeAramid fiber.1.The pressure of Aramid fiber reinforced pipe is up to 9-14Mpa. The explode pressure can be 40Mpa2.Thermoplastic reinforced pipe RTP. The thermoplastic reinforced pipe RTP has three layers: the inner layer is anti-erosion and wearing-resistant PE pipe; the middle layer is reinforced twist-ing layer (the material is high-intension synthesized fiber, or glass fiber, carbon fiber or fine metal thread); the outer layer is PE for protection use. The most popular reinforce material is Aramid fiber.

PIPELIFE RTP--Soluforce The inner layer of Soluforce is HDPE (PE 100); the middle layer is high intension Aramid fiber reinforced layer (or Polyester fiber, but with lower anti-pressure capacity); the outer layer is HDPE (PE 100) protection layer. The production process is: first extrud-ing the inner HDPE pipe, second twisting the Aramid fiber reinforced layer, and then extruding the outside protection layer.

The RTP connection technologyThe connection method between the RTP and RTP, RTP side and other fittings (such as valve, three direction fittings) is: Electrical welding-hot welding and mechanical press.

The current application of RTPCurrently the thermoplastic RTP pipe is mainly used in industrial field, especially at oil exploitation area, such as Middle East hot desert, the cold Siberian area and sea oil well. The distinguish advantage: flexible. The pipe in rollers can avoid most connection working. This kind of pipe can adapt to the local landform. And this kind of pipe can be moved and reused.

PEsteel wire twisted and reinforced mine pipe extrusion lineApplication: It is widely used in some areas,such as descent pipe of coal mine,oil field,power station,chemical petrifaction,water works and civicism fuel gas.Excellence: Under the same stress,our product can save 40% expenditure of raw material.The resist compression is above 16Mpa.Presently the equipment types we produce areΦ 50—250mm,Φ315—630 mm,Φ400—800mm, Φ710—1200mm

Small Diameter Special Pipe Extrusion Line

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High Pressure RTP Twisted Composite Pipe Extrusion Line

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Main Technical Parameters

Note: The specifications are subject to change without prior notice.

Model Diameter (mm) L/D Output (kg/h) Speed (m/min) Total power (kw)

JWSPAG-20 20 45/30 60 12 75

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Application: This line can produce anti high strength, anti high temperature, anti-aging, anti-chemical, good insulation PVC pipe.

The quality of this pipe is up to B/T2479-2000 and Q/YSTH-1999 standard. It is the first choice for the high voltage

cable protection and hot water pipe.

Main Charaters: This line can solve the problems of high temperature melting, high viscosity, easy-decomposition. The special

designed screw, gearbox, tooling, and HMI system make the line reliable and easy operation.

Application: The pipe produced by this line can be widely used in

water supply and drainage system.

Application: The maximum pipe diameter this line can produce is

630mm. This production line can be equipped with

SJZ series conical twin screw extruder or parallel

twin screw extruder. The haul off machine has two-

way, three-way, four-way, six-way type. The cutting

machine has blade saw cutting and planetary cutting

method. We also supply all kinds of PVC dies.

Model GF125 GF160 GF200 GF400 GF630 GF800

Max. diameter (mm) 125 160 200 400 630 800

Total power (kw) 12.93 14.0 18.63 27.5 35.0 47.0

Cooling water (m3/h) 3 6 6 9 12 17

Compressed air (MPa) 0.6 0.6 0.6 0.6 0.6 0.6

Main Technical Parameters (down stream equipment)

Main Technical Parameters

Model JSZ80/156-GF200 Total power(kw) 120

Max.output(Kgs/h) 280 Cooling water(m3/h) 6

Max.diameter(mm) 200 Compressed air(MPa) 0.6

PVC-C High Voltage Cable Protection Pipe Extrusion Line

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Large Diameter UPVC Solid Wall Pipe Extrusion Line

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Note: The specifications are subject to change without prior notice.

Note: The specifications are subject to change without prior notice.

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Function and characteristics:

Adopting two steps type decompression screw, with specially mixing and plasticization component, together with high twist torque and high temperature control accuracy mack 90% of recovery material can be used in production.

Advanced PLC computer control system, high precision temperature control module block, whole color touch displaying screen to ensure convenient, stable and de-pendable operation.

The Huge Calibre Hollowness Wall (Steel framed) Winding Pipe Extrusion Line

Main Technical Parameters

Model Specification(mm) Max. output(kg/h) Outside dimensions(m)

JWDCRG-1200 Φ600-1200 500 10X23X2.7

JWDCRG-1500 Φ1000-1500 600 28X18X6

JWDCRG-2000 Φ1500-2000 700 30X20X7

JWDCRG-3000 Φ2000-3000 800 32X20X8

Note: The specifications are subject to change without prior notice.

Application: The machine can be used for the belling of PVC solid wall pipe,

PVC double-wall corrugated pipe and PE double-wall corru-gated pipe. The belling type: Flat type and R type.

Main Characters: The control system is from Mitsubishi PLC, stable function. The

belling mould is hydraulic driven.

Product Range: Φ32-Φ800

Model JWGK110 JWGK250 JWGK400 JWGK630 JWGK800

Belling Diameter Φ32~Φ110 Φ63~Φ250 Φ160~Φ400 Φ315~Φ630 Φ630~Φ800

Rated Hydraulic Pressure 3 MPa 3 MPa 5 MPa 5 MPa 5 MPa

Compressed Air 0.4 MPa 0.4 MPa 0.4 MPa 0.4 MPa 0.4 MPa

Total Power 10Kw 12Kw 16Kw 40Kw 60Kw

JWGK Series Automatic PVC pipe, PE Double-wall Corrugated Pipe Belling Machine

Note: The specifications are subject to change without prior notice.

Main Technical Parameters

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SHANGHAI MACHINERY CO., LTD.

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Multi-layer co-extrusion mouldPE co-extrusion spiral mould Changeable calibration unit

Single layer or Multi-layer Extrusion Mould and Changeable Calibrating Unit

Hydraulic Plastic Pipe Fully Automatic Cutter

Model GFQ63 GFQ160 GFQ250 GFQ450 GFQ630

Cutting range(mm) 20-63 40-160 63-250 110-450 280-630

Max thickness(mm) 12 30 30 45 50

Max cutting frequency(1/min) 4/6 4 4 3 2

Moving speed of the saw table(m/min) 15/30 10 7 3 2

Centre height (mm) 1000 1000 1000 1150 1300

Motor power (kw) 1,5 1.5 2.2 5 5

GFQ Series Small Diameter Pipe No-dust Cutter

Application:The dies designed by Jwell can be widely used in water supplying, gassing and mining industries.

Features and advantages: Based on the spiral melting distribution technology, combined the concentric and mirror distributor, it is

suitable for single layer or multi-layer extrusion of different round products. The spiral flow channel of the die has the

following advantages:

● Provide the better fluidness of the raw material so that the raw material will not be blocked in the die.

● Lower pressure loss

● Lower melting temperature

● Speedy cleaning the flow channel of the die during changing the color

Single-layer extrusion die head

● HDPE gas supply and water supply pipe with the diameter upto 1600mm.

● PP-R hot water pipe with the diameter upto 160mm

● PERT,PEX pipe used in floor heating .

● PA automobile oil and gas pipe

Multi-layer extrusion die head

● 3-layer hot water pipe with the EVOH anti-oxygen layer .

● 2-layer M-PP pipe with the wearable layer against the attrition.

● 3-layer co-extrusion silicone pipe with the silicone in the middle layer

● 2 or 3-layer different PE100 co-extrusion water or gas supply pipe with the diameter upto 1600mm

Application : Mainly used for cutting the HDPE, PP, PP-R pipe .

Features and advantages: No-dust cutter can protect the environmental because there is no dust during the cutting and there is

no noise. The cutting surface of the pipe is smooth and elegance. It is suitable for cutting the pipes made by different

materials and in different diameters.

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Different Kinds of Plastic Thin Sheet and Thick Plate Extrusion Line

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Calender & Haul-off unit

Automatic winder & Cutting machine

Extrusion systemDie-head & gear pump

Weight-loss measuring loader

Automatic rectifying system

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PC, PP, PE and PVC Plastic Hollow Cross Section Plate Extusion Line

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APPLICATION ● Construction of sunroof in buildings ,halls, shopping center ,stadium ,public places of

entertainment and public facility ● ring shield of bus stations ,garages, pergolas, corridors.● Transparent shields for security forces in nursery schools airports, factories, ● Skylight of modern agriculture and aquacultures, indoorpools ● Sign board for ads light box and exhibition service● Street name plate advertisement lamp house advertisement and exhibition disposal ● Ceilings partition walls and exhibition stands partition in office and residence

APPLICATION:● The pp hollow cross section plate is light and high strength ,moistureproof good environmental protection and

refabrication performance● Can be processed into the reusable container ,packing case, clapboard ,backing plate ,and culet ● Widely used in the electrical ,househould appliance, packing, mechanism, mail post, food industry, hospital ,

pesticide and the advertisment area.le layer or multi-layer plate;

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APET, PETG, CPET Sheet Extrusion Machine/Dryer-free PET Double Vented Sheet Extrusion Line

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Model APET Single layer APET/PETG Multi layer

Extruder specification Ф120/33 Ф120/33,Ф65/33

Width of the product 500-1500mm 500-1200mm

Thickness of the product 0.20-1.5mm 0.25-1.5mm

Main motor power 132Kw 132Kw/45Kw

Max extrusion capacity 450Kg/h 500Kg/h

Designed production speed 20m/min 25m/min

APET, PETG, CPET single-layer or multi-layer sheet extrusion machine is one of the most advanced technology machines in China with the matured technology and the stable production ability. This machine is about 30% better when comparing with the same equipment made in the domestic market. And this machine can also be used in the PS ,PP, ABS sheet production, besides this Jwell has developed the CEPT sheet production line, APET thick board production line, and the technology of these machines is much better than the technology used in the domestic market.

Dryer-free PET double venting sheet line (no need for using the crystallization drying system), it’s the high quality PET sheet production line developed, with the simple operation system, low power cost which greatly reduces the cost of production.

Main Technical Parameters

Products application: It has the features of good processing capacity, transparency, no poison, no smell and no pollution, easy in recycling.

Vacuum forming: Food packing, toy box, stationery cases, tools and hardware packing

Obstruct application: Electron components packing

Normal application: Fold forming, under collar, decorate material, file folder, paper file, documents cover, credit cards.

Special application: Medical equipment, medicine packing, industrial antisepsis, plate for microwave oven (CPET)..

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PS, EVA, HIPS,PP and PE Single-layer & Multi-layer Sheet Co-extrusion Line

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Main Technical Parameters

Type: JW120—170

Width: 700mm

Thickness: 0.5—1.4mm

Capacity: 500kg/h

Designed line speed: 20m/min

Calendar Diameter: 500mm

PP/EVA/EVOH/EVA/PP five or seven multi-layer co-extrusion high

obstruct fresh keeping sheet has the excellent anti oxygen and anti-hu-

midity features. It is one of the best obstruct packing materials.

Main application: Jelly packing, meat packing, snack food packing and

etc, medicine and cosmetic packing

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PC,PMMA,PS,HIPS,PP and PE Plastic Sheet & Plate Extrusion Line

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Main Technical Parameters of PC, PMMA, PS plate extrusion line

Model JW-130/38-2200 JW120/38-1400

Material PC、PMMA、PS PC、PMMA、PS

Production Width 2100mm 1300mm

Production Thickness 2-10mm 1.5-10mm

Extruder model 130/38;45/30 120/38

Capacity (Max.) 550Kg/h 450Kg/h

Applicable scope of PC endurance board:Garden, the recreation place, decoration and the corridor pavilion; Internal and external ornaments in the commercial building, curtain wall of the modern urban building; transparent container of aviation, the windscreen before the motorcycle, the plane, the train, the steamer, the submarine, army and police’s shield, the telephone booth, advertising signpost, the advertisement of the lamp houses, the expressway and overhead way of the city partition protective screen.

PC transparent optics sheet:Feature & advantages: wearable; durable; high transparency.Main application: Car industries, switch of electron and electric industries, precision instruments, gauge board, computer, LCD screen, sunglass, sunbonnet, veil, special type printing, medical packing industries.

Application of PMMA board (Acrylic board):Used in the instrument widely, the part of the instrument, lamp and lanterns, decoration, construction material, the plane, auto fit-tings, medical equipments, arts and crafts product, the insulating material of the electric apparatus, the sample, the sign and various light industry, culture and education, and daily life articles, etc…

PS electricity conductive board:Mainly used for packing of semi-conductive electric components, computer products which requires no dust, not static electric-ity, no radio frequency, and it can be used for vacuum packing the food, medicines, hardwares, electronic products, toys and other products.

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Main Technical Parameters of bathtub board and refrigerator board extrusion lineModel JW-120/65-2200 JW-120/60/45-1800

Material ABS、PMMA ABS、PS、HIPS

Extruder model 120/38,65/38*2 120/38,60/35,45/35

Co-extrusion layer A/B/C/B/A A/B/C

Production Width 2100mm 1700mm

Production Thickness 2-8mm 1-6mm

Capacity (Max.) 600Kg/h 550Kg/h

ABS,PS,HIPS, Sanitaryware Plate, Refrigerator Plate and PP,PE Thick Plate Extrusion Line

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Application of the bathtub board:Co-extrude PMMA-ABS and compound them together. Not only have the surface gloss characteristic of acrylic board, but also given consideration to ABS board shock-resistant advantage. The products apply to the fields of bath products widely, such as the bathtub, the shower cabinet, the vapour room, etc.

Application of ABS, HIPS refrigerator board:It can be divided into ABS plate, non-fluorin ABS plate, germproof ABS plate, HIPS plate, high luster composite HIPS plate, 141b resist HIPS plate. It has the good features of flexibility in low temperature, high impact, anti-erosionThe product is used in gallbladder in the refrigerator, door gallbladder, the drawer, water contained plate, etc.

Application of ABS car (baggage) plateIt can be divided into veins plate, sub-veins plate, anti-flammable veins plate. The plate has the features of good thermoplastic, anti-flammable and impact resistance.Widely used in top of the car and bus, instrument board , backrest, car door, windows frame, shell of the motorcycle; all kinds of baggage, etc..

Application of PP, ABS thick plateLow density, good sanitary, antisepsis and high heat resistance. It is used in chemical plant, antisepsis project, water treatment, environmental protection, mould producing of injection and rubber toy.

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PVC Free Foaming Board, Skining Forming Board Extrusion Line

Main Technical Parameters of PVC free foamed plate extrusion line

Model JWSZ80/156-1400 JWSZ92/188-1700 JWSP93/28-1400

Production Width 1220mm 1500mm 1220mm

Production Thickness 2-20mm 3-19mm 2-20mm

Extruder model SJZ80/156 SJZ92/188 SJP93/28

Capacity (Max.) 400Kg/h 550Kg/h 380Kg/h

Main motor power 75Kw 110Kw 55Kw

Main Technical Parameters

Model YF600 YF800 YF1000

Max width (mm) 600 800 1000

Total power (kw) 44 44 50

Cooling water (m3/h) 12 14 16

Compress air (Mpa) 0.6 0.6 0.6

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PVC Free Foaming Board, Skinning Forming Board Extrusion LineThis PVC free foaming board, skinning foaming board extrusion line is composed of special twin-screw extruder, die and down-stream equipment, our company can provide the formula and all the processing techniques. This machine has the features of high output, stable extrusion, high foaming, smooth and wearable surface. By equipping with the printing machine, laminating machine or hot stamping machine, this machine can produce different kinds of artificial wood products, so that this machine has a very wide application range.Application: Used for cupboard, furniture board, construction decoration material, advertisement board, upholstery for train, car and ship.

PVC Plastic and wood foamed plate extrusion linePVC wood plastic is our new-style construction material instead the wood .it is not only xyloid as wood , but also has waterproof , fireproofing , mothproof such specialties .it widely used in construction industries and package industries such as flakeboard, floor board, door pocket, picture frame, windows frame and also decoration plate using in kitchen and bathroom.

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PVC transparent plat line, PVC soft sheet line: Application: PVC transparent sheet is widely sued in vacuum forming packing for hardware,

electronics, food, medicine and craftworks as well as other high quality printing. Application: PVC soft sheet is widely used for automobile plastic

carpet, aisle curtain, table cloth, equipment, suitcase, liner of hardware, indoor and outdoor upholstery.

PVC right sheet line, PVC corrugated plate line: Product application: Chemistry, electroplate, smelt, water treatment, construction plate,

waterproof materials and etc.

PVC decoration plate line: Product application: For decoration in hotel, restaurant, office, inner wall of villa, kitchen, toilet. And it can be used

for outside wall decoration, ceiling, table cloth, flooring and etc.

PVC floor covering line: Product application: PVC floor has a very good wearablility, elasticity, and stability, and the PVC floor is anti-slide, anti-

bacteria, anti-collusion, sound-proof. It can be used for fields of apartment, public area, automobile, train.

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PVC Soft / Rigid Sheet Line and PVC Decoration Plate Line

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Special usage plastic sheet extrusion line: all kinds of composite sheet, optical sheet, car ceiling plate, Geo-grid and water-proof coil sheet---

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Plastic geo grid extrusion line: Geo grid sheet is a new building material. It’s with good figures of reasonable structure, good

performance and low cost, and the geo grid product is better in strength and stable performance. It is widely used in irrigation, highway,

railway, mine and building projection, for example, it’s used to build dam, protect dam and slope, protect network of preventing

flood, fix the roadbed and etc. The product has a high perspective among the markets because of its effective features.

PE, PP construction plate: It is mainly used for substitution of wood plate or plate without coating oil on the construction plate. It

can be recycled and is an environment-friendly material with a high potentiality.

PVC, EVA, PE water-proof coil sheet: It is a new type of water-proof material with a high anti-penetration capability. It has the figures

of good water-proof ability, heat resistance, high intensity and extension and contraction as well as the good anti-aging property.

PE air bubble film: It is made from the PE resins. PE air bubble film not only has the figures of good anti-vibration, anti-impact, but

also has the advantages of non-toxic, odorless, anti-humidity, anti-erosion, high transparency and etc. Because the air bubble film

is full of air, it’s very light and has a good elasticity and figures of anti-noises, anti-vibration and anti-erosion. It’s widely used in

packing items to endure high vibration. PE air bubble film is completely suitable for the protection item made by foamed granules, so

it is the first choice for packing electronics, cosmetics and vide CD products.

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Aluminum and Plastic Composite Panel Extrusion Line

Straightener

Haul-off unit

Cutter

Transferring unit

9

10

12

11

Vented extruder

Three-roller calender

Polymer film unroller unit

Aluminum foil unroller unit

2

3

4

Thermo shaping unit

Cooling fans

Protection film covering unit

Trimming unit

7

8

5

6

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Note: The specifications are subject to change without prior notice.

Main Technical Parameters of PE-aluminum composite panel extrusion line (Vented type extruder)

Extruder model Screw diameter L/D Driving motor RPM Capacity Center height

Model mm L/D KW rpm kg/h mm

JWS150 150 35 160 10-70 400-450 1000

JWS170 170 35 185 10-60 500-550 1000

JWS180 180 35 200-220 10-60 550-600 1000

Aluminum and Plastic Panel Line

This kind of panel is for the internal and external wall decoration. The effective width of the product is from 1220mm to 1750mm,

the thickness of aluminum foil is from 0.03mm to 1.0mm. It adopts screws of special design in order to produce qualified products

using 100% recycle materials. Its extrusion output is higher than other extruder. The equipments are exported to Indonesia, Rus-

sia, Vietnam, India and so on.

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PP & Calcium Powder Environmental Protection Sheet Extrusion Line

PP+ Calcium Carbonate Powder named as CT is the sheet which is made from PP with 40%-60% of high quality CACo3. it can

be recycled effectively and reused. CT product can easily burn as paper or wood due to its low energy release. It doesn’t exhaust

harmful gas and it can be used in other fields after recycling. Moreover, CT product can be resist 130 high temperature so that it can

be used in microwave-oven vessel. CT product will be widely used in food industry and becomes more and popular in the future

food container industry.

The PP+CaCo3 environment-friendly sheet extrusion line developed by Jwell company uses the three extruders for 3 or 4 layers

co-extrusion. This line adopts the Jwell latest designed PP+CaCo3 vented screw and the PLC computer controlling device and

automatically thickness detection device so that the machine can maximize the percentage of the CaCo3 in the sheet production to

reduce the cost of the sheet and the sheet produced can gain the good physical properties and further processing abilities. It is the

most advanced sheet machine in China.

Application: vacuum forming, green food container and package, different kinds of food packaging container, such as: salver, bowl,

canteen, fruit dish and etc.

Main Technical Parameters

Model of extruder: JW-120/100/45-1500

Extrusion layer type: A/B/C/A

Width of product: 1320mm

Thickness of product: 0.3-1mm

Max.capacityt: 800kg/h

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SHANGHAI MACHINERY CO., LTD.

Shanghai Jwell Plate & Sheet Equipment Co,.Ltd is the first company in China

who developed the first complete XPE foam coil sheet extrusion machine in China

in 2001. The product is widely used in some important national projects, such as

South-North water transfer project and railway building between Qinghai and

Tibet.

The structure of XPS foam material is independent hole enclosure structure, it has

the function of heat preservation and heat insulation. Meanwhile it features with

noise reducing ,water proof. And it has the properties of heat resistance, anti aging

and environmental protection and its coil shape and lamination features, so this

product can be widely used in central air conditioning project, pipe project, large

container, advanced composite layer; bag lining, packaging of integrated circuit

board, sole of advanced sports shoes, cushion and heat insulation for car, decoration

material, floating material and single or double coat adhesive tape and so on.

The surface of IXPE is smooth, close and vesicle is tiny and even. This product is

widely used in building, chemical pipe, thermal projects, car and boat manufacture,

package, agriculture, fishery, gym and amusement fields.

Main Technical Parameters of XPE & IXPE Foam Coil Sheet Extrusion Line

PE+ Fiber sheet/PP+ wood powder sheet: This production line

adopts conical twin-screw extruder, with specially processing

method, which is another most advanced technology in China. This

product features of well-shaped, easily processed, recycling and

reuse of the off cutting once-complexion with other material of

sheet by hot pressing. It can be widely applied in the decoration of

automobile ornaments, ceiling, booth, suitcase, hotel, restaurant,

entertainment area and etc.

PP, PE, PVC beehive plate: It has advantages of low weight, high

intensity, heat preservation, sound insulation, anti-erosion ,non-

toxic and deleterious, and it has the features of energy absorption,

vibration decreasing and absorption when impacted.

Application: Body of the car, carriage of train, ship and building,

decoration of top grade building, clapboard and body protection

items and etc.

Extruder JWS90 JWS120 JWS150 JWS180

Screw diameter (mm) 90 120 150 180

L/D L/D 25:1 25:1 25:1 25:1

Screw rotation speed (RPM) 10~38 10~38 10~38 10~38

Foaming ratio 5~35 5~35 5~35 5~35

Cooling method Water cooling

Max capacity (kg/h) 80 120 180 220

Product width (mm) 1100 1100~1300 1100~1400 1100~1600

Product thickness (mm) 2.0~6.0 2.0~6.0 3.0~12.0 3.0~12.0

Power (kw) 200 315 400 450

发泡生产线

PP 、PS Sheet &Plate Extrusion Line

XPE & IXPE Foam Coil Material Product Line PP And Fiber Composite Sheet Line and Beehive Plate Extrusion Line

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SHANGHAI MACHINERY CO., LTD.

XPS Heat Insulation Foamed Plate Extrusion Line

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PSP Foamed Sheet Extrusion Line

EPE Foamed Sheet Extrusion Line

Comparing with other traditional heat insulation material(such as EPS、PU),XPS heat insulation plate features with better heat insulation, non-absorption of water, stress resistance, heat preservation, convenient installation and low cost. Therefore this plate can be widely used in house insulation system、cold storage、camps、barns and civil constructions, ground constructions such as air raceway, square, road and civil engineering constructions.

XPS heat insulation plate extrusion line consists of following main parts: mixing unit、extrusion part、downstream、pelletizing unit、foaming agent injection system、static mixer. The features of this line are excellent specification、reasonable design、high output capacity、low energy consumption and stable system.

XPS heat insulation plate extrusion line has two types of extruder configuration, one is by a 135 single screw extruder and a 150 single screw extruder in series, and the other kind is by a 65 co-rotation parallel twin-screw extruder and a 150 co-rotation parallel twin-screw extruder. Because of excellent mixing efficiency, co-rotation twin-screw extruder can not only process the formula which is composed by different ingredients, but also make use of environmental foaming agent ,such as CO2 to be possible.

Jwell’s latest developed vacuum forming XPS machine with the plate is formed in vacuum. It can reduce plate density in order to reduce product cost on premise of plate quality guarantee.

The products made by JWELL ‘s PSP sheet equipment , are widely used in the fields of food, packaging and decoration industries. This machine has advantages of good performance, excellent specification, high stability and high output capacity. There are four kinds of specification,65-90,90-120,100-130-120-150 which can meet customer’s requirements. Presently this machine has been sold to America、Indonesia and etc countries.

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SHANGHAI MACHINERY CO., LTD.

Main Technical Parameters

Model JWP80-125-80-2700

Film Width 1500-2500mm

Film Thickness 0.02-0.1mm

Diameter of main screw Ø125

Diameter of co-extrusion screw Ø80

L/D 33:1

Output Capacity 450kgs/h

Line Speed: 160m/min

This line is suitable for the following products:

CPP CPE EVA sigle, multi-layer flat film

CPP CPE EVA single, multi-layer embossed film

CPP CPE air free film

Multi-layer co-extrusion

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Note: The specifications are subject to change without prior notice.

Single Layer or Multi-layer Film Extrusion Casting Line

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SHANGHAI MACHINERY CO., LTD.

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JWE Co-rotation Parallel Twin-Screw Extrusion Granular Machine

The screw and barrel of this extruder are composed of multi sections. The raw materials can gain the best compounding effect

after undertaking high speed, high torque compounding in the barrels. The feeding system can input the glass fiber, additives and

so on materials, This pelletizing extruder is most suitable for the production of engineering plastics, plastic with fiber, high density

master batch, colored plastic and etc.

The applications of the co-rotation parallel twin-screw extruder are as following:

● Extrusion and pelletizing the synthetic resins, additives, pigments, fire-proof agent.

● Pigmentation

● Manufacturing all kinds of plastic, plastic & elastic alloy.

● Evenly compounding of different sticky materials

● Concentrated polymerization solvent and recycled solvent

● Melting, evenly plasticizing and pelletizing the low denisty, small size and small inner

friction materials.

● Reaction extrusion, such as the polymerization reaction and shrinking polymerization

reaction

● MI coversion

● Re-granulate the milled products, plate and waste chemical fiber.

● Extrusion of heat & solid resin and heat sensitive materials.

Main Technical Parameters

Model Screw Dia L/D Screw speed Power of main Output

Mm Max.(rpm) motor(kw) (kgs/h)

JWE-36 36 28-48 600 15-18.5 30-80

JWE-52 52 28-48 500 37-45 50-250

JWE-60 60 28-48 400/800 55-75 80-300

JWE-65 62 28-48 400/800 55-110 150-550

JWE-75 72 28-48 400/800 90-220 200-700

JWE-80 80 28-48 400 132-250 250-800

JWE-92 92 28-48 400 250-285 500-1000

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Note: The specifications are subject to change without prior notice.

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SHANGHAI MACHINERY CO., LTD.

PET, PE , PP Plastic recycling and washing line

PET, PE, PP plastic washing and recycling machine is developed by introducing the advanced recycling technology from abroad.

This machine has the features of high automation, washing clearly and high recycling efficiency.

This line’s capacity:100-1000kg/h.

Usage: recycling bottle and sheet; packaging container, industrial waste and waste plastic washing

PE、PP Plastic film recycling, washing line

PET Plastic bottle flakes recycling, washing line

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SHANGHAI MACHINERY CO., LTD.

Screw & Barrel

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● For its excellent anti-erosion and anti-abrasion characters, the bimetallic screw and barrels are widely used in the extrusion

lines. With HVOF high speed spraying equipment, spray a layer of metal melt on the screw surface; a melt-cast method is ad-

opted to get bimetallic barrel,which could conform its precise formation.

The screw and barrel for injection machine● Diameter of screw (mm):Φ15-Φ190

● External diameter of barrel (mm):Φ40-Φ440

The screw and barrel for single-screw extruders● Diameter of screw (mm):Φ15-Φ250

● Length of barrel (mm):250-7000

The bimetallic screw and barrel

Max Dia.x Length: ø1000×6000mm

Surface Hardness: ≥ HRC 58-62

Roughness(Ra) : ≤ 0.01mm(smoothness14)

Column Center: ≤ 0.01mm

Precise mirror roller, embossing roller, net roller and mist roller

Roller & T-die

Different kinds of single layer or multi-layer co-extrusion diesSuitable for PP, PE, APET, PETG, PS, HIPS, ABS, PC, PMMA, PVC, EVA and

other materials.

The Max. width of the die is upto 8 meters.

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SHANGHAI MACHINERY CO., LTD.

www.dyun.cn www.extrusion. com. cn

PVC MixerHydraulic Power System

Crusher

Gravity Mixer

All kinds of profile tooling

Linkage of Partner Companies’ Auxiliary Equipment

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Injection

73 74

Pipe welding machine

Thermoprinting Machine Air cooled/water cooled chiller

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SHANGHAI MACHINERY CO., LTD.

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Precise Equipment Makes Perfect Products . . .

75 76

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SHANGHAI MACHINERY CO., LTD.

24 hours after sales service Turn-key project Training Customer service hot line

86-2169593311

Quality Control Technology Research International Communication Customer Service

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