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Addressing Climate Change at Hindustan Zinc3/25/2013 1 HZL Case study at CII-ITC Seminar _22032013 1...

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3/25/2013 1 HZL Case study at CII-ITC Seminar _22032013 1 Addressing Climate Change at Hindustan Zinc HZL Case study at CII-ITC Seminar _22032013 HZL Operation-Mines 2 Rajpura Dariba Mine Ore Production Capacity: 1.20 mtpa CPP: 80 MW Zawar Mining Complex Rampura Agucha Mine Ore Production Capacity: 6.15 mtpa. Ore Production Capacity: 0.90 mtpa. Sindesar Khurd Mine Ore Production Capacity: 1.50 mtpa. 0.30 mtpa Initial Capacity Kayar Mine (Planned) Note: Map not to scale
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3/25/2013

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HZL Case study at CII-ITC Seminar _22032013 1

Addressing Climate Change at Hindustan Zinc

HZL Case study at CII-ITC Seminar _22032013

HZL Operation-Mines

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Rajpura Dariba Mine

Ore Production Capacity:

1.20 mtpaCPP: 80 MW

Zawar Mining Complex

Rampura Agucha Mine

Ore Production Capacity:

6.15 mtpa.Ore Production Capacity:

0.90 mtpa.

Sindesar Khurd Mine

Ore Production Capacity:

1.50 mtpa.

0.30 mtpa Initial Capacity

Kayar Mine (Planned)

Note: Map not to scale

3/25/2013

2

HZL Case study at CII-ITC Seminar _22032013

HZL Operation-Smelter & Power Plants

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Dariba Smelting Complex

Chanderiya Smelting Complex

Zinc Smelter Debari

Pyrometallurgical Lead Zinc Smelter:

105,000 tpa Zinc

35,000 tpa Lead

168 tpa Silver Hydrometallurgical Zinc Smelter:

420,000 tpa Zinc

AusmeltT M Lead Smelter:

50,000 tpa Lead

Captive Power Plant: 234 MW

Hydrometallurgical Zinc Smelter:

210,000 tpa Zinc

Lead Smelter

100,000 tpa Lead

Captive Power Plant: 160 MW

Hydrometallurgical Zinc Smelter:

88,000 tpa Zinc

Rajasthan Mokal - 67.2 MW

Rajasthan Osiyan - 9 MW

Gujrat Samana - 88.8 MW

Maharashtra Chakala - 25.5 MW

Karnataka Gadag - 34.4 MW

Karnataka Gopalpura – 15 MW

Tamilnadu Mutthiapatti - 4.5 MW

Wind Power Plant

Note: Map not to scale

Hydrometallurgical Zinc Smelter:

56,000 tpa Zinc

Zinc Smelter Vizag

HZL Case study at CII-ITC Seminar _22032013

Rain Fall pattern in HZL operation Area.

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Avg. Rainfall- 650 mm

Rajpura Dariba Complex

Avg. Rainfall- 715 mm

Chanderiya Smelting Complex

Avg. Rainfall- 747 mm

Rampura Agucha Mine

Avg. Rainfall- 650mm

Zawar Complex

Avg. Rainfall- 600 mm

Debari Zinc Smelter

3/25/2013

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HZL Case study at CII-ITC Seminar _22032013

Climate Change- Impact on Rajasthan

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District wise Projected Increase in Average Temperature in 2035

The average rise in temperature in Rajasthan projected by 2035 is in the range of 1.8º to 2.1ºC

Increase in temperature will lead to increased evapo-transpiration in the state.

1% increase in temperature from baseline data could result in an increase in evapo-transpiration by 15 mm, resulting into additional water requirement 313.12 mcm for entire arid zone of Rajasthan.

Source-TERI report On Rajasthan

HZL Case study at CII-ITC Seminar _22032013

Climate Change- Impact on Rajasthan

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District wise Projected Increase Precipitation in 2035

No significant change in precipitation.

The regional model estimates

the mean annual rainfall to

decrease slightly, but the

extreme rainfall is expected to

increase in frequency and

intensity

Source-TERI report On Rajasthan

3/25/2013

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HZL Case study at CII-ITC Seminar _22032013

Climate Change- Impact on Rajasthan

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Drought frequency

Over last100 years, the probability of

occurrence of severe and very severe

droughts is high over the western

Rajasthan region.

Inspite of receiving high average

rainfall the southern districts of

Rajasthan have also experienced

large number of severe droughts in

the past.

Source-TERI report On Rajasthan

HZL Case study at CII-ITC Seminar _22032013

Impact on Agricultural Sector

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• Agriculture in Rajasthan is likely to face several challenges in the light of

� increasing competition for resources such as water, land and energy, from

nonagricultural sectors,

� increasing food demand due to the rising population,

� increased use of fertilizers due to increased production demand and

� increased water withdrawals for irrigation from canals, wells and tube wells.

• Climate change poses formidable challenges to the animal husbandry sector as well.

� Heat stress in dairy animals is likely to impact their productive and reproductive

performance.

� Reduction in feed and fodder availability due to changes in the climate can also

affect livestock productivity.

� under conditions of declining water and fodder availability, household incomes

of farming communities to decline drastically.

3/25/2013

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HZL Case study at CII-ITC Seminar _22032013

Impact on Business- Material Sector

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Companies Perceiving Risks due to Climate Change

Opportunities

• Improved socio- economic conditions and

increasing humanitarian demands will

increase the demand for basic amenities like

shelter etc, which in turn will push demand for

cement, iron and zinc

• To diversify investment in clean power

generation options like wind mill

Risks

• Increase in operational costs due to water

unavailability

• Risk of water stress due to conflict of interest

between competent users

• Risk of business continuity through disruption

in transport activities due to irregular rain

pattern.Source- CDP Report 2012

HZL Case study at CII-ITC Seminar _22032013

Energy and Carbon Policy

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• Hindustan zinc acknowledges the

global concern on climate

change and recognizes that

concerted and sustained global

action is required to reduce the

scale of the problem and to adapt

to its impacts.

• Invest in clean energy and

maximise benefits from wastes

energy recovery

• adaption and future-proofing of

our facilities

3/25/2013

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HZL Case study at CII-ITC Seminar _22032013

Green Energy

� Leading wind power generator in India

� 273.5 MW of installed wind power mill.

2009

123 MW

2010

170.9 MW

2012

273.5 MW

HZL Case study at CII-ITC Seminar _22032013

Carbon Foot printing

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Carbon foot printing for FY 2011-12Scope-1 emission (fuel): 46,19,113 MT of CO2e

Participation in Carbon Disclosure

Project

Scope- 2 emission (electricity purchased): 180160 MT of CO2e

One projects process of registration

Scope- 3 emission (electricity purchased): 103,472 MT of CO2e(Bus commuting + Air travel)

Registered 9 CDM projects- potential of 528,981 CER’s.

3/25/2013

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HZL Case study at CII-ITC Seminar _22032013

Water Management Policy

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• Hindustan Zinc recognizes the

social, economic and

environmental value of water and

the increasing global and local

concern of water scarcity.

• Water is a key resource and

needs to be used responsibly,

balancing the needs of many

different users.

• Apply a zero discharge

philosophy

• Application of best available

techniques

• Participate in local or regional

water catchment planning

activities to secure sustainable

water resources

HZL Case study at CII-ITC Seminar _22032013

Adaptation to Climate Change

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• Adiabatic cooling towers in place of conventional water cooling towers in

new Roaster at Dariba.� Investment - Rs. 20 Crores

� Water conservation ~1000 cum/day

• Installation of Multiple Effect Evaporator, MEE� Investment - Rs. 9.5 Crores

� Water conservation ~600 cum/day

• Enhancing efficiency of STP, ETP and RO plant

� Largest capacity of RO plants in

Rajasthan-19000 CuM/day installed

capacity

� Investment 80 Crores

3/25/2013

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HZL Case study at CII-ITC Seminar _22032013

Water Recharging Structures

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Paroli AnicutKanti Anicut

Birdhol Anicut

Construction of community based Anicuts

HZL Case study at CII-ITC Seminar _22032013

Rain Water Harvesting

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Captive Tidi Dam Lined pond

Rainwater Harvesting pond Water Cause way

3/25/2013

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HZL Case study at CII-ITC Seminar _22032013

Promoting Water Management beyond the Fence

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Construction of 23 water tank, 45 water channels, 25 Irrigation wells, 05 check dams, 25 Rain Water Harvesting structures and linked with micro irrigation system.

Drip Irrigation System

Rain Water Harvesting

HZL Case study at CII-ITC Seminar _22032013

Water Reduction In Operation & Environment Protection

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BEFORE TREATMENTBEFORE TREATMENT AFTER TREATMENTAFTER TREATMENT

� Haul roads constructed with hard, low friability and wear and stress resistant

material

� Regular water sprinkling

� Ligno-sulfonate based chemical is used as an additive in water sprinkled on

haul roads to reduce dust by 90% and reduce water Consumption by 70%.

3/25/2013

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HZL Case study at CII-ITC Seminar _22032013

Climate Change - Way Forward

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Climate Change Management

• Reduce energy consumption

• Invest in renewable and energy efficiency projects to improve energy security,

reduce GHG emissions, and reduce costs.

• Take proactive steps towards meeting emerging compliance requirements like PAT/

RPO.

Climate Change Adaptation

• Reducing fresh water consumption by process optimization, reuse & recycling of

waste water

• Use of less water intensive technology

• Harvesting Rainwater

HZL Case study at CII-ITC Seminar _22032013

Thank You

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