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ADSORPTION AIR DRYERS - Precision Pneumatics Adsorption Dryers.pdf · experience with regards to...

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ADSORPTION AIR DRYERS MD 50-2500 (88-2500 l/s / 185-5297 cfm)
Transcript
  • ADSORPTION AIR DRYERS MD 50-2500 (88-2500 l/s / 185-5297 cfm)

  • MD, the industry benchmark for adsorption dryersClean and dry compressed air: it is vital to power up your busy production environment. Containing moisture, aerosols and dirt

    particles, untreated compressed air poses a substantial risk as it can damage your air system and end product. Incorporating

    unique, patented technological innovations and extra energy-saving options, Atlas Copcos MD adsorption dryers provide you

    with the clean, dry air you need to expand the life of your equipment and ensure the quality of your end product.

    POWER GENERATION A FOCUS ON PRODUCTIVITYAll kinds of power plants rely on dry, clean compressed air to operate

    pneumatically controlled valves and other components.

    High-quality dry air is the key to achieving plant productivity and cost savings.

    PHARMACEUTICALSA TIGHT CONTROL ON QUALITY Strict moisture control is key in the manufacture of most drugs and medicines.

    To assure high-quality medicines, the presence of dry air in the processing

    area and machinery is vital.

    PROCESS AIRA CONTINUOUS FLOW OF DRY AIRHigh-quality dry air is vital for efficient pneumatic and instrumentation control.

    A dependable stream of high-quality dry air is essential to ensure your

    process continuity.

    FOOD & BEVERAGEA RELIABLE SUPPLY OF DRY AIR Avoid any risk of contamination of your end product by using high-quality

    dry compressed air.

    Eliminate any moisture to safeguard your process air.

  • PROTECTING YOUR REPUTATION AND PRODUCTION

    By removing moisture from compressed air with a pressure

    dewpoint as low as -45C/-49F, MD adsorption dryers eliminate

    system failures, production downtime and costly repairs.

    DRIVING DOWN ENERGY COSTSWith the MD adsorption dryers, your energy costs are reduced to a minimum.

    By using the compression heat to regenerate the adsorption dryer rotor, the only

    energy required is the power to rotate the drum which is negligible in the complete

    energy use. MD dryers are very environmental friendly as there is almost no power

    consumption thanks to the high-efficient heat exchanger. Moreover, MD dryers have

    an extremely low pressure drop thanks to the no-loss condensate drain and there is no

    need for pre- and after-filtering which increases the quality of the dried air.

    ASSURING YOUR PEACE OF MINDThrough continuous investment in our competent, committed and efficient

    service organization, Atlas Copco ensures superior customer value by

    maximizing productivity. With a presence in over 170 countries, we offer

    professional and timely service through interaction and involvement.

    EASY INSTALLATIONThe MD dryers have a small footprint thanks to the innovative all-in-one design: an

    easy-to-service vessel with direct flange-to-flange mounting, a convenient lifting

    eye, integrated EWD water separator and all inter-connecting piping to minimize

    costly production downtime.

    KEEPING YOUR PRODUCTION UP AND RUNNINGAtlas Copco's proven adsorption technology ensures maximum reliable

    process continuity thanks to the use of high-quality materials, the simple

    design to eliminate any risk of losses and advanced control and

    monitoring for optimal energy efficiency.

  • Constant dry air at extreme low power consumption

    Water to the air net if no dryer installed

    0 100021203600

    200042407200

    3000 l/s6360 cfm

    10800 m3/h

    Flow

    1000

    900

    800

    700

    600

    500

    400

    300

    200

    100

    0Wat

    er t

    o t

    he

    air

    net

    per

    day

    (lit

    er)

    HIGHLY EFFICIENT AT ALMOST NO COSTThe only energy needed is the power to rotate the drum, a mere 0.12 kW.100% flow capacity at the output.Temperature, pressure and dewpoint peaks are eliminated.

    EFFICIENT WATER SEPARATIONEfficient condensate separator with ultimate separation efficiency even in low flow conditions.Reliable and effective condensate evacuation from the separation chamber via the no-loss condensate drain.

    Thanks to their pioneering technology, MD dryers

    ensure the lowest pressure drop and lowest energy

    consumption for the highest possible efficiency

    saving you time and money throughout the

    production process.

    Removing moisture from compressed air in the harshest conditions, Atlas Copcos MD adsorption dryers eliminate system

    failures, production downtime and costly repair and service works.

    Savings when selecting the right drying method

    * Assumptions: 1 kWh = 0.05 8000 h/year

    MD

    Refrigerant dryer

    Heat reactivated dryer

    Heatless dryer

    Flow

    En

    erg

    y co

    sts*

    (/y

    ear)

    2000

    4240

    7200

    l/s

    cfm

    m3/h

    1500

    3180

    5400

    1000

    2120

    3600

    500

    1060

    1800

    0

    0

    10000

    20000

    30000

    40000

    50000

    60000

    70000

    80000

    MD

    Sav

    ing

    s

  • 1 5

    2 6

    3 7

    4

    Flow (l/s)

    Model 50 Hz versions 60 Hz versions1

    2 3

    6

    74

    5

    5

    PROVEN PEACE OF MIND Building on Atlas Copcos know-how and years of

    experience with regards to compressed air solutions,

    the MD adsorption dryer range is tested using the

    most stringent methods in the industry. You can rest

    assured at all times. In order to obtain ISO 9001 and

    14001 certification, Atlas Copco thoroughly tests its

    dryers during design reviews. As a result of the

    synergy with the compressor production facility,

    Atlas Copco is able to test the entire dryer range to

    all flows. To further reduce any type of contamination

    within your process and protect your equipment,

    Atlas Copco presents a complete range of compressed

    air filters when needed. A total quality air solution for

    every application.

    BUILT FOR ENDURANCE Designed using state-of-the-art tools and facilities.Based on years of extensive research and

    continuous development.Manufactured using the most advanced production

    line and methods in the industry.

    Flow (l/s)

    Model 50 Hz versions 60 Hz versions

    MD 50 87.4 87.8

    MD 100 127 133

    MD 100 W 129 146.3

    MD 200 227 241

    MD 200 W 234 261

    MD 300 379 364,3

    MD 300 W 387 375

    MD 400 452 410

    MD 400 W 465 448.3

    MD 400 VSD 412 412

    MD 600 703 712

    MD 600 W 712 712

    MD 800 VSD 815 815

    MD 1000 W 1162 1015

    MD 1100 VSD 1115 1115

    MD 1300 W VSD 1318 1318

    MD 1800 W 2075 1939

    MD 2100 VSD 2063 2063

    MD 2500 W VSD 2456 2456

    Hot unsaturated air

    Regeneration area

    Ejector

    Hot saturated air

    Cold saturated air

    Flanged connections

    Cold dry air outlet

  • Supreme energy and cost savings

    ALMOST NO ENERGY CONSUMPTION

    Keeping a firm grip on costs is one of your main concerns. Atlas Copcos adsorption dryers stand for important energy savings

    all day, every day, year in, year out. Taking technology to a whole new level, the MD dryers achieve maximum cost savings,

    allowing you to conduct a truly efficient energy reduction strategy.

    MAXIMUM ENERGY SAVINGS, AT ANY CAPACITY!EXTRA SAVINGS AT PARTIAL LOAD!Extremely low pressure drop reducing energy consumption of the air compressor.

    The only energy needed is the power to rotate the drum, a mere 0.12 kW.

    Heat exchanger technology for supreme energy savings.

    No waste of compressed air thanks to no-loss condensate drain.

    VSD (Variable Speed Drive) exactly matches the rotation speed of the drum to the flow delivered by the

    connected VSD driven compressor in order to ensure an optimal dewpoint at every variable capacity condition

    (option for MD 800-2500).

    Whereas other desiccant dryer types can consume up to 15% of the compressed air, the MD dryer guarantees 100% flow capacity at the output.

    0.04 kW

    0.06 kW

    0.30 kW

    0.12 kW

    0.50 kW

    0.90 kW

    CD Player

    Light Bulb

    Blender

    MD Dryers

    Washing Machine

    Toaster

    No regeneration air

    No purge air

    100%AIR FLOW

  • MD Compressor

    MD 50 ZT/ZR 18-37

    MD 50 VSD ZT/ZR 50 VSD

    MD 100 ZT/ZR 45

    MD 100 VSD ZT/ZR 50 VSD

    MD 200 ZT/ZR 55-90, ZT/ZR 75-90 VSD

    MD 300 ZT/ZR 110-145

    MD 400 VSD ZT/ZR 132/160 VSD

    MD 400 ZT/ZR 160, ZT/ZR 200*

    MD 600 ZT/ZR 200**, ZT/ZR 250-275

    MD 800 VSD ZT/ZR 250/315 VSD

    * For 10/10.4/12/13 bar(e) versions.** For 7/8.6 bar(e) versions.

    Technical specificationsThe MD series is specially designed for use with the industry standard Z series of oil-free compressors. Together they form

    the optimal combination for top quality dry air at low running costs. The flange-to-flange hook-up design greatly facilitates

    installation, and all connection parts and bypass components are included in the package.

    Dryer Oil-free compressorDimensions (mm/in)

    H W L

    MD 1000 W ZR 300-425 1809/71" 1346/53" 1163/46"

    MD 1100 VSD ZR 400 VSD 1879/74" 1346/53" 1163/46"

    MD 1300 W VSD ZR 500 VSD 1879/74" 1346/53" 1163/46"

    MD 1800 W ZR 450-750 2076/82" 1699/67" 1289/51"

    MD 2100 VSD ZR 700 VSD 2235/88" 1699/67" 1289/51"

    MD 2500 W VSD ZR 900 VSD 2235/88" 1699/67" 1289/51"

    ZT: air-cooledZR: water-cooledW: water-cooledVSD: Variable Speed Drive

    For more technical data, see separate ZT/ZR brochures.

  • COMMITTED TO SUSTAINABLE PRODUCTIVITYWe stand by our responsibilities towards our customers, towards the environment and the

    people around us. We make performance stand the test of time. This is what we call

    Sustainable Productivity.

    2935

    046

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    www.atlascopco.com


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