Advanced Design Skills

Advanced Design SkillsLiam James - 13122055

Mood Board

More at https://uk.pinterest.com/james6705/rustic-reclaimed-industrial/

The DesignThe design is heavily influenced by the upcycling movement. To upcycle something is simply to re-purpose something that would otherwise be considered waste & to 'up' its value and quality by doing so. This design is based upon upcycling old industrial parts such as a G-clamp and old pipes to create a new unique design that stands out.This specific design is for use in industrial style bars/cafes to add to the feel and atmosphere of room.Consisting mainly of metal features with a wooden seat to keep the old industrial style avoiding modern materials such as plastic which overall would ruin the rustic upcycled style of the stool.

The G-clamp is the mechanism that will be used to adjust the height of the chair. This stool can be bolted or screwed into the floor if wanted by the bar to fix the stools in place without taking away from the overall design of the stool.

Renders

Renders

ManufacturingPartMaterialManufacturingBall JointCarbon SteelMilledBase CentreCarbon SteelCast, lathe screw threadBase RodCarbon SteelExtrusion, lathe screw threadCorkscrewCarbon SteelLathedFoot RestCarbon SteelCastFootCarbon SteelExtrusion, lathe screw threadG ClampCast IronCast, lathe screw threadSeat BarsAISI 1020 SteelExtrusion, wieldingSeat PlateMahoganyPressing, drillingSupport Strut1060 Aluminium AlloyStamp, press

Conducting stress analysis in solid works on the centre of the base displays where the majority of the stress will be.The weight of an average person is applied to the part and the simulation is run.The results show the different areas of stress, the part displays little stress with the majority still being well within safety factors.Analysing the factor of safety shows that 7xs the amount of Ns can be applied before there is too much stress.Applying material to each part will also give the overall weight of the stool, which is around 21KG.

SolildWorks Weight and Stress Analysis

Animation

4x

10

35

100

35

R2.

50 T

YP

45

11.

27

16.27 2

2.41

67.

24

R67.50

96.

01

TRUE R25

71.

10

A

A 35 50

10

95

5

R22.5

0 30.51

M24

1.2

5

B

SECTION A-A

1.5

0

45

R1

R0.

50

6

DETAIL BSCALE 1 : 1

6 5 234 1

A

B

C

D

6 5 2 134

D

B

A

C

DRAWN

CHK'D

APPV'D

MFG

Q.A

UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES:0.5mm0.5

FINISH: DEBURR AND BREAK SHARP EDGES

NAME SIGNATURE DATE

MATERIAL:

DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE:1:2 SHEET 1 OF 1

A4

WEIGHT: 702.05 grams

Foot

Primer and Paint

Cast Carbon Steel

Liam James

SOLIDWORKS Student Edition. For Academic Use Only.

Sheet1Drawing View2Drawing View3Drawing View4Section View A-ADetail View B (1 : 1)

80

10

325

60 R4

7.50

15

10

150

38.

78

70

162.50

29.08

M16

, 1

497.50 527.50

177.50

A

A

40 R22.50

155

B

B

R2.

50

SECTION A-A

10

x3R8

7.50

17

.50

53.13

P7.

5, 2

.5

SECTION B-B

6 5 234 1

A

B

C

D

6 5 2 134

D

B

A

C

DRAWN

CHK'D

APPV'D

MFG

Q.A

UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES:0.5mm0.5

FINISH: DEBURR AND BREAK SHARP EDGES

NAME SIGNATURE DATE

MATERIAL:

DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE:1:5 SHEET 1 OF 1

A4

WEIGHT: 6558.75 grams

G ClampGrey Cast Iron

Liam JamesCorrosive Resistant Finish

SOLIDWORKS Student Edition. For Academic Use Only.

Sheet1Drawing View1Drawing View2Drawing View3Section View A-ASection View B-BDrawing View6

210 R2

3 18

135 19.5

6

120 30

45

15

4xR5

29.17

6 5 234 1

A

B

C

D

6 5 2 134

D

B

A

C

DRAWN

CHK'D

APPV'D

MFG

Q.A

UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES:0.5mm0.5

FINISH: DEBURR AND BREAK SHARP EDGES

NAME SIGNATURE DATE

MATERIAL:

DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE:1:5 SHEET 1 OF 1

A4

WEIGHT:147.58 grams

Support strut1060 Aluminium Alloy

Liam JamesNone

Sheet1Drawing View2Drawing View3Drawing View5

884

.15

513.25

Fully Extended

884

.15

Fully Retracted

489.99

A

8 7

F

23456 1

B

E

D

C C

E

B

D

F

A

468 1357 2

DRAWN

CHK'D

APPV'D

MFG

Q.A

UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES:0.5mm0.5

FINISH: DEBURR AND BREAK SHARP EDGES

NAME SIGNATURE DATE

MATERIAL:

DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE:1:20 SHEET 1 OF 1

A3

WEIGHT: 21439.49 grams

General Assembly

Liam James

Sheet1Drawing View1Drawing View2Drawing View3

11

7

8

9

5

4414

6

2

10

12

3

ITEM NO. PART NUMBER QTY.1 G Clamp 1

2 Corkscrew tophalf 1

3 Support strut 1

4 Base V2 1

5 Foot Rest 16 clamp swivle joint 1

7 Seat Plate 1

8 Seat Screw 4

9 9mm Nut 410 Cir Clip 1

11 Seat Bars 1

12 Seat Screw 2 5

A

8 7

F

23456 1

B

E

D

C C

E

B

D

F

A

468 1357 2

DRAWN

CHK'D

APPV'D

MFG

Q.A

UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES:0.5mm0.5

FINISH: DEBURR AND BREAK SHARP EDGES

NAME SIGNATURE DATE

MATERIAL:

DO NOT SCALE DRAWING REVISION

TITLE:

DWG NO.

SCALE:1:20 SHEET 1 OF 1

A3

WEIGHT:

Exploded View

Liam James

SOLIDWORKS Student Edition. For Academic Use Only.

Sheet1Drawing View1Drawing View2Drawing View3Drawing View4