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 To Schematic Page. To Contents Page. A COMPLETE LINE OF HIGH PRESSURE DUCT WORK Volume 4  Advantage Machinery  Advantage Machinery  Advantage Machinery Distributing Spiral Pipe & F ittin g s St an dar d o r Cu st o m Ma de Business Phone 763.416.9300 Advantage Machiner y 17381 91st Place North Maple Grove, MN 55311 Data Transfer: F ax : 763.416.6241 www .advantagemachineryonline .com
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  • To Schematic Page.To Contents Page.

    A COMPLETE LINE OF HIGH PRESSURE DUCT WORK

    Volume 4

    Advantage MachineryAdvantage MachineryAdvantage Machinery

    Distributing Spiral Pipe & Fittings Standard or Custom Made

    Business Phone763.416.9300

    Advantage Machinery17381 91st Place NorthMaple Grove, MN 55311

    Data Transfer:Fax : 763.416.6241 www.advantagemachineryonline.com

  • To Schematic Page.

    CONTENTS

    Spiral Pipe Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .See also pages 29, 33, 34, 49-51

    Fittings Applications Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . .Elbows - Gored, Die Formed, Mitered and Reducing . . . . . . . . . . . . . . . . .Laterals - 45o, 30o, Saddles, Multibranch and Manifolds . . . . . . . . . . . . .Pants Wyes & Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rectangular to Round Transitions . . . . . . . . . . . . . . . . . . . . . . . .Rectangular Duct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Misc. Fittings - Couplings, Plugs, Offsets and Register Saddles . . . . . . . .Tees 90o - Plain, Multibranch, Reducing, Airflow, Conical and Bullhead . .Pickup Hoods - Floor Sweeps, Dust Nozzles . . . . . . . . . . . . . . . . . . . . .Ball Joints & Rectangular Fittings . . . . . . . . . . . . . . . . . . . . . . .Weather Hoods - Sky Blast, Flashing and Rain Caps . . . . . . . . . . . . . . .Pipe Hangers and Accessories . . . . . . . . . . . . . . . . . . . . . . .Clean Outs & Access Doors . . . . . . . . . . . . . . . . . . . . . . . . .Flexible Hose - Steel and Rubber . . . . . . . . . . . . . . . . . . . . . . . . .Blast Gates - Full Gate and Half Gate Data . . . . . . . . . . . . . . . . . . . . .Angle Rings - Pressed and Rolled . . . . . . . . . . . . . . . . . . . . . . . . . . . .Dual Wall - Acoustical and Thermal Pipe and Fittings . . . . . . . . . . . . .Installation Necessities - Tin Snips, Tek Screws and Drivers . . . . . . . . .Duct Sealants & Tapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Installation of Spiral Pipe and Fittings . . . . . . . . . . . . . . . . . . . .Spiral Pipe Weight Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Typical Design of a Dust Collection System . . . . . . . . . . . .System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Engineering - Includes the following: . . . . . . . . . . . . . . . . . . . . . . .

    Static pressure losses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Conveying Velocity information . . . . . . . . . . . . . . . . . . . . . . . .Physical Properties of Spiral Pipe . . . . . . . . . . . . . . . . . . . . . .Capacities of Round Pipe - Dia./Areas . . . . . . . . . . . . . . . . . . .

    1

    23-45-7

    89

    1011

    12-17181920

    21-2223-2425-26

    2728

    29-3031323334

    35-3637

    38-5238-4839-4049-5051-52

  • To Schematic Page.Back to Contents Page..1

    Spiral pipe combines the economies of light gauge metal with a spiral lockseam construction that assures maximum strength and rigidity. As a result of its superiorstructural strength, the ductwork requires fewer joints and hangers. Four plys of metalform a continuous interlocked reinforcing rib on the outside which permits making longlengths of pipe in various diameters from strip stock of specified gauge.Developed for use on high velocity, high pressure air conditioning systems,Spiral pipe has gained wide acceptance for all types of high or medium pressure,above and below ground distribution systems, such as ventilation, dust removal, grainhandling, carbon monoxide exhaust and dual wall pipe for sound and thermal insula-tion. These are only a few of its diversified applications.Spiral pipe is available in other materials on special order, such as vinyl-coated steel,brass, copper, aluminum and stainless steel. Spiral galvanized pipe is carefully engineered and built, to meet or exceed all SMACNA standards (Sheet Metal AndContractors National Association).Standard length in all diameters is 10 feet. Any length between 6 and 20 feet cut atno additional charge. Sizes range from 3" to 18" @ 1" intervals and 20" to 80" @ 2"intervals.Spiral vinyl-coated pipe is manufactured from galvanized steel coated withpolyvinyl chloride material, with an outside thickness of 4 mils and inside 1 mil,standard. This is reversible for special purposes. External Corrugations are recommended for over 14" diameter for underground applications. Standard gaugesare: 4" to 16" / 24 gauge, 17" to 24" / 22 gauge, 26" to 48" / 20 gauge.

    A complete line of seam welded slip-joint fittings, designed especially for use with Spiral pipe, includes many types of elbows, crosses, tees, laterals, reducers and various accessories, fabricated from 20 gauge (other gauges available).

    Special Made FittingsSpecial items are made on a time and material basis. Once accepted for production,they cannot be cancelled, nor returned for credit. Check MeasurementsCarefully!

    Terms and ConditionsAll shipments F.O.B. Mpls, MN.

    No returns unless authorized by:Spiral Manufacturing Co., Inc.

    Typical Pipe to Pipe Coupling Slip Joint

    Typical Fitting to PipeSlip Joint

    Standard Lateral Section(Exterior)

    Corrugated Lateral Section

    (Interior)

    See more information on page 33.

    411/16'' 411/16''

  • 25A

    4A

    4A21

    28

    5

    2817

    9 1

    11B21

    26

    8

    37

    27

    4A

    4A

    20

    5

    20A 28

    1

    28

    3

    11A

    18

    23

    12

    8

    27

    11C

    9

    5

    37

    19

    118A

    BLOWER

    CLEA

    N O

    UT

    7

    10

    22

    22

    3333

    A

    A

    A

    12-17

    37

    21

    23,

    1920

    22

    28

    20A

    11

    18

    11A11B11C

    24

    FITTING APPLICATIONS DIAGRAM

    2725-26

    Numbers Correspond with page.

    Back to Contents Page

  • Back to Schematic Page.Back to Contents Page..3

    ELBOWSStandard and reducing elbows are available in

    any size and degree with optional radius.TYPICAL STANDARDS SHOWN

    Dimensions shown are standard. Longer radius or more gore sections available.For other than standard consult factory.

    SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

    SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

    SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

    SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

    (E-4-60)

    (E-2-30) (E-3-45)

    (E-5-90)

    D

    300

    R=11/2 X D

    2''

    R=11/2 X D

    2''

    D

    450

    R=11/2 X D

    2''

    D

    900

    R=11/2 X D

    2''

    D

    600

    30o Gored Elbow 45o Gored Elbow

    60o Gored Elbow 90o Gored Elbow

    Read the linestm used by permission Fresh Ideas Inc.All Rights reserved

  • Back to Schematic Page. Back to Contents Page.4

    Die formed elbows of 20 gauge available in both 90o and 45o.Eight standard diam-eters from 3" to 10".Twelve and 14'' avail-able on special order.

    90 Mitered Elbow 2-Piece(E-2-M-90)

    (E-1-45)

    3" to 7" = 1 Vane8" to 24" = 2 Vane

    For larger sizes consult factory.

    SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

    SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

    (E-1-90)

    R=11/2 X D

    2''

    D

    900

    2''

    D

    450

    R=11/2 X D

    D 2''1''SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

    D

    2''

    R= D

    A

    Die Formed Elbow Die Formed Elbow

    Reducing Elbow(RE-5-90)

    90o

    ELBOWS

    Standard

  • Back to Schematic Page.Back to Contents Page5

    LATERALSAvailable in any degree

    Standard is 45o

    Tapered Reducing Lateral (Standard)(L-1-R)

    45 Lateral(L-1)

    L = (1.414 x D) + 2Dimensions to be listed in

    order of: A, DSP

    IRAL

    MFG

    . 1-8

    00-42

    6-36

    43 S

    PIRA

    L M

    FG. 1

    -800

    -42

    6-36

    43

    Available inany degree

    SPIR

    AL M

    FG. 1

    -800

    -42

    6-36

    43 S

    PIRA

    L M

    FG. 1

    -800

    -42

    6-36

    43

    L & O = vary with A,B,DDimensions to be listed in

    order of: A, B, D

    L

    2''2''

    1''

    A

    D

    BO

    2''2'' 1''

    2''

    L

    450

    2''

    2''

    1''

    A

    D

    Dimensions to be listed in order of: D, P. Boot is standard.

    SaddlesAvailable with or without boot

    300 thru 900

    2''D2''

    Existing Pipe

    Boot

    P

    30 Lateral(L-1-30)

    SPIR

    AL M

    FG. 1

    -800

    -42

    6-36

    43 S

    PIRA

    L M

    FG. 1

    -800

    -42

    6-36

    43

    L = (2 x D) + 2Dimensions to be listed in order of: A, D

    2''

    L

    300

    2''2''

    1''

    A

    D

  • Back to Schematic Page. Back to Contents Page.6

    45 Double Parallel Lateral(L-2)

    L = 1.414 x (C + D) + 4Dimensions to be listed in order of: A, C, D

    L & O vary with A, B, C, D

    SPIR

    AL M

    FG. 1

    -800

    -42

    6-36

    43 S

    PIRA

    L M

    FG. 1

    -800

    -42

    6-36

    43

    SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

    Available inany degree

    Available inany degree

    450

    450

    DC

    A

    L

    2'' 1''

    2''2''

    2''

    D

    C

    A

    2'' 1''

    2''2''

    BO1

    2''1''

    2''2''

    L

    00

    1800

    Optional 45 Reducing Lateral(O-L-1-R)

    Used when D larger than B.

    SPIR

    AL M

    FG. 1

    -800

    -42

    6-36

    43 S

    PIRA

    L M

    FG. 1

    -800

    -42

    6-36

    43

    Available inany degree

    L

    2''2''

    1''

    A

    D

    B

    2''

    2'' 1''

    4''

    L = (1.414 x D) + 2Dimensions to be listed in order of: A, B, D

    O2

    LATERALS

    Dimensions to be listed in order of: A, B, C, D

    Reducing Lateral CrossFull Taper-Standard

    (L-2-R) @ 180

  • Back to Schematic Page.Back to Contents Page..7

    SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

    To order a multi branch lateral,give the dimensions of A, B, C andD, (E, F, G...). Next give the branchangle (45o standard) and if needed,the radial angle(s).Example 1: 12 x 6 x 3 x 4 x 5 x 6 x 7with 45o branch angles. All branchesat 0o radial angle.Example 2: 8 x 6 x 4 x 4 x 4 x 4 with45o branch angles. C and E at 0oradial angle with D and F at 180o.

    0o

    180o

    270o 90o

    O1

    O2

    O3

    O4

    A

    B

    C

    E

    D

    F

    A

    B

    C

    D

    E

    F

    G

    CC

    DD

    EE

    FF

    GG

    O1

    O2

    O3

    O4

    O5

    Radial Angle

    Branch Angle available in any

    degree from 30o to 90o.

    Multi Branch Lateral(Manifolds)

    2''2''

    1''2''

    2''1''1''

    2''Example: 1 Example: 2

    LATERALSAvailable in any degree

    Top View

  • Back to Schematic Page. Back to Contents Page.8

    PANT WYES / REDUCERSY-Branch or Pant Wye

    (Y-2)

    Concentric Reducer(C-1-R)

    Eccentric Reducer(E-C-1-R)

    Any length available.Ordering Dimensions: A, B

    X = Varies with A & B. Consult factory. Ordering Dimensions: A, B

    SPIR

    AL M

    FG. 1

    -800

    -42

    6-36

    43 S

    PIRA

    L M

    FG. 1

    -800

    -42

    6-36

    43

    SPIR

    AL M

    FG. 1

    -800

    -42

    6-36

    43 S

    PIRA

    L M

    FG. 1

    -800

    -42

    6-36

    43

    2''

    2''1''

    1''

    B

    A

    B

    Available inany degree

    450

    2'' 1''

    A

    B

    Available inany degree

    4502''

    1''

    C

    2'' 1''

    A B

    2''1''4''Standard 2'' 1''

    AB

    2''1''X

    SPIR

    AL M

    FG. 1

    -800

    -42

    6-36

    43 S

    PIRA

    L M

    FG. 1

    -800

    -42

    6-36

    43

    SPIR

    AL M

    FG. 1

    -800

    -42

    6-36

    43 S

    PIRA

    L M

    FG. 1

    -800

    -42

    6-36

    43

    Dimensions to be listedin order of: A, B, C

    Dimensions to be listedin order of: A, B

    Reducing Y-Branch (Y-2-R)

    Shown with Vanstone flange ends (see page 33)

  • Back to Schematic Page.Back to Contents Page9

    Rectangular to Round (Standard)

    Dimensions to be listed if ordering with flange: A1, A2, A3, A4, B, XDimensions to be listed if ordering without flange: A1, A3, B, X

    (Above shown with formed flange out)

    A1 A2

    A3

    A4

    B

    X 2''1''

    Dimensions to be listed if ordering with flange and offset round: A1, A2, A3, A4, B, X, B1, B2Dimensions to be listed if ordering without flange: (as shown above) A1, A3, B, X, B1, B2, T1

    Offset Square to Rounds (Print required)[Above shown with offset round; with rectangular end, raw (T1)]

    X 1'' 2''

    B

    B2

    B1

    A1

    A3

    Rectangular to Round (Offset)

    RECTANGULAR TO ROUND TRANSITIONS

    Raw (plain end) Formed Flange Out Angle Iron Flange

    T1

  • Back to Schematic Page. Back to Contents Page.10

    RECTANGULAR DUCT

    Available in most any size or shape. Ends available in:

    Raw (plain end): T1, T2 remains straight. Formed Flange: T1, T2 turned out. Angle Iron Flange: 1'', 1-1/4'', 1-1/2'', 2''.

    Other ends available on request.

    Angle Iron plain orpunched (optional)

    Dimensions to be listed in order of: A, B, R, L, T1, T2Also, see page 19

    BA

    R

    B

    A

    L

    T1

    T2T1

    T2

    (SQF)

    (SQD)

    Standard and reducing elbows are available inany size and degree with optional radius.

  • Back to Schematic Page.Back to Contents Page11

    Plugs / CapsPipe Plug (P-1) fits into pipe

    Fitting Cap (P-1-F) fits over fitting

    SPIR

    AL M

    FG. 1

    -800

    -426

    -364

    3 SP

    IRAL

    MFG

    . 1-8

    00-4

    26-3

    643

    3''

    D

    3/32''

    MISCELLANEOUS FITTINGS

    B

    A

    L4 1/2''

    Standard

    P=PipeSizeF=3/4''

    3/4'' MountingFlange

    Dimensions to be listed in order of: A, B, PL available in any length

    Optional flange turned in

    Dimensions to be listed in order of: D, X, Y

    Offset

    SPIR

    AL M

    FG. 1

    -800

    -426

    -364

    3 SP

    IRAL

    MFG

    . 1-8

    00-4

    26-3

    643

    2''1''X

    Y

    D

    SPIR

    AL M

    FG. 1

    -800

    -42

    6-36

    43 S

    PIRA

    L M

    FG. 1

    -800

    -42

    6-36

    43

    D

    53/8''

    Couplings Pipe Coupling (C-1) fits into pipe

    Fitting Coupling (C-1-F) fits over fitting

    See more information onpage 33.

    Multi gore smooth turn available.

    In ordering specify D dimension and (P-1) or (P-1-F)

    In ordering specify D dimension and (C-1) or (C-1-F)

    Register Saddle

  • Back to Schematic Page. Back to Contents Page.12

    Plain Tee(T-1)

    SPIR

    AL M

    FG. 1

    -800

    -426

    -364

    3 SP

    IRAL

    MFG

    . 1-8

    00-4

    26-3

    643

    SPIR

    AL M

    FG. 1

    -800

    -426

    -364

    3 SP

    IRAL

    MFG

    . 1-8

    00-4

    26-3

    643

    TEES 90o

    Dimensions to be listed in order of: A, C, D

    180o Cross(T-2 -180)

    2''1''

    A

    DD + 2''

    2''

    2''

    A

    DD + 2''

    2''

    2''

    1'' 2''C

    Dimensions to be listed in order of: A, D

  • Back to Schematic Page.Back to Contents Page13

    Double Parallel Tee(T-2-P)

    Dimensions to be listed in order of: A, C, D

    SPIR

    AL M

    FG. 1

    -800

    -426

    -364

    3 SP

    IRAL

    MFG

    . 1-8

    00-4

    26-3

    643

    SPIR

    AL M

    FG. 1

    -800

    -426

    -364

    3 SP

    IRAL

    MFG

    . 1-8

    00-4

    26-3

    643

    SPIR

    AL M

    FG. 1

    -800

    -426

    -364

    3 SP

    IRAL

    MFG

    . 1-8

    00-4

    26-3

    643

    Dimensions to be listed in order of: A, C, D

    * Typical radial angle shown. Any angle available.

    135 Cross(T-2-135)*

    Dimensions to be listed in order of: A, C, D, E, F

    90 4 Branch Cross(T-4-90)*

    A

    DD + 2''

    1'' 2''C

    1350

    2''

    2''

    A

    D

    C +D + 4''

    1'' 2''C

    2''

    2''

    2''

    2''

    A

    D

    E +F + 4''

    1'' 2''C

    2''

    2''

    2''

    FE

    2''

    TEES 90o

    * Typical radial angle shown. Any angle available.

  • Back to Schematic Page. Back to Contents Page.14

    135 4 Branch Cross(T-4-135)*

    Dimensions to be listed in order of: A, C, D, E, F

    * Typical radial angle shown. Any angle available.

    Dimensions to be listed in order of: A, C, D, E, F

    SPIR

    AL M

    FG. 1

    -800

    -426

    -364

    3 SP

    IRAL

    MFG

    . 1-8

    00-4

    26-3

    643

    SPIR

    AL M

    FG. 1

    -800

    -426

    -364

    3 SP

    IRAL

    MFG

    . 1-8

    00-4

    26-3

    643

    180 4 Branch Cross(T-4-180)*

    E +F + 4''FE

    A

    D 1'' 2''C 2''

    1350

    2''

    2''

    E +F + 4''FE

    A

    D 1'' 2''C 2''

    2''

    2''

    TEES 90o

    * Typical radial angle shown. Any angle available.

  • Back to Schematic Page.Back to Contents Page15

    SPIR

    AL M

    FG. 1

    -800

    -426

    -364

    3 SP

    IRAL

    MFG

    . 1-8

    00-4

    26-3

    643

    SPIR

    AL M

    FG. 1

    -800

    -42

    6-36

    43 S

    PIRA

    L M

    FG. 1

    -800

    -42

    6-36

    43

    * Typical radial angles shown. Any angle available.

    No taper if D is larger than B.

    Dimensions to be listed in order of: A, B, D

    Dimensions to be listed in order of: A, B, C, D

    Reducing Tee(T-1-R)

    180 Reducing Cross(T-2-R-180)*

    2''

    A

    DD + 4''

    2''

    2''

    2''2''2''

    B

    2''

    A

    DD + 4''

    2''

    2''

    2''2''2''

    B

    C

    TEES 90o

  • Back to Schematic Page. Back to Contents Page.16

    L= (1.414 x D) +4

    L= (1.414 X D) +2

    Dimensions to be listed in order of: A, D

    Dimensions to be listed in order of: A, B, D

    AirflowTee(AFT-1)

    Reducing Airflow Tee(AFT-1-R)

    SPIR

    AL M

    FG. 1

    -800

    -426

    -364

    3 SP

    IRAL

    MFG

    . 1-8

    00-4

    26-3

    643

    SPI

    RAL

    MFG

    . SP

    IRAL

    MFG

    . 1-8

    00-4

    26-3

    643

    SPIR

    AL M

    FG. 1

    -800

    -426

    -364

    3 S

    PIRA

    L M

    FG.

    L

    A

    D1D

    2'' 1''

    2''

    1''

    4''

    L

    A

    D1D

    2'' 1''

    2''

    1''

    4''1''2''1''1''

    B

    TEES 90o

  • Back to Schematic Page.Back to Contents Page17

    SPIR

    AL M

    FG. 1

    -800

    -42

    6-36

    43 S

    PIRA

    L M

    FG.

    SPIR

    AL M

    FG. 1

    -800

    -42

    6-36

    43 S

    PIRA

    L M

    FG. 1

    -800

    -42

    6-36

    43

    SPIR

    AL M

    FG. 1

    -800

    -42

    6-36

    43 S

    PIRA

    L M

    FG. 1

    -800

    -42

    6-36

    43

    Dimensions to be listed in order of: A, D

    Conical Tee(T-1-C)

    Dimensions to be listed in order of: A, B, D

    Conical Reducing Tee(T-1-C-R)

    Dimensions to be listed in order of: A, B, C,

    Bullhead Tee

    2''

    220

    1''

    A

    D

    1'' 2''4''Max.

    2''1''

    4''

    2''

    220

    1''

    A

    D

    1'' 4''4'' Max.

    2''1''

    4''1'' 2''

    B

    2''

    A

    B

    1'' 2''4''

    A+2''

    C

    2''

    1''

    TEES 90o

  • Back to Schematic Page. Back to Contents Page.18

    Floor Sweeps

    Dust Nozzles

    Other sizes availableupon request.

    D D

    A

    B

    W6'' 1''

    4''

    5/8''

    151/4''

    2''

    OPEN AREA

    D

    A

    B

    4''

    2''

    OPEN AREAB

    RR

    F

    E

    D

    As the leader in the industry,Spiral Manufacturing Co., Inc.does not put doors on the openarea for safety reasons. Theuse of Blast Gates as shownsaves severed fingers andback injuries.

    PICK-UP HOODS

    C

    Sizes available:D W A B

    4'' 10 6 81/4

    81/4

    81/4

    5'' 12 6

    6'' 12 6

    C

    31/2

    31/2

    31/2

    Other sizes available upon request.

    D F RA B E

    141/2

    141/2

    161/2

    11/2

    11/2

    51/24''

    5''

    6''

    4

    5

    6

    8

    8

    10

    6

    7 2

    Sizes available:

  • Back to Schematic Page.Back to Contents Page19

    Spun steel galvanized ball joints provide flexibili-ty in ducts serving moving cutter heads or othermoving equipment. Thus, the duct can swingthrough an arc while maintaining exhaust flow inthe duct. Available in 3'' through 12'' diameter.

    A

    B

    CMax

    D

    BALL JOINTS

    D3''4''5''6''7''8''9''10''12''

    A5 3/8''7 1/2''9 ''

    10 3/8''10 3/8''13''

    14 5/8''14 5/8 ''161/2 ''

    B43/4''61/2''77/8''87/8''77/8''11''12''

    111/4''121/4''

    C232327272227272220

    WGT.LBS.1

    1.752.53478910

    Spiral Manufacturing Co., Inc. feels there is no job, be it large orsmall, that we cant provide you the best quality and serviceavailable. Our commitment to you, is the future of this company. Thank you for your business and the opportunity toserve your needs.

    any angleIncreased AreaAngular Takeoff

    Elbowradius throat and heel

    Tee radius throat and heel

    Straight Duct

    End Cap

    Transition

    **Straight Backed

    Offset

    any angleIncreased AreaAngular Takeoff

    Box

    Goose Neckradius throat

    Pan

    Non 90 Elbowradius throat and heel

    o

    Side TakeoffTee

    radius throat and heel

    Non 90 Elbowsquare throat, radius heel

    o

    Standard *Transitioning Offset

    Transition *

    Elbowsquare throat, radius heel

    Teesquare throat, radius heel

    Goose Necksquare throat

    Non 90 Elbowsquare throat and heel

    o

    Parker

    Examples of page 10

    * Can move out of plane and elevation. ** Can move out of plane.

  • Back to Schematic Page. Back to Contents Page.20

    Shown Flat, Pitched available

    WEATHER HOODS

    D

    D1+12''

    D112''

    24''

    D+6''

    1/2 D+12''

    6''

    D sizes = All standard pipe sizes

    Storm Collar (SC)D + 4''

    Roof Flashing (FL)D1 = D + 2''

    2 x Dia.

    StackDia.

    Inner Baffle(on DRC)

    7''

    1/2''Dia

    1/2''Dia

    Approx

    RAIN CAP

    (SRC) Single Rain Cap (no inner baffle)(DRC) Double Rain Cap (inner baffle)

    Shown on page 34

    Semi-circular flaps (butterfly damper) cover exhaust stack when fan is off. When fan is on, flaps are forced out ofthe way to provide a clear path for air movement. Built-in gutter system designed to prevent rain and snow fromentering stack. Made from galvanized Spiral pipe for strength and durability; available in most sizes.Preassembled for immediate installation. Available with or without Vanstone flange. See page 33.

    Sky Blast (SB)

  • Back to Schematic Page.Back to Contents Page

    21

    Spiral Standard Hangers

    PIPE HANGERSSingle and Double Rod

    Sizes through 20'' are11/2'' x 16 ga.

    22'' and above are2'' x 14 ga.

    All holes 9/16 ''.

    Hardware supplied upon request. (see next page)

    100' Hanger Band Rolls availablein 3/4'' x 24 ga., slotted.

    Reproduced from International Uniform MechanicalCode. As local codes differ, it is the responsibility of theuser to determine that hangers listed will satisfy localregulations. Spiral Manufacturing Co., Inc. assumes noresponsibility other than the sizes and material listed inthe SPIRAL STANDARD HANGERS table above.

    MaximumDiameter ofRound Ducts

    Straps

    * Spaced vertically not more than 12 ft. on centers

    0.047'' (No. 18 gauge) galvanizedsteel 2'' wide* 0.058'' (No. 16 gauge) galvanizedsteel 2'' wide*

    Same gauge as galvanized steel duct,1'' wide or (No. 8 gauge galvanizedsteel wire) on 10' centers

    Same gauge as galvanized steel duct,11/2'' wide on 6' centersSame gauge as galvanized steel duct,11/2'' wide on 4' centers

    Same gauge as galvanized steel duct,1'' wide or (No.8 gauge galvanizedsteel wire) tied to 1'' galvanized steelband around duct on 10' centers

    1/8''steel x 1 1/2'' *1/8''steel x 2'' *3/16''steel x 2'' *

    10''

    20''

    40''60''

    Over 60''

    10''

    20''

    40''

    60''

    Over 60''

    Size

    3''

    4''

    5''

    6''

    7''

    8''

    9''

    10''

    11''

    12''

    13''

    14''

    15''

    16''

    17''

    18''

    20''

    22''

    .5

    .6

    .7

    .7

    .8

    .9

    1.0

    1.1

    1.2

    1.3

    1.4

    1.4

    1.5

    1.6

    1.7

    1.8

    1.9

    3.5

    Size

    24''

    26''

    28''

    30''

    32''

    34''

    36''

    38''

    40''

    42''

    44''

    46''

    48''

    50''

    52''

    54''

    56''

    3.8

    4.1

    4.3

    4.7

    4.9

    5.2

    5.5

    5.8

    6.1

    6.4

    6.7

    6.9

    7.2

    7.5

    7.8

    8.1

    8.4

    Horizontal Ducts

    Single Rod Double Rod

    Vertical Ducts

    MaximumDiameter ofRound Ducts

    Straps

    Wgt.lbs.

    Wgt.lbs.

  • Back to Schematic Page. Back to Contents Page.22

    Flat Washer-Plated

    Hex Nut-Plated

    D

    RS

    3/4''T

    F

    RSRod Size D F T

    3/8'' BC

    1/2'' BC

    1-1/8''1-1/16''

    3/8''1/2''

    3/8''1/2''

    500950

    250760

    Top Bottom

    Max. recom.load lbs.

    One of many applications shown

    I-BeamTop

    I-BeamBottom

    HANGER ACCESSORIESBeam Clamp

    Model 300 (BC)Malleable iron casting with a hardened cup pointset screw and locknut. UL listed. Set screw must betightened onto the sloped side of the I-Beam,channel or angle iron flange and torque to 60 inchpounds. May be mounted in either position.

    Strut

    1-5/8'' x 1-5/8'' 12 Ga.Half Slot (HS)1-1/8'' x 9/16'' slotspunched on 2'' centers

    Threaded Rod

    2''

    Rod diameter: 3/8''-16 and 1/2''-13Rod Length: 36'' and 72''

    3/8''-16 and 1/2''-13

    3/8'' and 1/2''

  • Back to Schematic Page.Back to Contents Page

    EOpening

    ADOpening

    C

    B

    R

    5/32'' Dia.Mtg. hole

    Typical

    GasketHinged Only

    TYP.

    Aluminum Contoured Hinged(Photo is top view)

    Features Useful for access ports,

    washers, ovens and filters Complete with aluminum lid 319 Aluminum

    CLEAN-OUTS

    Aluminum Flat Hinged(Photo is top view)

    Aluminum Contoured Hinged

    C15/815/815/8

    B63/4111/821

    A113/82021

    SIZE41/2''X9''

    9 ''X18''

    18''x18''

    E43/4918

    Wgt.21/2516

    D91/41818

    SIZE6''

    8''

    10''

    12''

    14''

    16''

    A999

    111/8111/4111/4

    B51/255/853/463/861/261/2

    C23/421/423/823/823/821/4

    D63/463/463/491/891/891/8

    E444

    41/241/241/2

    R345678

    Wgt.11/213/42

    21/233

    23

  • Back to Schematic Page. Back to Contents Page.24

    Aluminum Contoured(removable cover)

    EOpening

    A DOpening

    B C

    CLEAN-OUTS

    Aluminum Contoured (Photo is top view)

    Galvanized Hinged Access DoorContoured or Flat

    B

    Hinge

    P = pipe size

    A

    3/4''

    1/2''

    Mounting lip

    Cover

    Do not install Clean-Outs or Access Doors within arms length of moving partsDimensions to be listed in order of A, B, P.

    3/4'' x 1/8''Gasket

    SIZE4''

    6''

    8''

    10''

    12''

    14''

    16''

    18''

    20''

    22''

    24''

    A6

    87/887/887/883/4111/81111111111

    B31/253/855/855/855/861/261/261/261/261/261/2

    C17/821/221/62

    13/42

    13/413/413/413/413/4

    D33/46

    61/461/461/481/281/281/281/281/281/2

    E23/837/8444

    41/241/241/241/241/241/2

    R23456789101112

    Wgt.1/21

    11/211/211/221/421/421/421/221/221/2

    Over Center Clasp

    MountingFlange

  • Back to Schematic Page.Back to Contents Page25

    FLEXIBLE STEEL HOSE

    Steel flexible tubing products are strip-wound interlocked hose made from hot-dipped galvanized carbon steel.There are two different gauge thicknesses to choose from, depending on the severity of service. They can betwisted without unraveling. Steelflex rates this hose to 750o F. Spiral Manufacturing Co., Inc. sells fully extendedhose. May be less than specified length if compressed.

    U100 .010''-.012'' strip. thickness

    U120 .018''-.020'' strip. thickness

    When fully collapsed, tubing can be extended 2.5'' per foot under a tension load of 25-lbs.minimum to 45-lbs. maximum. Install in systems in semicompressed condition, midway between fully extended and fully compressed.

    Galvanized Steel all metal suctionand blower hose... dust and fume collection. An excellent choice forwood shop molders.

    InsideDiameter

    Inches

    MinimumInside ThroatRadius (in.)

    Approx.Weight PerFoot, Lbs.

    2''3''4''5''6''7''

    6.349.7512.0016.2519.5022.75

    .701.021.381.702.002.33

    InsideDiameter

    Inches

    MinimumInside ThroatRadius (in.)

    Approx.Weight PerFoot, Lbs.

    8''9''10''12''14''

    30.0036.0040.0048.0056.00

    4.655.225.786.918.04

  • Back to Schematic Page. Back to Contents Page.26

    Construction: Light weight black or clear polyurethane wall hose construction reinforced with a spring steel wire helix.

    Product Features: Excellent compressibility Cut, gouge, and chemical resistant Efficient flow characteristics Designed for wide temperature ranges Offers maximum combination of flexibility and abrasion resistance

    Applications: Recommended for industrial air mobement, fume control, and dust collection applications.

    Temperature Range: -65 F to 225 F Diameter Range (Inches I.D.): 2.00-18.00 Inch I.D. Standard Length: 25 Feet I.D. Tolerances (Inches): To 8 Inch: -0.00 to +0.125 Inch

    8 Inch and over: -0.00 to +0.250 Inch Standard Color: Black and clear End Finish: Plain Cut Markets: Abrasion Resistance Agricultural Aluminum Refractory Chemical Fumes Clean Rooms

    Dust Collection Fume Exhaust Hull Sanding Equipment Landfill Venting Lawn & Leaf Collection Oil Mist Ozone Paint Spray Extraction Paper Trim Conduit Peat Moss Vacuum Pharmaceutical Plastic Bag Machines Printing R.V. Manufacturing Textile Mills Ultra Violet Dryers Vapor Recovery Hose Woodworking/Furniture Industries

    SIZE INSIDEDIMENSION

    (INCHES)

    2

    2.5

    3

    4

    5

    6

    7

    8

    10

    12

    14

    16

    18

    .19

    .27

    .32

    .46

    .56

    .66

    .73

    .65

    1.1

    1.3

    1.5

    1.7

    1.9

    2.07

    1.4

    1.4

    1.8

    2.7

    3.4

    3.8

    4.2

    5.2

    6

    7

    8.4

    9.6

    11

    11.94

    5:1

    5:1

    5.5:1

    6:1

    5.5:1

    6.5:1

    6.5:1

    6.5:1

    6.5:1

    6.5:1

    6.5:1

    6.5:1

    6.5:1

    6.5:1

    29

    19

    29

    24

    13

    8

    8

    2

    2

    1.7

    1.1

    .7

    .9

    .4

    1.4

    30

    30

    30

    22

    18

    15

    10

    7

    6

    5

    4.6

    4.1

    3.720

    APPROXIMATEWEIGHT(LBS./FT.)

    MINIMUMCENTERLINEBEND RADIUS

    (INCHES)COMPRESSION

    RATIO

    MAXIMUMRECOMMENDED

    NEGATIVEPRESSURE

    (IN./HG.)

    MAXIMUMRECOMMENDED

    POSITIVEPRESSURE

    (PSI)

    NOTE: Technical data based on 2 ft. straight lengths of hose @ 72 F.o

    Hose Couplings Available

    Flex hose quick disconnect

    Flex coupling

    Typical Application

    Flexible Rubber HoseFlx-ThaneTM LD

  • Back to Schematic Page.Back to Contents Page27

    BLAST GATES

    A

    D

    C

    B

    E

    LockScrew

    Closed

    Open

    F

    A

    DB

    E

    LockScrew

    Closed

    Open

    G G

    Size

    Size

    H

    * See side view of Half Gates for ''G'' and ''H'' dimension.Stainless steel and Larger sizes available upon request.

    Full GatesCast Aluminum

    215/16 111/16

    815/1697/16

    37/8

    31/4

    11/8

    11/2

    11/4 11/4

    33/8

    35/831/2

    55/8

    53/853/46

    61/4

    91/467/8 23/8

    13/8

    13/417/817/817/8

    13/8

    25/8

    8

    8

    7

    3

    3

    2

    2

    1

    61/2

    1011

    10

    111430

    1921

    12

    1212141618

    34 11 39

    47/8

    41/2 41/2 61/2

    51/2

    21/2

    21/821/4

    41/2 51/2

    61/2

    31/271/2

    71/2

    81/2

    81/4

    91/2

    93/4103/4113/4

    193/4

    137/8

    131/2

    131/2111/2

    191/2

    171/4

    103/8

    231/2271/2

    351/2191/8

    321/2421/2

    143/8151/4

    151/2

    211/4161/4

    1515/16

    57/867/877/8

    177/8

    SIZE A B C D E F G* WGT.

    3''

    4''

    5''

    6''

    7''

    8''

    9''

    10''

    11''

    12''

    14''

    16''

    18''

    20''

    22''

    24''

    45

    67 8

    91/4101/2111/4121/2131/4151/2182022

    213/4233/4

    3434

    12

    13

    39

    40241/2261/2

    215/8235/8

    33

    44

    46

    H*

    21/823/825/823/421/231/831/231/231/231/241/4

    41/477

    77

    Larger sizes available upon request.

    Half GatesCast Aluminum

    SIZE A B D E G WGT.

    3''4''5''6''7''8''9''10''11''12''14''

    16''

    18''

    3456789101112141618

    441/253/87

    71/273/481/29

    93/410

    111/2123/8233/8

    53/47

    83/4101/4113/41316

    163/4191/2193/425

    263/4311/2

    41/251/261/271/281/293/4111/4121314

    161/2181/2211/8

    7/81

    11/81111

    11/811/211/8222

    5/83/41

    13/421/423/431/44

    43/451/281/2101/411

    H

    21/421/221/223/425/825/825/83

    31/23

    41/841/847/8

    Cast aluminum body with galvanized steel sliding door.

  • Back to Schematic Page. Back to Contents Page.28

    ROLL

    ED A

    NG

    LEPR

    ESSE

    D

    InsideDia.

    BoltHole

    Centers

    No. ofBolt

    Holes

    Size ofBolt

    Holes*H W T

    ANGLE RINGSPressed and Rolled Steel

    Pressed and rolled steel angle ringsare used widely in joining ductworktogether in dust and fume controlwork. All rings are of black steel,unpainted (Galvanized and StainlessSteel available). Through 5'' diameter,angle rings are press formed andabove 6'', roll formed and welded.Theyare available with or without holes.Dimensions shown are typical. Nearlyany bolt circle or hole size is available.Consult Factory.

    Typical Vanstone Flanged JointSee page 33

    Weightlbs.

    I.D.W W

    T

    B.H.C.

    H

    31/16''41/16''51/16''61/8''71/8''81/8''91/8''101/8''111/8''123/16''133/16''143/16''153/16''163/16''173/16''183/16''203/16''223/16''243/16''263/16''283/16''303/16''323/16''343/16''363/16''383/16''403/16''423/16''443/16''463/16''483/16''503/16''523/16''543/16''563/16''583/16''603/16''623/16''643/16''663/16''683/16''703/16''723/16''

    7/8''15/16''1''

    11/4''11/4''11/4''11/4''11/4''11/4''11/2''11/2''11/2''11/2''11/2''11/2''11/2''11/2''11/2''11/2''2''2''2''2''2''2''2''2''2''2''2''2''2''2''2''2''2''2''2''2''2''2''2''2''

    1''1''1''

    11/4''11/4''11/4''11/4''11/4''11/4''11/2''11/2''11/2''11/2''11/2''11/2''11/2''11/2''11/2''11/2''2''2''2''2''2''2''2''2''2''2''2''2''2''2''2''2''2''2''2''2''2''2''2''2''

    10 Ga10 Ga10 Ga10 Ga10 Ga10 Ga10 Ga10 Ga10 Ga10 Ga10 Ga10 Ga10 Ga

    3/16''3/16''3/16''3/16''3/16''3/16''3/16''3/16''3/16''3/16''3/16''3/16''3/16''3/16''3/16''3/16''3/16''3/16''3/16''3/16''3/16''3/16''3/16''3/16''3/16''3/16''3/16''3/16''3/16''3/16''

    45/16''55/16''65/16''71/2''81/2''91/2''101/2'111/2''121/2''133/16''143/16''153/16''163/16''181/8''191/8''201/8'221/8''241/8''261/8''281/2''301/2''321/2''341/2''361/2''381/2''401/2''421/2'441/2''461/2''481/2''501/2''521/2''541/2''561/2'581/2''601/2''621/2''641/2''661/2''681/2''701/2''721/2''741/2''

    66666888812121216161616202020242428283232363640404444484852525656606064646868

    9/32''9/32''9/32''3/8''3/8''3/8''3/8''3/8''3/8''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''7/16''

    .70

    .851.201.752.002.252.502.753.004.004.254.755.008.008.258.509.5010.7511.5016.5018.0019.5020.0022.5023.0024.5025.7526.5028.0029.0030.7532.0033.7535.0036.2537.5038.7540.0041.5042.7544.0045.2546.50

    2''

    * Bolts available for each hole size

  • Back to Schematic Page.Back to Contents Page

    DUAL WALL SPIRAL PIPE & FITTINGS

    Sound Absorption:Thermal

    Conductance:

    Available in Perforated* (Acoustical) Liner orSolid (Thermal Insulation) Liners

    Performance Characteristics

    Duct liner absorbs equipment and air rush noisesover a broad spectrum of sound. Glass fiberconstruction traps noise and dissipates it within thefiber matrix. Air is delivered, not noise. It also performsas a thermal insulation to conserve energy.Three l-beam spacers minimum at approx. 120centerline spot welded to inner duct.Zinc on galvanized pipe melts at 788 F.The Manual of Industrial Ventilation RecommendedPractice, 23rd Edition, suggest operating temperaturesnot to exceed 400 F.Standard duct liner maximum temperature rating 250 F.R-value = 3.6 per inch of thickness.

    K factor is expressed asbtu./ in./ hr./ ft2/ deg. F.

    R is the reciprocal of K.

    All values are measuredat 75 F. mean temperature.

    Dimensions to be listed in order of: D1, D2

    *Overall Noise Reduction Coefficient (NRC)

    *3/32'' @ 3/16'' staggered, Holes per sq. inch 33. Open area 23%.

    Densitylbs. percu. ft.

    1.5

    2.0

    3.0

    Thick-ness 125 250 500 1000 2000 4000 NRC*

    Noise Reduction Coefficients at Frequencies

    .65

    .75

    .85

    .45

    .70

    .80

    .90

    .50

    .80

    .85

    .95

    .86

    .88

    .91

    .75

    .90

    .92

    .93

    .79

    .97

    .98

    .99

    .82

    .87

    .92

    .61

    .86

    .94

    .93

    .68

    .95

    .97

    .98

    .69

    .82

    .91

    .46

    .74

    .88

    .93

    .53

    .89

    .94

    .99

    .57

    .74

    .83

    .35

    .61

    .78

    .88

    .37

    .70

    .85

    .96

    .52

    .62

    .70

    .42

    .52

    .62

    .76

    .40

    .57

    .66

    .79

    .17

    .23

    .32

    .08

    .19

    .25

    .33

    .10

    .17

    .25

    .36

    1''11/2''2''

    1/2''1''

    11/2''2''

    1/2''1''

    11/2''2''

    Densitylbs. percu. ft. K R

    1.5 3.43.74.2

    .29

    .27

    .242.03.0

    A

    A

    D2D1

    8''Approx.

    12001200

    View A-A

    29

  • Back to Schematic Page. Back to Contents Page.30

    Perforated or Solid Liner

    SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

    SPIR

    AL M

    FG. 1

    -800

    -42

    6-36

    43 S

    PIRA

    L M

    FG. 1

    -800

    -42

    6-36

    43

    SPIR

    AL M

    FG. 1

    -800

    -42

    6-36

    43 S

    PIRA

    L M

    FG. 1

    -800

    -42

    6-36

    43

    DUAL WALL FITTINGSDual Wall 60 Elbow

    (DW-E-3-60)Dual Wall 90 Elbow

    (DW-E-5-90)

    Dual Wall Reducing Tee(DW-T-1-R)

    Dual Wall Plain Tee(DW-T-1)

    Dimensions to be listed in order of: D1, D2

    Dimensions to be listed in order of: A1, A2, D1, D2

    Dimensions to be listed in order of: A1, A2, B1, B1, D1, D2

    All 90 elbows to be of 5piece construction and 45elbows to be of 3 piececonstruction. Elbow center-line radius shall not be lessthan 11/2 times the insideduct diameter.

    All fittings in this catalog are available in dual wall construction. Above are examples.

    Dimensions to be listed in order of: D1, D2

    D2D1 D

    2D1

    600

    2''1''

    R = 11/2 X D1

    900

    2''1''

    R = 11/2 X D1

    D2D1

    2'' 1''1''

    2''

    2''

    A1A2

    D2 + 2'' D2 + 2''

    A1A2

    2'' 1''1'' D2D1

    2''

    2''

    4'' 2''1''

    B1 B2

  • Back to Schematic Page.Back to Contents Page31

    Available in quantities of 50, 100, 500, 1000

    18 Threads per in.

    Tek-Screws: Used as a self-drilling screw they eliminate all hole preparation. Teks can be used with or withoutpilot holes. Positive rake forward cutting edges drills straight thru sheet metal at peak speed. Perfectly matedthreads increase strip and back out pressures. Used extensively by installers of heating and ventilating duct work.Produces more secure sheet metal assemblies faster.

    Tek-Screw Driver (TSD)

    INSTALLATION NECESSITIESAviation Snips

    Made of hard Molybdenum/Silicon tool steel for good cutting edge and longer tool life

    Double-cam-action construction for 20% greater cutting power with less effort, maximum opening of jaws, minimum opening of handles

    Serrated blades - Draw work into cutting edges without slipping, for accurate, clean cuts

    Longer leverage, spring-action handles Hardened pivot bolt; safety latch; self-locking nuts Soil and wear-resistant PVC grips or

    polypropylene spur Left hand model - green - cuts right Right hand model - red - cuts left Straight - yellow - cuts straight and slight curves

    5/8''1/2''

    1/4''

    GuaranteeEvery Klenk Tool carries a lifetime guaranteeagainst breakage. Should the blades break innormal use, the tool will be replace by the Klenkdistributor, or may be returned to the factory forrepair or replacement. Factory reconditioningand resharpening service is also available at avery nominal charge.

    Tek-Screws and Drivers

    Description

    Left hand model

    Length

    9 1/2''

    Model No.

    KJS 2

    Cut

    1 1/4'' 3.2cm

    KJS 1 Right hand model 9 1/2'' 1 1/4'' 3.2cm

  • Back to Schematic Page. Back to Contents Page.

    FOIL TAPEProduct

    2TA

    Description /Application

    dead-soft aluminum foil. U.L. FILE NO.: R10984. Silicone release liner.

    Color/Size

    Aluminum/2'' x 50 yds

    Adhesive

    Acrylic

    TotalThickness

    mils

    3.5

    TensileStrength

    lbs/in2

    27

    AdhesionTo Steel

    DUCT SEALANT

    FlameSpreadIndex

    5

    SmokeDev.

    Index

    10

    IndoorWater Based Duct Sealant (S2 - 601)

    Water based, synthetic resin duct sealant. This sealants exceptional performance and reliabilityhave made it one of the most popular water based duct sealing mastics in the industry.

    Formulated to provide ease of application for saving materials and labor.

    ApplicationTemperature . . . . . . . . . . . . . . . . . . 35o to 110o FMethod. . . . . . . . . . . . . . . . . . . . . . . Brush, putty knife, caulk gun, pump.Rate . . . . . . . . . . . . . . . . . . . . . . . . . Apply at joint and fastener to 20 mil thick wet film after duct work installed.Clean up wet . . . . . . . . . . . . . . . . . . Soap and waterPackaging . . . . . . . . . . . . . . . . . . . . 10 oz tube, 1 gallon can

    StorageOne year shelf life (unopened) at 35o F to 110o F

    Indoor/OutdoorWater Based Duct Sealant (S2-321)

    A versatile, all purpose industrial duct sealant for use on all types of metal duct, glass fiber duct board, and flexduct, as well as duct fabric and flexible tubing runouts. This sealant incorporates a built-in polyester

    reinforcement for exceptional strength, with UV inhibitors for extended outdoor exposure.Service

    Gray color. -20o F. Mold, mildew and weather resistant.Passes ASTM C731, C732, D2202 UL approved, 294 U

    ServiceGray color. -20o F. Mold, mildew and weather resistant.

    Passes ASTM C731, D2202 UL approved, 294 U

    Description /Application

    lbs/in2

    32

    ApplicationTemperature . . . . . . . . . . . . . . . . . . 35o to 110o FMethod. . . . . . . . . . . . . . . . . . . . . . . Brush, putty knife, caulk gun, pump.Rate . . . . . . . . . . . . . . . . . . . . . . . . . Apply at joint and fastener to 20 mil thick wet film after duct work installed.Clean up wet . . . . . . . . . . . . . . . . . . Soap and waterPackaging . . . . . . . . . . . . . . . . . . . . 10 oz tube, 1 gallon can

    StorageOne year shelf life (unopened) at 35o F to 110o F

    96 oz. perinch width

    Low Temperature Application: -25o F Temperature Resistance: -35o F to 260o F

  • Back to Schematic Page.Back to Contents Page

    INSTALLATION OF SPIRAL PIPE AND FITTINGS

    1. Fitting-to-Fitting connections are made with a female (C-1-F) coupling or a short length of Spiral pipe. They are sized to slide over fittings.

    2. Fittings and Small-End couplings (C-1) have male ends. They are sized to slideinside Spiral pipe and flexhose.

    3. Spiral pipe is joined by means of couplings and sealed with duct sealer. Sheet metal screws or pop rivets are used at maximum 15'' intervals, with a minimum of three fasteners per joint. These hold the fittings and joints in place while the sealant cures.

    Sleeve type couplings (C-1) con-nect Spiral pipe together. Thesmall ends of the coupling areslipped into the pipe sections.

    Pipe sections mate with fittingsthat are sized to slip together.No extra coupling is needed.

    Bolted Vanstone flanges are usedto connect pipe and fittings togeth-er. Order pipe or fittings with flangeinstalled or see below for your owninstallation of flanges.

    Installation of Vanstone Flange

    FaceStep 1. Slip flange over Spiral ductwork allowingduct to extend 1/2 beyond the face of the flange. Measure to ensure the flange is square to the duct.Secure flange in place with 3 or 4 C-clamps.

    Step 2. Peen 4 tabs about 1 wide and 90o apart, working from the inside of the flange. The edge of the flange acts as a break.Do not cut, slice, or hammer directly on the end of the duct.

    Step 3. Rotate duct 45o and peen 4 more tabs about 1 wide and 90o apart. There should now be a total of 8 tabs bent over.

    Step 4. Peen remaining edge of duct over flange. Flange is ready to be bolted.

    STEP 2

    STEP 4

    Cut a short length of Spiral ductso a fitting-to-fitting connectioncan be made. Use this shortlength of duct as a female cou-pling or order a (C-1-F) femalecoupling.

    Fitting to Fitting slip joint Pipe to Pipe slip joint

    Flange to Flange joint Pipe to Fitting slip joint

    Face ViewSee page 28 for sizes.

    33

  • Back to Schematic Page. Back to Contents Page.

    SPIRAL PIPE WEIGHT TABLE - Lbs. Per Ft.

    Spiral standard pipe outlined in boxes.Other gauges manufactured to order to meet customers specific codes.

    TUBE DIAM.

    NOMINAL U.S. STANDARD GAUGE

    26 24 22 18 143''4''5''6''7''8''9''10''11''12''13''14''15''16''17''18''20''22''24''26''28''30''32''34''36''38''40''42''44''46''48''50''52''54''56''58''60''62''64''66''68''70''72''74''76''78''80''

    0.751.021.281.541.792.052.312.572.903.083.403.593.864.114.394.635.155.656.166.677.187.718.22

    4.795.586.387.197.999.149.57

    10.7411.1712.4712.7613.3314.3715.9617.5719.1620.7622.3623.9625.5727.9028.7529.8431.9533.5435.1536.7438.3439.9641.5843.1844.7846.3847.9750.6853.4055.0756.7458.4160.0861.7563.4265.3966.75

    6.907.898.899.88

    11.3011.8313.2713.8115.4215.7716.4817.7619.7321.7223.6825.6627.6429.6231.6134.4935.5436.8939.5041.4643.4545.4247.4049.4051.4053.3855.3657.3459.3062.6566.0168.0870.1472.2174.4776.3478.6580.8482.52

    3.403.884.525.175.826.477.407.758.709.05

    10.1010.3410.8011.6412.9314.2315.5216.8218.1119.4120.7122.6023.2924.1725.8827.1728.4729.7631.0632.3733.6834.9836.2737.5638.8441.0643.3544.7046.0647.4148.7750.1251.4852.8354.19

    1.461.942.422.913.403.864.374.865.605.836.506.817.507.788.508.769.73

    10.7111.6812.6613.6314.6015.8817.0017.5318.2019.4820.4421.4222.3823.3624.3325.3026.2827.2528.2329.2030.8333.3034.3435.3836.4137.4638.4939.5340.5641.61

    1.231.642.062.472.883.293.714.124.604.955.505.776.206.607.207.438.259.089.91

    10.7311.5612.3813.2114.5014.9015.4616.5017.3118.1618.9719.3220.6321.4422.2623.0823.9124.7326.11

    1.011.351.692.032.372.713.053.393.704.074.504.745.105.425.806.106.787.468.148.829.50

    10.1810.8411.5612.2012.8813.5614.2214.9115.5716.2616.69

    0.660.881.101.321.551.771.992.212.492.652.923.103.333.553.794.004.424.885.305.766.206.66

    0.550.740.941.111.301.481.671.862.092.232.452.602.792.973.173.343.72

    30 28 20 16

    34

  • Back to Schematic Page.Back to Contents Page

    Typical Design of A DustCollection System

    The following is an abbreviated example of a small wood chip and sawdust system. There are manyvariables for the pneumatic transport of particle material, therefore, this is only a snapshot of one typeof small system.Terms frequently used, you should know.CFM- Cubic Feet per Minute (air volume)FPM- Feet Per Minute (velocity of air)S.P.- Static Pressure. expressed in inches of water. It is resistance to air movement in a

    duct. Also called pressure loss, friction loss, system resistance, etc.Floor PlanStart with a floor plan of your shop area, show at least the following:1. Location of dust producing machines including the size and location of dust pick-ups.2. Location of dust collector unit.3. Measurements from floor to joists.4. Obstructions that will interfere with runs.5. Best estimates of locations and length of branch ducts and main dust.To specify your dust collector, ductwork and fittings, you must know:1. Required air velocities to carry chips (FPM).2. CFM required.3. Size of ducts to provide 1 and 2 above.4. Static pressure (S.P.) resulting from 1, 2, and 3 above.For this example we are going to choose minimum air velocity of 4500 FPM for the branch ducts and4000 FPM for the main duct. These velocities are taken from our guideline table on pages 51 and 52.

    The total CFM required of the dust collector is 400 + 600 + 500 = 1500 CFM.

    Now we must determine the static pressure (S.P.) loss of the assembled system.The total S.P. loss that the collector must overcome is the sum of the losses of:1. The branch with the greatest S.P. loss, which includes its length of duct and the S.P. losses

    of the fittings used in this branch.2. The main duct with its various diameters (to be determined) and the S.P. losses of its

    fittings.3. S.P. losses of flex hose.4. Entry loss at the machine adapter collars (use 1.5'' S.P. as a constant).5. Filter loss if used [(use 1.5'' S.P. as a constant) check with blower manufacturer].6. Pre-separator if used [(use 1.5'' S.P. as a constant) check with blower manufacturer].Calculations (with assumptions):

    Lets assume that each branch duct uses 10 feet of duct three 45o elbows, one 90o elbow,one 45o lateral and 3 feet of flex hose.A rough look at the static pressure (S P) chart on page 48 indicates that the 4 inch Planer branch will have the worst S.P. loss. This is the only branch that needs to be considered in the summation of losses. The other two branches, which have less loss, will not contribute to the total loss.

    Next we will choose only three hypothetical machines and their required CFM:

    Jointer 400 CFM = 4 DuctShaper 600 CFM = 5 Duct (rounding up) Planer 500 CFM = 4 Duct

    Calculate this branch as follows:The chart on page 48 approximates 10'' of loss per 100 ft of duct at 500 CFM.The branch has 10 ft of duct. Therefore 10/100 x 10'' = 1'' S.P. loss.

    35

    S.P.

  • Back to Schematic Page. Back to Contents Page.

    Main Duct CalculationsLets now assume that the main includes the 15 foot length from the Jointer to the Shaper branch, then runs another 15 feet from the Shaper to the Planer branch, and finally 20 feet the rest of the way to the dust collector. Also, that it has two 90o elbows and 4 feet of flex duct to the dust collector.

    Where the Shaper branch enters the main duct, it adds 600 CFM to the system and we want to reduce the velocity of the main to 4000 feet per minute (FPM).

    Our Static Pressure chart on page 48 shows that 15 feet of 7'' duct will result in 0.5''S.P. loss ( 3'' x 15/100 = 0.5'') with 1000 CFM (400 + 600) airflow. The above 15 feet of 7'' duct contains one of the 90o elbows which produces 0.24'' S.P. loss.

    Where the Planer branch enters the main duct, it adds still another 500 CFM to the system (continuing to flow at a velocity of 4000 FPM).

    From the Planer to the dust collector is an 8'' Dia. run 20 feet long, one more 90oelbow and the 4 feet of flex hose.

    The S.P. chart on page 48 shows 20 feet of 8'' duct produces .56 S.P. loss(2.8'' x 20/100 = .56'') with 1500 CFM (400+600+500) airflow.

    To this we add another eight inch 90o elbow; 0.24''.Next we add the loss from 4 feet of flex hose from the chart on page 38.(4/100 x .3 x 27.58 = .33'')

    Summing up the main = .5 + .24 + .56 + .24 + .33 = 1.9''Finally we must add 1.5'' S.P. loss for the filters.

    Summing up the S.P. loss for the system we have:

    Typical Design of A DustCollection System

    (continued)

    ~

    ~

    Worst branch loss (planer) = 5.7 S.P. lossMain duct loss = 1.9 S.P. lossFilter loss = 1.5 S.P. lossTotal system = 9.1 S.P. loss

    Additional comments:If a return duct should have been necessary because of a remote location for the collector, it should

    be 2'' larger in diameter than the main duct entrance to the collector (8''+2''=10'' dia), and its S.P. loss(it will be small) would be added to the total system loss.There should be a Blast Gate installed on eachof these three primary branches. Properly installed they should not increase static pressure loss.Additional secondary branches (those used intermittently) will not alter the calculations. The designassumes that all three primary branches may be used simultaneously.

    The information to spec out the dust collector has now been determined. It wouldbe specified to a minimum of 1500 CFM with a static pressure capability of no lessthan 9.1 inches.Note: Some dust collector systems may not include fan curve information that shows CFM or static

    pressure variables. We do not recommend procuring collector equipment without this kind of information.

    Calculate this branch as follows:The chart on page 48 approximates 10'' of loss per 100 ft of duct at 500 CFM.The branch has 10 ft of duct. Therefore 10/100 x 10'' = 1'' S.P. loss.There are three 45o elbows. Each 3 gore elbow has approximately 0.3'' S.P. loss from chart on page 44. Therefore 3x0.3 = loss for the three 45o elbows (0.9'')

    The one 90o elbow has 0.6'' of S.P. loss from chart on page 43.The 45o lateral has a S.P. loss of 0.5'' from chart on page 47.

    36

  • Back to Schematic Page.Back to Contents Page37

    SYSTEM COMPONENTSFollowing are some examples of system components frequently

    used in the application of Spiral products:

    Air Actuated Gate

    Special Purpose HoodsFlange Clamp for Angle Rings

    Swivels a full 360o

    Flexes 180o all in onesmooth motion

    Swivelflex ElbowTM

    Trailer loading system accessories

    Quick disconnect clamp (no tool required) Diverter Valve

  • Back to Schematic Page. Back to Contents Page.38

    10,000

    5,0004,0003,000

    2,000

    1,000

    500400300

    200

    100

    504030

    20

    100.001 0.005 0.01 0.05 0.1 0.5 1 2 3 4 5 10

    12''

    10''

    8''

    6''

    5''

    4''

    3''

    Static Pressure (S.P.) Loss in PSI per 100'To convert to inches of water multiply by 27.7

    5000400035003000250020001500

    1000Hose Di

    a

    FPM Velocity

    Cubi

    c fe

    et o

    f air

    per

    min

    ute

    (CFM

    )

    Static Pressure Loss of Flexible Rubber Hose

    ENGINEERING

    The following pages of data and physical properties are provided as useful references in the use and application of Spiral pipe, fittings and accessories.

    21 /2''

  • Back to Schematic Page.Back to Contents Page39

    USUAL EXHAUST VOLUMES AND CONVEYING VELOCITIES FOR DUST PRODUCING EQUIPMENT

    Gang Rip SawsRecommended Velocity 4,200 to 5,000 F.P.M.

    Total Blade

    Diameter In.

    Exhaust Volume and PipeDiameters at 4500 ft. Velocity

    Bottom

    Up to 24'' incl.25'' to 36 incl.36'' to 48'' incl.Over 48'' incl.

    CFM61088012001570

    CFM390610610880

    Top Dia.5''6''7''8''

    Dia.4''5''5''6''

    Disc SanderRecommended Velocity 4,200 to 5,000 F.P.M.

    Disc DiameterIn.

    Exhaust Volume and PipeDiameters at 4500 ft. Velocity

    CFMUp to 12''13'' to 18''19'' to 32''33'' to 38''39'' to 48''

    39061088012001570

    Dia.4''5''6''7''8''

    Floor SweepRecommended Velocity 4,200 to 5,000 F.P.M.

    SizeExhaust Volume and Pipe

    Diameters at 4500 ft. VelocityCFM

    5''6''7''

    6108801200

    Dia.5''6''7''

    Floor Sweeps are not added to the total load of theexhauster as they are in operation only a few minutes at atime.

    (Mouth of floor sweep 10'' x 4'' to 12'' x 4 approx.)Single Surfacer

    Recommended Velocity 4,000 to 5,000 F.P.M.

    Knife WidthIn.

    Exhaust Volume and PipeDiameters at 4500 ft. Velocity

    CFM Dia.390610880157019852450

    Up to 6'' wide7'' to 12'' wide13'' to 20'' wide21'' to 26'' wide27'' to 36'' wideOver 36'' wide

    4''5''6''8''9''10''

    JointerRecommended Velocity 4,200 to 5,000 F.P.M.

    Knife WidthIn.

    Exhaust Volume and PipeDiameters at 4500 ft. Velocity

    CFMUp to 6''7'' to 8''8'' to 18''

    390610880

    Dia.4''5''6''

    Turning LathesRecommended Velocity 4,200 to 5,000 F.P.M.

    Turning LengthInches

    Exhaust Volume and PipeDiameters at 4500 ft. Velocity

    CFMUp to 12''13'' to 24''25'' to 36''37'' to 48''

    880157019852450

    Dia.6''8''9''

    10''

    Horizontal Belt SanderRecommended Velocity 4,200 to 5,000 F.P.M.

    Belt Widthin.

    Exhaust Volume and PipeDiameters at 4500 ft. Velocity

    Head End

    Up to 6''7'' to 9''

    10'' to 14''Over 14''

    CFM880120019852450

    CFM61088012001200

    Tail EndDia.6''7''9''10''

    Dia.5''6''7''7''

    Circular SawRecommended Velocity 4,200 to 5,000 F.P.M.

    Blade DiameterIn.

    Exhaust Volume and PipeDiameters at 4500 ft. Velocity

    CFMUp to 10''12'' to 14''16'' to 20''24'' to 30''

    Variety Saws withDado Heads

    39061088015701200

    Dia.4''5''6''8''7''

    Exhaust Volumes and Pipe SizesThis list of recommended exhaust volumes and pipe sizes for average sized metal working and woodworking machines is based on manyyears of experience and the work of many people. Some modern high speed or extra large machines will require higher velocities than shown.Smaller machines may use less air than shown. The air volume required to capture the dust at the machine will vary with each operation.Particle size and hood type must be considered.The following charts will provide an excellent guide to determine your total air volume require-ments.Caution: One of the most important factors in an efficient dust collection system is proper hood design. Hoods must be designed so that thedispersed particles are thrown or deflected directly into the hood opening. The large heavy particles thrown out by the cutting heads or wheelshave such a high speed that their trajectories cannot be altered by a vacuum system regardless of its velocity. In addition hoods should beplaced as close to the source of dust contamination as possible since the effectiveness of an exhaust hood decreases very rapidly as it ismoved away from the source. The following recommended pipe sizes are based on the use of reasonably good hoods.Wide belt and abrasive sanders, moulders and shapers with high R.P.M. spindles often call for higher duct velocity (through hoods supplied bymanufacturers) than those indicated on the charts. In these cases caution must be used.The following charts are recommended for machines with good hood enclosures. (Also check with the machine manufacturer for their recommended velocities.)

  • Back to Schematic Page.

    Back to Contents Page.40

    Abrasive blast rooms(sand, grit or shot)

    Abrasive blast cabinets

    Bag tube packer

    Barrels(for filling or removing material)

    Belt conveyors

    Shakeout conveyor

    Belt wiper (may required with high speedbelts)

    Bins(closed bin top)

    Bucket elevatorsCeramics

    Dry PanDry Press

    Vibrating feeders-shakeout hopperto conveyor

    Floor grate

    GrinderSwing frame

    Tight enclosure withair inlets (usually inroof)Tight enclosure withaccess openings

    Booth or enclosure (provide spillagehopper)Local hood 180 deg.around top of barrel

    Hoods at transferpoint

    Continuous hoodwith take-off max. of 30 ft.apartTight fitting hood held against underside of belt

    Connect to bin topaway from feed point

    Tight casing requiredEnclosureLocal

    Complete enclosure

    Side hood

    Downdraft

    Booth

    60 - 100 fpm downdraft (long rooms of tunnel proportions 100 fpm cross-draft)

    20 air changes per minute but not lessthan 500 fpm through all openings.Openings to be baffled500 cfm/filling tube; 500 cfm at feedhopper; 950 cfm at spill hopper

    100 cfm/sq. ft. barrel top min.

    Belt speeds less than 200 fpm -350 cfm per foot of belt width, but notless than 150 fpm through open area.Belt speeds over 200 fpm - 500 cfm per foot of belt width but not less than200 fpm through open area350 cfm per ft. of belt width with airinlets every 30 ft.

    200 cfm per foot of belt width. Not recommended for wet belts as in oreconveying

    200 fpm through open area at feedpoints, but not less than 0.5 cfm per cu.ft. of bin capacity150-200 fpm at all openings.200 fpm through all openings 500 fpmAutomatic feed, 1-5 in. dia. branch atdie. Manual feed, 1-5 in. dia. branch atdie. 500 cfm200 cfm per sq. ft. of opening (Providerubber or canvas flexible seals betweenshake-out hopper sides and end andalso feeder sides and end)For heavy loads of dry dust and continuous dumping or feeding opera-tions, treat same as shake-out sidehoods, see belowWhen used occasionally, 200-250 cfmper sq. ft. of grate area - depending onfineness and dryness of material100-150 fpm indraft through opening inbooth face for large opening. Neverbelow 100 fpm. Small opening withgrinder in front use 200 fpm

    4,000

    4,000

    4,000

    4,000

    4,000

    4,000

    4,500

    4,000

    4,0004,0004,000

    4,000

    4,000

    4,000

    3,500

    USUAL EXHAUST VOLUMES AND CONVEYING VELOCITIES FOR DUST PRODUCING EQUIPMENTDust producing

    equipmentExhaust hood Exhaust requirements

    Conveying velocities

    in fpmDust producing

    equipmentExhaust hood Exhaust requirements

    Conveying velocities

    in fpm4,000

    4,000

    4,000

    4,000

    4,000

    4,000

    4,000

    4,000

    4,000

    4,000

    4,0004,000

    GrindersPortable andflexible shaft

    Mixer

    Shake-outsFoundry

    Apron conveyor for light flask work

    Belt conveyor forlight flast non-ferrous castings

    Shaker conveyorabove floor-snapflask work

    Tunnel ventilation

    ScreensVibrating flat deck

    Cylindrical

    Miscellaneous,Packaging, machines, granulators, en-

    closed dust produc-ing units. Packaging,weighing, container

    filling inspection

    Downdraft grillesUse side shieldswhere possible

    Enclosure

    Enclosure

    None

    None

    Side or overheadhood

    Enclosure

    Enclosure

    Enclosure

    Complete enclo-sure

    BoothDowndraft

    Bench type, 150-250 cfm per sq. ft. of exhaust grille but not less than 150 cfmper sq. ft. of plan working areaFloor grille, 200-400 cfm per sq. ft. ofexhaust grille but not less than 100cfm per sq. ft. of plan working area

    150 minimum fpm through working andinspection openings

    200 fpm through all openings inenclosure, but not less than 200 cfmper sq. ft. of grate area

    Ventilate conveyor equivalent to 75 to100 cfm per sq. ft. of gross grate area, assuming all grates open at any one time

    Same as above

    Ventilate housing at rate of 125 to 150cfm per sq. ft. gross open area. Assumeall doors open at one time. Include areabetween housing and conveyor sides involume determination. Usualclearance 1 in. or less on each con-veyor side

    When vibrating shake-out hoppers are located in a closed tunnel, ventilate the tunnel at 100 cfm per sq. ft. of tunnel cross section. Exhaust from transferpoints can provide all, or part of, air re-quired. Any additional exhaust requiredshould be taken in rear of shake-outhopper

    200 fmp indraft through hood openings, but not less than 50 cfm per sq. ft. of screen area

    100 cfm per sq. ft. of circular cross- sec-tion but not less than 400 fpm in-draft through openings in enclosure

    100-400 fpm indraft through inspection orworking openings, but not less than25 cfm per sq. ft. of enclosed plan area

    50-150 cfm per sq. ft. of open face area 95-150 cfm per sq. ft. of dust producingplan area

  • Back to Schematic Page.

    Back to Contents Page..41

    Static Pressure Loss of Die-Formed 90o Elbows

    Static Pressure (S.P.) loss, Inches of Water.

    V

    e

    l

    o

    c

    i

    t

    y

    f

    .

    p

    .

    m

    .

    SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

    .01 .015 .02 .025 .03 .04 .05 .06 .08 .1 .15 .2 .25 .3 .4 .5 .6 .7 .8 .9 1

    7,0006,000

    5,000

    4,000

    3,000

    2,500

    2,000

    1,500

    1,000900800700600

    8''10''7''

    6'' 5''4'' 3''

    Nominal

    Duct D

    iamete

    r in Inc

    hes.

  • Back to Schematic Page.

    Back to Contents Page.

    Static Pressure Loss of Die-Formed 45o Elbows

    Static Pressure (S.P.) loss, Inches of Water.

    V

    e

    l

    o

    c

    i

    t

    y

    f

    .

    p

    .

    m

    .

    SPIRAL MFG. 1-800-426-3643 SPIRAL MFG. 1-800-426-3643

    .005 .0075 .01 .0125 .015 .02 .025 .03 .04 .05 .075 .1 .125 .15 .2 .25 .3 .35 .4.45 .5

    7,0006,000

    5,000

    4,000

    3,000

    2,500

    2,000

    1,500

    1,000900800700600

    8'' 7''6'' 5''

    4'' 3''

    Nominal

    Duct D

    iamete

    r in Inc

    hes.

    42

    10''

  • Back to Schematic Page.

    Back to Contents Page..43

    Static Pressure Losses of 5-gore 90o ElbowsV

    e

    l

    o

    c

    i

    t

    y

    f

    .

    p

    .

    m

    .

    .01 .015 .02 .025 .03 .04 .05 .06 .08 .1 .15 .2 .25 .3 .4 .5 .6 .7 .8 .9 1

    7,0006,000

    5,000

    4,000

    3,000

    2,500

    2,000

    1,500

    1,000900800700600

    80'' 50''30'' 20''

    4''10''

    Nominal

    Duct D

    iamete

    r in Inc

    hes.

    Static Pressure (S.P.) loss, Inches of Water.

  • Back to Schematic Page.

    Back to Contents Page.44

    Static Pressure Losses of 3-gore 45o Elbows

    Static Pressure (S.P.) loss, Inches of Water.

    V

    e

    l

    o

    c

    i

    t

    y

    f

    .

    p

    .

    m

    .

    .005 .008 .010 .013 .015 .02 .025 .03 .04 .05 .075 .1 .13 .15 .2 .25 .3 .35 .4 .45 .5

    7,ooo6,000

    5,000

    4,000

    3,000

    2,500

    2,000

    1,500

    1,000900800700600

    80'' 50''30'' 20''

    4''10''

    Nominal

    Duct D

    iamete

    r in Inc

    hes.

  • Back to Schematic Page.

    Back to Contents Page

    Static Pressure Loss in 90o Tees

    Static Pressure Loss; Inches of Water

    B

    r

    a

    n

    c

    h

    V

    e

    l

    o

    c

    i

    t

    y

    ,

    f

    .

    p

    .

    m

    .

    (

    V

    B

    )

    VU

    VB

    S

    P

    I

    R

    A

    L

    M

    F

    G

    .

    1

    -

    8

    0

    0

    -

    4

    2

    6

    -

    3

    6

    4

    3

    S

    P

    I

    R

    A

    L

    M

    F

    G

    .

    1

    -

    8

    0

    0

    -

    4

    2

    6

    -

    3

    6

    4

    3

    .05 .06 .08 .1 .15 .2 .25 .3 .4 .5 .6 .8 1 1.5 2 2.5 3 4 5 6 8 10

    7,0006,000

    5,000

    4,000

    3,000

    2,500

    2,000

    1,500

    1,000

    Calculate Velocity Ratio = Branch Velocity (VB)Upstream Velocity (VU)Select curve corresponding to this ratio and determine branch static pressure loss as a function of branch velocity

    1

    .7 2.5

    Example: Main (VU) = 4000, Branch (VB) = 6000

    Velocity Ratio =VB =

    6000 =1.5VU 4000

    ~From Chart: 1.5 Ratio @ 6000 f.p.m. = 2.8'' S.P. loss

    45

  • Back to Schematic Page.

    Back to Contents Page.

    Static Pressure Loss in 90o Conical Tee

    Static Pressure Loss; Inches of Water

    B

    r

    a

    n

    c

    h

    V

    e

    l

    o

    c

    i

    t

    y

    ,

    f

    .

    p

    .

    m

    .

    (

    V

    B

    )

    VU

    VB

    S

    P

    I

    R

    A

    L

    M

    F

    G

    .

    1

    -

    8

    0

    0

    -

    4

    2

    6

    -

    3

    6

    4

    3

    S

    P

    I

    R

    A

    L

    M

    F

    G

    .

    1

    -

    8

    0

    0

    -

    4

    2

    6

    -

    3

    6

    4

    3

    .01 .015 .02 .025 .03 .04 . 05 .06 .08 .1 .15 . 2 .25 .3 .4 .5 .6 .8 1 1.5 2 2.5 3 4 5 6 8 10

    7,0006,0005,000

    4,000

    3,0002,5002,000

    1,500

    1,000900800700

    Calculate Velocity Ratio = Branch Velocity (VB)Upstream Velocity (VU)Select curve corresponding to this ratio and determine branch static pressure loss as a function of branch velocity

    3.01.51.0.8

    .7.6

    Example: Main (VU) = 4000, Branch (VB) = 6000

    Velocity Ratio =VB =

    6000 =1.5VU 4000

    From Chart: 1.5 Ratio @ 6000 f.p.m. = 2.3'' S.P. loss

    46

  • Back to Schematic Page.

    Back to Contents Page

    Static Pressure Loss in 45o Laterals

    Static Pressure Loss; Inches of Water

    B

    r

    a

    n

    c

    h

    V

    e

    l

    o

    c

    i

    t

    y

    ,

    f

    .

    p

    .

    m

    .

    (

    V

    B

    )

    VU

    VB

    S

    P

    I

    R

    A

    L

    M

    F

    G

    .

    1

    -

    8

    0

    0

    -

    4

    2

    6

    -

    3

    6

    4

    3

    S

    P

    I

    R

    A

    L

    M

    F

    G

    .

    1

    -

    8

    0

    0

    -

    4

    2

    6

    -

    3

    6

    4

    3

    Calculate Velocity Ratio = Branch Velocity (VB)Upstream Velocity (VU)Select curve corresponding to this ratio and determine branch static pressure loss as a function of branch velocity

    .01 .015 .02 .03 .04 . 05 .06 .08 .1 .15 .2 .25 .3 .4 .5 .6 8 1 1.5 2 2.5 3 4 5 6 8 10

    7,0006,0005,000

    4,000

    3,000

    2,500

    2,000

    1,500

    1,000900800700

    .8 .91.0 1.25 1.5

    2.0 3.0

    Example: Main (VU) = 4000, Branch (VB) = 6000

    Velocity Ratio =VB =

    6000 =1.5VU 4000

    ~From Chart: 1.5 Ratio @ 6000 f.p.m. = 1.9'' S.P. loss

    47

  • Back to Schematic Page. Back to Contents Page.48

    Static Pressure (Friction) Loss of Spiral Pipe

    Static Pressure (Friction) Loss in Inches of Water Per 100'

    Cu. F

    t. o

    f Air

    Per

    Min

    ute

    (CFM

    )

    70,00060,00050,000

    40,000

    30,00025,000

    20,000

    15,000

    10,0009,0008,0007,0006,0005,0004,5004,000

    3,0002,500

    2,000

    1,500

    1,000900800700600500

    400

    300250

    200

    150

    1009080706050

    40

    30

    .03 .04 .05 .06 .08 .1 .15 .2 .25 .3 .4 .5 .6 .7 .8 .91.0 1.5 2.0 2.5 3.0 4.0 5.0 6.0 8.0 10.0

    8000

    700060005500500045004000

    3600340032003000280026002400220020001800160014001200

    70,00060,00050,000

    40,000

    30,00025,000

    20,000

    15,000

    10,0009,0008,0007,0006,0005,0004,5004,000

    3,0002,500

    2,000

    1,500

    1,000900800700600500

    400

    300250

    200

    150

    1009080706050

    40

    30

    50''48''46''

    44''42''

    40''38''

    36''

    32''

    30''

    28''

    26''

    34''

    24''

    22''

    18''

    16''

    14''

    12''

    20''

    11''

    10''

    8''

    7''

    6''

    5''

    9''

    4''

    3''

    fpm velocity

    Nominal

    duct dia

    meter in

    Inches

    1000900

    800

    .03 .04 .05 .06 .08 .1 .15 .2 .25 .3 .4 .5 .6 .7 .8 .91.0 1.5 2.0 2.5 3.0 4.0 5.0 6.0 8.0 10.0

  • Back to Schematic Page.Back to Contents Page

    PHYSICAL PROPERTIES OF SPIRAL PIPE

    Special Made FittingsSpecial items are made on time and material basis. Once accepted for production,

    they cannot be cancelled, nor can they be returned for credit.

    Check Measurements Carefully!

    Co

    mpr

    essi

    on L

    oadi

    ng Po

    unds

    Per

    Lin

    eal F

    oot

    400

    350

    300

    250

    200

    150

    100

    50

    5 10 15 20 25 30

    19 GA

    20 GA

    22 GA

    23 GA19 GA

    24 GA25 GA

    26 GA

    PLAIN WELDED PIPE

    21 GA

    Co

    mpr

    essi

    on L

    oadi

    ng Po

    unds

    Per

    Lin

    eal F

    oot

    5 10 15 20 25 30 35 40 45

    250

    200

    150

    100

    50

    PLAIN WELDED PIPE

    19 GA

    20 GA

    21 GA

    22 GA19 GA

    23 GA24 GA

    25 GA26 GA

    Poun

    ds

    .1

    100

    0.2 .3 .4 .5 .6 .7 .8 .9

    200300400500600700800900

    10001100

    19 GA20 GA 21 GA

    22 GA23 GA

    24 GA

    25 GA26 GA

    Poun

    ds

    1000900800700600500400300200100

    0 .05'' .10'' .15'' .20'' .25''

    20 GA22 GA 24 GA

    % Compression (Flattening)Compression Loading 8''

    Diameter Spiral Pipe

    % Compression (Flattening)Compression Loading 12''

    Diameter Spiral Pipe

    Inches of Deflection Supported 6.5 FT. Centers8'' Pipe. End-Supported

    with Center Load

    Inches of Deflection Supported 6.5 FT. Centers12'' Pipe. End-Supported

    with Center Load

    49

  • Back to Schematic Page. Back to Contents Page.50

    Hyd

    ros

    tati

    c P

    res

    su

    re t

    o F

    ailu

    re, p

    .s.i.

    40

    50

    60

    80

    100

    150

    200

    250

    300

    400

    500

    .002 .003 .004 .006 .008.001

    90

    70

    35

    30

    Chart to predict bursting pressures of steel Spiral pipe

    ( )TDRatio of:Wall Thickness/Diameter

    Inte

    rnal

    Neg

    ative

    Pre

    ssur

    e to

    Col

    laps

    e, p

    .s.i.

    8

    6

    5

    4

    3

    2

    1.002 .003 .004 .006 .008

    15

    10

    1.5

    .001

    9

    7

    Chart to predict collapsing pressures of steel Spiral pipe

    ( )TDRatio of:Wall Thickness/Diameter

    Calculation of wall thickness to Diameter ratio ( T )Example: 24 gauge steel = .0296 thickness i.e.:( T ) = .0296/13 = .0023

    D

    D

    Gauge Mean Thickness18 .051620 .039622 .033624 .029626 .0217

    1 PSI = 27.7 in, H2O 1 in H2O = .0361 PSI

    Properties are approx, based on both emperical and extrapolated data.

    Refer to upper right corner of page for more details. Refer to upper right corner of page for more details.

    304 11.0193 7.0111 4.0 83 3.0 66 2.4 47 1.7 44 1.6 39 1.4 36 1.3 35 1.25 33 1.2 *** ***

    33 1.2

    * Did not fail at 500 PSI *** Less than 1.2 PSI** Did not fail at -14.7 PSI (-407 in. H2O)

    13'' diameter duct

    Above reference, for lower charts, to predictbursting & collapsing pressures.

  • Back to Schematic Page.

    Back to Contents Page

    300 350 400 450 500 550 600 650 700 750 800 900 1000 1200 1400 1500 1600 1800 2000 2200 2400 2500

    Capacity of Round Pipe 3 to 60 In. Diameter, 300 to 2500 F.P.M.

    Dia.In.

    AREASq. In. Sq. Ft.

    velocity f.p.m.

    3456789

    10111213141516171819202224262830323436384042444648505254565860

    7.069 12.566419.635028.27438.48450.26563.61778.54095.033

    113.097132.732153.938176.715201.062226.980254.469283.529314.159380.133452.389530.929615.752706.858804.248907.920

    1,017.8761,134.1151,256.6371,385.4421,520.5311,661.9021,809.5571,963.5002,123.7162,290.2212,463.0082,642.0792,827.433

    0.04910.08710.13640.1960.2670.3490.44170.54550.6600.78540.92171.0691.2271.39631.57631.7671.9692.1822.6403.14163.6874.2764.9095.5856.3057.0687.8758.7269.635

    10.5611.54112.56613.63514.74815.90417.10418.34719.635

    14.7326.1340.9258.8080.10

    104.70132.51163.65198.00235.62276.51320.70368.10418.99472.89530.10590.70654.60792.00942.46

    1,106.11,282.81,472.71,675.51,891.52,120.42,362.52,617.82,890.53,168.03,462.33,769.84,090.54,424.44,771.25,131.25,504.15,890.5

    17.1830.4947.7468.6093.45

    122.15154.59190.92231.0274.89322.59374.15429.45488.85551.7618.45689.15763.7924.0

    1,099.51,290.41,496.61,718.11,954.72,206.72,473.82,756.23,054.13,372.23,696.04,039.34,398.14,772.25,161.85,566.55,986.56,421.56,872.0

    19.6434.8454.5678.40

    106.80139.6176.68218.20264.0314.16368.68427.60490.80558.72630.52706.80787.60872.8

    1,056.01,256.61,474.81,710.41,963.62,234.02,522.02,827.23,150.03,490.43,854.04,224.04,616.45,026.45,454.05,899.26,361.66,841.67,338.87,854.0

    22.0939.1961.3888.20

    120.15157.05198.76245.47297.00338.43414.76481.05552.15628.48709.33795.15886.05981.9

    1,188.01,413.71,659.21,924.22,209.12,513.22,837.23,180.63,543.73,926.74,335.74,752.05,193.55,654.56,136.06,636.57,157.07,697.08,256.08,836.0

    24.5443.5568.2098.00

    133.50174.50220.85272.75330.00392.70460.85534.50913.50698.35788.15883.50984.50

    1,091.01,320.01,570.81,843.52,138.02,454.52,792.53,152.53,534.03,937.54,363.04,817.55,280.05,770.56,283.06,817.57,374.07,952.08,552.09,173.59,817.5

    27.0047.9175.02

    107.80146.85191.95242.94200.03363.0431.97506.94587.95674.85768.16866.96971.85

    1,082.951,200.01,452.01,727.92,027.82,351.82,700.03,071.73,467.73,887.44,331.24,799.35,299.25,808.06,347.56,911.37,499.28,111.48,747.29,407.2

    10,09110,799

    29.4552.2681.84

    117.60160.20209.40265.02327.30396.0471.24553.02641.40736.2838.0945.8

    1,060.21,181.41,309.21,584.01,884.92,212.22,565.62,945.43,351.03,783.04,240.84,725.05,235.65,781.06,336.06,924.67,539.68,181.08,848.89,542.4

    10,26211,00811,781

    31.9156.6288.66

    127.40173.55226.85287.10354.57429.0510.51599.1694.85797.5907.8

    1,024.61,148.51,279.81,418.31,716.02,043.02,396.52,779.43,190.83,630.24,098.24,594.25,118.75,671.96,262.76,864.07,501.68,167.98,862.79,586.2

    10,33811,11811,92612,762

    34.3660.9795.48

    137.20186.90244.30309.19381.85462.00549.78645.19748.30858.90977.7

    1,103.41,236.91,378.31,527.41,848.02,199.12,580.92,993.23,436.33,909.54,413.54,947.65,512.56,108.26,744.57,392.08,078.78,796.29,544.5

    10,32411,13311,97312,84313,744

    36.8265.32

    102.30147.0200.25261.75331.30409.15495.0589.05691.30801.75920.25

    1,047.41,182.21,325.21,476.71,636.51,980.02,356.12,765.23,207.03,681.74,188.74,728.75,301.05,906.06,544.57,226.07,920.08,655.59,424.5

    10,22511,06111,92812,82813,76014,726

    39.2769.68

    109.12156.80213.60279.20353.46436.40528.00628.32737.36855.20981.60

    1,117.41,261.01,413.61,575.21,745.62,112.02,513.22,949.63,420.83,927.24,468.05,044.05,654.46,300.06,980.87,708.08,448.09,232.8

    10,05310,90811,79812,72313,68314,67815,708

    44.1878.39

    122.76176.40240.30314.10397.53490.95594.00706.86829.53962.10

    1,104.31,257.01,418.71,590.31,772.11,963.82,376.02,827.43,318.33,848.44,418.15,026.55,674.56,361.27,087.57,853.48,671.59,504.0

    10,38711,30912,27213,27314,31415,39416,51217,,672

    49.0987.10

    136.4196.0267.0349.0441.7545.5660.0785.4921.7

    1,069.01,227.01,396.31,576.31,767.01,969.02,182.02,640.03,141.63,687.04,276.04,909.05,585.06,305.07,068.07,875.08,726.09,635.0

    10,56011,54112,56613,63514,74815,90417,10418,34719,635

    58.91104.52163.68235.20320.40418.8530.04654.60792.0942.5

    1,106.01,282.81,472.41,676.21,891.62,120.42,362.82,618.43,168.03,769.84,424.45,131.25,890.86,702.07,566.08,481.69,450.010,47111,56212,67213,84915,07916,36217,69819,08520,52522,01623,562

    63.72121.94191.0274.4373.8488.6618.4763.7924.0

    1,099.61,290.41,496.61,717.81,955.42,206.82,473.82,756.63,054.83,696.04,398.15,161.85,986.46,872.67,8198,8279,895

    11,02512,21613,48914,78416,15717,59219,08920,64722,26623,94525,68627,489

    73.63130.65204.60294.0400.5523.5662.6818.3990.0

    1,178.11,382.61,603.51,840.52,094.92,364.42,650.52,953.53,273.03,960.04,712.35,530.56,414.07,363.58,377.59,457.5

    10,60211,81213,08914,45215,84017,31118,84920,45222,12223,85625,65627,52029,452

    QUANTITY OF AIR FLOWING, IN C.F.M.

    Reproduced in part by Permission From Handbook of Air Conditioning Heating and Ventilating, The Industrial Press, New York.

    78.54139.36218.24313.60427.20558.4706.9872.8

    1,056.01,256.61,474.71,710.41,963.22,234.92,522.12,827.23,150.43,491.24,224.05,026.45,899.26,841.67,854.48,936.0

    10,08811,308.812,600.013,961.615,415.016,89618,46620,10621,81623,59625,44627,36629,35631,416

    88.36156.78245.5352.8480.6628.2795.1981.9

    1,188.01,413.71,659.11,924.22,208.62,513.92,837.33,180.63,544.23,927.64,752.05,654.86,638.67,696.88,836.0

    10,05311,34912,72214,17515,70717,34319,00820,77422,61824,54426,54628,62830,78733,02335,343

    98.18174.2272.8392.0534.0698.0883.4

    1,091.01,320.01,570.81,843.42,138.02,454.02,793.63,152.63,534.03,938.04,364.05,280.06,283.07,374.08,552.09,818.0

    11,17012,61014,13615,75017,45219,27021,12023,08215,13227,27029,49631,80834,20836,69439,270

    107.99191.62300.08431.2587.4767.8971.4

    1,200.11,452.01,727.92,027.72,351.82,699.43,073.03,467.93,887.44,331.84,800.45,808.06,911.38,111.49,407.2

    10,80012,28713,87115,55017,32519,19721,19723,23225,39027,64529,99732,44634,98937,62940,36343,197

    117.81209.04327.36470.40640.80837.6

    1,060.11,309.21,584.01,885.02,212.02,565.62,944.83,352.43,783.24,240.84,725.65,236.86,336.07,539.68,848.8

    10,26211,78213,40415,13216,96318,90020,94223,12425,34427,69830,15832,72435,39638,17041,05044,03247,124

    EXHAUST GRILLES

    SUPPLY FLUES AND RISERS

    EXHAUST RISERS AND VENTSTACKS

    HORIZONTAL SUPPLY DUCTS

    EXHAUST MAINS GASES AND FUMES

    122.75217.8341.0490.0667.5872.5

    1,104.31,363.81,650.01,963.52,304.32,672.53,067.53,491.73,940.74,417.54,922.55,455.06,600.07,854.09,217.5

    10,69012,27213,96215,76217,67019,68721,81524,08726,40028,85231,41634,08736,87039,76042,76045,86749,087

    51


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