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Ae2510nt Installation Manual -2nd Version

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A A E E 2 2 5 5 1 1 0 0 N N T T I I I N N N S S S T T T A A A L L L L L L A A A T T T I I I O O O N N N M M M A A A N N N U U U A A A L L L Second Version2 2010/08/03 Second version (Add the slug suction unit) Kobayakawa 1 2010/06/11 First version Kobayakawa Ver. Date Subject Name
Transcript
Page 1: Ae2510nt Installation Manual -2nd Version

AAEE22551100 NNTT

IIINNNSSSTTTAAALLLLLLAAATTTIIIOOONNN MMMAAANNNUUUAAALLL

-Second Version-

2 2010/08/03 Second version (Add the slug suction unit) Kobayakawa

1 2010/06/11 First version Kobayakawa

Ver. Date Subject Name

Page 2: Ae2510nt Installation Manual -2nd Version

2

Contents

1 Installation process

1.1 Shipping conditions.

1.2 Machine positioning.

2 Removing shipping brackets.

2.1 X&Y axis shipping brackets.

3 Restoring carriage base. 4 Leveling, Fixing carriage base, Installing electrical control cabinet.

4.1 Leveling and fixing machine to the floor.

4.2 Fixing Carriage base. 4.3 Installing Electrical control cabinet free standing as separate. from machine. 4.4 Installing the jamming sensors and work holders. 5 Reassembling Feed tables 6 Reassembling support tables

6.1 Remove the support tables from the shipping. 6.2 Put the support tables.

7 Piping and wiring

8 Adjusting X-axis and positioning support tables 8.1 Adjusting X-axis.

8.2 Positioning support tables.

9 Centering turret, Checking squareness

9.1 Centering turret

9.2 Checking squsreness (right angle)

10 Fitting the covers 10.1 Fitting the carriage covers.

10.2 Fitting the rear side turret cover. 10.3 Fitting the grease catcher.

11 Checking edge dimensions for X and Y

11.1 Checking edge dimensions

11.2 Checking X-axis position again.

12 Installing Slug suction

12.1 Shift the duct hose location from left hand to right hand side.

Page 3: Ae2510nt Installation Manual -2nd Version

Section 1

Installation process

Installation process

1.1 Shipping conditions 1.2 Machine positioning

Page 4: Ae2510nt Installation Manual -2nd Version

Memo

Page 5: Ae2510nt Installation Manual -2nd Version

1 Installation Process

1.1 SHIPPING CONDITIONS 1) Lifting lugs

The machine has lifting lugs at the top of the frame.

All shipping items are packed in one container.

The support table parts are dismounted with shipping.

[Fig.1-2:lifting

Accessory box

Main Machine

Support table

Weight : 13 TONS

Feed table

Page 6: Ae2510nt Installation Manual -2nd Version

1.2 Machine positioning

1)Please make a positioning line on the floor before machine delivery (You can measure each height of AY plates position before delivery if you have auto scope leveler, that is more easy way for adjust machine lever job.)

[Fig.1-3:ベースプレート配置図]

Main machine weight AE2510NT 13 Tons

Machine size(mm) AE2510NT 5120 X 4155 X 215 *Please refer to the floor plan drawing.

M30 bolt

AY plate

Page 7: Ae2510nt Installation Manual -2nd Version

2) Roll and tow the machine with hook the rope there.

Lower the machine onto the AY plates and installing M30 bolts in the AY plates.

Roll machine to location.

Page 8: Ae2510nt Installation Manual -2nd Version

MEMO

Page 9: Ae2510nt Installation Manual -2nd Version

Section 2

Removing Shipping Brackets

2 Removing shipping brackets

2.1 X&Y axis shipping brackets

Page 10: Ae2510nt Installation Manual -2nd Version

2 Removing Shipping Brackets

2.1 X&Y axis shipping brackets

Remove the yellow color brackets.

1) X-axis shipping brackets Remove 4pcs of M8 size flange socket bolts and that bracket.

2) Y-axis shipping bracket Remove 4pcs of M12 size flange socket bolts and that bracket.

3)Y-axis Runner flex shipping bracket

[Fig.2-1:X-axis shipping]

Flange socket screws (M8 X 20)

Remove 4pcs of that screws

[Fig.2-2:Y-axis shipping]

Page 11: Ae2510nt Installation Manual -2nd Version

4) Make split off the NC controller from the machine flame.

Remove the butterfly nuts that is located behind of NC controller.

Remove M8 size bolts from the bottom, then remove the yellow color bracket, then fix tothe right position by that M8 bolts.

Page 12: Ae2510nt Installation Manual -2nd Version

Section 3

Restoring Carriage Base

3 Restoring carriage base

Page 13: Ae2510nt Installation Manual -2nd Version

3 Restoring carriage base

The AE model has the carriage base raised by M30 size 3pcs bolts at the center and held

with front and rear side brackets.

1) Remove the bolts between carriage base and hold table brackets (front and rear side).

Front side shipping Rear side shipping Carriage base shipping

2) Remove 2pcs of M12 size flange socketscrews from front side under thecarriage base.

3) Remove 1pc each of M12 size flangesocket screw and hexagon head screwfrom rear side under the carriagebase.

4) Turn to loosen 3pcs of M30 size nuts

approx 20mm on the carriage base

shipping.

Page 14: Ae2510nt Installation Manual -2nd Version

5) Lift up the carriage base by

tightening equally all three M30 size

bolts.

6) Make 5mm gap for both side between carriage base bottom and support table brackets.

Front side Rear side Gap 5mm Gap 5mm

7) Turn the carriage base by hands.

* The carriage base shipping bracket can be turned angle between shipping

angle and around right angle.

Page 15: Ae2510nt Installation Manual -2nd Version

8) Turn the lower rear Y-axis ball screw until the bolt holes of carriage base align

with those of the support brackets.

9) Slowly loosen the carriage base suspending screws to lower the carriage base

onto the support bracket.

10) To prevent the carriage base front backward reamer screw from being galled, adjust

the position of the carriage base so that the reamer screw be pushed in by hand,

and slowly finger-tighten the reamer screw.

Notice

Please don’t pinch the rear side adjustment block.

11) Remove the 3pcs screws from on the carriage base shipping.

Page 16: Ae2510nt Installation Manual -2nd Version

12) Rear side has the right angle adjustment block That block has adjustment screw

with flexible flat surface ball. That surface mast be parallel with the carriage

base. Please make flat by your hand.

13) Pull in the carriage base to the block slowly till just before touching.

14) Please reconfirm the reamer screw by your hand.

NG OK

Notice: Old serial number machines has female screw at the separate block. (AE2510NT serial number 46 and older machines) That female screw block is already adjusted with shims by Factory side. Please don’t touch and loose those screws.

2pcs of M8 flange socket screws

Don’t touch

Page 17: Ae2510nt Installation Manual -2nd Version

15) Pull in the carriage base till touching by 2pcs pulling screws (M6) on the right angle

adjustment block.

16) Fix the carriage base and the support bracket with M20 screws and washers by hand

temporally. (11 set of screws and washers.)

17) Remove the carriage base shipping from the carriage base.

Remove the top plate with 6pcshexagon head screws.

Remove triangle plates with M12cap screws.

Notice: Will be tight after done the leveling, so don’t tight now.

Page 18: Ae2510nt Installation Manual -2nd Version

Notice: Be careful that is approx 10Kg.

Remove shoulder plate with 4PcsM12 cap screws.

That’s quite heavy. You should use any protector underthere for safety and good condition.

18) Remove the carriage base support table brackets (front and rear both side).

19) Fix the carriage base support bracket by M12 size screws.

Carriage base support bracket

Front side

Install screws vertical side Hold it by hand. Install screws top side

There are compatible for front and rearside.

Page 19: Ae2510nt Installation Manual -2nd Version

Install screws verticalHold it by hand Install screws top side

Rear side

Page 20: Ae2510nt Installation Manual -2nd Version

MEMO

Page 21: Ae2510nt Installation Manual -2nd Version

Section 4

Leveling, Fixing Carriage Base,

Installing electrical control cabinet

4 Leveling, Fixing carriage base, Installing electrical control cabinet 4.1 Leveling and fixing machine to the floor 4.2 Fixing carriage base

4.3 Installing electrical control cabinet free-standing as separate from machine.

4.4 Installing the jamming sensors and work holders.

Page 22: Ae2510nt Installation Manual -2nd Version

MEMO

Page 23: Ae2510nt Installation Manual -2nd Version

4 Leveling

4.1 Leveling and Fixing machine to the floor

A level would be normally placed on the turret for checking the levelness, but the AE series of machine has add a another checking point under the center table. The machine level can be checked couple of the place, then can compare leveling condition between at factory place and at customer place.

1) Take out the center table cover for put the leveling gauge. 3)Tilt and avoid the relay terminal box and plate, then put the leveling gauge there. 4)Tap all 4 base plates with hammer or the like to verify that they are all firmly supporting the machine. Insert shims under any floating base plate to make them all press firmly on the ground. 5) Set a jack on the turret and carriage ends inside of the machine frame.

On the upper turret Under the center table

Turret side Carriage side

Location for setting the jack up.

Page 24: Ae2510nt Installation Manual -2nd Version

6) Repeat the adjustment while inserting shims so the level is close to the center in both X and Y directions.

7) Bring back the level to the turret end and check the levelness again. Verify that the

level limit has not runs out to the edge. 8) When the required levelness has been obtained at both turret and carriage ends, rotate

each of the M30 base plate securing screw(4 locations) until it hits the bottom of the base plate. Now, Loosen it back approx 2 turns.

Hole

Qty

Thickness

(mm)

Non 3.2

1 2

2 1.6

3 1.2

4 1

5 0.8

6 0.6

7 0.5

* If the level runs out of the instrument in either the X or Y direction, the frame is possiblytwisted between the turret and carriage ends. Readjust until the level stops running outon the turret end. Take the level back to under the center table point on the carriage end,and verify or readjust the levelness to 0.05mm/M or better. Repeat these steps until thelevelness becomes within the tolerance.

M30 screw

M30 Nut

M30

A foot on the machine frame

Base plate

Level location

Level tolerance : 0.05mm/M

Add new thickness size of shimssince AE series. (0.5mm and 0.6mm)That can be made 1.1mm thicknesswith combination.

Page 25: Ae2510nt Installation Manual -2nd Version

9) While holding the M30 hex head screw with 46mm spanner wrench, tighten the M30 Nut with another 46mm spanner wrench completely.

10)Verify that the machine is at the position delineated at the end. If not, use a jack or

the like to move the machine. 11)Drill a hole using a 17mm anchor drill. Insert an “Allanchor” gently. 12)With the M30 nut completely tightened, parts of the base plate may be off the floor

due to the unevenness of the customer’s floor. In this case, be sure to fill the gap as much as possible with something like cut steel plates.

13)Drive in the 16mm “Allanchor” with a hammer, and secure it with 19mm spanner

wrench. 14)Check both carriage and turret end again for the levelness within the tolerance. If not,

loosen all M30 nuts at 4 locations and readjust the levelness. Tighten the M30 nuts at 4 locations again and verify the levelness.

46mm spanner wrench

Cut steel plate filler

Cut steel plate

Allanchor

Location of putting leveling

The leveling method has been changed to check the levelness at both carriage andturret ends. The idea is to use a severe leveling method to recreate the factory accuracyin the turret center to prevent the occurrence of off centered stations on the customer’ssite as much as possible. It required extra work but leveling is normally done only once at the trial operation as arule.

Page 26: Ae2510nt Installation Manual -2nd Version

4.2 Fixing carriage base

1)Tighten the carriage base mounting screws reference pin in the following sequence.

TURRET

REAR side

2

3

6

7

8

9

FRONT side

14

5

10

11

12

Attention for CE model

The CE model machines has the electrical brakes on the axis.

Turret side 6pcs screws can not be installed.

Install and tighten screws again after turn ON the NC.

Page 27: Ae2510nt Installation Manual -2nd Version

4.3 Installing electrical control cabinet free standing as separate from machine

Place 4pcs blocks below the bolts supporting the electrical control cabinet.

1) Extend and downward by big size jack screws approx height 100mm by 46mm spanner

wrench.

Then extend and down the small size jack screws till reach to the blocks by 19mm spanner

wrench, then lift up the cabinet with half turn the each big size screws, then

tighten the nuts.

2)Remove the 3pcs of M16 cap screws that connect the electrical control cabinet to

the machine frame, then remove the spacer plate between there.

That’s complete split between machine frame and cabinet.

(The upper parts are connected with rubber insulators and screws to the machine to the

prevent from tipping over.)

Page 28: Ae2510nt Installation Manual -2nd Version

4.4 Installing the jamming sensors and work holders

1) Remove shipping brackets and return the original direction and position there.

Case without the work holders

Case with the work holders

Page 29: Ae2510nt Installation Manual -2nd Version

Section 5

Re-assembling Feed Tables

Page 30: Ae2510nt Installation Manual -2nd Version

5 Reassembling Feed Tables

5.1 Remove the front feed table from the shipping.

1) Shipping like a below.

1)Remove the top shipping andscrews.

2)Keep hold the feed table, thenremove screws from the Baseshipping. (Notice: the table willbe falling down if nobody hold it.)

3)Take the table and make flat forinstall it to the machine.

Base Shipping Top Shipping

Page 31: Ae2510nt Installation Manual -2nd Version

5.2 Fix the front feed table to the machine.

1) Insert the frame of feed table to the bracket, then hold it by any stand from the bottom. 2)Install a flange socket screw (M8) and attach the feed table to the LM guide block., like

below. 3)Install a flange socket screw (M8) like below. *easy to install the screw with move table up and down for find the hole. 4)Install another 4pcs of screws (M8) like below. 5)Hold up little bit the feed table when tight the screws (M8).

Bracket Brush table

Insert here

Brush table

Brush table

Brush table

Stand

Brush table

Page 32: Ae2510nt Installation Manual -2nd Version

6) Install Hex head screws (M12) under the carriage. 7) Tighten M12 Hex head screws while keeping 7mm gap between center table and feed table. 8) Tighten screws for fix the carriage base brackets (front & rear side).

Don’t forget any screws are not tighten yet!

9) Rear side also do that.

M12 Hex haed screws

Complete

Page 33: Ae2510nt Installation Manual -2nd Version

MEMO

Page 34: Ae2510nt Installation Manual -2nd Version

Section 6

Re-assembling Support Tables

Reassembling support tables

6.1 Remove the support tables from the shipping.

6.2 Put the support tables.

Page 35: Ae2510nt Installation Manual -2nd Version

6 Reassembling support tables

6.1 Remove the support tables from the shipping.

1) Shipping like a below. The front side support table and rear side support table stand back to back.

2) Remove 2pcs of longitudinal brace bars with M8 screws from shipping. 2) Remove 2pcs of narrow side H-shape stands, that’s already assembled with H-shape.

Front side support table Rear side support table

There are longitudinal brace bars.

Page 36: Ae2510nt Installation Manual -2nd Version

Remove yellow color shipping brackets upper and lower. Follow above procedure for another H-shape stand.

Remove 2pcs of M8 size screws from tops sideshipping of H-shape stands.

Slide out the tops side yellow color shippingbrackets with loose screws.

Remove 4pcs of M8 size screws from bottoms sideshipping of H-shape stands.

Notice: Don’t remove M12 sizescrew that’s fixed shipping baseand yellow color shipping bracket.

Take out H-shape stands from shipping, careful don’t makescratches.

Upper side shipping Lower side shipping

Page 37: Ae2510nt Installation Manual -2nd Version

4)Adjust jack bolts height.

Make approx 70mm height for the jack bolts. (all 4pcs)

70mm

Stand the H-shape stand with opposite top andbottom. (easy to assembling with hand stand condition)

Fix 2pcs of longitudinal brace bars with 8pcs of M8 size flange socket screws

Flip the frame facing the jack bolt base down.

Flip the

frame

Page 38: Ae2510nt Installation Manual -2nd Version

5)Fixing the brush table with the legs.

Lift the brush table from shipping with hook lope to theeye screws on the top. If no crane there, the fork lift alsocan be used.

Remove the tip resistant screws from shipping base.

Remove 2pcs of M8 size screws from the tops side yellow color bracket.

Notice Be careful, Don’t pinch your fingers!

Notice: Only one leg has a connection plate, that plate must face to the machine flame side. Other 3pcs of legs does not have that plate.

Connection plates

Page 39: Ae2510nt Installation Manual -2nd Version

Lift the table with horizontal by the crane or fork lift. Then putting down the table to the

top connection plate of legs, and fix with 16pcs of M12 size screws. Notice: Don’t make scratch when use the fork lift. 6)Remove the table end shipping brackets. 6)Refer to above procedure for both side support tables (front and rear side).

Down the table by the crane, then put wooden blocks under the table when make flat,and take out the rope.

Wooden blocks

Page 40: Ae2510nt Installation Manual -2nd Version

6.2 Put the support tables

1) Fixed tightly the joint brackets to the side of machine frame, front side and rear side. Bind 4pcs air tubes and 1pc signal cable with the cable ties.

2)Move the table to the actual position, and fix the table with joint bracket hand tight for level adjustment, then connect tubes and a cable.

3)Adjust the pass line height by the jack bolts check with eyes. 4)Refer to above procedure for both side support tables (front and rear side).

Front side joint bracket

Tubes Connector

Pneumatic Tubes

Signal Cable

X-gauge block Up X-gauge block Down FREE-BER Up FREE-BER Down

X-gauge block Lower FREE-BER lower

Page 41: Ae2510nt Installation Manual -2nd Version

6.3 Installing Safety fence door (rear side)

1) Fixing the safety fence door to the rear side support table by 4pcs M8 screws. 2) Connect the cable (Inter-lock signal) that come from the machine side. 3) Fixing the inter-lock Limit switch on the safety fence door.

Screws there

Safety fence door

Attachment area

Page 42: Ae2510nt Installation Manual -2nd Version

MEMO

Page 43: Ae2510nt Installation Manual -2nd Version

Section 7

Piping and wiring

Page 44: Ae2510nt Installation Manual -2nd Version

7 Wiring and Piping 1) Connect the cables for X-axis motor power line and signal line. Then wire-strap there.

2) Connect 2pcs signal cable connector to the X-axis relay terminal box inside.

3) Connect one each red color and blue color air tubes to the one-touch fitting that

located around Y-axis runner flex.

4) Open the cover of the machine circuit breaker, and connect the shop power to the

machine circuit breaker.

Japanese domestic model CE and EXP model

Page 45: Ae2510nt Installation Manual -2nd Version

The power requirements of the machine are 3 phases, 200/220V±10%, 50/60Hz±1Hz, 19KVA.

Use a shop circuit breaker 0 of 75A or higher capacity.

Use power cables of 22mm2 or larger size.

5)Plug the foot switch connector in to the socket in the machine frame.

6)Connect the primary compressed air supply as shown below.

*The compressed air requirement is 750L/min (10HP)

7)Fix the carriage cover front end one, then connect cable connector.

7)Connect the SUB control stand connector to the behind of electrical cabinet.

Page 46: Ae2510nt Installation Manual -2nd Version

8)Connect the rear side fence cable connector to the behind of electrical cabinet.

Page 47: Ae2510nt Installation Manual -2nd Version

Section 8

Adjusting X-axis Positioning support tables

Adjusting X-axis and positioning support tables.

8.1 Adjusting X-axis. 8.2 Positioning support tables.

Page 48: Ae2510nt Installation Manual -2nd Version

8.1 Adjusting X-axis

The following alarms occur when the POWER ON button is pressed. “ ALARM300: X-AXIS NEED ZERO –RETURN” Due to the X-axis signal cable was disconnected when shipping the machine. Need to adjust position of X-axis for temporally run the machine. 1) Move X-axis any direction over the 100mm for initialized ABS setting.

*FANUC motor can be initialized by rotating more than one turn. 2) Turn OFF the NC with NC OFF button is pressed. 3) Turn OFF the main breaker. 4) Turn ON again the NC with main breaker and NC ON button are pressed.. 5) Adjust and fix same front end surfaces between first clamp front side and the clamp

rail front side. 6) Clamp a sheet metal, then move and make X-axis position gap 30mm between X-gauge

block and first clamp base end.

7) Key-in “1” to the parameter address 1815 bit4.(APZ) 8) Turn OFF the NC with NC OFF button is pressed. 9) Turn OFF the main breaker. 10) Retract ORIGIN after turn ON the NC again.

30mm

Page 49: Ae2510nt Installation Manual -2nd Version

8.2 Positioning support tables.

1)Done retract Y-axis. 2)Fix the joint bracket and the support table. 3)Adjust same end line between all tables end. 4)Adjust pass-line height of both side support tables.

Make same pass-line height with the center table. Measure center table pass-line height, then adjust each side support table height by jack screws.

Center table

Feed table

Support table

Turret

Adjust end line at origin of Y-axis.

Page 50: Ae2510nt Installation Manual -2nd Version

5)Adjust pass-line of both side feed tables by adjustment screws under the tables. 6)Tighten screws between the joint brackets and support tables after complete pass-line

height adjustment.

Notice: Side beam fitting screws should be loosen when adjust the pass-line height, due to keep stabilization of the table when adjust height. Please fix back again after complete adjust height.

Center table

Feed table

Support table

Turret

Beam

Joint bracket

Frame

Page 51: Ae2510nt Installation Manual -2nd Version

7)Adjust clearance gap approx 12mm between feed tables and support tables. Confirm the equal clearance gap of 12mm along the length and the feed table. 8)Fix the front side support table to the floor strangeness. Put 8pcs M12 size all ancor

bolts on the special flange brackets. Due to the Front side support table has the X-gauge block. That mast be not move.

Feed table

Support table

A B

Must be same clearancebetween A and B.

Center table

Feed table

Support table

Turret

Support table

Feed table

Thick type washers 2pcs each

M8X20 Flange socket screws 2pcs each

All-ancor bolts C-1290 2pcs each

Page 52: Ae2510nt Installation Manual -2nd Version

9)Rear side support table just supports the material, not engauge acuracy.

Put 4pcs M12 size all ancor bolts on the ready-made flange brackets.

Notice

Face the each ready-made flange brackets to the out side, due to the clearance gap must be

fix always between the feed table and support table.

Rear side Support table

Rear side feed table

All-ancor 1pc each for 4place

Page 53: Ae2510nt Installation Manual -2nd Version

MEMO

Page 54: Ae2510nt Installation Manual -2nd Version

Section 9

Centering Turret Checking Square-ness

Page 55: Ae2510nt Installation Manual -2nd Version

9.1 Centering Turret

Centering the turret as described for the EM and AC model.

The AE and AC auto-index use belt drive system.

The basic adjusting method is the same as for the EM and AC turret of the same diameter.

Page 56: Ae2510nt Installation Manual -2nd Version

9.2 Checking square-ness (right angle)

1)Check the square-ness by punch with test program after re-assemble the carriage.

Tools and work sheets

-Work sheets : SPCC 2.3mm thickness, 914mm X 914mm, 2pcs

-Tooling : 10mm Diameter round set Ass’y (Clearance 0.3mm) *Use new tooling

-Pin gauge set

・Program for checking square-ness O0001 (SQUARE)

G06A2.3B0

G92X2500.Y1270.

G93X0.Y0.

F4

G70G91Y-40.T349

G70G90X100.Y840.

G70G90X150.Y790.

G04X0.5

G91X0

G04X0.5

G70G90X100.Y275.

G70G90X150.Y225.

G04X0.5

G91X0

G70G90X700.Y275.

G70G90X750.Y225.

G04X0.5

G91X0

G04X0.5

G70G90X700.Y840.

G70G90X750.Y790.

G04X0.5

G91X0

M692

G50

Page 57: Ae2510nt Installation Manual -2nd Version

Hole Number 1 to 2 : Call that hole A 2 to 1 : Call that hole B 3 to 4 : Call that hole C 4 to 3 : Call that hole D 2) Insert 10.01mm diameter pin gauges to the holes C and D. Check that 9.98mm diameter pin gauges smoothly enters holes A and B when pushed by forefingers.

3)Have to adjust square-ness if couldn’t get god result above.

Please refer to the next pages.

Second work sheet First work sheet

Work clamps side

12

3 4

1 2

3 4

Flip and place on thesecond work sheet.

Page 58: Ae2510nt Installation Manual -2nd Version

Bottoms sheet shifted right

Extra procedure

Tops sheet shifted left

Diameter of largest pin gauge that can be inserted: 9.94mm

<Example>

When square-ness is checked, the upper punched holes are shifted right, and the lower punched holes are shifted left.the diameter of largest pin gauge that can be inserted into these holes is 9.94mm.

1) Put the dial indicators against to the front and rear side edges of the carriage base. 2) Loosen all 12pcs screws on the carriage base.

Adjusting square-ness (If carriage base is out of square)

Turret

Rear side

2

3

6

7

8

9

Front side

14

5

10

12

11

10

12

Page 59: Ae2510nt Installation Manual -2nd Version

1200

4)Turn the carriage base toward the rear by the calculated amount. - In this example, turn it as shown right 0.06mm.

Loosen total 20pcs screws.

2)Calculate the out of square-ness (10.00 - 9.94) / 2 = 0.03mm 3)Calculate the carriage base turn amount.

- The distance between the punch holes in the X-direction is 600mm - The distance between the dial indicators put against the front and rear of the carriage base is 1200mm. - From 1:2 = 0.03:X, the carriage base turn amount X is 0.06mm.

HEX head screws under the feedtable (2pcs each at front andrear total 4pcs)

Page 60: Ae2510nt Installation Manual -2nd Version

5)Secure again the carriage base and the front and rear tables. (Tighten all the fasteners loosened before to turn the carriage base.) - Check the dial indicators again to see that they read the same value.

Turning carriage base

Move the carriage base using the push and pull screws at the rear side.

Unlike the EM mode, AC and AE mode has the Y-axis support bracket secured to the support bar at the each of front and rear. The carriage base can be thus accurately moved with the push and pull screws.

Pull screw Push screw

6)Restart the machine, punch holes in another two work sheets, and check the square-ness.

7)If the result is good, end of procedure. If the result is not good, repeat the procedure again.

Page 61: Ae2510nt Installation Manual -2nd Version
Page 62: Ae2510nt Installation Manual -2nd Version

Section 10

Fitting the covers

Fitting the covers

10.1 Fitting the carriage covers

10.2 Fitting the rear side turret cover 10.3 Fitting the grease catcher

Page 63: Ae2510nt Installation Manual -2nd Version

Fitting the covers 10.1 Fitting the carriage covers 1) Fix the carriage cover brackets on the carriage base.

2)Put the front side covet that is close to the machine flame, then put small cover under the

machine flame, then put the rear side cover that is close to the machine flame, then fix those covers between covers and brackets.

3) Fix the rear end cover at the last.

10.2 Fitting the rear side turret cover

1) Fix the rear side turret cover.

Rear side turret cover

Page 64: Ae2510nt Installation Manual -2nd Version

10.3 Fitting the grease catcher 1)Fix the grease catcher under the machine flame.

Page 65: Ae2510nt Installation Manual -2nd Version

Section 11

Checking Edge dimensions Checking X-axis position again

Checking Edge dimensions, Checking X-axis position again

11.1 Checking Edge dimensions

11.2 Checking X-axis position again

Page 66: Ae2510nt Installation Manual -2nd Version

G92X2500.Y1270. G06A1.6B0 G90X100.Y100.T333 G91X300. G91X300. G

11.Checking Edge dimensions, Checking X-axis position again

11.1 Checking Edge dimensions

Prepare a square-cut sheet metal(SPCC1.6mm

thickness, 3 feet square size) and 20 square punch

with 0.3mm clearance die(brand new is better).

Execute the following program, and check the edge

dimensions with a vernier caliper.

Adjust the X-axis by moving the X-gauge block.

The X-and Y-axes use absolute encoders and cannot be adjusted by shifting the grid. Adjust

them as described below.

1) Test punch with below program, then check accuracy X and Y.

2) Adjust edge accuracy for X and Y-axes if out of target.

<X-axis> Adjust X-gauge block position.

<Y-axis> Move to actual origin point at MDI.

3) Set the X-axis origin and Y-axis origin.

1: Change the parameter setting No.1815 bit5 from 1 to 0, then setting of bit4

automatically changes to 0.

No.1815 Original setting New setting

X-axis 00110000 00000000

Y-axis 00110000 00000000

2: Change the parameter setting No.1815 bit4 and bit5 from 0 to 1.

No.1815 Previous setting New setting

X-axis 00000000 00110000

Y-axis 00000000 00110000

4) Press the POWER OFF button and then restart NC with press POWER ON button.

5) Check the origin again with test punch.

If still out of accuracy, try again with above procedure.

100

100

300

300

Page 67: Ae2510nt Installation Manual -2nd Version

11.2 Adjusting X-axis

1) Reconfirm X-axis position, actually done this adjustment at section8,but have fixed front side support table after that, so need to check again. 2) Retract origin. 3) Adjust and fix same front end surfaces between first clamp front side and the clamp rail

front side. 4) Clamp a sheet , then move and make X-axis position gap 30mm between X-gauge block

and first clamp base end.

5) Key-in “1” to the parameter address 1815 bit4.(APZ) 6) Turn OFF the NC with NC OFF button is pressed. 7) Turn OFF the main breaker. 8) Retract ORIGIN after turn ON the NC again. 9) Check again X-axis position gap 30mm between X-gauge block and first clamp base

end.

30mm

Page 68: Ae2510nt Installation Manual -2nd Version

Section 12

Installing Slug suction

Installation Slug suction

12.1 Shift the duct hose location from left hand side to right hand side.

Page 69: Ae2510nt Installation Manual -2nd Version

12 Installing Slug suction

12.1 Shift the duct hose location from left hand side to right hand side.

1) Remove the hose fitting from right hand side, then fix to the right hand side.

2) Put the blower unit under the front table, then fix the hose.

3) Connect the sensor cable to the electric cabinet.

Hose band


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