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AERO-ST InstallGuide

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FITMENT: 1989-99 HARLEY-DAVIDSON SOFTAIL MODELS INSTALLATION GUIDE WARRANTY All Legend Suspension System™ parts are guaranteed to the original purchaser to be free of manufacturing defects and workmanship. Merchandise that fails to conform to these conditions will be repaired or replaced at Legend Suspension Systems™ option if the parts are returned to us by the purchaser. Warranty coverage is limited lifetime. In the event warranty service is required, the original purchaser must call or e-mail Legend Suspension Systems™ immediately with the problem. Some problems can be rectified by a telephone call and need no further course of action. A part that is suspect of being defective must not be replaced by a Dealer without prior authorization from Legend Suspension Systems™. If it is deemed necessary for Legend Suspension Systems™ to make an evaluation to determine whether the part was defective, a return authorization number must be obtained from Legend Suspension Systems™. The parts must be packaged properly so as to not cause further damage and be returned prepaid to Legend Suspension Systems™ with a copy of the original invoice of purchase. If after an evaluation has been made by Legend Suspension Systems™ and the part was found to be defective, repair will be made at Legend Suspension Systems™ discretion. ADDITIONAL WARRANTY PROVISIONS (1) Legend Suspension Systems™ shall have no obligation in the event a Legend Suspension Systems™ part is modified by any other person or organization. (2) Legend Suspension Systems™ shall have no obligation if a Legend Suspension Systems™ part becomes defective in whole or in part as a result of improper installation, improper maintenance, improper use, abnormal operation, or any other misuse or mistreatment of the Legend Suspension Systems™ part. (3) Legend Suspension Systems™ shall not be liable for any consequential or incidental damages resulting from the failure of a Legend Suspension Systems™ part, the breach of any warranties, the failure to deliver, delay in delivery in non-conforming condition, or for any other breach of contract of duty between Legend Suspension Systems™ and a customer. (4) Legend Suspension Systems™ shall have no warranty or liability obligation if a Legend Suspension Systems™ part is used in any other application. Vehicles used in competition or off road are exempt from all warranties. (5) All warranty items will require the original purchase invoice. WARNING: Legend Suspension Systems™ assumes no responsibility for damage or injuries which may result from the use or installation of its products, whether or not properly installed or used. Installing a Legend Suspensions system may decrease initial ground clearnace when in lowered position. The motorcycle will be lower to the ground and care should be taken to avoid bottoming out, especially over bumps or in turns. To maintain proper balanced geometry, we recommend riding in the stock height position. All parts sold or manufactured by Legend Suspension Systems™ are warranted against all manufacture defects or workmanship defects. Should a product we manufacture be defective, it must be returned to Legend Suspension Systems™. All returns must be authorized in advance with RA#. Freight must be prepaid by customer. If our product is found to be defective, it will be repaired free of charge or exchanged at Legend Suspension Systems™ discretion. Repairs or exchanges will not be issued if merchandise has been damaged, abused or modified. Any disagreement which may arise out of this agreement shall be submitted to arbitration and shall be enforceable under the laws of the State of South Dakota. Judgement on the award shall be entered into by the said court, and the decision of the arbitrator shall be a condition precedent to legal rights. The parties shall submit disputed matters under the Rules of the American Arbitration Association and the losing party shall pay both partiesʼ attorneysʼ fees and costs. PARTS: 1311-0144 P3028 For customer service e-mail [email protected]
Transcript
Page 1: AERO-ST InstallGuide

FITMENT:1989-99 HARLEY-DAVIDSONSOFTAIL MODELS

INSTALL ATION GUIDE

WARRANT Y

All Legend Suspension System™ par ts are guaranteed to the or iginal purchaser to be free of manufactur ing defects and workmanship. Merchandise that fai ls to conform to these condit ions wi l l be repaired or replaced at Legend Suspension Systems™ option i f the par ts are returned to us by the purchaser. Warranty coverage is l imi ted l i fe t ime.

In the event warranty ser vice is required, the or iginal purchaser must cal l or e-mai l Legend Suspension Systems™ immediately with the problem. Some problems can be rect i f ied by a telephone cal l and need no fur ther course of act ion.

A par t that is suspect of being defect ive must not be replaced by a Dealer without pr ior author izat ion from Legend Suspension Systems™. I f i t is deemed necessary for Legend Suspension Systems™ to make an evaluat ion to determine whether the par t was defect ive, a return author izat ion number must be obtained from Legend Suspension Systems™. The par ts must be packaged proper ly so as to not cause fur ther damage and be returned prepaid to Legend Suspension Systems™ with a copy of the or iginal invoice of purchase. I f af ter an evaluat ion has been made by Legend Suspension Systems™ and the par t was found to be defect ive, repair wi l l be made at Legend Suspension Systems™ discret ion.

ADDITIONAL WARRANTY PROVISIONS(1) Legend Suspension Systems™ shal l have no obl igat ion in the event a Legend Suspension Systems™ par t is modif ied by any other person or organizat ion.(2) Legend Suspension Systems™ shal l have no obl igat ion i f a Legend Suspension Systems™ par t becomes defect ive in whole or in par t as a resul t of improper instal lat ion, improper maintenance, improper use, abnormal operat ion, or any other misuse or mistreatment of the Legend Suspension Systems™ par t.(3) Legend Suspension Systems™ shal l not be l iable for any consequent ial or incidental damages resul t ing from the fai lure of a Legend Suspension Systems™ par t, the breach of any warrant ies, the fai lure to del iver, delay in del ivery in non-conforming condit ion, or for any other breach of contract of duty between Legend Suspension Systems™ and a customer.(4) Legend Suspension Systems™ shal l have no warranty or l iabi l i ty obl igat ion i f a Legend Suspension Systems™ par t is used in any other appl icat ion. Vehicles used in competi t ion or of f road are exempt from al l warrant ies. (5) Al l warranty i tems wil l require the or iginal purchase invoice.

WARNING: Legend Suspension Systems™ assumes no responsibi l i ty for damage or injur ies which may resul t from the use or instal lat ion of i ts products, whether or not proper ly instal led or used. Instal l ing a Legend Suspensions system may decrease ini t ial ground clearnace when in lowered posi t ion. The motorcycle wi l l be lower to the ground and care should be taken to avoid bottoming out, especial ly over bumps or in turns. To maintain proper balanced geometr y, we recommend r iding in the stock height posi t ion.

Al l par ts sold or manufactured by Legend Suspension Systems™ are warranted against al l manufacture defects or workmanship defects. Should a product we manufacture be defect ive, i t must be returned to Legend Suspension Systems™. Al l re turns must be author ized in advance with RA#. Freight must be prepaid by customer. I f our product is found to be defect ive, i t wi l l be repaired free of charge or exchanged at Legend Suspension Systems™ discret ion. Repairs or exchanges wi l l not be issued i f merchandise has been damaged, abused or modif ied. Any disagreement which may ar ise out of this agreement shal l be submit ted to arbi trat ion and shal l be enforceable under the laws of the S tate of South Dakota. Judgement on the award shal l be entered into by the said cour t, and the decis ion of the arbi trator shal l be a condit ion precedent to legal r ights. The par t ies shal l submit disputed matters under the Rules of the Amer ican Arbitrat ion Associat ion and the losing par ty shal l pay both par t iesʼ at torneysʼ fees and costs.

PARTS: 1311-0144

P3028

For customer ser vice e-mai l ser [email protected]

Page 2: AERO-ST InstallGuide

STEP ONE: HANDLEBAR CONTROLA. Remove oe clutch clamp.

B. Re-using oe hardware, install Legend

handlebar control as shown in Figure A.

C. Route cable down the handlebars and

under the gas tank to the battery compartment.

D. Secure cable using cable-ties.

STEP FOUR: INSTALLLEGEND SHOCKSA. Apply blue thread locker

to the fasteners, and install

your legend shocks according

to the hardware configuration

in Figure C.

B. Torque hardware to oe

specifications.

STEP SIX: OPERATIONA. Reinstall the fuse in the fuse holder

B. Push top button to inflate, and bottom

button to deflate shocks.

C. Check tire to fender clearance when shocks

are fully compressed.

D. Inflate shocks without sitting on the bike. hold

the button another 10-15 seconds after the bike

stops rising.

E. The bike should sag down less than one inch when

you sit on your bike with all the weight you will be

riding with.

F. Go riding, and adjust on-the-go to your preference.

STEP FIVE:COMPRESSOR MOUNTA. loosen exhaust mounts from engine and

frame to free up the exhaust, allowing you

to manipulate the exhause while installing

the compressor assembly..

B. connect air tubing and the connectors

(matching colors) from the wiring harness

to the compressor. route air tubing to the

front of shocks.

C. apply blue thread-locker, and install the

compressor assembly to the two mount holes

on the lower right side of the frame as shown

in Figure. B

D. Connect air tubing from compressor to

shocks using supplied y-fitting..

E. Secure wiring harness and air tubing

with cable-ties, avoiding hot components.

Properly Support Your Motorcycle Prior To Suspension Installation!warning

Figure A

PARTS INCLUDED:

(2) 114-2102 - shock(1) 112-1205 - compressor assembly(1) 800-0054 - wiring harness(1) 200-1711 - handlebar control

(1) 200-3002 - air tubing, 8 ft.(1) 200-3000 - tube cutter(1) 200-2003 - y-fitting

-to handlebar

control

WIRINGHARNESS

+to compressor

CAUTION

MAKE SURE TUBING ISCUT AT A CLEAN 90° ANGLE

10.20.16

STEP TWO:REMOVE ORIGINAL SHOCKSA. With motorcycle properly supported

on jack, remove oe shocks.

STEP THREE: WIRING HARNESSA. Remove the fuse from the fuse holder.

B. Connect the handlebar control

connector to the mating connector

on the wiring harness.

C. Connect red wire to positive and black

wire to negative terminal on battery.

D. From the battery compartment route

the compressor end (gray & black

connectors) of the harness to the

compressor location behind the

transmission as shown in Figure B.

Figure C

oe bolts 4x

swingarmMount

FrameMount

(FRONT)

NOTE:INDEX FITTINGSFACING UP

Figure B oe bolts


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