www.llmachinery.com.tw25
Years
Aerospace IndustryTurbine Discs
Oil & Gas IndustryOil Pipelines
LS-C LS-S LS-UVersatile ProductionCapability
iOS App
Android App
www.llmachinery.com.tw
Taiwan HeadquartersNo. 73 Industry 20th Road, Taiping District, Taichung 411, TaiwanTEL : + 886 - 4 - 22715727 FAX : + 886 - 4 - 22716561
China Service CenterKunshan L&L Machinery Industry Co., Ltd.TEL : + 86 - 512 - 57075518FAX : + 86 - 512 - 57075517
L&L Machinery Industry Co., Ltd.
Oil & Gas IndustryOil Valves
Engineering VehiclesHydraulic Cylinders
service @ [email protected]
george @ llmachinery.com.twcnlandlmac @ yeah.net
Visual Design / www.sjcorp.com.tw 10/2014
Heavy Duty CNC Boring Lathes| Turbine Discs | Hydraulic Cylinders | Oil Pipes | Oil Valves |
Ø 50mm
X-Axis Extra WideCross Slide for Stability
500mm
■ Optional Closed-loop Optical Scale for Increased Precision■ Z-Axis Ball Screw Diameter Ø80mm, Pitch 10mm■ X-Axis Extra Wide 500mm Carriage for Stability■ Z-Axis Servo Motor with 1: 4 Gear Reducer for Increased Torque
Machine BaseSingle Piece, Extra Rigid DesignThe LS series CNC lathes from L&L Machinery are designed from the ground up for ID / OD boring. The extra heavy machine single piece Meehanite machine bed easily handles the stresses of heavy boring. Our machine structure is heat treated and stress relieved with a Rockwell hardness of HRC 52±2 to absorb vibration whilst maintaining rigidity.
Besides reducing the Abbe error, drifting and shu�ing, the design of the LS-C center screw drive with box way slide can achieve high precision disc type ID and OD and boring requirements.
Solid Box Type SlideExcellent rigidity and stress capacity of box way provides great stability when boring.
LS-S/U Side Screw DriveFor ID/ OD, deep hole drilling, and multi-tool work, the LS-S/U side screw drive and box way can have di�erent turret and boring head con�gurations.Double V Box Way Design
2 Large V Ways Ensure Perfect Straightness on Carriage Slide
Special internal structural design makes the machine more stable.
LS-C Center Screw Drive
Tailstock■ Built-in Tailstock Quill with Precision Tapered Roller Bearings■ Heat Treated & Precision Ground Quill■ Quill - Mt#6 Dead Center / Live Center for Small Workpieces■ A1-5 Nose Chuck for Larger Workpieces■ Tailstock is Rigidly Fastened by a Stopper to Prevent Slippage■ Powered Tailstock Body & Quill Position■ A Selection of Manual or Electric Operations Provides Easy Quill Positioning, Which Saves Setup Time
The ID & OD Boring ExpertL&L Machinery has accumulated decades of design and planning experience, so we fully understand the processing conditions required of high precision ID/ OD boring, both for harder materials and to meet the needs of the engineering, transportation, oil, and gas industries. These processing conditions include the stability and durability of the structure and how to reduce the Abbe error, and the LS Series was speci�cally designed to meet these market demands.
2
The Specialist for CNC BoringMachineStructure
1
Powerful & Durable Headstock StructureBesides the box way structure, the headstock structure of the LS series is designed for high rigidity, durability, and convenience. With our meticulous design, the diameter of the spindle can be increased from 153mm up to 540mm.
CMM EquipmentCMM is used to ensure unparalleled precision.
Integrated HeadstockThe headstock is annealed to improve the stability of the material, and to provide stability during deep hole drilling.
CrMo Spindle - HRC 50Superb Design All of our machines are built to last. We use the best SCM-435-440 chromium molybdenum steel material for our spindles, coupled with excellent gear design and a powerful hydraulic braking system. This preserves the transmission system and ensures that there is no wear and tear when the spindle is running down.
Dynamic Balanced ComponentsMotor - Pulley - SpindleAll L&L precision lathes are tuned for ultimate performance through dynamic balance testing. We test all three of the key components, the motor, the pulley and the spindle to ensure that together, they deliver the performance our customers need. This is key to delivering the very best surface �nish and quiet operation.
Optimal Selection of Components3D CMM equipment is used to measure the spindle, precision gears, and bearing accuracy in order to achieve the highest precision.
Precision Gear Ratios
3
Powerful GearboxTransmission
4
*Installing grinder and grinding wheel is optional.
LxW
250x145
250x103
LxWxQ
250x150x100
200x130x80
200x110x60
200x110x50
Size
3-way Tool Holder
2-way Tool Holder
Boring Bar Holder
Cutting Tools: Facing | Drilling | Cutting | Boring
Size (Std.)
Ø50
32
32
32
Ø60
Ø40Ø32Ø25MT#4
Size (Opt.)
Ø60, Ø80, Ø100
40
40
40
-
-
Double Turret
Single Turret Single Turret & One Boring BarLS-C LS-S
LS-U
Whatever You Need is HereFrom our design experience, the heavy loading LS series can perform OD/ ID boring for di�erent workpiece diameters, with di�erent turret and boring head con�gurations and mounted on our high stability box ways, which o�ers clients the most complete boring solutions.
mm
mm
mm
mm
mm
mm
Boring Bar■ Boring Depth & Diameter Program Controlled■ Di�erent Sizes Available for Various Applications■ Sleeve Dia. 50-120mm■ Installs Easily on Cross Slide■ Boring Bar Dia. 6’’/8’’/10’’/12’’■ Length:1200/1500/2680mm■ Tool Size:32mm■ Clamping Dia. 6’’/ 8’’/ 10’’/ 12’’
Specif ications
Internal Tool Holder
External Tool Holder
Facing Tool Holder
Extended Tool Holder
Boring Bar Tool Holder
Boring Bar SleevemmSpecif ications
5 6
MachineModels Machine Selection
Turnkey DesignThe Most Efficient SolutionsL&L possess a wide range of comprehensive and professional design capabilities. According to our clients’ requirements, we integrate hardware and software with technical service, in order to o�er customized designs and planning in a short space of time.
Listen to Client NeedsIn-depth discussions and collection of information.1
2
3 Analysis of Workpiece & Overall PlanningAnalyzing workpiece, and integrating hardware and software for detailed planning.
■ Double Chuck ■ Bar Support Stand ■ Jig & Fixture Design■ Steady Rest
PlanningAccording to the workpiece, we can plan and select the most suitable equipment and optional accessories.
■ Boring Bar
4 The Best SolutionAfter �nal con�rmation with the client, L&L proposes the ideal solution in order to achieve the most e�cient production in the most economical way.
Oil Valve + Jig & Fixture + Boring Bar + LS-S
Cylinder Shaft + Steady Rest + LS-C
Disc Type + LS-C
Oil Pipe + Double Chuck + Bar Support Stand
E� icient Machining Solutions
7 8
Industries
70 Bar High Pressure Coolant System
Fully Enclosed Guarding Chip Protection (LS-C Only)
Fully Enclosed Telescopic CoverProtect Bed Ways (Z-Axis) &Cross Slide (X-Axis)
Get Your Machine Working More EfficientlyThe LS series provides excellent deep hole boring capabilities. L&L Machinery o�er lots of standard accessories and optional accessories to increase production e�ciency and enhance clients’ product value.
Controller
■ Siemens 828D (Opt.)■ Fanuc 0i - TF with Manual Guide i (Std.)
ISO9001:2008ISO9001:1994
Certi�cate Number: 907080410, 907080410B
Accessories & Options■ Heavy Duty Boring Attachment■ Sealed Linear Encoder■ Variety of Optional Turrets■ CE Electric Equipment & Door Interlocks■ Controller Options: Fanuc (Std.) Siemens (Opt.)■ LS-C 30 Bar Coolant Pump is Standard Accessory■ If LS-S and LS-U 30 Bar Coolant Pump is Selected as Optional Accessory, Fully Enclosed Guarding is Recommended
■ High Pressure Coolant Pump Options 15, 30, 50, 70 Bar■ Tool Cooling & E�ective Chip Flushing■ Fully Enclosed Guarding is also Available
Chuck■ Excellent Concentricity & Rapid Clamping■ Various Chuck Diameters■ Hard & Soft Jaws Available■ Adjustable Clamping Pressure■ Eliminate Workpiece Damage
Specif ications
3 JAW Manual, Hydraulic, Pneumatic Power Chuck
4 JAW Manual, Hydraulic, Pneumatic Power Chuck
Size
Ø16"
Ø24"
Ø24"
Ø32"
Ø40"
Steady Rest■ With Heavy Loaded Bearing■ Enhanced Rigidity & Stable Performance■ 80mm Quill Dia. Clamping Capacity from 30-300mm, 280-550mm■ 105mm Quill Dia. Clamping Capacity from 550-850mm
■ Roller Bracket■ Transformer■ Oil Skimmer
10
MachineModels Machine Options & Accessories
9
Motor Speed vs OutputSpindle Power & Torque Chart
RPM Section
Model α22 / 7000i (22 / 26 kW)
Model α30 / 6000i (30 / 37 kW)
2000 4000 6000 80000
[Nm]Torque
90
60
30
150
120
180
7000
ContinuousOperating Zone
30 min, S3 60% Operating Zone
1500
Motor Speed [min ]-1
Motor Speed [min ]-1
M 41M 42M 43M 44
[kW]Output
0
8
16
24
32
2000 4000 6000 8000
22 kW
70001500
26 kW
18.5 kW
22 kW140
249.1
ContinuousOperating Zone
30 min, S3 60% Operating Zone
[kW]Output
0
10
20
30
40
50
1000 400030002000 5000 6000
3500
30 kW
37 kW
18.5 kW
22 kW
1150
30 min, S3 40% Operating Zone
ContinuousOperating Zone
[Nm]Torque
1000 400030002000 5000 60000
100
200
300
40030 min, S3 40% Operating Zone
1150 3500
ContinuousOperating Zone
(Torque)
(RPM)
LSC Spindle Motor Fanuc α22 / 7000 i (22 / 26 kW)Spindle Bore
RPM91828372448729664129193258165330496661
Torque (Nm)23333116677500567687504375291721883281162810888141273636423318
RPM91828372448729664129193258165330496667
Torque (Nm)23333116677500567687504375291721883281162810888141273636423318
RPM71523301836557352105157210126252378504
Torque (Nm)3000014000913070001166758333818287740382000133810001667833556417
RPM612182514284257428212817198196294392
Torque (Nm)350001750011667840015000750050003684500024711641122821431070714536
6 " 9 " 12 " 16 "
M 41
M 42
M 43
M 44
LS / LSU Spindle Motor Fanuc α30 / 6000 i (30 / 37 kW)Spindle Bore
RPM71828371848729649129193258126330496661
Torque (Nm)40924159151023177421591559683979298458462221148411102274868578433
RPM71828371848729649129193258126330496661
Torque (Nm)40924159151023177421591559683979298458462221148411102274868578433
RPM5152330143655734010515721096252378504
Torque (Nm)572931909812455954920462795752083924716227281825136429841137758568
RPM612182514284257428512817198196294392
Torque (Nm)47744238721591511459204621023168215026682133702238167529231462974731
6 " 9 " 12 " 16 "
M 41
M 42
M 43
M 44
Loading Capacity
2200 2400 2800 3200
6”A 2-11 9”A 2-15 12”A 2-20 16”A 2-28
Model
Max. Load with 1 Chuck Only
Max. Load with 1 Chuck Only
Tailstock Quill Diameter : 165 mm
Tailstock Quill Diameter : 165 mm
Tailstock Quill Diameter : 165 mm
8500 9500 9500 9500
10000 11000 11000 11000Max. Load between Center plus 2 Steady Rest
7000 8000 8000 8000
Max. Load between Center plus 1 Steady Rest
2200 2400 2800 3200
Max. Load between Center
LS-C SeriesSpindle Bore
Model LS-S / LS-U Series
mm
mm
mm
mm
mm
11 12
Speci�cationsMachineModels
Distance Between CentersLength of BedLength of MachineWidth of MachineHeight of MachineX-Axis TraverseCutting Distance overSpindle CenterSwing over BedSwing over Cross SlideCenter Height
LS-C 1000900/1400/19003620/4120/46206800/7300/780034002330650H 6-450 : 25
Ø 1000
650
LS-S 38 & LS-U 38
33302370650V 8-160 : 50H 4-250 : 50Ø 970Ø 420490
ABCDEFG
HIJ
ModelLS-C Series LS-S / LS-U Series Unit:mm
LS-S 48 & LS-U 48
33302370650V8-160 : 40H4-350 : 48.5Ø 1220Ø 580650
1200/2200/3200/4200/5200/6200/82003620/4620/5620/6620/7620/8470/104706950/7950/8950/9950/10950/11800/16160
1200/2200/3200/4200/5200/6200/82003620/4620/5620/6620/7620/8470/104706950/7950/8950/9950/10950/11800/16130
LS-C 1000
LS-S 38 / 48 & LS-U 38 / 48
Machine Dimensions
1000
900
3620x2965x2246
11500/12000
1400
4120x2965x2246
12000/12500
1900
4620x2965x2246
12800/13000
LS
LS-C
LS
LS-S38
48
LxWxH
N.W./G.W.
LxWxH
N.W./G.W.
2185
55400x3225x2365
14000/16000kg
55400x3225x2365
14500/16500kg
3185
6540x3225x2365
15700/17900kg
6540x3225x2365
16200/18400kg
4185
7440x3225x2365
17400/19800kg
7440x3225x2365
17900/20300kg
5185
8440x3225x2365
19100/21700kg
8440x3225x2365
19600/22200kg
6185
9440x3225x2365
20800/23600kg
9440x3225x2365
21300/24100
8185
11440x3225x2365
24200/27400kg
11440x3225x2365
24700/27900kg
LS-S
LS-C
LS
LS-U38
48
LxWxH
N.W./G.W.
LxWxH
N.W./G.W.
2185
55400x3225x2365
14500/16500kg
55400x3225x2365
15000/16700kg
3185
6540x3225x2365
16200/18400kg
6540x3225x2365
16700/18900kg
4185
7440x3225x2365
17900/20300kg
7440x3225x2365
18400/20800kg
5185
8440x3225x2365
19600/22200kg
8440x3225x2365
20100/22200kg
6185
9440x3225x2365
21300/24100kg
9440x3225x2365
21800/24600kg
8185
11440x3225x2365
24700/27900kg
11440x3225x2365
25700/28400kg
LS-U
FG
IH
D
J E
A
B
C
FG
I
H
D
J E
A
B
C
165 (6.5”) Rotary Quill250 (7.9”)MT#6MotorizedElectric / ManualHydraulic
6mØ 40 *P50.1~30005003kW (Fanuc αi)1~5M: 6m; 6~8m : 5m1~5M: Ø63*P10; 6~8m: Ø80*P100.1~30004kW (Fanuc αi)1~3m:Direct Coupling; 4~8m 1:4 Precision Gear Reducer
650
mmmmmmmmmm
mm
mm
rpm
minmm
mm/minmmkW
mmmmmmmmStd.Opt.
H6-450 Servo Turret
H8-450 Servo Turret
Std.Opt.mm
LS-C LS-S
Ø405(16”)
A 2-286-300
Ø540(21.5”)
A2-286-200
Ø153(6”)A 2-119-900MT# 622/26 kW (30/35hp)30/37 kW (40/50hp)
Ø230(9”)A 2-159-650
Ø305(12”)A 2-207-400
Ø405 (16”)A 2-286-250
Ø540 (21.5”)A 2-285-220
Ø153(6”)
A 2-119-900MT# 630/37 kW (40/50HP)
Ø230(9”)
A 2-159-650
Ø305(12”)
A 2-207-400
Not Applicable
minmm
mm/minmm
Std.Opt.
Std.
Opt.mm
LS-C 1000 LS-S 38 LS-U 38 LS-U 48LS-S 481000
6501100500900/1400/1900
FNAUC 0i-TFSIEMENS 828D6102 V-Way
LS-U
970600575
1220850700
970420490
1220580625
950400Metric:1200/2200/3200/4200/5200/6200/8200Inch:47”/80”/120”/160”/200”/240”/318”FNAUC 0i-TFSIEMENS 828D560(22”) 610(24”) 610(24”)560(22”)3 V-Way with 1 Flat Way
V8-160 Hydraulic orH4-250 Hydraulic
V8-160 Hydraulic in the FrontH4-250 Hydraulic in the Back
40Live Tooling Turret & Milling Attachment is Available32mm (1.25")
6mØ50*P50.1~30006503kW (Std.) / 4kW (Opt.)6mØ80*P10 (In Center of Bed Ways)0.1~30004kW+1:4 Plenty Gear Reducer (Std.) / 7kW+1:4 Plenty Gear Reducer (Opt.)
130cc6.5L15Bar20/30/70 Bar2HPFront and Rear Chip ConveyorFront Two Doors and Rear Splash GuardFully Enclosed GuardMachine Body Black (Ral9011)+Splash White (Ral7047)
Model
Swing Over CoverSwing Over BedSwing Over Cross SlideCenter HeightWidth of CarriageWidth of Cross slideZ-Axis Traverse
Control Width of BedBed wayHeadstockSpindle BoreSpindle NoseSpindle SpeedSpindle CenterSpindle Power TurretTurret Mode
Tool SizeTailstockQuill Diameter Quill TraverseTailstock CenterBody MovementQuill Movement
FeedX-Axis Rapid TraverseX-Axis Ballscrew DiameterX-Axis Feed rangeX-Axis TraverseX-Axis Servo MotorZ-Axis Rapid TraverseZ-Axis Ballscrew DiameterZ-Axis Feed RangeZ-Axis Servo MotorZ-Axis TransmissionStandard AccessoriesLubrication System-carriageLubrication System-spindleCoolant Pump
Hydraulic UnitChip RemovingGuard
Machine Color
130cc6.5L15Bar20/30/70 Bar2HPFront and Rear Chip ConveyorFully Enclosed Guard
Machine Body Black (RAL9011)+Splash White(RAL7047)
minminStd.Opt.
Std.Opt.
mm
kg
mm
kg
LxWxH
N.W./G.W.
mm
kg
mm
kg
mm
kg
13 14
Specif icationsMachineModels