[Automated Foundation Engineering System][Automated Foundation Engineering System]
Civil & Architecture TeamCivil & Architecture [email protected]@gsconst.co.kr
2006.11.022006.11.02
OneOne--Stop Solution for Foundation DesignStop Solution for Foundation Design
ContentsContents
(Automated Foundation Engineering System)
1. General
2. Troubling of Foundation Design
3. How to Automation
4. Key Features
5. Benefits of Automation
6. Demo : AFES – STAAD.Pro
7. Future Development
1. General1. General
Foundations
• GS Group, a conglomerate spun off from the Korea’s largest LG Group.
• Business area of GS E&C is plant, civil, architecture, environment, and housing.
GS Group & GS Engineering & Construction
• GS E&C is one of the world-class of EPC contractors(Engineering, Procurement and Construction) specializing, in the field of plant industry.
• Area of its experts cover oil refineries, gas processing,petrochemical, power, and environ plant facilities.
Our vision is to be the global leader inAutomated Foundation Design
and Engineering Solutionsby providing a comprehensive,
integrated, highly productive andcost effective design environment for all
foundation design needs.
Our Vision
www.gsafes.com
One-Stop Solution for Foundation Design
AFES is a comprehensive one-stop solutionsfor all your foundation engineering and designneeds. Due to AFES’s capability to makestructural calculation report, constructiondrawing, bill of material and 3D CAD modelingdata, it is very powerful solution for the design of equipment and steel structure foundations
About AFES
» Parameters of Foundation Design
» Foundation Design work Flow
» Complex Design Work Process
» Several Program Use for One Products
» Need to Increase Productivity
2. Troubling of Foundation Design2. Troubling of Foundation Design
1 .Complex design workprocess
2. Cooperationachievement essentialin design work
3. Recursive verificationprocess necessary
4. Human error as aresult of repetitivework
1. Several program usesfor one product
2. Absence of programfor generalcommercial aspect
3. Many concrete designcodes
4. Technological problemfor development andmaintenance of PG
Human Resource
Design Schedule
DesignParameters
Design ToolsWork Process
Parameters of Foundation Design
Design ToolsWork Process
Design Quality
Foundation Design Work Flow
Process
Mechanical
Piping
Elec./Instru.
Mechanical
Piping
Commission
Elec./Instrument
Construction
Design
Require civil design change due to upstream change
Civil/Architecture
Civil Work
Absolute pressingdesign time schedule
Complex Design Work Process
ModelerModeler
DrafterDrafter
EngineerEngineerCompletedCompletedProductsProducts
3D3DModelingModeling
MaterialMaterialQuantityQuantity
ConstructionConstructionDrawingDrawing
StructuralStructuralCalculation ReportCalculation Report
ReviewReviewandandSquadSquadCheckCheck
ModelerModeler
Take OffTake OffBOMBOM
EngineerEngineerCheckCheck
DesignDesigninforminform
ReviewReviewDesignDesignDataData
StructuralStructuralAnalysisAnalysis/Design/Design
DrafterDrafter
MakingMakingSketchSketchSheetSheet
Designinform
Engineer Drafter Modeler Engineer
SpreadSheets
SpreadSheets
MicroStationAutoCAD
MicroStationAutoCAD
MaterialQuantity
ConstructionDrawing
3DModeling
3D CAD(PDMS/PDS)
3D CAD(PDMS/PDS)
Several Program Uses for One Product
Hand Calc.Spread SheetsIn-House PG
Hand Calc.Spread SheetsIn-House PG
StructuralCalculation Report
CompletedCompletedProductsProducts
Staad.Pro, GT & SAPCompress, PVElite
Staad.Pro, GT & SAPCompress, PVElite
Upstream Parts
Productivity Productivity is very lowis very low
..
..
..
Client’s require design completionon or before time (Time is Cost)
Burden of design cost through tight competition bid
The engineering companies are findingabout increase productivity
Require many empowerRequire many empowerengineers and engineers and
designer designer low design qualitylow design quality
Delay design scheduleDelay design scheduleIncrease project costIncrease project cost
The Need to Increase Productivity
IImprovementmprovement ofoffoundationfoundation designdesign wworkorkis is a a pressing need !!pressing need !!
But, Design time is so short
The answer is automation
3. How to Automation ?3. How to Automation ?
What is foundation design automation ?
Process that emulates an engineer’s
foundation design work
from planning to construction seamlessly
What is Automation ?
How to Automation ?
» Understanding the current foundation workprocess going from planning to constructiondrawing
» Use tools that closely adhere to the work processcomponents as seamlessly as possible
» Automate every phase of the foundation work
How to Automation ?
DrafterDrafterEngineerEngineerDesignDesign
informinform
ReviewReviewDesignDesignDataData
StructuralStructuralAnalysisAnalysis/Design/Design
ModelerModeler
DrafterDrafter
EngineerEngineer
Drafter
MakingSketchSheet
Take OffBOM
EngineerCheck
ReviewandSquadCheck
Modeler
CompletionCompletion
ProductsProducts
3DModeling
MaterialQuantity
Designinform
ReviewDesignData
StructuralAnalysis/Design
ConstructionDrawing
StructuralCalculation Report
Before Development After Development
Simplifying of Foundation Design Work
The more we automate the foundation design work process,the more we can gain in productivity.
4. Key Features4. Key Features
Foundation Design Modules
AFES supports the Conventional Rigid and Finite Element Method (FEM).AFES supports a various types of foundation structure and equipment (Soil & Pile).
ISO OCT HEXLARGETANK
BALLTANK
COMB. MAT IR-REGULAR
Integration Features
2D CAD2D CAD
•Generate Construction Drawing (Including Bar-Schedules)
3D CAD3D CAD•Generate 3D Modeling Data(Vice Versa)
Note * : In the future
Today, Interface between applications is still a challenging problem. Updates thechanges from the upstream output data into the downstream application software
Analysis Analysis ProgramProgram(Upstream)(Upstream)
• Save design time
• Reduce input Error
• Reduce datavalidation time
*
**
***
Anchor BoltsandBox
Load Caseand
Combination
Geometry
Rebar
SupperStr. Ana.
Data
Pile Array
Various features to achieve maximum efficiency with minimum efforts are included as follows;
User Friendly Graphic Interface
1.1. StateState--ofof--thethe--Art Art
Rendering featuresRendering features
2.2. Templates for quick Templates for quick
creation of foundation creation of foundation
modulesmodules
3.3. Powerful copy and save Powerful copy and save
optionsoptions
4.4. Can set various design Can set various design
and material Parametersand material Parameters
5.5. Can be used to design Can be used to design
eccentric piers and pileseccentric piers and piles
From From STAAD.ProSTAAD.Pro
Geometry
Fdn. Module
Pile ArraySet RebarAnchor Bolt/BoxLoad Case/Comb.
OneOne--StopStopSolutionsSolutions
Foundation Design Procedures
Automatic Design Process
Foundation DesignFoundation DesignUpstreamUpstream
DataDataProductsProducts
Super StructureSuper StructureDesign in Design in Staad.ProStaad.Pro
FoundationFoundationGeometry, LoadsGeometry, Loads
Auto Foundation Design using AFESAuto Foundation Design using AFES
Complete FoundationComplete FoundationDesign in MinutesDesign in Minutes
Summary Report
DetailReport
Cont.Drawing
BOM3D
ModelingData
Auto & Detail Foundation Design ProductsProducts
Foundation Design Products
Project Applications
AFES is field proven software and has been developed since 1990.AFES is multi-purpose foundation design and engineering tool that willgreatly aid in the successful execution of any oversee & domestic project.
5. 5. Benefits of Automation
Productivity Improvement
1) Reduce Foundation Design Schedule remarkably
2) Possible to revise design immediately
5) Can automatically produce economic foundation designs
3) Effective manpower operation and improvementin productivity
4) Can collaborate with subcontractor and partner
6) Standardization of product quality
7) To minimize Human error due to direct data transfer
8) Possible to get high quality estimation
Finally …Increase Productivity significantly
Tank FDN Mat FDN
100
200
300
400
500
600
(Min.)
180
60
150
60
180
60
300
120
600
200
Before
After
Heater Exchanger FDN
Vessel FDN
Steel StructureFDN
Reduction of Foundation Design Time
Before After
2004 YR
65%
1410 Min
30%
65%65%
500 Min
ex) It takes one week to design a single pile large storage tank→ AFES produces the results in two hour.
Comparison of Total Design Time for Regular Shaped Foundation Design
Reduction of Foundation Design Time
30%
Before After
2005YR
85%Add 20%Add 20%
2004YR
65%
Comparison of Total Design Time for IR-Regular Shaped Foundation Design
6. 6. Demo : AFES-STAAD.Pro
Steel Structure is designed in STAAD.PRO.AFES automatically imports geometry, load case & combinationfrom STAAD.Pro using the Open STAAD and Results functions.
is one of the most widely usedStructural design & analysis software programs for architectural , engineering, construction (AEC), CAE/CAD, utilities, offshore, industrial, nuclear and civil works.
DEMO : AFES – STAAD.Pro 2005
Above Structure is designed in STAAD.PRO
DEMO : AFES – STAAD.Pro 2005
AFES automatically imports geometry, load case & combinationfrom STAAD.Pro using the OpenSTAAD and Results functions.
Open
Import
Set FDN. Module
Geometry
Load Case
Load Comb.
DEMO : AFES – STAAD.Pro 2005
Foundation Design in AFES with OPENGL for a realistic rendered view
Auto Design Functions Main Window
DEMO : AFES – STAAD.Pro 2005
Foundation Design in AFES : Structural Calculation Sheets (Rigid Method)AFES not only analyzes and designs a variety of foundations, but will alsoproduce high quality reports, construction drawing, BOM, 3D modelingdata of your foundation structures.
DEMO : AFES – STAAD.Pro 2005
Foundation Design in AFES : Structural Calculation Sheets (FEM Method : STAAD.Pro)
AFES 3D ModelingGeneration of Auto MeshContour of StressReports
DEMO : AFES – STAAD.Pro 2005
Foundation Design in AFES : Take Off Bill of Materials
BOM Take Spec. Foundation DataSummation Table
DEMO : AFES – STAAD.Pro 2005
Foundation Design in AFES : Structural Calculation Sheets (FEM Method : AFES)
AFES ModelingMesh GenerationStress ContouorStrip Cut Section Diagrams
DEMO : AFES – STAAD.Pro 2005
AFES interfaces directly with MicroStation to generate a constructiondrawing including Bar-Schedule.
Setting Plot PreferencesDrawing Criteria Layout Drawing Detailed Drawing Tie-Gider Drawing
DEMO : AFES – STAAD.Pro 2005
Generate 3D Modeling Data from the AFES and vice versa
AFES Main
3D CAD : PDMS/PDS
DEMO : AFES – STAAD.Pro 2005
7. Future Development
2. Soil Analysis Program(Plaxis 3D Foundation)
1. Equipment Analysis/Design Program, Compress(CodeWare)
Future Development (1/2)
1. Vibrating BlockType Foundation
2. Underground Pit
3. Baseplate (AISC)
4. JIS, GB, Euro-2 BuildingCode
Future Development (2/2)
공정 약어입니다.
BPA : BISPHENOL ADHP : DIESEL HYDRO-PROCESSINGDHRP : DIESEL/KEROSENE HYDRO PROCESSING AND CCR REFORMER PROJECT
(CCR : CONTINUOUS CATALYTIC REGENERATION)LAB : LINEAR ALKYL BENZENEBT : BENZENE TOLUENE
Thank you !!
Leaping forward to becomeNo.1 Foundation Design Solution