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After the Shale-Gas Multi-Stage Frac –Recovering Valuable Operating Information on the Flowback

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After the Shale-Gas Multi-Stage Frac –Recovering Valuable Operating Information on the Flowback. George E. King 17 November 2009 SPE Horizontal Well Stimulation Workshop. Why Bother with Flowback Analysis?. Information Available for Frac Design Well Spacing and Orientation - PowerPoint PPT Presentation
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The following discussions contain certain “forward-looking statements” as defined by the Private Securities Litigation Reform Act of 1995 including, without limitation, estimates, expectations, plans and goals regarding Apache’s production, reserves, financings, acquisitions, exploration and exploitation prospects, energy prices, operating costs, and results of operations. Such forward-looking statements involve estimates, assumptions and uncertainties. No assurance can be given that Apache’s expectations or goals will be realized, and actual results may differ materially from those expressed in the forward-looking statements. CORPORATION After the Shale-Gas Multi- Stage Frac –Recovering Valuable Operating Information on the Flowback George E. King 17 November 2009 SPE Horizontal Well Stimulation Workshop
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Page 1: After the Shale-Gas Multi-Stage Frac –Recovering Valuable Operating Information on the Flowback

The following discussions contain certain “forward-looking statements” as defined by the Private Securities Litigation Reform Act of 1995 including, without limitation, estimates, expectations, plans and goals regarding Apache’s production, reserves, financings, acquisitions, exploration and exploitation prospects, energy prices, operating costs, and results of operations. Such forward-looking statements involve estimates, assumptions and uncertainties. No assurance can be given that Apache’s expectations or goals will be realized, and actual results may differ materially from those expressed in the forward-looking statements.

CORPORATION

After the Shale-Gas Multi-Stage Frac –Recovering

Valuable Operating Information on the Flowback

After the Shale-Gas Multi-Stage Frac –Recovering

Valuable Operating Information on the Flowback

George E. King17 November 2009

SPE Horizontal Well Stimulation Workshop

George E. King17 November 2009

SPE Horizontal Well Stimulation Workshop

Page 2: After the Shale-Gas Multi-Stage Frac –Recovering Valuable Operating Information on the Flowback

APA 2002 WHITE for Books.ppt 04/19/2023 2

CORPORATIONCORPORATION

Why Bother with Flowback Analysis?Why Bother with Flowback Analysis? Information Available for Frac Design

Well Spacing and Orientation

Perf Cluster Spacing, Offset, Shot Density

Optimum Injection Rates, Max Pressures

Sand Size and Schedule

Production

Make a 50% Difference in Stable Production?

Reduce Produced Water by 50 to 90%

Warning Signs

Information Available for Frac Design

Well Spacing and Orientation

Perf Cluster Spacing, Offset, Shot Density

Optimum Injection Rates, Max Pressures

Sand Size and Schedule

Production

Make a 50% Difference in Stable Production?

Reduce Produced Water by 50 to 90%

Warning Signs

Page 3: After the Shale-Gas Multi-Stage Frac –Recovering Valuable Operating Information on the Flowback

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CORPORATIONCORPORATIONScope of the talkScope of the talk

Limited to gas shales stimulated by slick water fracs

Touching lightly on:

Frac Pressure / Rate / Loading response,

Chemical and RA Tracers,

Microseismic (near real time),

Flowback Volume & Salinity Measurements

Production Logs

Production Rate and EUR

The information available from a frac, its flowback and the ensuing production is often confusing, because so many variables are in play.

Limited to gas shales stimulated by slick water fracs

Touching lightly on:

Frac Pressure / Rate / Loading response,

Chemical and RA Tracers,

Microseismic (near real time),

Flowback Volume & Salinity Measurements

Production Logs

Production Rate and EUR

The information available from a frac, its flowback and the ensuing production is often confusing, because so many variables are in play.

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CORPORATIONCORPORATION

Primary & Secondary Frac DirectionsPrimary & Secondary Frac Directions

Natural fractures & stresses along wellbore are critical to developing large frac-to-formation contact areas.

Natural fractures (even mineralized) can open at ~60% of pressure needed to create a new fracture. This allows frac complexity to develop.

The problem is keeping them open – not only propped, but free of liquidsthat block the micro-cracks

Brittle shales (high Mod., &low Poisson’s ratio) beststimulation targets.

Natural fractures & stresses along wellbore are critical to developing large frac-to-formation contact areas.

Natural fractures (even mineralized) can open at ~60% of pressure needed to create a new fracture. This allows frac complexity to develop.

The problem is keeping them open – not only propped, but free of liquidsthat block the micro-cracks

Brittle shales (high Mod., &low Poisson’s ratio) beststimulation targets.

Schlumberger

Page 5: After the Shale-Gas Multi-Stage Frac –Recovering Valuable Operating Information on the Flowback

APA 2002 WHITE for Books.ppt 04/19/2023 5

CORPORATIONCORPORATION

Not all the formation is the same…..Not all the formation is the same…..

Page 6: After the Shale-Gas Multi-Stage Frac –Recovering Valuable Operating Information on the Flowback

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CORPORATIONCORPORATIONPore Micro-Fracture PassagesPore Micro-Fracture PassagesOpening natural fractures takes ~ 60% of the stress to break the rock.

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CORPORATIONCORPORATIONLook at the PiecesLook at the Pieces

Why does flowback matter?

Shale wells that recover frac load water too rapidly strand water in the microfractures – permeability to gas is reduced.

At least one cause is capillary pressure – a control on water movement in the smallest fractures.

Why does flowback matter?

Shale wells that recover frac load water too rapidly strand water in the microfractures – permeability to gas is reduced.

At least one cause is capillary pressure – a control on water movement in the smallest fractures.

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CORPORATIONCORPORATIONCapillary Forces – in fractures?Capillary Forces – in fractures?Note that capillary pressure is increasing as initial load is recovered & saturation of water in the pore (or micro-fracture) is decreasing.

Capillary pressure increases sharply in smaller pores (and smaller fractures).

Effects of capillary forces will be less for fractures than pores but will still be a factor limiting recovery of water from a highly fractured flow system.

From Penny, et. al., 2006

Page 9: After the Shale-Gas Multi-Stage Frac –Recovering Valuable Operating Information on the Flowback

APA 2002 WHITE for Books.ppt 04/19/2023 9

CORPORATIONCORPORATIONThreshold Pressure - Threshold Pressure -

Capillary pressure threshold (press to overcome cap. force & initiate flow), shown for three orders of magnitude.

Water molecule diameter slightly smaller than CH4 molecule diameter (4.3 A) but in same relative size range.

Methane is lower viscosity than water, thus slippage & fingering of gas through water during recovery is expected.

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CORPORATIONCORPORATION

Moving liquids out of the fracturesMoving liquids out of the fractures

Gas flow rate through a proppant packed fracture impacts liquid recovery.

Authors showed water expulsion from a fracture increased with increasing gas velocity.

Small amounts of surfactant or micro-emulsion can sharply increase the recovery at very low gas rates.

(Penny, et. al. 2006 SPE 100434).

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CORPORATIONCORPORATION

T-2H – Pressure, Rate and Prop LoadingT-2H – Pressure, Rate and Prop Loading

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CORPORATIONCORPORATION

Balancing the pressure increase……Balancing the pressure increase…… In western Barnett, declining net pressures during

fracs often have frac breakouts to Ellenberger (wet).

Rates of net pressure increase that are too high may lead to screenouts or poor complexity development.

If frac rate is too low, little formation is accessed by the frac and the load water may not be recovered.

If frac rate is too high, frac width increases and fracs are often long with little frac complexity.

Some ideas?

Increase the complexity…….

In western Barnett, declining net pressures during fracs often have frac breakouts to Ellenberger (wet).

Rates of net pressure increase that are too high may lead to screenouts or poor complexity development.

If frac rate is too low, little formation is accessed by the frac and the load water may not be recovered.

If frac rate is too high, frac width increases and fracs are often long with little frac complexity.

Some ideas?

Increase the complexity…….

Page 13: After the Shale-Gas Multi-Stage Frac –Recovering Valuable Operating Information on the Flowback

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CORPORATIONCORPORATION

Xf (frac half ln)

Width of flow path

W/Xf

800 500 0.63

0

10.0

20.0

30.0

40.0

50.0

60.0

70.0

80.0

90.0

100.0

Rate, bpm

& Loading, ppa

0 20 40 60 80 100 120 140 160 180 200 2200

1.0K

2.0K

3.0K

4.0K

5.0K

Elapsed Time, min.

Tandy 2-H Stg 7 RTM

Pre

ssur

es, p

si

BHP STP Qslr Loading

What’s the Fracture Complexity Index?What’s the Fracture Complexity Index?

FCI Reference SPE 115769, Cipolla, et.al.

FCI ratio is an indicator of spread.

Use to design well spacing on pads

No right or wrong

Target here was FCI > 1

500/800 = 0.63

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CORPORATIONCORPORATIONStarting Point…..Starting Point…..

> 20% of M-S events below pay

500 BWPDW/Xf = 0.3

Initial – high rate, tracers & micro-seismic. Follow up?Next – shorten the frac and make it wider…….

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CORPORATIONCORPORATION

Sequential Fracs, rate by M-S activity, Xf not yet modified by sand slugs

<5% of points below BarnettWell made ~ <50 bwpd

Next Step – Optimize the RateNext Step – Optimize the Rate

W/Xf = 1

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CORPORATIONCORPORATIONSingle Fracs – Reaching too Far?Single Fracs – Reaching too Far?

W/Xf = 0.7

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CORPORATIONCORPORATION

Zipper Frac - generally

good complex fracture

coverage.

Sequential Fracs – Barnett, Western Parker Co.Sequential Fracs – Barnett, Western Parker Co.

W/Xf = 2

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CORPORATIONCORPORATION

Well /Stage Width of Flow Path

Cloud

Xf (frac half length)

H (total height events)

Frac Complexity Index W/Xf

Primary frac

Second frac

Cluster Direction

T1 stage 1 1370 930 301 1.5 N 42 E S 38 E N 16 ET1 stage 2 1374 659 425 2.1 N 61 E S 39 E N 5 ET1 stage 3 1056 555 338 1.9 N 56 E N 83 E N 9 ET1 stage 4 1129 636 501 1.8 N 17 E S 48 E N 7 ET1 stage 5 1016 735 422 1.4 N 46 E S 38 E N 83 ET1 stage 6 1211 577 523 2.1 N 45 E S 39 E N 59 ET1 stage 7 755 571 509 1.3 N 53 E S 36 E S 89 ET1 stage 8 1025 549 364 1.9 N 42 E S 44 E N 78 E

T2 stage 1 1615 767 288 2.1 N 45 E S 43 E N 47 ET2 stage 2 1845 1014 306 1.8 N 45 E S 45 E N 89 ET2 stage 3 1175 913 340 1.3 N 45 E S 54 E S 74 ET2 stage 4 1228 763 448 1.6 N 51 E S 42 E N 67 ET2 stage 5 866 662 492 1.3 N 51 E S 64 E N 6 ET2 stage 6 855 668 499 1.3 N 36 E S 35 E N 9 ET2 stage 7 621 665 314 0.9 N 48 E S 52 E N 38 ET2 stage 8 1040 980 273 1.1 N 58 E S 51 E N 55 ET2 stage 9 1110 681 252 1.6 N 78 E S 40 E S 80 ET2 stage 10 971 677 254 1.4 N 45 E S 39 E N 43 E

Comparison of Frac Spread and Fracture Direction

Page 19: After the Shale-Gas Multi-Stage Frac –Recovering Valuable Operating Information on the Flowback

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CORPORATIONCORPORATION

Tracer tagged sands are used periodically to analyze proppant breakdown points and

near well communications.

Tracer tagged pad & frac waters determine:• which intervals are broken down in each

of the perf clusters• which intervals are flowing back first;

41

598

0

1480

1935

2295

2620

3490

not g

iven

0

200

400

600

800

1000

1200

1400

Stage 1Stage 4

Stage 7

Stage 1

Stage 2

Stage 3

Stage 4

Stage 5

Stage 6

Stage 7

Stage 8

?

• which continue to flow with time;

• which stay open compared to prod

log.

Tracers – What broke down, what produced back?Tracers – What broke down, what produced back?

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CORPORATIONCORPORATION

Flowback Efficiencies & InterferenceFlowback Efficiencies & Interference

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CORPORATIONCORPORATION

Flowback Efficiencies & InterferenceFlowback Efficiencies & Interference

2nd MR = 2200 mcf/d

2nd MR = 2000 mcf/d

Page 22: After the Shale-Gas Multi-Stage Frac –Recovering Valuable Operating Information on the Flowback

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CORPORATIONCORPORATION

Flowback Efficiencies and InterferenceFlowback Efficiencies and Interference

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CORPORATIONCORPORATION

Flowback Efficiencies and InterferenceFlowback Efficiencies and Interference

2nd MR = 1400 mcf/d

2nd MR = 800 mcf/d

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CORPORATIONCORPORATION

Traditional Flowback – vol. and salinityTraditional Flowback – vol. and salinity

0 5 10 15 20 250

10000

20000

30000

40000

50000

60000

70000

T-1H Salinity

T-2H Salinity

T-1H Cum water

T-2H Cum water

Days on Flowback

BB

Ls

wat

er o

r p

pm

Cl-

Now, why did one well produce 2.3 mmcf/d and

the other only 1 mmcf/d?

Sequential fraced pair of wells,

T-1H 3000 ft, 8 stages

T-2H 3200 ft 10 stages

750 ft apart.

Page 25: After the Shale-Gas Multi-Stage Frac –Recovering Valuable Operating Information on the Flowback

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CORPORATIONCORPORATION

Zipper Frac - generally

good complex fracture

coverage.

Sequential Fracs – Barnett, Western Parker Co.Sequential Fracs – Barnett, Western Parker Co.

W/Xf = 2

Page 26: After the Shale-Gas Multi-Stage Frac –Recovering Valuable Operating Information on the Flowback

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CORPORATIONCORPORATION

But, compare the rate of water recovery….But, compare the rate of water recovery….

0 5 10 15 20 250

10

20

30

40

50

60

70 T-1H Cumulative as % of load

T-2H Cumulative as % of load

Days on Flowback

% L

oad

Wat

er R

eco

vere

d

16 16.5 17 17.5 18 18.5 19 19.5 20 20.5 210

500

1000

1500

2000

2500

3000

3500

T-1H Gas mcf

T-2H Gas mcf

Days on Flowback

T1 recovered 40% of its load in 5 days

T2 recovered 20% of its load in 5 days

Page 27: After the Shale-Gas Multi-Stage Frac –Recovering Valuable Operating Information on the Flowback

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CORPORATIONCORPORATIONWater Inflow From a Fault - PLTWater Inflow From a Fault - PLT

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CORPORATIONCORPORATION

80

00

75

00

70

00

65

00

60

00

’784878067764772276807638

Stage 1

748674447402736073187276

Stage 2

712470827040699869566914

Stage 3

676267206636667865946552

Stage 4

640063586316627462326190

Stage 5

603859965924591258705828

Stage 6

25% W75% W

10% Gas

45% Gas

10% Gas

10% Gas10% Gas5% Gas10% Gas

Stage 5

Production log & micro-

seismic – hard to see connection

w/o treating pressure

PLT and MicroseismicPLT and Microseismic

Page 29: After the Shale-Gas Multi-Stage Frac –Recovering Valuable Operating Information on the Flowback

APA 2002 WHITE for Books.ppt 04/19/2023 29

CORPORATIONCORPORATIONOther ItemsOther Items

Mud log shows and 3D seismic overlays with frac microseismic and tracers – where are flow paths?

Optimum wellbore spacing and offset of perf clusters are often missed opportunities.

Slugs of sand and mixed slugs to control frac length or downward growth (SPE 119896)

Shear dilation of the fractures – achieving maximum shear fracturing (SPE 106289)

Perforating clusters and frac initiation (103232)

Microseismic and Rock Mechanics (SPE 125239 & 115771)

Mud log shows and 3D seismic overlays with frac microseismic and tracers – where are flow paths?

Optimum wellbore spacing and offset of perf clusters are often missed opportunities.

Slugs of sand and mixed slugs to control frac length or downward growth (SPE 119896)

Shear dilation of the fractures – achieving maximum shear fracturing (SPE 106289)

Perforating clusters and frac initiation (103232)

Microseismic and Rock Mechanics (SPE 125239 & 115771)

Page 30: After the Shale-Gas Multi-Stage Frac –Recovering Valuable Operating Information on the Flowback

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CORPORATIONCORPORATIONConclusionsConclusions

Flow back and post job analysis provide very valuable information to every element of the well construction and operation in a shale gas well.

Tracers – frac entry, water influx, active zones, min frac rates, wellbore isolation, well-to-well communication

Microseismic – complexity, height, max & min rates, effect of sand and slugs, missed zones, breakout.

PLT – fluid entry, type, rate

Salinity and ions – frac breakout, mixing

% recovery and time – Recovery max.

Flow back and post job analysis provide very valuable information to every element of the well construction and operation in a shale gas well.

Tracers – frac entry, water influx, active zones, min frac rates, wellbore isolation, well-to-well communication

Microseismic – complexity, height, max & min rates, effect of sand and slugs, missed zones, breakout.

PLT – fluid entry, type, rate

Salinity and ions – frac breakout, mixing

% recovery and time – Recovery max.

Page 31: After the Shale-Gas Multi-Stage Frac –Recovering Valuable Operating Information on the Flowback

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CORPORATIONCORPORATION

Questions?


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