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AH-X075E/X095E AE-X075E/X095E SHARP SERVICE MANUAL

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AH-X075E/X095E AE-X075E/X095E SHARP SERVICE MANUAL S45B8AYX095E/ SPLIT TYPE ROOM AIRCONDITIONERS INDOOR UNIT movELs AH-X075E/X095E AY-X075E/X095E OUTDOOR UNIT AU-X075E/X095E AE-X075E/X095E In the interests ofuser-safety (Required by safety regulations in some countries) the set should berestored toitsoriginal condition and only parts identical tothose specified should be used. TABLE OF CONTENTS SPECIFICATIONS EXTERNAL DIMENSIONS WIRING DIAGRAMS ELECTRICAL PARTS BLOCK DIAGRAM MICROCOMPUTER CONTROL SYSTEM FUNCTION AND OPERATION OF PROTECTIVE PROCEDURES BREAKDOWN DIAGNOSIS PROCEDURE REFRIGERATION CYCLE PERFORMANCE CURVES DISASSEMBLING PROCEDURE REPIZACEMENT PARTo LIST eciptssts exscxsesactsnscustedecdav ec ttovisacnsuatboumpansicaoseustactanasieiGanseakcus audineabassunionts iebtaatuaetle reas .51 SHARP CORPORATION
Transcript

AH-X075E/X095E

AE-X075E/X095E

SHARP SERVICE MANUAL S45B8AYX095E/

SPLIT TYPE ROOM AIR CONDITIONERS

INDOOR UNIT

movELs AH-X075E/X095E AY-X075E/X095E OUTDOOR UNIT

AU-X075E/X095E AE-X075E/X095E

In the interests of user-safety (Required by safety regulations in some

countries) the set should be restored to its original condition and only parts identical to those specified should be used.

TABLE OF CONTENTS

SPECIFICATIONS EXTERNAL DIMENSIONS WIRING DIAGRAMS ELECTRICAL PARTS BLOCK DIAGRAM MICROCOMPUTER CONTROL SYSTEM FUNCTION AND OPERATION OF PROTECTIVE PROCEDURES BREAKDOWN DIAGNOSIS PROCEDURE REFRIGERATION CYCLE PERFORMANCE CURVES DISASSEMBLING PROCEDURE

REPIZACEMENT PAR To LIST eciptssts exscxsesactsnscustedecdav ec ttovisacnsuatboumpansicaoseustactanasieiGanseakcus audineabassunionts iebtaatuaetle reas .51

SHARP CORPORATION

SPECIFICATIONS

OUTDOOR UNIT | INDOOR UNIT | OUTDOOR UNIT AH-XO95E AU-X095E

[Cooling capacity sss | KW Cd 10.9-26) = ss CSCCC*ds«2.8(.)- 2.9) [Moisture removal ssf Liters f8 (C(t: OC“‘“CSCOC*C*#*#C#C#C*C‘*dC

= V141X1-S12E3

Oil charge 70cc (SUNISO 4GSD)

Refrigerant system| Evaporator Grooved tube type

Condenser orrugate Fin and Grooved tube type

Control apillary tube

Refrigerant volume

x Electrical data

Phase Single Ratedfrequency = [Hz TSO

37-34 Page [Ratedinput || Cool |W __—|_ 800

% 99 - 99 Hermetically sealed rotary type

wo

oO

fe)

=|

iil

wo

g & Noise level | Hign [opa) = [35 Cid Cl (Cd CC (at cooling) | Med. | oea) fst CK t—“‘<‘i CK

dB(A) 28 f= rc (te Cid Fan system

irect drive

Airflow quantity | High | mymin. [e727 (atcooling) = |_Med. | mymin, 49

tow [mimin [aa ii[- Sd 4a SSCSC~id SCS Fan Cross flow fan Cross flow fan

Connections

Refrigerant coupling Flare type

Refrigerant tube size Gas, Liquid , 1/4"

Refrigerant pipe sets No. AZ-24H5E; 5m(16.4ft), AZ-24H7E; 7m(23ft)

Drain piping mm(Inches) O.D @ 18(45/64)

Others

Safety device Compressor: Thermal protector Compressor: Thermal protector

Fan motors: Thermal fuse

Fuse, Micro computer control

Air filters Polypropylene net (Washable)

Net dimensions

Depth 183(7-7/32)__| 260(9-27/82) | 183(7-7/82)__——| 250(9-27/32)__ | g 8 28 8 28

Note: The condition of star ( % ) marked item are ‘IEC 378’.

AH-X075E/X095E AU-X075E/X095E AY-X075E/X095E AE-X075E/X095E

ITEMS INDOOR UNIT UTDOOR UNIT | INDOOR UNIT OUTDOOR UNIT

AY-X075E AE-X075E AY-X095E AE-X095E

Cooling capacity 2.1(0.9 - 2.6) | 2.6(0.9 - 2.9)

Heatpump 3.2(0.9 - 3.6) 3.4(0.9 - 4.0)

Heating Capacity

Liters/h OC ey ee ee * Electrical data

yDi|U 8 |e 8 \2 @®

=> @O 2 c ® 8 ” 5 Qa ®

BNE se) Rated voltage range 198 to 264

Rated voltage

3.7 -3.4 THe [A [50-45 HO

Patent [Go 800 | Heat [w _—| 1080 |

Power factor [Het [% ss [ga-99 Ce

Compressor Hermetically sealed rotary type

370cc (SUNISO 4GSD) Refrigerant system| Evaporator Bare tube type

orrugate Fin and Grooved tube type

apillary tube 9 670g

Micro computer controled reverse sysetm

Noise level High

(at cooling) dB(A)

Grooved tube type

R1O|O [o)

] _—

nO ! Low

Fan system

Direct drive

Airflow quantity | High [mimin. [67 [aaa st 0st (at cooling, [ Med. | mimi. [49 [- 83

tow [mymin [43 [- fe Fan Cross flow fan Propeller fan Cross flow fan Propeller fan

Connections

Refrigerant coupling Flare type

Refrigerant tube size Gas, Liquid

Refrigerant pipe sets No. AZ-24H5E; 5m(16.4ft), AZ-24H7E; 7m(23ft)

Drain piping mm(Iinches) O.D @ 18(45/64)

rf r Compressor: Thermal protector Compressor: Thermal protector

Fan motors: Thermal fuse

Fuse, Micro computer control

Polypropylene net (Washable)

Safety device

Net dimensions [Width [mm | 750(29-17/92) | 698(27-18/32) | 750(29-17/32) | 698(27-18/32)_| F Height [mm | 270(10-5/8)__—| 30(20-7/8) | 270(10-6/8) | 530(20-7/8) | Depth [mm | 183(7-7/32) __—|250(9-27/82)

Netweigh Cg SS —CiC‘i CCl Note: The condition of star( % ) marked item are ‘IEC 378’. 3

1212121 S1e Siew iSiS S

Sues

EXTERNAL DIMENSIONS

800 18

| Length unit (mm)

Figure E-1. INDOOR UNIT

IA) | | | \

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ELECTRICAL PARTS

For Model AH-X075E/X095E and AU-A075E/X095E

Tindoorfanmotor CP MLAABGC«| 220-240V,50Hz | AH [indoor fanmotorcapacitor ss [- ABOV UF

Lc a Secondary; AC14.6V, 50Hz

TFuse—“—sSsSOSCCCCC—C TS —C—i—(‘C;™C™*C*C~* OA HV141X1S12E3 3-PHASE Induction motor |= AU_—_

Outdoor fan motor ML-A485 220 - 240V, 50Hz | AUC

QFS-AA040JBE0(10A, 250V)

QFS-AA046JBE0(3A, 250V)

AH

AH

AH

AU

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Outdoor fan motor capacitor f- | 48 0V, 1.5 F AU

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For Model AY-X075E/X095E and AE-A075E/X095E

220 - 240V, 50Hz [indoor fanmotorcapacitor ss [- SCi« AO TAY

. Secondary; AC14.6V, 50Hz

[Fue s—“‘“‘SNS (= UU CI 250V,2.5A 3-PHASE Induction motor 220 - 240V, 50Hz | AE

| Outdoorfanmotorcapacitor = ss [- C48 OV, 1.5 Tweet? —“—*‘“~*S*™*~*~CCCCCS SCS QFS-AA047JBEO(13A,250V) | AE | PWPE2.—itis‘“‘“‘“SNCOC(~ CCC QFS-AA040JBE0(10A, 250V) PWPES | AE QFS-AA046JBE0(3A, 250V)

AH-X075E/X095E +\U-XO7SE/XO95E ‘AY-XO75E/X005E AE-X075E/X095E

BLOCK DIAGRAMS

INDOOR UNIT for AH-X075E/X095E and AY-X075E/X095E

25A

DC power supply circuit a, FUSE

Fan motor phase control circuit

Rotation pulse input circuit Fan motor pulse detect

AC clock circuit

ht ea Flow direction control Louvre motor drive circuit (louvre motor)

Remote controller signal Wireless remote control reception circuit operation

Room temp. detect circuit

Compensation circuit/ Blower temperature, select circuit fan speed, model select

Compensation circuit Outdoor ratings

Switchover circuit Wireless, preheat

Serial I/O circuit Indoor/outdoor control signal I/O

ik ae Outdoor unit power supply ee Compressor relay drive circuit on/off control sigrials)

LED drive circuit LED display

Auto restart circuit (option)

Fe Test run circuit Ea Test run (forced operation) el

Auxiliary mode Auxiliary mode button ON/OFF

Self diagnostics, ae fault diagnosis

Power on circuit 9

AH-X075E/X095E AU-X07S5E/X095E AY-X075E/X095E AE-X075E/X09S5E

OUTDOOR UNIT for AU-X075E/X095E and AE-X075E/X095E

13A Nee

clout (out ” Smoothing |_| Active filter|_| Fitter | Por Pen circuit circuit circuit wiring (

into IPM) power and serial signals)

CPU oscillator circuit

3A protection

Outdoor fan relay drive Outdoor fan ] z circuit i

4-way valve relay drive 4-way valve (except for circuit the AU-X095E/X075E)

Power transistor module Power Be A drive circuit a transistor

CPU Serial /O circuit

CPU reset circuit

DC overcurrent detection circuit

AC overcurrent detection Current transformer

circuit

Compressor thermo circuit Compressor thermistor

Heat exchanger pipe Heat exchanger pipe thermo circuit thermistor

Heat exchanger pipe — - thermistor(option)

Winter kit circuit (option) Guldoor leameraiure u

thermistor(option)

LED drive circuit

Test mode circuit

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AH-X075E/X09SE AU-X075E/X095E AY-X075E/X095E AE-X075E/X095E

FUNCTIONS

AH-X075E/XO95E are not provided with the b. heating function.

1. INDOOR UNIT 1-1 Temperature Adjustment

a. Normal control Proportional control (P control) When the temperature zone changes, this control changes the frequency by one rank to move closer to the set value.

integral control (I control) When the temperature zone has set time in the same zone, this control changes the frequency by one rank to move closer to the set value. (Excluding the h zone.)

+133

+1.00

SET VALUE

0.33 ~ ~0.66 j

+1.33

+1.00

+0.33

MEMORY SET VALUE — —

-1.00

Initial control The initial frequency is determined as shown in the tables below based on the difference between the temperature adjustment setting at the beginning of operation and the room temperature. After operation begins, normal control is performed and therefore the correspondences in the tables below will not hold.

[Seating Frequency Frewery

ak Code Code zone

ze a ae 7 ee ee Te aa a fo | 3 | Pht 2 | i ied [ i | OFF |

Room Frequency

temp.| Code zone

c. Temperature adjustment The temperature adjustment range is changed by changing the operating mode with the operation switch.

(1) Heating If the room temperature is in the z zone when operation begins, proportional/integral control is not performed, and the machine runs at frequency code c full power until the h zone is reached. When the h zone is reached, the frequency changes to the frequency code determined by fuzzy calculation, and after that proportional/integral control is performed.

(2) Cooling If the room temperature is in the c zone when operation begins,proportional/integral control is not performed, and the machine runs at fiequency code 9 power until the h zone is reached. When the h zone is reached, the frequency changes to the frequency code determined by fuzzy cafculation, and after thatproportional/integral control is performed.

(3) Dry After operation begins, 2 minutes (running at the h zone) of the room temperature is stored in memory, and that becomes the set value.

(4) Circulation The frequency code 0 is sent to the outdoor machine, and only the fan of the indoor machine runs, the compressor does not run.

U-XO75E/X095E

1¥-X075E/X005E iE-X075E/X005E

1-2 indoor fan control [COOLING |

This control uses the thermistor for the indoor heat COOLING

exchanger to control cold air blowing prevention, the Fan speed : High / Med / Low

indoor fan, and overheating prevention. fr

Differential

3°C T]@NWAOADANDWAOO — 9 A

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Cold air biowing Fan speed : Automatic

prevention line

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(1) Control for indoor overheating prevention If the temperature of the indoor heat exchanger exceeds the overheating prevention line during heating due to the operating frequency or the nature of the operation, this contro! lowers the frequency by 4 to 15 Hz. When the temperature goes below the overheating prevention line sixty seconds later, normal operation is restored. os

Operating Overheating prevention line (°C)

frequency | Over 50 Hz| 50 to 43 Hz | 43 to 37 Hz|Below 37 Hz During normal

Saas eee ©

During full 57 power operation

oO Fan speed ee 9 THN WE ADH WYMDOO—

aloe soe tcoeboccoe ek Palas Ses Rebe ees

Ghee sf eee Sas bots ee Scene hoa ss Ph are fae ane |

1 ' I

1

1 \ 1

1

1

i}

' !

t

t

t

3 qui

1 1 1 ! 1 1 1 ' l

I ' i}

!

\ '

I

2 Fi

Fan speed : High / Med/ Low

8 2

12

(2) Control for indoor freezing prevention [ie If the temperature of the indoor heat exchanger 3 stays below approximately 0°C for four minutes B ; during cooling or dry, this control stops the a6

compressor. Over 2°C the compressor will run Bs again. 3

2

(3) Control for cold air blowing prevention oe When heating begins, this control stops the indoor fan until the temperature of the indoor heat exchanger reaches 26°C. It also stops the fan if the temperature goes below 23°C during operation.

(4) Indoor fan and operating frequency 7 The indoor fan has 12 speeds, and changing is [io done in four stages, "Auto", "High", "Med", and "Low". The relations between the indoor fan speed, 3 7 air quantity setting, operating frequency, and indoor g 6 heat exchanger are shown in the following charts. a

4

1

OFF

AH-XO75E/X095E AU-X075E/X095E AY-X075E/X095E AE-X075E/X095E

1-5 ON-timer

Operating frequency code

Fan speed

Operating frequency code

1-3 Hot keep : If the room temperature is in the j or k zone during

heating, the compressor is turned on and off to prevent overheating.

Fs [amin on-8min of [Same as Compressor | After "3 min. on - 3 min.off"

is repeated 4 times, the compressor goes off, and only the fan continues to repeat “3 min. on - 8

min.off”.

3 min. on - 8 min. off

The fan goes off 30 seconds after the compressor goes off.

1-4 Automatic operation The operating mode and temperature setting are determined by the room temperature and the external air temperature.

MR Extemal air temperature (°C)

0 10 18 31 34

Cooling

(25°C) 26 HeatingHeatingHeating Dy ooling Cooling

(24°C) | (23°C) | (22°C) (26°C) (27°C)

-2°C 21 eS)

Heald stun 3% The external air temperature is determined by (oy erate detecting the temperature of the outdoor heat

exchanger.

23

The ON-timer is set by pressing the ON-timer button. In order to attain the set temperature at the set time, the operation starting time is corrected by neuro and fuzzy computing one hour before the set time.

1-6 OFF-timer The OFF-timer is set by pressing the OFF-timer button. Operation is as follows:

ae Set temperature Cooling By fuzzy computing Heating Set the shift up time

( Cooling setting + ng Final \ Heating setting - 3°C

Dry Same as above (Final setting + 1°C)

*During Heating

Timer set time

NA

— Room \/) temperature

Stops Timer operation starts

*During Cooling / Dry

Timer set time

EEN eon QF eter 1

Stops Timer operation starts

1-7 Swing louvre The louvre is moved by a stepping motor to perform swing and fixing in the set position. If the "FLOW DIRECTION" button is prossed during swing, it will stop. If the "FLOW DIRECTION" button is prossed while it is stopped, it will swing.

1-8 Restart control Once the compressor stops, this contro! prevents it from starting again for 3 minutes. It also prevents starting for 20 seconds immediately following plugging into the power outlet.

*-XO75E/X00SE =X075E/X09SE

1-9

1-10

1-12

1-13

One-hour operation If this button is pressed when operation is stopped, operation will begin and then stop after 1 hour. {f pressed when it is operating, will stop after one hour.

Full power operation Immediately begins cooling or heating at maximum power and air flow. Full power stops after 1 hour. (During heating) Operates at setting of 32°C. (During cooling) Operates at setting of 18°C.

Preheat When heating is stopped, supplies a small amount of power to the compressor to make heating start more quickly. Operates when the indoor temperature sensor and external air sensor detect that the room temperature and outdoor heat exchange temperature are low (below 18°C and 10°C, respectively). Stops when the compressor chamber temperature rises above 30°C. Preheat does not operate for 2 hours after heating is stopped. After that, it goes on for 165 minutes and then stops for 15 minutes, repeatedly.

Atleast | 165 [15 120 min | min jmin

Sod eh del ea

Air conditioner OFF

Power ON start lfa STON wire is inserted into the place indicated

[power ONjon the indoor control board, and the power plug is inserted. cooling or heating will be

automatically determined by the room temperature sensor on the main unit, and operation will begin. Compressor relay RY6

24

(1) It is ON during operation, and when operation is

(2)

(3 —

stopped, goes OFF after a delay of 150 seconds (not immediately). The minimum OFF time of the relay is 30 seconds.

Air conditioner ON operation OFF

Compressor oN

relay | OFF

ri 150 sec.

it will not go ON again before 30 seconds elapses. lf air conditioner operation is turned on again during

ON Air conditioner ON

operation OFF

ON ON

LJ OFF Compressor relay

150 sec. 30 sec.

the 150 second delay before the compressor relay goes off, the compressor relay will stay on.

Air conditioner _ON ON operation OFF | |

ON | Compressor OOOO relay

150 sec.

AH-X075E/X095E AU-X075E/X095E AY-X07S5E/X095E AE-X075E/X095E

AU-X075E/X095E are not provided with the heating function.

2. OUTDOOR UNIT 2-1 Defrost operation (1) Overview

Defrosting begins during heating if the conditions for compressor operation time and outdoor heat exchanger temperature are met. When defrosting begins, the indoor and outdoor fans stop. Defrosting stops when the temperature of the outdoor heat exchanger goes above approximately 10°C or defrosting time exceeds 13 minutes.

Defrost Defrost Defrost

mask time ‘ i mask time | | mask time |

Heating begins | | | |

Defrosting Defrosting os Max. 13 min. Max. 13 min.

(2) Detrosting conditions The temperature of the outdoor heat exchanger is detected by a sensor, and if it stays in the preset defrost zone for approximately 2 minutes, defrosting start is enabled. If defrosting is enabled when the defrost mask time ends, defrosting is performed. If defrosting is not enabled, the machine waits until defrosting is enabled. Defrost mask times and defrost zones are as shown below.

defrosting time mask time

| Firstime | Second time and thereafter

The defrosting zone is an outdoor heat exchanger temperature of under approximately -4°C.

3.01050 min._| 40min. 5.0t07.0min. [| 80min. _| 7.0%09.0 min. | 25min. | Over 9.0 min.

(3) During defrosting When defrosting begins, the compressor stops. Approximately 3 minutes later, the compressor reactivates in the refrigeration cycle, and the outdoor heat exchanger is defrosted. Each mode is as follows: The outdoor fan is stopped The operating frequency is as shown in the table below The indoor fan is stopped

AE-XO95E, AU-X095E | 95Hz | AE-X075E, AU-X075E

Defrost stop When defrosting time exceeds 13 minutes When the temperature of the outdoor heat exchanger rises above approximately 10°C Defrost stop is determined by either of the above conditions, and the compressor is stopped. At the same time, the outdoor fan go ON. The compressor is reactivated in the heating cycle 3 minutes aHer it was Stopped, and normal control resumes.

(4 —

25

1-X07SE/X09S5E }-X075E/X095E (-X075E/X095E 3-X07SE/X09SE

2-2 Frequency control (1) AC current peak control

This control lowers the compressor frequency if the AC current exceeds the set values. If the current is below the set

values, the compressor frequency will not be raised above that frequency, as the maximum frequency, for 1 minute.

AE-X095E, AU-X095E During heating Approximately 7.0 A

' AE-X075E, AU-X075E During cooling Approximately 6.5 A

(2) Control for prevention of indoor heat exchanger overheating

(3 —

lf the temperature of the indoor heat exchanger exceeds the overheating prevention line during heating due to the

operating frequency or the nature of the operation, the frequency is lowered by approximately 5 to 10 Hz. After that, the

frequency is lowered by approximately 5 to 10 Hz once every 60 seconds. When the temperature of the indoor heat

exchanger goes below the overheating prevention line, the frequency is raised by approximately 5 Hz once every 60

seconds, and normal operation is restored.

If the frequency is lowered to 35 Hz without the temperature of the indoor heat exchanger decreasing and this condition

lasts for 1 minute, the compressor will be stopped.

; Overheating prevention line Operating frequency

Above 50 Hz 50 to 43 Hz 43 to 37 Hz Below 37 Hz

Control for prevention of outdoor heat exchanger overheating

if the temperature of the outdoor heat exchanger exceeds approximately 57°C during cooling, the operating frequency

is lowered by approximately 5 to 15 Hz. After that, the frequency is lowered by approximately 5 to 10 Hz once every 60

seconds. When the temperature of the outdoor heat exchanger goes below approximately 55°C, the frequency is raised

by approximately 5 Hz once every 60 seconds, and normal operation is restored.

If the frequency is lowered to 35 Hz without the temperature of the outdoor heat exchanger decreasing and this

condition lasts for 1 minute, the compressor will be stopped.

(4) Control for prevention of discharge overheating

If the discharge temperature exceeds approximately 105°C during compressor operation, the operating frequency is

lowered by approximately 5 Hz. After that, the frequency is lowered by approximately 5 Hz once every 60 seconds.

When the temperature of the outdoor heat exchanger goes below approximately 104°C, the frequency is raised by

approximately 5 Hz once every 60 seconds, and normal operation is restored.

If the frequency is lowered to 35 Hz without the discharge temperature decreasing and this condition lasts for 1 minute,

the compressor will be stopped.

(5) Control for prevention of indoor heat exchanger freezing

If the temperature of the indoor heat exchanger goes below approximately 5°C during cooling, the operating frequency

is lowered by approximately 5 Hz. After that, the frequency is lowered by approximately 5 Hz once every 60 seconds.

When the temperature of the indoor heat exchanger rises above approximately 5°C, the frequency is raised by

approximately 5 Hz once every 60 seconds, and normal operation is restored.

If the temperature of the indoor heat exchanger goes down to approximately 0°C and this condition continues for 4

minutes, the compressor is stopped. When the temperature rises above approximately 2°C, normal operation is

restored.

26

AH-X075E/X095E AU-X075E/X095E AY-X075E/X095E AE-X075E/X09SE

2-3 Overcurrent protection (1) Compressor lock detection

if the set value (3.0 A) of AC current is exceeded at 19 to 23 Hz when operation begins, operation is stopped. In this

case, the compressor outdoor fan does not stop, and 170 seconds after operation is stopped, another try will be made.

Three retries are allowed. On the fourth retry, a complete stop request signal is sent to the indoor unit, and the outdoor

unit will remain stopped until reset is performed. At this time, the 3-minute delay for control of the outdoor unit will not

function; therefore, do not cancel by removing the plug and cutting the power.

DC overcurrent detection, AC overcurrent detection

To protect against overcurrent due to sudden changes in load, the compressor is stopped if the set value 30 A DC is

exceeded in the DC section, or the set value 8.5 A AC is exceeded in the AC section. in this case, the outdoor fan does

not stop, and 170 seconds after operation is stopped, another try will be made. Three retries are allowed. On the fourth

retry, a complete stop request signal is sent to the indoor unit, and the outdoor unit will remain stopped until reset is

performed. At this time, the 3-minute delay for control of the outdoor unit will not function; therefore, do not cancel by

removing the plug and cutting the power.

(2 ——

2-4 Compressor protector control If the temperature of the compressor chamber exceeds 114°C, the compressor is stopped. In this case, the outdoor fan

does not stop, and when the compressor chamber temperature decreases to 100°C three minutes after operation is

stopped, another try will be made. Three retries are allowed. On the fourth retry, a complete stop request signal is sent

to the indoor unit, and the outdoor unit will remain stopped until reset is performed. At this time, the 3-minute delay for

contro! of the outdoor unit will not function; therefore, do not cancel by removing the plug and cutting the power.

2-5 Power transistor module protector

If the temperature of the chips in the power transistor module exceeds 105 °C, the compressor is stopped. In this case,

the outdoor fan does not stop, and when the temperature of the chips in the power transistor module decreases to 105

°C 170 seconds seconds after operation is stopped, another try will be made. Three retries are allowed. On the fourth

retry, a complete stop request signal is sent to the indoor unit, and the outdoor unit will remain stopped until reset is

performed. At this time, the 3-minute delay for control of the outdoor unit will not function; therefore, do not cancel by

removing the plug and cutting the power.

2-6 Power factor module If a voltage error (over 400 V), current error (over 17 A), or temperature error (over 90°C) is detected in the power factor

module, 170 seconds the compressor is stopped. In this case, the outdoor fan does not stop, and 170 seconds after

operation is stopped, another try will be made. Three retries are allowed. On the fourth retry, a complete stop request

signal is sent to the indoor unit, and the outdoor unit will remain stopped until reset is performed. At this time, the 3-

minute delay for control of the outdoor unit will not function; therefore, do not cancel by removing the plug and cutting

the power.

2-7 Serial signals (1) Serial signals consist of all 96-bit signals.

(2) If the outdoor unit does not receive a serial signal, it will stop approximately 30 seconds later. Note that this is true only

of normal operation; in test mode, it does not stop and operation takes place based on the test mode commands.

2-8 Four-way rotary valve

The four-way rotary valve will not switch when there is a large difference in refrigerant pressure. To make the four-way

rotary valve switch normally, switching is delayed by approximately 3 minutes and the refrigerant pressure difference

is decreased first. Also, the temperature of the indoor heat exchanger at the time of compressor activation and the

temperature 150 minutes after activation are compared, and it is determined whether or not they are suitable for the

opera mode at that time. If they are not suitable, a four-way rotary valve error results and the compressor is

stopped.

27

+X07SE/X095E XO75E/X095E '-XO7SE/X005E +-X075E/X095E

FUNCTION AND OPERATION OF PROTECTIVE PROCEDURES

Operation Self diagnostic display

Description Detection Restart Restart Outdoor time condition times

Indoor fan Stops operation if no revolution pulse When indoor Operation OFF Yes

lock signal is input from the indoor fan motor for} fan is revolving

one minute.

Indoor fan Stops operation if the revolution pulse

rpm error signal from the indoor fan indicates low

rpm (approximately 300 rpm or less).

Indoor Lowers the operating frequency if the During cooling | Automatically

freezing temperature of the indoor heat exchanger | and dry restarts when the

exchange temperature rises

above the freezing prevention

temperature (above

2°C)

Automatically No limit il

guard goes below 5°C during cooling. Stops the

restarts when the

7

compressor if the temperature stays below

exchange

;

0°C for 4 minutes.

temperature goes

Lowers the operating frequency if the During heating temperature of the indoor heat exchanger rises above the overheating temperature |} during heating. Stops the compressor if the temperature stays above the overheating

temperature for 1 minute at 35 Hz or less. Set values for overheating temperature

During normal operation: 51°C to 54°C During full power operation: 54°C to

§7°C

Indoor overheating control

below the overheating temperature.

Stops the compressor if a current of approximately 30 A or more flows in the

power transistor module. Also stops the compressor if the temperature of the power transistor module is exceeds 105°C.

During

compressor operation

Automatically restarts after safety time (170 seconds)

DC overcurrent

AC overcurrent

Compressor lock

During compressor operation

Lowers the operating frequency if the

compressor AC current exceeds 7 A(X095E) or 6.5A(X075E). Stops the compressor if the current exceeds 7 A at 40 Hz or less. Stops the compressor if the compressor AC current exceeds 8.5 A(X095E) or 6.5A(X075E).

Automatically

restarts after safety time (170 seconds)

Immediately

after

compressor

activation.

Stops the compressor if the compressor

AC current exceeds 3 A immediately after activating the compressor (at 19 to 23 Hz).

Automatically restarts after safety

time (170 seconds)

28

AH-XO7SE/X095! AU-X07SE/X095! AY-X07S5E/X095¢ AE-X07SE/X095t

Self diagnostic display

il ae

Yes Yes

Operation

Description Detection Restart Restart time condition times

Lowers the operating frequency if the During Automatically temperature of the compressor chamber | compressor restarts after safety thermistor (TH1) rises above 105°C. operation time (170 seconds) Stops the compressor if the thermistor stays above 110°C for 4 minutes, or 1 minute at 35 Hz or less.

Compressor overheating control

Compressor high temperature error

Stops the compressor if the compressor

chamber thermistor is above 114°C. (Or when TH1 shorts)

Automatically restarts when

thermistor (TH1)

temperature fails below 100°C (approximately 30

Outdoor overheating

control

Lowers the operating frequency if the temperature of the outdoor heat exchanger rises above 57°C during cooling. Stops the compressor if the temperature stays above

57°C for 4 minutes, or 1 minute at 35 Hz or less.

During compressor operation

Automatically restarts after safety

time ( (170 seconds)

When

compressor is activated

Outdoor

thermistor

short

Stops the compressor if an outdoor thermistor (excluding TH1) shorts.

Automatically

restarts after safety time (170 seconds)

When compressor is activated

Outdoor thermistor

open

Stops the compressor if the circuit of an outdoor thermistor breaks.

Automatically

restarts after safety

time (170 seconds)

AC abnormal

current error

Stops the compressor if if the operating

frequency is above 85 Hz and the compressor current is below 1.0 A.

During

compressor operation

Automatically

restarts after safety time (170 seconds)

Turns the compressor relay off if the indoor unit does not receive a serial signal from the outdoor unit for 8 minutes.

Serial signal error

Automatically

restarts less than 8

minutes after

operation stops

‘| Restarts after

reception of serial signal

Stops the compressor if the outdoor unit does not receive a serial signal from the indoor unit for 30 seconds.

2 minutes and

30 seconds

after

compressor

activation

When the rise and fall in the detected temperature of the outdoor heat exchanger thermistor (TH2) do not agree with the operating cycle.

Does not restart Four-way

valve error

When an power factor module error input is detected.

During compressor operation

Power factor

module

(Active filter) error

Automatically restarts after safety time (170 seconds)

: :

BREAK DOWN DIAGNOSIS PROCEDURE Self-diagnostic procedure using dispiay mode If the timer larnp blinks during operation, the problem can be diagnosed using the following table.

To run a diagnosis, stop operamove controller and then hold down ae "AUX" button for at least 5 sec.

Overheat of the compressor error

(protector operating) or outdoor compressor

AH-X07SE/X095E AH-XO7SE/X09SE AU-X07SE/X095E AU-X075E/X095E AY-XO7S5E/X095E AY-X075E/X095E AE-X075E/X09SE AE-X07SE/X095E

@ : Blinks at 2-second intervals O x : OFF

1. Is the discharge outlet of the outdoor unit clogged ? 2. Is the power supply voltage at least 198 V at full power operation ? 3. Check for refrigerant leaks at the tubing connections. 4. Measure the resistance of compressor thermistor TH1 on the

:ON © : Blinks 3 times at 0.2-second intervals

1. Apply an external shock to the compressor.

2. Replace the compressor.

1. Clear the discharge outlet. 2. Assure power supply voltage. 3. Refill to rated amount. 4. Replace the outdoor thermistor

x x x

=

5

s 3S re) 3 a S 3 & completely stopped

x x

completely stopped indoor unit Outdoor unit operating

thermistor TH1 short outdoor unit (see Figure 2). assembly. 5. Measure the resistance of heat exchanger pipe thermistor TH2 on the |5. Replace the indoor control board

indoor unit (see Figure 1). assembly or only TH2.

O PAs <oanee 3times | DC overcurrent error 1. Check the circuit in the Power transistor module: 1. Replace power transistor module 2. Is the outdoor fan revolving ?

Beka 4times | Short circuit of the thermistor | 1. Measure the resistance of thermistor TH2 on the outdoor unit 1. Replace the outdoor thermistor error (see Figure 2). assembly.

x x O x O © Stimes | Open circuit of the thermistor | 1. Are the connectors of the outdoor unit thermistors well attached 7 1. Reattach. error 2. Measure the resistance of thermistors TH1 and TH2 on the outdoor 2. Replace the outdoor thermistor

unit (see Figure 2). assembly.

© 6times | AC abnormal current error 1. Can voltage be detected at the current transformer on the outdoor unit | 1. Replace the outdoor contro! board control board? assembly.

(Current transformer wire break.)

1. Is the discharge outlet of the outdoor unit clogged ? 1. Clear the discharge outlet.

indoor unit (see Figure 1). 2. Does the four-way valve relay operate properly ? 3. Does the four-way valve operate properly 7

1. a the fan motor locked ? 2. Is the wiring connector firmly fitted ? 3. Is the speed signal applied to the motor ?

Indoor fan out of order

1. Replace the indoor control board assembly or only TH2.

2. Replace the outdoor control board assembly.

3. Replace the four-way valve.

1. Reones fan motor 2. Reattach. 3. Replace the inddor control board

assembl

CO [Serial shor 7. Check the wirng between uni. [© _____|Serial open | 1. Check the wiring between units.

Outdoor power supply does't | 1. Check the wiring between units. turn on. 2. Check the fuse in the outdoor unit. Wiring mistake. 3. Indoor control board.

4. Outdoor control board.

Note: 1. Hold down the "AUX" button for 5 sec. when operation is stopped to read the self-diagnostic memory. Normal : Only the timer lamp blinks. Error : Displayed by blinking of run lamp (above table).

2. If the power plug is removed from the outlet or the breaker is switched to "OFF", the self-diagnostic memory will be erased. 3. Example of outdoor unit LED 1 blinking : 1

CN time

6 0. Isec..! sec | sec. | sec. |sec. |sec. | sec. | sec. [sec. |sec.

2 times

ON Compressor lock OFF

ON Overheat of the compressor OFF

Figure 1 Temperature properties of indoor thermistors

Ka

100 - Thermistor | Signal | Color

Room temperature | CN4 | Yellow

TH2-1 Heat exchange TH3-4 | Orange

To measure the resistance, first remove the soldering as shown at right.

80 ~

60

Heat exchange thennistor TH2 (orange) 25°C resistance 15 KN

Resistance 40 4

Room temperature thermistor TH1 (yellow)

20 ~ 25°C resistance 10 KO

o- T T mats T T “10 oO 10 20 30 40

cna?

Room temperature thermistor TH1

ooj2

°

Tester

31

Heat exchange thermistor TH2

Tester

. 1 1 |sec. | sec. | sec. | sec. | sec. | sec. lsec. | sec. | sec. | sec. | sec. | sec. |sec. |sec.

Figure 2 Temperature properties of outdoor thermistors TH2 heat exchange thennistor

sistance (1) TH1 compressor thermistor a 20K

8 x | 10K:

rat 20 40 60

i—

-20 0

—— Temperature (°C)

Tester

8 aA

— Resistance (1)

yo + Qa 8 3 A RK

Themnistor To measure the 100K No. | Connector | Color :

ressor resistance, first

2 praelaiehrers TH1| No. 1 to2 | Black | remove the

-20 0 20 60 80 100 120 oe from the

—— Temperature (°C) Heat exchanger|

1. Rewire. 2. Replace the fuse, replace the

outdoor board assembly. 3. Replace the board 4. Replace the board

Cautions when attaching or removing the board

¢Use radio pliers to remove and insert the choke coil. Be careful not to cut your hand on the shield.

When operating only the outdoor unit (cooling 40 Hz fixed mode) To make only the outdoor unit run in cooling mode, short the places marked with arrows below with an adaptor, ‘and apply a voltage of 220 - 240 V AC to 1 and N on the terminal board. (Avoid operating the outdoor unit alone for long periods of time.)

Adaptor 5 Adaptor

2 (R34)

: Microcomputer | input = ©) (GND) terminal signal

| Pin no. 59 _|

Ove Low input a wo High input Outdoor control board —__

32

REFRIGERANT CYCLE Standard conditions:

AH-X075E / AH-X095E

nas ae Eee» Relative Humidity (%)

nal coupling es Flare coupling Cooling 27 ee ee ee ee ee ee

Temperature at each part and pressure in 3-way valve

AH-X075E AH-X095E

Operation Cool

Pho 80 «|= sete | r ®t @ | se | «oc | a SM DE

7

Dimension of Capillary tube

pressure 5

AH-X075E AH-X095E

Le cet aif ODE ADEs esa) 2 SOD SED |i

Outdoor unit Capillary tube

Silencer f

Compressor 3-way valve

pressure (kg/cm? G)

Condensor

(kg/cm2 G)

Silencer Strainer

Outdoor unit

Accumulator Capillary tube

| Comp- peanne:

H ressor |

| Co CSD Con i Condensor '

j |

| Reverse valve ®@ |

Figure R-2. Refrigeration Cycle for AY-X075E/X095E

33 . 34

Standard conditions:

AY-X075E / AY-X095E

Indoor side Outdoor side

esata eee ORRS EST [cooing | a? | | [Heaing[ 0 | CT

Temperature at each part and pressure in 3-way valve

AY-X075E

= [es [merethan 0 | s0setie | ed sete

@ 3-way valve pressure 4.4

Operation Cool Heat mode (Max.) (Max.) Cool

(kg/cm2 G)

[90 | morethan 100] 6dsettie | 60setie

@ 0.0 5.7

3-way valve 2 pressure

(kg/cm2 G)

Dimension of Capillary tube

AY-X075E AY-X095E

es Ye Capillary tube 700

rer AY-X095E

reel

.?) © zz > 4 - c S ® iS) iw N iS) —_ mn 3 |r ro)

35

AH-XO7SE/X095E AU-X075E/X09SE AY-X07SE/X095E AE-X075E/X095E

+-X075E/X095E }-XO7SE/XO95E #-X07SE/X095E E-X075E/X095E

Input(W)

Cooling capacity(kW)

PERFORMANCE CURVES

NOTE: 1) Indoor fan speed: Hi 2) Vertical adjustment louver "45°", Horizontal adjustment louver “front”

3) Indoor air temp. : Colling 27°C

(Running frequency: 68HZ)

Outside air temp.("C)

Figure P-1. At Cooling for AH-X075E

Outlet air temp.(°C)

Input(W)

Cooling capacity(kW)

(Running frequency: 88Hz)

bel VAL 5 40

Outside air temp.(°C)

Figure P-2. At Cooling for AH-X095E

ph >

o

Outlet air temp.(“C)

input(W)

Cooling capacity(kW)

NOTE: 1) indoor fan speed: Hi 2) Vertical adjustment louver "45°", Horizontal adjustment louver "front" 3) Indoor air temp. : Colling 27°C

(Running frequency: 68HZ)

it Pe aheailie deol ele

= —

‘i soe i) i (ala

25 35 40

Outside air temp.("C)

Figure P-3. At Cooling for AY-X075E

(Running frequency: 89Hz)

1400

= 1200 =| & 1000

800

= 3.6

P= S 3.2.

> 28 & So 24 pa oe

Outside air temp.("C)

Figure P-5. At Heating for AY-X075E

Outlet air temp.(°C)

Outlet air temp.("C)

37

Input(W)

Cooling capacity(kW)

Input(W)

Heating capacity(kW)

(Running frequency: 88Hz)

Outside air temp.(°"C)

Figure P-4. At Cooling for AY-X095E

(Running frequency: 96Hz)

Outside air temp.(°C)

Figure P-6. At Heating for AY-XO95E

AH-X075E/X095E AU-X075E/X095E AY-XO75E/X095E AE-X075E/X095E

Outlet air temp.(°C)

o a

on

Outlet air temp.(°C)

*X07SE/X095E +X07SE/KO9SE -X075E/X00SE »X07SE/X09SE

DISASSEMBLING PROCEDURE

FOR INDOOR UNIT MODEL AH-X075E/X095E AND AY-X075E/X095E

CAUTION: DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY SERVICING

1. Using the narrow slotted screwdriver or similar, remove 3. Open the open panel, and remove the right air filter.

the screw cover from the front panel.

How to remove the screw cover 4. Remove one inner screw. a

a. Press the top of the screw cover with the flat-tipped Note: During reassembly, don’t tighten the screw

screwdriver (or nail, etc). strongly, or it will become idle.

b. Insertthe flat-tipped screwdriver (or nail, etc) into the

lower clearance, and pull and lift it toward you for

removal.

o™ Screw cover

5. Remove the fastening screw which retains the cable,

and remove the cord. Note: During reassembly, install the holder after

2. Remove two screws from the front panel. installing the front panel. This will make it easier to assemble the front panel.

mi ih 2 ay i}

Sood

6. After closing the open panel, open the vertical adjustment louver and pull out the bottom of the front panel toward

you. Lifting the front panel, strongly pull the top toward you. Making the front panel parallel to the main body, strongly pull it toward you for removal. To install the front panel, place the bottom of the front panel under the open vertical adjustment louver, and press in the front panel, parallel to the cabinet. When pressing it in, take care to prevent the top of the blow-out port ofthe drain pan from being caught by the front panel.

7. Remove the unit-to-unit wiring from the terminal board. (Loosen the screw with the screwdriver, and pull out the wiring.)

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a

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lf

Te ee ee ey

39

AH-X075E/X095E AU-X075E/X095E AY-X075E/X095E AE-X075E/X095E

9. Remove the control box cover. Holding its bottom, pull and disengage the upper hook toward the bottom.

Ae 10.Remove the ground wire. (One screw)

Note: During reassembly, take care for the direction of the lead wire.

Pay

M4 |

=U oar ae

SS

11.Remove the protect cover for the dew. Note: During reassembly, verify that the dew on the

pipe is recovered to the drain pan.

yy

i

—,

tt

U-X075E/X09S5E SE/X09SE

E-X075E/X005E

12. Remove the thermostat of the evaporator. 15.Remove six fastening screws of the control box, and

(Pull it out after peeling off the thermoseal.) remove the control box.

MN =a

ie Ee a Ee "t

miei mes <a

16.Remove the arn oe nee screws of the drain pan. (Two screws on the left side).

ee ETD

14.Remove two connectors of the fan motor and one Of 47 Turn the cap area of the drain hose counterclockwise, louver motor. and remove it from the drain pan

AN =a: vi

Tarai — 6 Se tt

Y E ft a! ——+ hon

i)

During installation, turn the drain hose to the state of the

“engagement position”. After reinstallation, verify that it is securely fastened.

Q-O Todisconned To reconnect

19.Remove two fastening sc

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Vvap 21.Loosen the fan fastening screw, and remove the fan

——) Eee rae]

\H-X075E/X0SSE \U-X075E/X095E \Y-X075E/X095E \E-X075E/X095E

22. To remove the evaporator, remove the tube holderonthe 3. Remove the cord holder fastening screw of the power

rear side of the cabinet, slightly lift the left side, slide it to supply cord.

the right, and remove it from the cabinet, pulling ittoward

you. ;

4. Remove the terminal board fastening screw of the power supply cord.

How to remove the electric control box.

1. Remove the indicator assembly.

(Press and spread the upper hook, and the indicator will

be ready for removal.)

2. Remove the fastening screw of the terminal board.

42

AH-X075E/X095E AU-X07SE/X095E AY-X075E/X09SE AE-X07S5E/X095E

Remove the board fastening screws. Drain pan and related How to remove the gear box assembly Remove two screws which fasten the gear box assembly.

Note When installing the gear box assembly, fit it, aligning the notch shape of the groove of the vertical adjusment louver.

the angle of transformer

Pull out the board.

How to remove the vertical adjustment louver Slightly fall down the hinge area, deflect the louver, and remove it at one place. Remove the shaft from each of the left and right sides.

AH-X07SE/XO9SE AU-X075E/X095E AY-X07SE/X095E AE-X075E/X00SE

SERVICING PROCEDURE

FOR OUTDOOR UNIT MODEL AU-X075E/X095E AND AE-X075E/X095E

CAUTION: DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY SERVICING

1. Remove the lid of the contro! box. (2 screws)

Disconnect the unit-to-unit wiring from the terminal board.

LX-BZA176JBEO

2. Free the front panel assembly. Remove 2 screws from each of the right and left sides

and one screw from the front side.

3. Remove the front panel assembly. Pulling the bottom toward you, disengage 2 hooks on the rear surface.

rane 4 | Ath — dt

mA iF

? 4 iV) it)

4. Remove 11 screws which fasten the rear panel assembly. (Even though the rear panel assembly is not removed,

most of the services are possible.)

as

Las,

comm | L ___]

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|}————+ Fi

———

C3 (

AH-X07SE/X095E AU-X075SE/X095E AY-X075E/X09SE AE-X075E/X00SE

6. Disconnect the connector. (4 places) 9. Remove 2 screws which fasten the motor angle.

Disconnect the Faston terminal. (10 places) Pull up the motor angle for removal. (During reassembling, treat the lead wire to prevent it from being in contact with the propeller fan.)

10. Remove 3 motor fastening screws, and remove the motor.

Remove the 2 screws of the control PWB, and the control circuit will be ready for removal from the control box.

7. Remove 2 fastening screws of the control box. 11. Remove the bulk head.

Remove 2 small screws which fasten the ground cable. Remove 2 fastening screws. Lifting the bulk head, remove

Remove the electric battery box. 2 inner hooks.

Lf}

D jj i i i i i p 0

5

8. 12. Remove 2 screws which fasten the choke coil, and remove the choke coil.

AH-XO7SE/XO9SE AU-X075E/X09SE AY-X075E/X095E AE-X075E/X09SE

13. Remove the compressor cover. (Remove four staples.) 16. Remove the front panel assembly. Orifice 2screws 4 hooks

| Control cover 4 screws Wire guard 4 screws

Remove these screws and disengage these hooks.

17. Cautions when replacing the Power Factor Module, Power Transistor Module, or Diode Bridge (1) The screws should be firmly tightened at the

torque of 8 to 10 kg f cm (78.4 to 98 N). (2) For the Power Transistor Module or Diode Bridge,

Heat exchange pipe thermistor be sure to insert the silicon sheet between it and fixed position radiator plate.

(3) For the Power Factor Module, the silicon grease

should be evenly applied between it and radiator plate.

15. (AE-X075E/X095E only) Remove the coil of the four-way valve. After removing the fastening spring of the four-way valve, pull up the coil for removal. . Note: During reassembling, engage the projection

of the main body of the four-way valve into the groove of the coil. Take care for the polarity of the coil wiring.

AH-X075E/X095E AU-X07SE/X095E AY-X075E/X095E AE-X075E/X095E

SHARP. Applicable air-conditioner models

AH-X075E AH-X095E AY-X075E AY-X095E

Precautions

@ The filters are sealed in a plastic bag to keep thier dust collection effect. Do not open the bag until using the filters. (Otherwise the filters’ life may get shorter.)

®@ Do not expose the filters to direct sunlight. (Otherwise they may deteriorate.)

Type

AW Aa mac loye)

Air Purifying Filter unit for Air Conditioner

(2-sheet package)

How to Set Up

3 Place the air filters back into position.

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aan oe —eew ij

At

1 Hold both lower sides of the open panel

and open it. Take out the air filters. 4 Close the open panel.

ro | x. Air filter SHAS @) Pull down @ Push the arrow marked position firmly to

Push up and lock it in place. unhook.

LoLbed Replacement intervals guideline

Hooks

Replace the air purifying filters at the

intervals of 3-6 months depending on the Set the air purifying filters onto the air cleanliness of the air. filters.

®@ The filter frames are reusable.

(Replace the dirty filters only.)

@ The dirty filters are not washable for reuse.

The filters are available at your nearest

dealer.

Replacement filter: Type AZ-F905

Snap the filter frame onto the air filter.

Place the air

purifying filter.

47

AH-XO75E/X095E AU-X075E/X095E AY-X075E/X09SE AE-X075E/X095E

SHARP,

Type

AW Ad axe) Us)

Air Purifying Filter for Air Conditioner

(2-sheet package)

Applicable air-conditioner models

AH-X075E AH-X095E AY-X075E AY-X095E

Precautions

@ The filters are sealed in a plastic bag to keep their dustcollection effect. Do not open the bag until using the filters. (Otherwise the filters’ life may get shorter.)

@ Do not expose the filters to direct sunlight. (Otherwise they may deteriorate.)

How to Replace Open the panel and take out the air filters.

Open panel! a peat Tat | ic titer * aching’ _—_—}— Jats E83 Seer

an ae. Uy ara ——— —_

Replace the old air purifying filters with new ones.

Unhook the filter

frame.

Snap out in the arrowmarked

direction.

Snap the filter frame back into position.

Place the new filter

3 Slide the air filters into position.

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(= aan Ei Fea: 22. ie m=

Ene Bee |

@Push the arrow marked position firmly to

lock it in place.

Replacement interval guideline

Replace the air purifying filters at the

intervals of 3-6 months depending on

the cleanliness of the air.

eThe diety filters are not washable

for reuse. The filters are available at your

nearest dealer.

AH-X07S5E/X095E AU-X075E/X095E AY-X075E/X09SE AE-X075E/X095E

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AH-X075E/XO9SE AU-X075E/X095E

AY-X075E/X095E

REPLACEMENT PARTS LIST (AH-X075E/AH-X095E) Swereee

CREF.NO._[ PART NO. DESCRIPTION [aT] CODE CABINET AND UNIT PARTS

Fan motor sub assembly

Motor cushion Bearing assembly Cabinet assembly Cross flow fan Drain pan assembly

Drain pan sub assembly

Louver link Horizontal adjustment louver

Vertical adjustment louver Vertical adjustment louver

Fan guard Louver holder

Louver bushing

Louver gear assembly Drain hose assembly

O ring Drain pan cover

Louver motor

Drain cap Front panel assembly

Open panel assembly

CMOT-A263JBE0 PGUMMA07 1UBE0 CHLD-A050UBK0 DCHS-A2330BK0 NFANCA058JBE0 CSRA-A375JBK0 DSRA-A186JBK0 MINTPAOS8JBFA MLOV-A184JBFA MLOV-A172JBFA PONPHRPPRPERF RBA ZRRR AEE

GGAD-A029JBTA LHLD-A197JBFA NBRG-A010JBFA PBOX-A186JBK0 CHOS-A004JBKO PPACGA010JBE0 DCOV-A138JBFA

RMOT-A061J0BE0

PGUMMA110JBE0

CPNL-A114JBK0

HBDG-A059JBEA DDEC-A033JBK0 PFILMAO088JBEA PFILMA090JBEA LHLD-A302UBFA LHLD-A303JBFA

TSPC-B795JBRO TSPC-B792JBRO

TLABKB67 7JBRO PGUMMA082JBE0 GWAK-A203JBFA PCOV-A306JBF0

LHLD-A281JBFA PBOX-A182UBF0 LHLD-A313JBF0 LHLD-A282JBF0 PCOV-A300JBFO HPNLCA5S7 8UBFA HPNLCA59 5JBEA

PCOV-A27 8JBF0 TLABCA72 6JBRO DSGY-A642JBK0 DSGY-A6410BK0

QACC-A17 6JBE0 QTAN-A152JBE0 QTAN-A186JBE0

QW-VZC48 6JBE0 QW-VZC487JBE0

QW-VZC488JBE0 QW-VZC489JBE0 QW-VZC500JBE0

QW-VZC406JBE0

CPIPCA353JBKO

PSEN-A004JBK0 PSEN-A005JBKO PVLV-A082JBE0 PVLV-A083JBE0

P3- 6 | DEVA-A020JBK0

Air filter

Air

Tube

Motor cushion

Badge Display cover assembly

holder

Tube holder

Name badge [AH-X075E] Name badge [AH-X095E]

Number card [{AH-X095E]

Front panel Protect cover

CONTROL BOX

Cord holder

Control box

Cord holder Thermistor holder Thermistor holder cover Control box cover

Control panel

LED holder

Wiring diagram Electric control board [AH-X075E]

Source code Terminal board 4 poles terminal board

Terminal wire L

Main relay wire Earth lead Louver motor wire

Fan motor wire

CYCLE PARTS

Pipe assembly Flare nut assembly

Flare nut assembly

Flare union Flare union Evaporator assembly

51

BSCR RRB SRRER ZEBRA R RRR RRR R

Be Fe Pe Be Baja 5 BB BB BAB A

AU-X07S5E/KO96E AY-X075E/X095E

AE-X075E/X095E

REF. NO. [_PARTNO. DESCRIPTION rary] cove ACCESSORY PARTS

CRMC-A358JBE0 Remote controller

FCOV-A013JBFA Screw cover

LX-NZ0247JBE0 Special nut XTNUZ40P20000 Tapping screw

GLEGGA0 0 8JBE0 Anti-vibration rubber Drain hose adpter

PPL‘TNA03 0JBPO Mounting plate XTTSD45P30000 Long screw TINSEA087JBRO Operation manual TINS-A327JBRO Installation manual PREOARPHPRPRENP

SCREWS

HOW TO ORDER REPLACEMENT PARTS

To have your order filled prompty and correctly, please furnish the following information.

1. MODEL NUMBER 2. REF. NO.

3. PART NO. 4. DESCRIPTION

52

E = 2 3 z

AH-X075E/X096E

REPLACEMENT PARTS LIST (AU-X075E/AU-X095E)

REFNO. [PARTNO._[____ DESCRIPTION, ___——~—=—=—S—*«dT °TY]_CODE |

CMOTLA4 85JBE0 DSGY-A643JBK0 DSGY-A639JBKO QTAN~A186JBE0

QW-VZC471JBE0 QW-VZC472JBE0 QW-VZC473JBE0 RC-AZA046JBE0 RH-DZA117JBE0 RH-HZ0011JBE0

RH-TZA103JBE0 QW-VZC474.BE0 RTHM-A022JBE0 RTHM-A236JBE0

PBOX~-A180JBF0 LBND-A014JBE0

MSPR-A102JBE0 PCOV-A3 040BF0

PRDAFA073JBE0 PSHEGA011JBE0 RFIL-A060JBE0

LANGKAO50JUBP0 PF PF PBO87JBE0 GCAB-A119JBFA LHLD-0261J0BM0 GCAB-A118JBFA

PCOV~-A279JBP0 PGID-A042JUBFA PSEL~-~A841JBE0 PSEL-A877JBE0

CCHS-A501JBTA PFTA-A034JBFA PSHE-A134JBE0 MSPR-A027JBE0

NFANPA041JBE0 FSKR-A005JBK0 TLABKB683JBRO TLABKB682JBRO0

TSPC-B793JBRO PSEL-A879JBE0 PFPFPB149JBE0

CVLV-A316JBK0 CVLV-A329JBKO0 DCON-A007JBP0 DVLV-A252JBK0 LX-NZA034JBE0 LX-NZA081JUBE0 DVLV-A253JBK0 FCMPRA035JBK0 GLEG-A057JBE0 PSPF-A451JBE0

PSEN-A004JBK0 PSEN-A005JBKO PGUMSA069JBE0

CONTROL BOX PARTS AND ELECTRIC PARTS Fan motor

Electric control board [AU-X075E] Electric control board [AU-X095E]

Terminal board (4P)

Compressor wire Wire assembly

Active filter wire

Capacitor Diode bridge Ptc thermistor

Power transistor module (IPM)

Power factor module Choke coil wire Compressor thermistor Thermistor assembly Choke coil Control box

Wire fixing band

Spring

Heat sink for IPM

Heat sink for DB

Rubber for DB

Ferrite core

Ferrite core

CABINET AND UNIT PARTS Fan motor angle

Motor angle cushion Rear cabinet Cord holder Front cabinet

Control box cover

Orifice Gasket

Gasket

Base pan assembly Control box cover

Protect sheet

Propeller fan Bulkhead Number card [AU-X075E]

Number card [AU-X095E]

Name badge [AU-X075E]

Name badge [AU-X095E]

Gasket Insulator

Wiring diagram Insulator

CYCLE PARTS Capillary tube assembly [{AU-X075E]

Capillary tube assembly [AU-X095E] Condensor assembly

3 way valve unit

Service. nut Bonnet

2 way valve unit

Compressor assembly (2-17, 3-20 and 3-21 included) Compressor cushion Compressor cover

Sound proof cover Flare nut assembly

Flare nut assembly Damper rubber

preaajenaie ete anae eas

peveaareaaeenearnerareny

BRR BR SSS RBRESe

AH-X075E/X095E AU-XO7S5E/XO9SE AY-XO75SE/X09SE AE-X075E/X095E

| REF.NO. | PARTNO. DESCRIPTION PGUMSA222JBE0 Damper rubber

PSEL-A878JBE0 Cushion

CPIPCA373JBK0 Suction pipe assembly CPIPCA374JBK0 Discharge pipe assembly PGUMSA033UBE0 Damper bber B PGUMS 0170JBE0 Damper rubber PGUM- 0034JBE0 Damper rubber U3

SCREWS AND NUTS

LX-BZA091JBE0 Special screw [AU-X075E] BA

LX-BZA091U0BE0 Special screw [AU-X095E] AA

LX-BZA072JBE0 Special screw BB

LX-BZA1LO7JBE0O Special screw aC

LX-BZA166JBE0 Special screw AB

screw Special screw Special screw

Special screw Special screw [AU-X075E]

screw [{AU-X095E]

Special nut Special nut

Special screw

Special screw

LX-BZA075JBE0 LX-BZA091JBE0

LX-BZA131J0BE0

LX-BZA166JBE0 LX-BZA166JBE0 LX-NZA110JBE0 XTSSF40P12000

LX-BZA175JBE0

LX-BZA176JBE0 ScGE BEER A

a

PRR RAN WIODP POO

HOW TO ORDER REPLACEMENT PARTS

To have your order filled prompty and correctly, please furnish the following information.

1. MODEL NUMBER 2. REF. NO.

3. PART NO. 4. DESCRIPTION

55

i

I Hn

| |

Hh

i a

ce

ce

cae

I

a

Hi

alti | HI |

Si Nt

REPLACEMENT PARTS LIST (AY-X075E/AY-X095E)

[REF.NO. | PARTNO. DESCRIPTION

AH-X075E/X09SE AU-X075E/X095E AY-X075E/X095E AE-X075E/X095E

CMOT-A263JBE0 PGUMMA07 1UBE0 CHLD-A050JBK0 DCHS-A233JBK0 NFANCA0S8JBE0

DSRA-A186JBKO0

MINTPA05S8JBFA MLOV-A184JBFA MLOV-A172JBFA

GGAD-A029JBTA LHLD-A197JBFA NBRG-A010UBFA PBOX-A186JBK0

PPACGA010JBE0 DCOV-A13 8JBFA RMOT-A061JBE0 PGUMMA110JBE0 CWAK-B44 CPNL-A114J0BK0 HBDG-A059JBEA DDEC-A033JBK0 PFILMA088JBEA

PFILMA090JBEA LHLD-A302JBFA LHLD-A303JBFA TSPC-B790JBRO TSPC-B733JBR0

- 29 TLABKB680JBK0 TLABKB681JBK0 PGUMMA082JBE0

LHLD-A281JBFA PBOX-A182JBF0 LHLD-A313JBF0 LHLD-A282JBF0 PCOV-A300JBF0 HPNLCAS7 8JBFA HPNLCA595JBEA PCOV-A278JBF0 TLABCA7 2 6JBRO DSGY-A640JBKO

QACC-A176JBE0 QTAN-A152JBE0

QTAN-A186JBE0 QW-VZC486JBE0

QW-VZC488JBE0 QW-VZC489JBE0 QW-VZC500JBE0 QW-VZC406JBE0

CPIPCA353JBK0 PSEN-A004JBK0 PSEN-A005JBKO PVLV~A082JBE0 PVLV-A083JBE0

[3-6 | DEVA-ADZ0IBRO

Fan motor sub assembly Motor cushion Bearing assembly

Cabinet assembly Cross flow fan Drain pan assembly

Drain pan sub assembly

Louver link Horizontal adjustment louver

Vertical adjustment louver Vertical adjustment louver

CABINET AND UNIT PARTS

Fan guard Louver holder

Louver bushing Louver gear assembly Drain hose assembly O ring Drain pan cover

Louver motor

Drain cap Front panel assembly

Open panel assembly

Badge Display cover assembly

Tube holder

Tube holder

Name badge [AY-X075E] Name badge [AY-X095E]

Number card [AY-X075E]

Number card [{AY-X095E]

Motor cushion

CONTROL BOX

Cord holder Control box Cord holder Thermistor holder Thermistor holder cover Control box cover

Control panel

LED holder

Wiring diagram Electric control board [AY-X075E]

Source code Terminal board

4 poles terminal board

Terminal wire L Terminal wire N

Main relay wire

Earth lead Louver motor wire Fan motor wire

CYCLE PARTS

Pipe assembly Flare nut assembly

Flare nut assembly

Flare union Flare union

Evaporator assembly

57

ONRFHPRERPER

Mita SB BB

BERR RE BAZ

SARE SSRRRRZRSRZEe

AH-X075E/XO96E AU-X075E/X09SE AY-XO7SE/X005E AE-X075E/X095E

[ REFNO. | PART NO. DESCRIPTION arty | cope _|

CRMC~-A357JBE0

FCOV-A013JBFA LX-NZ0247JBE0 XTNUZ40P20000

GLEGGA008JBE0 LPFT-A029JTBF0

PPL'TNA03 0JBPO XTTSD45P30000 TINSEA082JBRO TINS-A327JBRO

ACCESSORY PARTS Remote controller

Screw cover

Special nut Tapping screw Anti-vibration rubber Drain hose adpter

Mounting plate

Long screw

Operation manual Installation manual

SCREWS

PROAPH ER PENE

To have your order filled prompty and correctly, please furnish the following information.

HOW TO ORDER REPLACEMENT PARTS

1. MODEL NUMBER 2. REF. NO.

3. PART NO. 4. DESCRIPTION

BC

AB

AB

AB

AE

AD

AL

BA

aM

AD

BA

Ee z 2 x 8 a =

‘AH-X075E/KO96E AU-X075E/KO96E AY-XO7SE/X095E AE-XO7SE/XO0SE

REPLACEMENT PARTS LIST (AE-X075E/AE-X095E)

TREF.NO. [| PARTNO. [CC‘iESCRIPTION, CT TY CODE | CONTROL BOX PARTS

CMOTLA485JBE0 QW-VZC475JBE0 RCIL-A045JBE0 DSGY-A638JBK0 DSGY-A632JBK0

Fan motor

4 way valve coil wire 4 way valve coil Electric control board [AE-X075E] Electric control board [AE-X095E)

'

Bie

QT. QW-VZC471JBE0 QW-VZC472JBE0 QW-VZC473JBE0 RC-AZA046JBE0

Compressor wire Wire assembly Power factor module wire Capacitor Diode bridge Ptc thermistor Power transistor module (IPM)

Power factor module(Active filter) Choke coil wire Compressor thermistor

Thermistor assembly Choke coil

Control box

Wire fixing band

RH-HZ0011J0BE0

RH-TZA102JBE0

RH-TZA103JBE0 QW-VZC474JBE0

RTHM-A230JBE0 RTRN-A199JBE0 PBOX-A180JBF0 LBND-A014JBE0

Sheet

Heat sink for Power transistor module Heat sink for DB

Rubber for DB

PCOV-A3 04J0BF0 PRDAFA072JBE0 PRDAFA073JBE0 PSHEGA0110BE0

poexsoaanaapess a aeaeaces CABINET AND UNIT PARTS

Fan motor angle Motor angle cushion Rear cabinet Cord holder

Front cabinet

LANGKAOSOJBPO PFPFPBO87JBE0 GCAB-A119JBFA LHLD-0261JBM0 GCAB-A118JBFA

Control box cover

Orifice Gasket

Gasket

PCOV-A279JBP0

PGID-A042JNBFA PSEL-A841JBE0 PSEL-A877JBE0

CCHS-A501JBTA PFTA-A034JBFA PSHE-A134JBE0 MSPR-A027JBE0 MSPR-A046JBE0 NFANPA041JBE0 FSKR-A005JBK0 TLABKB685JBK0 TLABKB684JBK0

Base pan assembly

Control box cover

Protect sheet Spring

Propeller fan Bulkhead Number card [AE-X075E]

Number card [AE-X095E]

Name badge [AE-X075E] Name badge [AE-X095E]

Gasket Insulator

Wiring diagram Insulator

CYCLE PARTS

Reverse valve sub assembly (Assembly of 3-23 to 3-32) Capillary tube assembly [AE-X075E] Capillary tube assembly [AE-X095E]

Condensor assembly

3 way valve unit Service nut

Bonnet

2 way valve unit

FCMPRA035JBKO Compressor assembly (2-17, 3-20 and 3-21 included) GLEG-A057JBE0 Compressor cushion PSPF-A45iJBE0 Compressor cover PSPF-A462JBE0 Sound proof cover

60

TSPC-B736JBRO PSEL-A879JBE0 PFPFPB149JBE0

povaaenanearalreeesnans

DVLV-A264JBK0 CVLV-A316JBK0 CVLV-A329TBK0 DCON-A007JBP0 DVLV-A252JBK0 LX-NZA034JBE0 LX-NZA081JBE0 DVLV-A253JBK0

paperetanes

AH-X075E/X09SE AU-X075E/X095E AY-X075E/X095E AE-X075E/X095E

DESCRIPTION laty | CODE _| PSEN-A004JBK0 PSEN-A005JBK0

Flare nut assembly a

Flare nut assembly

PGUMSA069UBE0 Damper rubber PGUMSA2 22UBE0 Damper rubber

PSEL-A878JBE0 Cushion

LBSHCA005JBE0 MSPRPAO011JBE0 PGUMSO170JBE0 PSEL-A876JBE0

Terminal bushing

Spring Damper rubber

Insulator Bua BSE mB es ee ue

SCREWS AND NUTS

Special screw [AE~-X075E] Special screw [AE-X095E]

Special screw

Special screw Special screw

Special screw

Special screw Special screw Special screw

Special screw [AE-X075E]

Special screw [AE-X095E]

Special nut Special nut Special

Special

LX-BZA091J0BE0 LX-BZA091JBE0 LX-BZA072JBE0

LX-BZA107JBE0 LX-BZA166JBE0 LX-NZA026JBE0

LX-BZA075JBE0 LX-BZA091JBE0 LX-BZA131JBE0 LX-BZA166JBE0

LX-BZA166JBE0 LX-NZA110JBE0 XTSSF40P12000 LX-BZA175JBE0 LX-BZA17 6JBE0

ray

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