AIK-EKO RESEARCHAND DESIGN INSTITUTE

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AIK-EKO RESEARCH AND DESIGN INSTITUTE

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INTERACTION STRATEGY BETWEEN AIK-EKO CORPORATION AND CUSTOMER

PRIME COSTS REDUCTION

QUALITY IMPROVEMENTECOLOGICAL VALUES

IMPROVEMENT

MAXIMUM EFFICIENT PRODUCTION

TECHOLOGY OPTIMIZATION

WORK ARRANGEMENT

AIK-EKO RESEARCH AND DESIGN

INSTITUTE

PROJECT MANAGEMENT

CENTER

FERROUS AND NON-FERROUS

METALS ORES BENEFICIATION

NON-FERROUS METALLURGY

LIME PRODUCTION

GAS CLEANING

AND ASPIRATION

POWER TECHNOLOGIES

CHEMICAL INDUSTRY

TECHNOLOGICAL PROCESSES

AUTOMATION

SCIENTIFIC AND RESEARCH DIVISION

- laboratory studies

- technology development

- pilot tests

- industrial tests

ENGINEERING DIVISION

- development of feasibility study and

technical-economic calculation

- basic engineering

- detailed engineering

- contract supervision

INSTITUTE STRUCTURE

- Scientific Surveys Departments

- Research Laboratories

- Chief Project Engineers Department

- Technological Department

- Department of Thermal Engineering

- Architectural and Building Department

- Construction Department

- General Layout and Transport

Department

- Equipment Department

- Design and Estimate Department

- Economic Planning Department

TECHNICAL SUPERVISION

- placing orders for equipment manufacture

- quality control

- plant inspection

- finished products acceptance and testing

- equipment procurement

- contract supervision, start-up and

commissioning

WORK ARRANGEMENT AND PLANNING

- drawing up of project implementation

plans and schedules

- execution control

- work arrangement for project participants

cooperation

- stepwise information collection

and analysis

DOCUMENTATION

- operation documentation development

- permission documentation for equipment

GUARANTEE AND SERVICE

MAINTENANCE

PERSONNEL TRAINING

AIK-EKO TECHNOLOGICAL

DEPARTMENTS

PROJECTDEVELOPMENT

WATER TECHNOLOGIES

AUDIT IS A BASIS FOR COMPANY DEVELOPMENT STRATEGY

FERROUS METALLURGY,

SINTER AND BLAST-FURNACE

PROCESS

AIK-EKO RESEARCH AND DESIGN

INSTITUTE

AIK-EKO Research and Design Institute is one of AIK-EKO International Company subdivisions

that works in sphere of building new industrial enterprises as well as reconstruction of the existing

ones. AIK-EKO R&D Institute activity is aimed at development and implementation of advanced

energy-saving technologies for mining, metallurgical and power industry.

Operating strategy of effective cooperation between AIK-EKO R&D Institute and specialized

departments allows developing high-technology solutions of current interest in accordance with

the Customer requirements within the shortest possible time.

Cooperation with us allows the Customer either maximally efficient applying of investments

during building of new industrial plants or optimization of existing production processes.

Results of partnership with AIK-EKO Research and Design Institute for the Customer are as follows:

- minimal payback period of investments;

- prime cost reduction;

- improving of manufactured products competitiveness.

AIK-EKO R&D INSTITUTE SPECIALIZATION

● Scientic and research activity

laboratory studies

pilot tests

technology development

● Design and survey works

production technical audit

engineering survey

bankable feasibility study,

feasibility study

basic engineering

detailed engineering

contract supervision

● Implementation of technical solutions

ferrous and non-ferrous metal ores

beneciation and pelletizing

ferrous metallurgy, sinter production

lime production

non-ferrous metallurgy

chemical production

power generation

gas cleaning and aspiration

water technologies

technological processes automation

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QUALITY MANAGEMENT SYSTEM

In the process of design and estimate documentation development AIK-EKO R&D

Institute uses effective project management system conforming to international quality

management system.

Project Management System combined with application of specialized

software products enables Institute to achieve the following: to provide engineering services meeting all Customer's requirements, according to

worldwide standards and advanced technologies;

to carry out complicated complex designs including several directions as well as to

support them till their successful start up;

to perform control of design documentation development quality at all design stages;

to keep and control time terms for issuance and development of design and estimate

documentation at all stages;

to improve design and estimate documentation organizing and development methods

by means of implementation of new software products and advanced 3D design

methods.

AIK-EKO R&D INSTITUTE STRUCTURE

PROJECT MANAGEMENT SYSTEMDirector General

of AIK-EKO R&D Institute

Chief EngineerDeputy

Director General

Occupational Safety and Health

Department

Deputy Director General

for Science

Research Department

Scientific Department

Technical Department

Chief Project Engineers

Department

Sales Department

Foreign Trade Department

Auxiliary Department

Planning and Economic

Department

Human Resources Department

Recordkeeping Office

Metallurgical Department

Gas Cleaning, Heating and Ventilation Department

Water Supply and Sewerage Department

Thermal Engineering Department

Electrical Equipment and Automation Department

Architectural and Constructional Department

General Layout and Transport Department

Design Engineering Department

Patent and Invention

Department

Legal Department

Administrative Office

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PROJECT STRATEGIC PLANNING

CONSULTING SERVICESCONSULTING SERVICES

Conduct of production technical audit allows

complex production optimization and equipment

operation efficiency improvement of entire

process chain.

When conducting technical audit our

specialists determine problematic factors in

management structure of enterprise as well as in

operation of equipment process chain. Finally

the recommendations for use of manufacturing

technologies with minimal labor efforts, as well as

maximal energy efficiency and capacity will be

issued.

The main tasks of production technical audit are as follows:

to improve production capacity;

to improve energy efficiency;

to reduce raw material consumption and rejected product quantity;

to improve output product quality;

to reduce labor efforts for repairs and operation.

Performance of all tasks is directed at prime cost reduction, improving competitiveness and

increasing of profits.

PRODUCTION TECHNICAL AUDIT

Before making decision for investment reasonability and effectiveness the first-priority

task is strategic planning. One of main steps of strategic planning is strategic analysis

enabling to determine and implement maximal efficient strategy for further development

of enterprise or corporation.

AIK-EKO R&D Institute in cooperation with specialized departments performs technical

audit for existing enterprises of industrial and municipal sector and based on that technical

audit makes strategic analysis that hereafter determines directions for investment projects

and programs.

Additionally, Institute performs strategic analysis for determining of new plants

construction reasonability taking into account current and predictable situation of local

and international markets, capital costs, competitiveness and payback time.

We always offer effective solutions that will be relevant to specific type and conditions

of activity.

SCIENTIFIC AND RESEARCH ACTIVITY

LABORATORY RESEARCH

Mineral raw materials composition analysis

(spectral, physical and phase, chemical,

mineralogical, granulometric and thermal

analysis).

Analysis of all kinds of solutions and

suspensions, liquid and solid phase

(spectral, physical and phase, chemical,

photometric, granulometric, atomic

adsorption analysis).

Analysis of dust and dust-gas mixtures

properties (chemical and granulometric

analysis).

Laboratory research of end product

quality according to the developed

technology.

PILOT TESTS

Pilot tests are required for prove-out and confirmation of developed technology. During

performing pilot tests several variants of process chains are tested in order to determine

optimal variant. Results obtained during pilot tests are the basis for further project

development and implementation.

TECHOLOGIES DEVELOPMENT

On the basis of laboratory and pilot tests results specialists of AIK-EKO R&D Institute

design departments develop technologies of planned production with optimal technical

and economic indicators.

SCIENTIFIC AND RESEARCH ACTIVITY

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Ferrous metallurgy. 5 mtpa sinter plant

6.5 mtpa iron-ore crushing and beneficiation plant.2.5 mtpa pellet plant

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ENGINEERING

For justification of project investments our specialists perform feasibility study (if necessary

feasibility study is performed in several variants). On the basis of feasibility study results our

Customers can make decision on feasibility of project implementation, the most

acceptable variants and if required they can use feasibility study for design review and

approval by third-party investors.

In case of necessity our designers can take part in design review and approval by

Customer and third-part investors.

BANKABLE FEASIBILITY STUDY

At the stage of basic engineering the main design solutions are accepted, equipment

is selected as well as environmental compatibility and safety of accepted solutions in

terms of occupational and technogenic safety are evaluated.

Our design solutions are always aimed at usage of leading, reliable, advanced

technologies with minimal costs. We do not intend to use proven, but outdated

technologies. We offer to move forward.

Documents completed at basic engineering stage are used by Customer during

undergoing any expert reviews and obtaining required permits from regulatory

authorities. Our specialists provide complete support for obtaining positive conclusion of

expert review and permits.

We have experience in undergoing expert reviews as well as obtaining permits and we

are capable to release Customer from these works taking them upon ourselves.

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ENGINEERING

ENGINEERING SURVEYS

AIK-EKO R&D Institute performs the full range of

engineering surveys which are obligatory during

development of qualitative project and necessary

for periodical examination of production sites,

buildings and facilities.

Our specialists perform engineering and

geological, engineering and geodesic surveys,

inspection of building structures etc.

BASIC ENGINEERING

Gas cleaning units of the plant

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DETAILED ENGINEERING

ENGINEERING

DESIGN SUPERVISION

Specialists of AIK-EKO R&D Institute

have long-term experience in supervision

of industrial plants construction and

start-up. It allows providing qualified

design supervision of construction with

strict observance of all technical solutions

accepted in the project.

TRAINING

Implementation of modern technologies requires first of all involvement of qualified

operation personnel. For this purpose institute specialists as project designers develop

manuals and conduct training of management and production personnel of Customer.

Training is conducted at industrial site of Customer, at similar reference plants and as in

training centre of Institute.

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ENGINEERING

Performance of detailed engineering results in providing complete set of documents

required for project implementation.

SCOPE OF DETAILED ENGINEERING WORKS INCLUDES BUT IS NOT LIMITED

TO THE FOLLOWING:

development of detailed process ow sheets;

detailed technological calculations (aerodynamics, hydraulics, thermal engineering,

water balance etc.);

development of detailed technological documents;

development of purchase order specications of equipment, goods and materials;

structural elements design calculation;

development of general construction detailed

documents;

development of works scope list;

nal connection and integration of all systems;

development of power supply systems and

systems of connection to utilities networks;

development of measures for equipment

acceptance control, quality control, test

control and control of acceptance for

operation;

preparation of operation manuals, programs

of personnel training and work permit.

Titanium magnetite ores beneficiation plant with 2.5 mtpa capacity by feed ore

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References

15

References

6 CGOK PJSC

Aspiration units revamping at pellet plant. Aspiration units. Detailed Engineering.

2012

Poltava GOK JSC7Workshop of concentrate otation upgrading. Revamping and new construction of aspiration units. Detailed Engineering.

2012

Ukraine

Ukraine

1

Cherkassy Thermal Power

Plant Organizational Unit

of Cherkassy Khimvolokno PJSC

MMT mills aspiration with cyclone lter application. Detailed Engineering.

2009

Revamping of ash collection system of boiler. Basic and Detailed Engineering.

2012

Coal supply system aspiration of conveyors. Detailed Engineering.

2013

SGOK PJSC (Northern Mining and Beneciation Complex)

2

Technical reequipment with renovation of process line with roasting machine. Mix preparation facility. Mix preparation area. Aspiration systems revamping.Main Process Solutions and Detailed Engineering.

2010

DTEK PAVLOGRADUGOL PJSC, Stepnaya mine

3

Implementation of new advanced equipment for decrease of solids emission into the atmosphere to

3max 20 mg/m of boiler mine. Detailed Engineering.

2011

DTEK PAVLOGRADUGOL PJSC, Ternovskaya mine

4Implementation of new advanced equipment for decrease of solids emission into the atmosphere of Ternovskaya boiler mine. Detailed Engineering.

2012

SEVERSTAL JSC

5

Revamping of ferroalloys central storage. Aspiration units No. 1, 2 of crusher. Basic Engineering.

2010

Revamping of roller quenching machine. 3Installation of 3400 m /h cooling tower.

Basic Engineering.

Revamping of No. 4 defrosting garage water 3recycling system. Installation of 1200 m /h cooling

tower. Basic Engineering.

2012

2012

Aspiration units of casthouse of newly built blast furnace No. 3. Basic Engineering.

2013

Sinter production. Sinter workshop No. 2. Revamping of aspiration unit. Basic Engineering.

2013

Sinter production. Sinter workshop No. 2. Aspiration units of primary mixing. Basic Engineering.

2013

Sinter production. Sinter workshop No. 2. Aspiration unit from coke crushers facility and mix preparation plant. Basic Engineering.

2013

Limestone-dolomite workshop. Revamping of No. 7 rotary kiln gas cleaning. Basic Engineering.

2013

№ CUSTOMER PERFORMED WORKS YEAR

SEVERSTAL JSC

SEVERSTAL JSC

SEVERSTAL JSC

SEVERSTAL JSC

SEVERSTAL JSC

SEVERSTAL JSC

SEVERSTAL JSC

COUNTRY

Ukraine

Ukraine

Ukraine

Ukraine

Russia

Russia

Russia

Russia

Russia

Russia

Russia

Russia

Ukraine

Ukraine

CUSTOMER PERFORMED WORKS YEAR

Cherkassy Thermal Power

Plant Organizational Unit

of Cherkassy Khimvolokno PJSC

Cherkassy Thermal Power

Plant Organizational Unit

of Cherkassy Khimvolokno PJSC

Ilyich Iron and SteelWorks PJSC, Mariupol

Limekiln workshop. Revamping of aspiration of 16 and 17 conveyors area. Detailed Engineering.

Limekiln workshop. Revamping of ue gas cleaning units No.1, No.2 of furnace. Design and survey work.

2013

2013

Ukraine

Ukraine

12Ilyich Iron and Steel Works PJSC, Mariupol

№ CUSTOMER PERFORMED WORKS YEARCOUNTRY

PershotravenskyRepairand EngineeringPlant

Implementation of new dust and gas cleaning equipment for reducing pollutants emissions into atmosphere during process of thermal electric power generation by boiler house No. 4. Detailed Engineering.

2012

9

CGN CompanyDust collecting system for ore-thermal furnace. Basic Engineering.

2012

CGN CompanyDust collecting system for rening unit. Basic Engineering.

2012

CGN CompanyDust collecting system for drier drum No. 1. Basic Engineering.

2012

Dust collecting system for No. 1 tube rotary kiln. Basic Engineering. CGN Company 2013

Dust collecting system for No. 2 tube rotary kiln. Basic Engineering.

CGN Company 2013

Zaporozhstal JSC 10

Cold rolling workshop No. 1. Revamping of pickling department with changing into salt pickling.

3Installation of 230 m /h cooling tower. Basic Engineering.

Pavlogradsk Coal Preparation Plant, branch of DTEK Pavlogradugol PJSC

Reconstruction of aspiration and dust collecting units in the building of dosing and accumulating hoppers. Detailed design.

Cosmonauts Mine Organizational Unit of DTEK Rovenkianthracite Ltd

11

Yasenovsk Mine Management Organizational Unit of DTEK Rovenkianthracite Ltd

Dust collecting system for drier drum No. 2. Basic Engineering.

CGN Company 2013

2013

2013

2013

2013

Project development for installation of modern dust and gas cleaning equipment for ue gas cleaning, reducing solids emissions into atmosphere during process of heat electric power generation by boiler house at site of Vakhrushev mine. Detailed design.

Installation of the second stage of ue gas cleaning on the basis of new advanced equipment for reducing solids emissions into the atmosphere in the process of heat power generation by boiler workshop of vertical shaft. Detailed design.

Ukraine

Guatemala

Guatemala

Guatemala

Guatemala

Guatemala

Guatemala

Ukraine

Ukraine

Ukraine

Ukraine

Implementation of new dust and gas cleaning equipment for reducing pollutants emissions into atmosphere during process of thermal electric power generation by boiler house No. 1.Detailed Engineering.

2012Ukraine

8

PershotravenskyRepairand EngineeringPlant

Construction of recycling water supply system for metal 3and slag granulation areas with a capacity of 2,300 m /h.

2013CGN Company Guatemala

16

References

17

References

№

13 Pokrovskoe Mine Management PJSC

Designing second stage of ue gas dust cleaning on boiler house of main industrial site after two operating coal boilers. Detailed design.

14 Ufaleynickel JSCFurther equipping of blow system of shaft kilns No.2, 3, 4, 5, 6 with supplied air heating devices. Detailed Engineering.

Yenakiieve Iron And Steel Works PJSC

15 Revamping of aspiration system of converter workshop mixer department. Detailed Engineering.

Further equipping of blow system of shaft kilns No. 1, 2 with air heating devices. Detailed Engineering.

Ilyich Iron and Steel Works PJSC, Mariupol

Central Water Supply System. Revamping of treatment plants of industrial efuent No. 1. Radial sedimentation tank with oil catching system.Basic and Detailed Engineering.

Central Water Supply System. Slurry system revamping. Construction of slurry dewatering facilities after Blast Furnace and Oxygen Converter Plant gas cleaning. Feasibility Study.

2015

2015

2014

2014

2014

Ukraine

Ukraine

Ukraine

Russia

Ukraine

Rezhnickel Production

16

Azovstal Iron & Steel Works PJSC

17

Beneciation plant. Workshop of slurry tailings thickening. Workshop of concentrate thickening, ltration, storing and shipping. Gas cleaning units No. 1-9. Detailed Engineering.

Eristovsk Mining and Beneciation Complex Ltd. Construction of mining and beneciation complex on the basis of the deposit of Eristovsk

2014

2015

2016

Surveying existing aspiration system of discharge area, discharge units of rotary kilns and lime storage

3ensuring max 50 mg/m cleaning from dust with providing recommendations for their improvement. Design and survey work.

Russia

Ukraine

Ukraine

18

12 Ilyich Iron and Steel Works PJSC, Mariupol

Central Water Supply System, Chemical Water Treatment Plant No. 5. Combined Heat and Power Plant, Chemical Water Treatment Plant No. 6. Construction of facility of salt water collection and pumping. Feasibility Study.

2015UkraineIlyich Iron and Steel Works PJSC, Mariupol

Crushing plant. Implementation of aspiration systems and air ducts extension along screening facility No. 1. screening facility No. 2 and transfer unit No. 1. Detailed Engineering.

Eristovsk Mining and Beneciation Complex Ltd. Construction of mining and beneciation complex on the basis of the deposit of Eristovsk

2016Ukraine

Ukraine

Ukraine

Ukraine

19

Pobuzhsky Ferronickel Plant Ltd.

Revamping of aspiration equipment of 17 m level of metallurgical workshop. Basic and detailed engineering.

rd Revamping of gas cleaning equipment of the 3gas cleaning stage of tube rotary kiln No. 1-2. Basic and Detailed Engineering.

Aspiration equipment revamping of department of coarse crushing, medium crushing, overcharging, calcination workshop stockyard. Basic and Detailed Engineering.

2015

2015

2015

COUNTRYCUSTOMER PERFORMED WORKS YEAR

Pobuzhsky Ferronickel Plant Ltd.

Pobuzhsky Ferronickel Plant Ltd.

№

Ukraine

Ukraine

Ukraine

Ukraine

19

Revamping of gas cleaning equipment of drier drums No. 1, No. 2.

Activities management plan. Repair of brick and concrete refractory of 4.5x70 rotary kiln at Pobuzhsky Ferronickel Plant Ltd.

Development of Pre-design Documentation including Feasibility Study for installation of EAF-1.5 type furnace with auxiliary equipment for ferroniobium production at metallurgical workshop of Pobuzhsky Ferronickel Plant Ltd. Feasibility Study.

2016

2017

2017

20 Rudomine LtdRevamping of hematite quartzite beneciation complex of the sixth iron ore oor of Yuzhniy open pit. Detailed Engineering.

2016обогатительная фабрика

CUSTOMER PERFORMED WORKS YEARCOUNTRY

Pobuzhsky Ferronickel Plant Ltd.

Pobuzhsky Ferronickel Plant Ltd.

Pobuzhsky Ferronickel Plant Ltd.

UkraineOliyar Private Company 2017

Ukraine 2017Casthouse. Pump-and-accumulator station. Pumping equipment replacement. Feasibility Study.

Zaporizhzhia Casting and Mechanical Plant Ltd.

Ukraine 2017

Construction of mini biofuel Combined Heat and Power Plant based on condensing turbine generator with steam bleeding for providing Hot Water Supply for Rakovka district, Kremenchuk, Ukraine. Feasibility Study.

Soft Energy Ltd.

22

23

24

ChechRepublic

2017

Modernization of slag tapping system of Tandem Furnaces by means of slag pot carriage installation. Basic Engineering.

ArcelorMittalOstrava a.s.

21

Survey study of gas cleaning systems of boiler Е-25-1.4-ВЦКС.

rdRevamping of gas cleaning equipment of the 3 gas cleaning stage of tube rotary kiln No. 1-2. Design, equipment supply, contract supervision and commissioning.

Construction of the second line of calcinating shop dryhouse at Pobuzhsky Ferronikel Plant LLC with a capacity of 100-150 dmt/h of ore raw materials. Feasibility study.

2018

2019

PRONICO Company

Implementation of gas-cleaning equipment for the ne ore area. Design, equipment supply, contract supervision and commissioning.

2018Guatemala

Filter plant for service water supply.Design, equipment supply, contract supervision and commissioning.

PRONICO Company

Guatemala

Recalculation of gas cleaning system pipelines of Tube Rotary Kiln No.1. Modernized equipment supply.

PRONICO Company

Guatemala

252019

2019

UkrainePobuzhsky Ferronickel Plant Ltd.

UkrainePobuzhsky Ferronickel Plant Ltd.

www.aik-eko.com

Reception Room:

Tel./Fax: +38 061 233 23 55 (Ua)

Tel.: +38 067 617 41 41 (Ua) 8 Sedova Str., Zaporizhzhia,

69057, Ukraine

e-mail: aik-eko@aik-eko.com

secretar@aik-eko.com

AIK-EKO RESEARCH AND DESIGN INSTITUTE

UKRAINE

Reception Room:

Tel./Fax: +38 061 233 09 99

Tel.: +38 067 617 33 83 (Ua)

Tel.: +38 067 617 42 24 (Eng)

8 Sedova Str., Zaporizhzhia,

69057, Ukraine

e-mail: rdi@aik-eko.com

ТС “AIK-EKO”