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Kälte-Drucklufttrockner BOREAS Variopulse ASV 4 PA - ASV 15 PA ASV 4 PW - ASV 15 PW O081850E00F DE 01.2010 GB Compressed Air-Dryer Operating Instruction GB
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  • Klte-DrucklufttrocknerBOREAS Variopulse ASV 4 PA - ASV 15 PAASV 4 PW - ASV 15 PW

    O081850E00F DE 01.2010

    GB

    Compressed Air-Dryer

    Operating Instruction

    GB

  • Novus Technik Pte. Ltd.

    BOREAS

    391B Orchard Road , #23-01 Ngee Ann City Tower B ,Singapore 238 874

    Tel: +65 6838 5139Fax: +65 6491 6501Email: [email protected]

    ASV 04 PA 818A L081850E00FASV 05 PA 819A L081950E00FASV 06 PA 820A L082050E00F

    ASV 07 PW 821W L082150E00FASV 09 PW 822W L082250E00FASV 11 PW 823W L082350E00F

    ASV 13 PW 824W L082450E00FASV 15 PW 825W L082550E00F

    ASV 04 PW 818W L081850E00F5000ASV 05 PW 819W L081950E00F5000ASV 06 PW 820W L082050E00F5000

    ASV 07 PA 821A L082150E00F6000ASV 09 PA 822A L082250E00F6000ASV 11 PA 823A L082350E00F6000

    ASV 13 PA 824A L082450E00F6000ASV 15 PA 825A L082550E00F6000

    01.2010 2 O081850E00F

    Model Type no. Material no.

    Type Code

    Series

    Type Code

    Versionair-cooled

    Versionwater-cooled

    Versionair-cooled

    Translation of the original instructions!

    BabuHighlight

  • O081850000E GB 3 01.2010

    Type CodePart 1 Important user infor- mation

    Part 2 Installation

    Part 3 Description

    Part 4 Operation

    Part 5 Maintenance

    Appendix

    Device specific supplementary sheets

    Page 21.1 General Notes 41.2 Legal requirements for the user ..51.2 Safety regulations 61.3 Handling with refrigerant 7

    1.4 First aid First aid at refrigerant accident 81.5 Disposal 8

    2.1 Transportation 92.2 Requirements on the place of installation 92.3 Installation (Mounting) 92.4 Compressed air connection 112.5 Electric Connection 112.6 Connection condensate drain 112.7 Connection cooling water 12

    3.1 Designation 133.2 Purpose 133.3 Unit layout 133.4 Nominal power of CA-dryer 143.5 Symbols 153.6 Principle of operation 163.7 Mode of operation 163.8 Electronic regulator 163.9 Condensate draining 18

    4.1 Commissioning 194.2 Starting 194.3 Operation 194.4 Stopping 194.5 Electronic regulator 204.6 Change of factory setting 21

    5.1 Maintenance 225.2 Trouble shooting 24

    Table of constancy 30Technical dataCode overview electronic regulatorSpare parts listsDeclaration EC-conformityWiring diagramP&I diagramAnnex declaration EC-conformityShort Operating Instruction

    Table of contents

    All safety notes in this operating instruction which may cause harm to personnel or equipment, when ignored, are marked by the following symbols:

    General danger symbol Electrical danger symbol

  • 01.2010 4 O081850000E GB

    Part 1 Important User Information

    1.1 General notes Thisrefrigeratingcompressedair-dryer(referredtobelowas CA-dryer) is a machine in the sense of EC-machine directives.

    TheCompanydoesnotaccept responsibility if safetyregulations are not met during handling, operation, main-tenance and repair, even though these are not strictly stated in these operating instructions.

    Werecommendthenoticeoftheseoperatinginstructionsverified by the operating personnel in writing (personnel file).

    Werecommendtranslationoftheseoperatinginstructioninto native language of foreign workers.

    Theusabilityandthelifecycleofthecompressedair-dryeras well as the avoidance of premature repairs depends on proper operation, maintenance, care and competent repair under consideration of these operating instruc-tions.

    HintstoFiguresandlocationsareinbrackets,e.g. (Fig. 5/2).

    Duetoourpositionassuppliersofcomponentswedonotalways know the final usage and total range of products applications.

    Our products are consequently customized to the stand-ards, and after an analysis of our risk evaluation, our products are accurate in the sense of product liability.

    Therefore, we request the user of our components / units, to ensure in his own interest, to inform us about the ap-plication of our products in order to initiate additional safety measures, if necessary.

  • O081850000E GB 5 01.2010

    Duetoclassificationintocategory2acc.toEC-PressureEquipment directive, the CA-Dryer are systems to be monitored.

    BeforestartingtheCA-Dryer,theuserhastochecktheworking materials and record this accordingly.

    TheuseroftheCA-Dryerhastofindoutthetestperiodsof the complete unit and the unit parts on base of a safety related technical evaluation.

    Theuserhastoprovidetheinstructionsfortheoperatorsas well as their information of the used working media. A yearly instruction is mandatory.

    A formShortOperating Instruction is included intheOperating Instruction and must only be completed by the user and positioned next to the machine

    Theuseriscommittedtocreateaunitrecordofthere-frigerating plant when using more than 3 Kg refrigerant

    Maintanancehasttobeprovidedbyqualifiedpersonnelonly.

    1.2 Legal requirements for the user

    1.2.1 Classification PED 97/23 EC

    1.2.2 Check of working ma- terials

    1.2.3 Periodical checks

    1.2.4 Instruction EN 378-1

    1.2.5 Short Operating In - struction EN 378-2

    1.2.6 Documentation EN 378-4.3.1

    1.2.7 Maintenance EN 13 313

    Part 1 Important User Information

  • 01.2010 6 O081850000E GB

    Attention! The operator has to observe the national working-, operat-ing- and safety regulations. Also existing internal factory regulations must be met.Maintenance and repair work must only be carried out by specially trained personnel and, if necessary, under supervi-sion of a person qualified for this work.

    Protectiveorsafetydevicesmustnotberemoved,modi-fied or readjusted.

    DuringoperationoftheCA-dryernoneoftheprotectiveof safety devices must be removed, modified or read-justed temporarily or permanently.

    Usepropertoolsformaintenanceandrepairworkonly. Useoriginalsparepartsonly. Allmaintenanceandrepairworksmustonlybeexecuted

    at stopped machine, disconnected power supply and pulled mains plug. Ensure that the CA-dryer cannot be switched on by mistake.

    Priortodismountingapartunderpressuredisconnectthe CA-dryer from all pressure sources and depressurize the CA-dryer.

    Donotuseinflammablesolventsforcleaning. Keeptheenvironmentabsolutelycleanduringmainte-

    nance and repair works. Keep free of dirt by covering the parts and free openings with clean cloth, paper or adhesive tape.

    Neverweldat thepressurevesselormodify it inanyway.

    Ensurethatnotools,loosepartsorsimilarareleftinthesystem.

    TheCA-Dryermustnotbeusedasdepositstation. ThecasingoftheCA-Dryermustnotbesteppedon.

    Attention! The formShortOperating Instruction includedwith theCA-Dryer must be completed by the user by means of the name plate or technical data sheet and positioned next to the machine for general information purposes.

    1.3 Safety regulations

    Part 1 Important User Information

  • O081850000E GB 7 01.2010

    Personalprotectiveequipment At refrigerant escapes or at works with possible refrig-

    erant escapes, protective glasses and gloves must be used.

    Avoidcontactofliquidrefrigerantswithyourskin(frost-bite).

    Donotinhalerefrigerantvapours.

    Toavoidhigherconcentrations,allworkroomsmustbeventilated very well. The opening of windows and doors may not be sufficient, so an exhausting system must be useddirectlyatthesupplypointornearthefloor.

    Donotsmoke,becausefiremightdecomposetherefrig-erant. The resulting substances are toxic and must not be inhaled.

    Donothaverefrigerantsescapedduringfillingorrepairwork. Cover with tape.

    Leavetheroomimmediatelyandonlyenterafterthe room has been sufficiently ventilated when refrigerant

    concentrations (e.g. pipe line leakages) appear sud-denly.

    Executeweldingandsolderingworkson refrigeratingsystems in well ventilated rooms only. Refrigerants will bedecomposedinflamesaswellasinelectricalarcs.

    Theresultingdecompositionproductsaretoxic.

    Beforeweldingandsolderingat refrigeratingsystems,the refrigerant must be removed.

    Astinkingsmellpointstodecompositionofrefrigerantdue to overheating:

    - leave room immediately - ventilate room very well.

    Ifnotavailablethesafetydatasheetwithfurtherinfor-mation of the refrigerant used in this CA-Dryer can be requested from the manufacturer.

    1.4 Handling with refrigerant

    Part 1 Important User Information

  • 01.2010 8 O081850000E GB

    Immediatelybringcasualtyintothefreshairorintoawellventilated room.

    Assistantsmustpayattentiontoself-protection! Takeoffcontaminatedclothes. Neverleavethecasualtyunattended! CALL THE DOCTOR and inform him that accident has

    been caused by refrigerants, as to be read on the name plate!

    Bringcasualtyintothefreshair,keephimwarm,andlethim relax.

    At breathlessness: Oxygene therapie At apnoea: Resuscitation Mouth-to-nose resuscitation, mouth-to-mouth resuscita-

    tion or with equipment. Medical treatment necessary

    Atskincontact,cleanwithwaterandsoapimmediately. Aftercontactwiththefluid,undercooledskinareasmust

    be cooled with warm (not hot) water.

    Flushwellopenedeyewithrunningwaterforatleast10minutes.

    Contact doctor.

    Informdoctorabouttheusedrefrigerant. After inhalation, deep breathing of a corticoid emulsive

    dosing aerosol (e.g. Ventolair) as soon as possible. Prohobition of using adrenergic drugs. Prophylactic pulmonary edema after inhalation of de-

    composition products / fire gases

    Whendisposingofuseddevices,payattention tooiland refrigerant in the hermetically sealed refrigerating circuit of the CA-dryers. Therefore, before dismounting, these operation media must be disposed by a special company.

    Theusedmaterialsarelistedontherecyclinglabelinsidethe CA-dryer.

    Attention!Do not dispose waste oil into the environment. Do not mix with household rubbish and do not burn in unauthorized plants.The escape of refrigerant into the atmosphere must be pre-ventedbyappropriatemeasures!

    1.5 First aid at refrigerant accident1.5.1 General notes:

    1.5.2 After inhaling:

    1.5.3 After skin contact:

    1.5.4 After eye contact:

    1.5.5 Notes for the doctor:

    1.6 Disposal

    Part 1 Important User Information

  • O081850000E GB 9 01.2010

    2.1 Transportation

    2.2 Requirements on the place of in- stallation

    2.3 Installation (mounting)

    Part 2 Installation

    Transportation has to be carried out in the normal working position of the CA-dryer. The CA-dryer may be transported with a fork lift truck or stacker lift truck.The CA-dryer can be transported for a short time in an in-clined position of up to 45 .

    At the site of installation, the CA-dryer can be installed without anchorage or special foundation at the location desired.Fixing possibilities at the ground plates are available and can be used if necessary.

    Attention!To avoid corrosion on components of the CA-dryer the com-pressed and ambient air must be free of aggressive parts.The CA-dryers are provided for inside mounting. Deviating conditions require the consultation of the manu-facturer.

    The CA-dryer is designed for an ambient temperature of 25 C. To prevent the condensate from freezing the room tempera-ture must not drop below +2 C.

    Attention!Atdifferentambientconditionspayattentiontothelayoutdata!

    The CA-Dryer has to be installed with free access to all operating and display elements as well as the condensate drains (Fig.1).

  • 01.2010 10 O081450000E GB

    The cooling air for the refrigerant condenser will be sucked in at the front panel (Fig. 1). This area must be kept free and not be obstructed.If necessary, the cooling air may be led to the CA-dryer from outside through wall openings.The cooling air outlet is positioned at the top of the unit (Fig. 1). Ensure a free air outlet and do not obstruct the outlet of the cooling air.If the CA-dryer is connected to an exhaust trunk, an addi-tional fan must be installed, depending on the dimensions of the trunk. The control of the fan must be provided by the CA-dryer.

    2.3.1 Version air cooled

    Fig. 1: Installation of the CA-dryer (air-cooled)

    min. 800 mm

    Outletcooling air

    CA-outlet

    CA-inletInletcooling air

    Part 2 Installation

    For special service works, the access at rear side of CA-dryer is necessary.

  • O081850000E GB 11 01.2010

    The connection must be executed acc. to marking at the CA-dryer (Fig. 1).

    Attention!Before mounting the CA-dryer, welding residual, rust or other pollution must be removed from the pipelines to be connected. If pollution cannot be excluded, proper filter system must be installedThe compressed air pipes must be installed stress-free.Expansion joints are recommended in case of vibrations and pulsations.

    For service purposes the installation of a bypass line is rec-ommended (additional equipment).

    Attention! To exclude unallowed overpressures at the pressure side, the user has to provide a corresponding safety at the inlet.

    The CA-dryers are completely equipped and wired. They merely have to be connected to a power supply. The CA-dryers are to be protected by slow-blow fuses as defined in the wiring diagram.Voltage: acc. to name plate or wiring diagram resp.The power supply is provided in the switch cabinet.

    Attention!The proper phasing as given in the wiring diagram must absolutelybefulfilled!At correct direction of fan rotation the cooling air is sucked throughthecondenser!

    The CA-dryers are equipped with 2 condensate drain sys-tems. Both condensate drain connections must be con-nected to the separation device.

    2.4 Compressed air con- nection

    2.5 Electric connection

    2.6 Connection conden- sate drain

    Fig. 2: Condensate drain

    Part 2 Installation

    Feed pipe from elec-tromagnetic conden-sate drain

    Merged condensate drain

    1

    2

  • 01.2010 12 O081850000E GB

    Fig. 3: Connection condensate drain

    2.7 Connection cooling water (Fig. 4/8, 4/9)

    2.8 Adjustment cooling water regulator

    Attention!Routeoutflowsothatpersonsorobjectswillnotbestruckby condensate (condensate escapes under operating pres-sure)!

    A minimum operation pressure of 2 bar is required for safe operation. The condensate drain pipe (Fig. 3.2) may be fixed to the wall with a pitch of maximum 5 m. Thereby the minimum operation pressure increases for 0,1 bar per meter. The collecting pipe (Fig. 3/3) should be laid throughout its whole length at least as the cross-section of the condensate outlet.

    The CA-dryer separates water as well as oil from the com-pressed air. The water/oil mixture must not be led into the sewage. Water and oil must be separated by suitable separa-tors (additional equipment).

    Aminimumcoolingwaterdifferentialpressureof2bar isrequired. The cooling water pressure must not exceed 10 bar.

    Attention!It is essential to adhere to the limit values regarding cooling water quality described in the appendix. In case of deviating conditions please contact the manufacturer. This note applies for all machines with stainless steel plate condensers.

    The adjustment must be done by our service or trained specialists!Pay attention to local specifications regarding cooling water temperature and cooling water pressure, CA-Dryer load as well as summer and winter operation.

    Part 2 Installation

    to treatment

    1

    3

    2

  • O081850000E GB 13 01.2010

    3.1 Designation

    3.2 Intended use:

    3.3 Unit Layout

    Fig. 4: Complete system

    Part 3 Description

    Refrigerating compressed air-dryer (CA-dryer).Version see type code (see 2)

    The CA-Dryer is used for drying compressed air only.

    Following components of the CA-dryer are accessible from outside (Fig. 4).

    1 Compressed-air inlet2 Compressed-air outlet3 Cooling air outlet4 Switch cabinet with power supply (Fig. 5)5 Service entries6 Cooling air inlet7 Condensate outlet8 Cooling water outlet (water-cooled version)9 Cooling water inlet (water-cooled version)

    3

    4

    5

    6

    8

    9

    5

    2

    1

    5

    7

  • 01.2010 14 O081850000E GB

    3.3.1 Switch cabinet Fig. 5 Switch cabinet

    3.4 Nominal power of CA-dryer

    1 Main switch2 Operation switch3 Display4 Data input key5 Condensate draining key

    The nominal power of the CA-dryer mentioned in the tech-nical data is related to a working pressure of 7 bar, a com-pressed air inlet temperature of 35 C as well as an ambient temperature of 25 C acc. to DIN ISO 7183.Lower working pressure, higher compressed air inlet tem-perature and/or higher ambient temperatures overload the compressor which causes to an increased pressure dew point and the compressor can be stopped by internal safety devices.At an essentially modified operation mode as mentioned, contact the deliverer of the CA-dryer for support.

    3 4 5

    2 1

    Part 3 Description

  • O081850000E GB 15 01.2010

    3.5 Symbols

    Fig. 6: Symbols general

    3.5.1 Electronic regulator indication - symbols

    Fig. 7: Electronic regulator indication - symbols

    Fig. 8: Electronic regulator operation symbols

    Operationswitchoff

    Compressed air inlet or cooling water inlet resp.

    Compressed air outlet or cooling water outlet resp.

    Condensate drain

    1 Temperature in C 2 Temperature in F 3 Normal- or summer opera- tion 4 Percentage energy saving (total) 5 Time to next condensate draining 6 Failure indication 7 Condensate drain 8 Condensate tank 9 Maintenance interval ex- ceeded10 Counter working hours11 Operation indication chiller12 Actual energy consumption

    1 Data input key 2 Condensate drain key for

    drain1 2

    6

    6

    7

    8

    11

    9

    12

    1 2 3 4 5

    10

    Part 3 Description

  • 01.2010 16 O081850000E GB

    The CA-dryer includes a cooling device to cool the com-pressed air. The absorption point is lowered causing conden-sate to fall out, which is removed by the condensate drain.Thehigherthecoolingtemperaturedifferenceoftheair,thehigher is the amount of condensate.The lower the cooling temperature of air, the lower is the moisture content.The lower limit of air cooling results from the operating principle of the CA-dryer based on the moisture separation in liquid form. Thus, the freezing point of water, i.e. a tem-perature of 0 C, is the lower limit. For reliability reasons, a practical setting is used, which lies above this theoretical limit of 0 C.

    The compressed air precooled in the aftercooler and saturat-ed with moisture enters into the CA-dryer and is precooled in the first cooling stage, the air-to-air heat exchanger without additionalenergy.Coolingiscarriedoutincounterflowtothe already cooled air heated during this process.The cooling to the pressure dew point is performed in the second cooling stage, the refrigerant-to-air heat exchanger cooled by the refrigerant system installed. Subsequently, the cooled compressed air is reheated in the air-to-air heat exchanger as already described.The pressure dew point temperature is indicated on the switch cabinet (Fig. 5/3).

    The refrigerant is injected into the refrigerant-to-air heat exchanger where it evaporates, thereby cooling the com-pressed air. A capacity control system at the refrigerant side controls the capacity required by the compressed air to ensure a constant pressure dew point temperature in all capacity ranges.The refrigerant compressed by the motor compressor is condensed within the condenser and is available for the evaporation again.

    The CA-dryer can be operated under partial load, caused bylowercompressedairfloworlowercompressedairinlettemperature, within the range of 0 to 100% capacity in con-tinuous operation.

    3.6 Principle of opera- tion

    3.7 Mode of operation

    3.7.1 Compressed air side

    3.7.2 Refrigerant side

    3.7.3 Pressure dew point control

    Part 3 Description

  • O081850000E GB 17 01.2010

    3.8 Electronic regulator

    Fig. 9: Electronic regulator normal display example

    3.8.1 Normal operation (factory setting)

    3.8.2 Summer operation

    The electronic regulator is especially developed for CA-dryers. It operates on the basis of micro processors. Data as cooling temperature, pressure within cooling circuit, cooling medium temperature as well as dryer specific parameter are processed by the electronic and therewith the actual operational state of the unit is determined.If enabled by the measuring data, the cooling capacity and with it the energy consumption is adapted to the actual power demand by triggering a solenoid valve or the refriger-ant compressor. The refrigerant compressor is temporarily stopped at low or zero-load. A continuous measuring of the temperatures and pressures (multiple per second) and the function of the aluminium-heat exchanger as cold store enables the quick reaction on load changes without allow-ing dew point peaks to exceed the max. adjusted nominal value.

    The electronic regulator control sets the pressure dew point on max. 3 C.

    The electronic regulator control sets the pressure dew point on max. 7 C.

    1 Pressure dew point (shown 3 Celsius)

    2 Condensate level (initial draining by control through timer only) 4 graduation lines = conden- sate will be drained shortly

    3 682 working hours

    4 Refrigeration compressor working

    5 Actual energy consumption is 50%

    2

    4 5

    1

    3

    Part 3 Description

  • 01.2010 18 O081850000E GB

    The electronic regulator control sets the pressure dew point depending on the ambient temperature at the place of installation, to keep a relative humidity below 40% at the CA-dryer outlet.

    Attention!To enable this, it is necessary that the ambient temperatures of the whole CA-network are not below the temperatures at the place of installation of the CA-dryer.

    Corresponding to the set limit values, the monitoring system of the electronic regulator triggers an alarm report at criti-cal operation and at unallowed operation conditions (see 5.2.1).

    The condensate drain automatically drains the condensate. A minimum pressure of 2 bar is required for safe operation.

    Once the container has filled with condensate, so that the capacitive level sensor emits a signal, the internal solenoid valve opens and the condensate is forced by the working pressure into the discharge pipe.The condensate drain electronic system ensures the clos-ing of the outlet opening before any compressed air can escape.

    1 Condensate drain is ready for operation (LED lights)2 Manual draining (operate button for max. 30 sec.)3 Failure, LED blinks (see 5.2.4.1.2)

    Atstandstillorverysmallvolumeflowof theCA-dryer,asolenoid valve avoids the collection of condensate in the inlet pipe to the water separator. Furthermore the solenoid valve controls the desludging of the heat exchanger. The solenoid valve is accessible after removing the right side plate (Fig. 2/1, 4/5).

    3.8.3 Automatic operation

    3.8.4 Operation status - Alarm / Failure

    3.9 Condensate draining

    3.9.1 Condensate drain

    Fig. 10: Condensate drain reports

    3.9.2 Pre-drain valve

    1 2 3

    Part 3 Description

  • O081850000E GB 19 01.2010

    Part 4 Operation

    4.1 Commissioning

    4.2 Starting

    4.3 Operation

    4.4 Stopping

    After installation, the CA-dryer can be switched on with the main switch (Fig. 5/1).So the refrigerant compressor heating and the electronic regulator is supplied with power.

    Attention! Before operating the operation switch (Fig. 5/2), a waiting period of at least 6 hours is necessary, to enable a preheating of the refrigeration compressor.

    The CA-dryer is switched on via operation switch (Fig. 5/2). After approx. 5 minutes the compressed air admission is possible by connecting the compressed air compressor.

    Attention!Aperiodof5minutesmustbekeptbetweenswitchingoffand switching on the CA-dryer to achieve a pressure com-pensation within the refrigeration system.

    After some hours of operation under load, it should be con-trolled that condensate is generated and drained.The CA-dryer is designed for continuous operation and may remain switched on during periods of no load.

    The temperature display at the switch cabinet (Fig. 5/3) in-dicates the pressure dew point reached by the CA-dryer.During normal operation, the operation switch and lamp Power (Fig.10/1)of thecondensatedrain lightsperma-nently .

    Atstandstillperiods,theCA-dryerisswitchedoffwiththeoperation switch, the main switch remains switched on.For longer standstill periods or during services, the CA-dryer isswitchedoffwiththemainswitch(Fig. 5/1).

    Attention!At restarting proceed as mentioned in item 4.1.

  • 01.2010 20 O081850000E GB

    - Pressure dew point- Summer operation

    - Percentage running time of CA-dryer in relation to total running time of the system

    - Next condensate drain in 3 min-utes

    - Actual time shown as example: 12:45 (internal use for failure and event

    record).

    - Actual date shown as example: 8.03.2005 (internal use for failure and event

    record).

    4.5 Electronic regulator - operation

    Fig. 11: Pressure dew point

    Fig. 12: Percentage running time of CA-dryer

    Fig. 13: Condensate drain

    Fig. 14: Time

    Fig. 15: Date

    Following operation data can be recalled by operating the data selector key ( ):

    Part 4 Operation

  • O081850000E GB 21 01.2010

    4.6 Changing the factory setting

    Fig. 16: Changing the factory setting

    4.6.1 Change modes

    4.6.1.1 P01

    4.6.1.2 P024.6.1.3 P03

    4.6.1.4 P04, P05, P064.6.1.5 P074.6.1.6 P08 - P214.6.1.7 P224.6.1.8 P23, P33, P34

    4.6.2 Time change

    4.6.2.1 P40, P414.6.2.2 P42, P43, P44

    Activation pressure dew point-summer set value (factory setting: pressure dew point 7 C).Activation automatic operation (see 3.8.3).P03 = 1: external CA-dyer stopping activatedP03 = 0: external CA-dyer stopping deactivatedBy serviceAcknowledgement of maintenance interval (see 5.1.1).Acknowledgement of failures (see 5.2.2).Change C / F (see 4.6).By service

    1. Press data selector key and condensate drain key ( ) for 5 seconds simultaneously to change from normal into set mode2. If necessary, press data selector key ( ) several times until requested set mode appears (P40 - P44)3. Adjusting by condensate drain key ( )4. Press data selector key ( ) for 5 seconds to save changes and to return into normal mode.

    Hour, minuteDay, month, year

    1. Press data selector key ( ) for 5 seconds to change from

    normal - into set mode2. If necessary, press data selec-

    tor key ( ) several times until requested set mode appears (P01 - P34)

    3. Adjusting by condensate drain key ( )

    4. Press data selector key ( ) for 5 seconds to save changes and to return into normal mode.

    Part 4 Operation

  • 01.2010 22 O081850000E GB

    5.1 Maintenance

    5.1.1 Daily checks

    5.1.1.1 Version aircooled

    5.1.1.2 Version watercooled

    5.1.2 Check refrigeration system for leakage

    5.1.2.1 1/2 yearly check

    Attention!Prior to any maintenance works all safety regulations for electrical systems and units must be observed (See also part 1).

    Maintenance intervals highly depend on the mode of opera-tion and the ambient conditions on site, the intervals below are only to be understood as general recommendations.

    Monitoring of all temperatures.At proper temperatures it can be assumed, that all electrical- and refrigeration components are working properly.If the temperatures are seriously deviating up or down, a malfunction can be assumed (see 5.2).Check function of condensate drain.a) Condensate drain initial draining: Operating condensate drain key ( ) check, if water is drained.b) Condensate drain main draining: Operating key Test (Fig. 10/2) on condensate drain, check, if water is drained. When operated for longer time, the condensate drain

    pulses all 2-3 seconds.

    Function check of the fansAt no function, see 5.2.5.4Check condenser on pollution, if necessary clean

    Function check of cooling water regulatorAt no function, see 5.2.5.4Check condenser on pollution, if necessary clean

    The checks must be recorded in a journal by the user. On request, a journal can be provided by the service, see 1.2!

    Attention!Before working at a refrigeration unit, absolutely pay attention to the information about how to handle refrigerant (see 1.4)!

    Leak tightness check at CA-Dryers with refrigerant filling 30 kg (filling amount see nameplate).With this amount of filling, the maximum allowed leak rate of 2 % must not be exceeded.

    Part 5 Maintenance

  • O081850000E GB 23 01.2010

    5.1.2.2 Yearly check

    5.1.2.3 Periodic checks at pressure vessels

    5.1.3 Electronic regulator - maintenance display Fig. 17: Maintenance display

    5.1.4 Acknowledgement maintenance interval

    Fig. 18: Acknowledgement maintenance interval

    Part 5 Maintenance

    Leak tightness check at CA-Dryers with refrigerant filling 30 kg (filling amount see nameplate).With this amount of filling, the maximum allowed leak rate of 2 % must not be exceeded.

    All CA-Dryers mentioned in this operating instruction, are corresponding with the pressure vessel guideline category II,fluidgroup2andhaveamaximumpressureof16bar.Periodic checks must be done acc. to the determinations of the user (see 1.2.3).

    Maintenance symbol:- maintenance interval (8000 h) exceeded

    1. For acknowledgement press data selector key ( ) within 5 minutes after restart the CA-dryer for 5 seconds

    2. Press data selector key ( ) several times until set mode P07

    appears3. Acknowledgement of the mainte-

    nance interval key with conden-sate drain key ( ) - the mainte-

    nance symbol disappears ( )4. For returning into display mode

    press data selector key ( ) for 5 seconds

  • 01.2010 24 O081850000E GB

    5.2 Trouble shooting

    Fig. 19: Failure indication general

    5.2.1 Electronic regulator failure indication

    Fig. 20a: Electronic regulator failure indication: Set value

    Fig. 20b: Electronic regulator failure indication: Failure

    CA-dryer stopped

    Display changes between set value and failure indication(example: refrigerant over-pressure)

    Failure indication

    Part 5 Maintenance

  • O081850000E GB 25 01.2010

    Cause

    5.2.1.1 C1-C3 Refrigerant compressor not running5.2.1.2 CL Time invalid

    5.2.1.3 EE External CA- dryer stopping5.2.1.4 EH Electronic regulator EEPROM 5.2.1.5 EL Electronic regulator defective5.2.1.6 F1 Dewpoint tempe- rature sensor defec- tive5.2.1.7 F2 - F6

    5.2.1.8 FA Cooling medium temperature sensor defective5.2.1.9 FC Condensation temperature sensor defective5.2.1.10 FH Refrigerant over- pressure5.2.1.11 FE

    5.2.1.12 FF Level sensor defective5.2.1.13 Fo Suction pressure sensor defective5.2.1.14 H1 Dewpoint too high5.2.1.15 L1 Dewpoint too low5.2.1.16 Lr Lack of refrigerant

    5.2.1.17 SH High pressure protection

    5.2.1.18 OL Overrun working hour counter

    Remedy

    Reduce load of CA-dryer.Failure resets itself after 15-60 minutes,if not contact service.Reset time (see 4.6.2)If failure occurs regularly, check EMC-load, if necessary replace electronic regulator.Hint on external stopping.See 4.6.1.3Change of parameter (see 4.6), if not possible: Replace electronic regulator.Restart of CA-dryer, if not possible: Replace electronic regulator.Check plug.Replace sensor.

    Wrong parameters. Service: Check sensor.Check plug.Replace sensor.

    Check plug.Replace sensor.

    See 5.2.5

    Wrong parameters Service: Check sensor.Condensate draining provided via timer.Service: Replace sensor.Service: Replace sensor.

    See 5.2.4

    See 5.2.5.7 Service: Remove leakage, Replace refrigerant filling.Reduce load of CA-dryer.Checkfans(A)andcoolingwaterregulator(W),cleancondenser.Not necessary, for information only.

    Acknowl-edgement

    automatic

    none

    none

    P08

    P09 - P013

    P14

    P15

    P16

    P17

    P18

    P19

    P21

    automaticnone

    Part 5 Maintenance

  • 01.2010 26 O081850000E GB

    Remedy- check and ensure power supply,- if power supply is ok, call for service.

    Remedy

    Check sensor controlled condensate drain,if necessary, dismount and clean.

    Check power supply.Replace condensate drain if defective.

    Indication by blinking LED.Dismount and clean condensate drain.

    Open ball cock in condensate pipe.Replace condensate drain if defective.

    5.2.2 Acknowledgement of failuresFig. 21: Acknowledgement of failures

    5.2.3 Function:Cause5.2.3.1 CA-dryer not running

    5.2.4. Water in compressed air system:Cause

    5.2.4.1 Main draining conden- sate drain faulty (Fig. 2/2)

    Fig. 22: Condensate drain Reports

    5.2.4.1.1 No reports (Fig. 22/1)

    5.2.4.1.2 Failure report (Fig. 22/2)

    5.2.4.1.3 No condensate

    1. For acknowledgement operate data selector key ( ) for 5

    seconds.

    2. Operate data selector key ( ) once more until P02 appears.

    3. Acknowledgement of failure through condensate drain

    key ( ).

    4. For returning into standard display mode press data selector key ( ) for 5 seconds.

    1 2

    Part 5 Maintenance

  • O081850000E GB 27 01.2010

    Part 5 Maintenance

    5.2.4.2 Initial draining conden- sate drain faulty (Fig. 2/1)

    5.2.4.3 Temporary overload of the CA-dryer due to non-uniform compr. air consumption

    5.2.4.4 Overload due to high volumeflow,ortohigh compressed air inlet temperature

    With installed bypass line5.2.4.5 Bypass valve of bypass line opened

    5.2.4.6 Leaky bypass valve of bypass line

    Open ball cock in condensate pipe.Press condensate drain key (Fig. 8/2)Solenoid valve must be open (Fig. 2/1) Replace solenoid valve if defective.

    Reduce load, check whether CA-dryers capacity is properly selected.

    Reduce CA-consumption or increase CA-dryers capacity.Install aftercooler behind the compressed air compressor or check if already installed.

    Close bypass valve in the bypass line.

    Seal or replace bypass valve in the bypass line.

  • 01.2010 28 O081850000E GB

    5.2.5 Stopping CA-dryer during operation:

    Cause

    5.2.5.1 CA-volumeflowtoo high

    5.2.5.2 CA-inlet temperature too high

    5.2.5.3 Room temperature too high

    5.2.5.4 Defective fan or cooling water regulator resp. (water-cooled version)

    5.2.5.5 Condenser polluted

    5.2.5.6 Operating pressure too low

    5.2.5.7 Icing of CA-dryer

    - Stopping of CA-dryer by installed pressure limiter due to overload. (see 5.2.6)

    Remedy

    Check whether CA-dryers capacity is properly selected, increase CA-dryers capacity.

    Install aftercooler behind the compressed air compressor or check if already installed.

    Ensure proper ventilation of CA-dryers location.

    Replace fan or cooling water regulator resp., call for service if necessary.

    Clean condenser.

    Increase operating pressure, check whether CA-dryers ca-pacity is properly selected.

    Characteristics: -differentialpressureatCA-sideincreases -volumeflowdecreases

    Disconnectunitandmaintaincompressedairflow.Afterapprox.halfanhour,thedifferentialpressurewillreturntonormal value. Restart the unit. If the heat exchanger ices up again, call for service.

    Part 5 Maintenance

  • O081850000E GB 29 01.2010

    Remedy

    Type 818, 819: Automatically after elimination of failure.Type 820, 821: By operating reset switch at pressure limiter (Fig. 23).Type 822, 825: By operating reset switch at safety pressure limiter (Fig. 24).

    Cause

    5.2.6 Restarting the CA- dryer (after 5.2.5)

    Fig. 23: Access pressure limiter

    Fig. 24: Access safety pressure limiter

    Reset switch Safety pressure limiter

    Reset switchpressure limiter

    Part 5 Maintenance

  • 01.2010 30 O081850000E GB

    Table of Constancy for Water-cooled Plate Condensers

    under normal conditions good constancy risk of corrosion, especially when several substances with are present not suitable

    Note: The table provides an overview of the limit values for stainless steel 1.4401 (AISI 316) as well as pure copper (99,9%) in water, under consideration of several chemical factors. Corrosion isgeneratedwithinacomplexprocesstogetherwithalotofdifferentfactors.Thesefactorsitselfmayeitherintensifyorweakentheinfluenceoneachother.Thereforethetableshallonlybeun-derstood as simplified presentation. Especially the amounts of concentration and limits must be observed. If there is any doubt, please contact the manufacturer with an water analysis. Warranty claimscanonlyberequested,iftheitemintheabovementionedtableundernormalconditionsgoodconstancyisfulfilled.Thistableispartoftheofferandthecommission.

    Ingredients of the water:

    Concentration[mg/l]

    Material-No.: 1.4401 Copper

    Organic elements

    Hydrogencarbonat (HCO3

    -)

    < 7070 300> 300

    /

    Sulphate (SO42-)

    < 7070 300> 300

    /

    HCO3- / SO4

    2- > 1.0< 1.0

    /

    Electric conductivity< 10 S/cm10 - 500 S/cm> 500 S/cm

    Ammonia (NH3)< 22 20> 20

    Chloride (Cl-) (max 60C)

    < 300> 300

    /

    Sulphide (SO3), free chlorine gas (Cl2)

    < 11 5> 5

    /

    /

    Iron (Fe), soluted < 0.2> 0.2

    Free aggressive car-bonic acid (CO2)

    < 55 20> 20

    Manganese (Mn), soluted < 0.1> 0.1

    Aluminium (Al), so-luted

    < 0.2> 0.2

    pH-value< 66.0 7.57.5 9.0> 9

    /

    Nitrate (NO3), soluted < 100> 100

    Hydrogen sulphide (H2S)

    < 0.05> 0.05

    /

    Glycol portion< 20%20 - 50 %> 50 %

    Total degree of hard-ness

    4,0 - 8,5 dH

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  • Code Description Value Code Description Value Code Description ValueP01 Mode of operation: normal = 0; summer = 1 -- Failure-free - Failure and event list with date and time of dayP02 Automatic dew point: off = 0; on = 1 FH Refrigerant overpressure - Total counter P03 External failure system off: yes = 1; no = 0 EH Electronic failure - Parameter resetP04 Reference value normal H1 Dew point too high P40 Time of day hourP05 Reference value summer L1 Dew point too low P41 Time of day minuteP06 Tpd_H (failure limit: dew point too high) F1 Sensor heat exchanger 1 temp. P42 Date dayP07 Release of maintenance display ... P43 Date monthP08 Release of failure: F1 F6 Sensor heat exchanger 6 temp. P44 Date yearP09 Release of failure: F2 FA Sensor ambient temp.P10 Release of failure: F3 FC Sensor condensation temp.P11 Release of failure: F4 Fo Sensor suction pressure def.P12 Release of failure: F5 Fi Sensor inlet temp.P13 Release of failure: F6 FU Failure frequency converterP14 Release of failure: FA external sensor EE External failureP15 Release of failure: FC condensation sensor C1 Failure compressor 1P16 Release of failure: FH OP failure C2 Failure compressor 2P17 Release of failure: FE failure heat exchanger C3 Failure compressor 3P18 Release of failure: FF level sensor Co CAN address collisionP19 Release of failure: Fo pressure sensor H2 Inlet temp. too highP20 Release of failure: EE external failure FE Malfunction of heat exchangerP21 Release of failure: Lr lack of refrigerant Lr Lack of refrigerantP22 Switching C = 1; F = 0 SH Overpressure protectionP23 Deactivation of level sensor PC Man. parameter changingP24 Display actual value F1 EL Electronic failureP25 Display actual value F2 ON System switched onP26 Display actual value F3 OL Overflow operating hoursP27 Display actual value F4P28 Display actual value F5P29 Display actual value F6P30 Display actual value Ta external sensorP31 Display actual value Tc condensation sensorP32 Display actual value To pressure sensorP33 Display actual value Ti inlet sensorP34 Relay testP35 CAN address

    Switching pressure transmitter AKS -1,0...+6bar = 6Switching pressure transmitter XSK -0,5...+7bar = 7

    P37 Deactivation of Current sensorP38 Setpoint Fe FailureP39 High inlet temp. H2 failure system off: yes = 1; no = 0

    Technical Data Sheet: Date: Page 2 ofT 0818 5 0000 E GB 24.11.2008 2Refrigerated Compressed Air Dryer 814A/W - 817A/W

    Version 1.3

    Parameterizing level Failure list List levelGB Code overview electronic regulator

    P36

    Designation: Type-No.:

  • S 0818 5 00 00 E Rev. 01 / 7 27.04.2009

    Art. No Pos.A0818000000 A000 BASIC UNIT TYPE 0818 Remarks0114183000 B200 Refrigerant separator 1 pcs0113946000 B300 Refrigerant collector 1 pcs0114767000 B320 Oil Refrigerant R134a 1,5 L0114323000 EC00 Frequency converter 1 pcs0101223000 EV00 Heating cartridge compressor 1 pcs0112586000 F100 Filter dryer 1 pcs0104278000 G100 Inspection glass 1 pcs0112746000 P100 Pressure transmitter 1 pcs0106437000 PZAH Pressure cut out HP 1 pcs0112588000 V100 Refrigerant compressor 1 pcs0112620000 V500 Thermic expansion valve 2 pcsL700044000 W100 Heat exchanger 2 pcsL200246000 W101 Insulation 2 pcs

    A081900000E A000 BASIC UNIT TYPE 0819 Qty Remarks0114183000 B200 Refrigerant separator 1 pcs0113946000 B300 Refrigerant collector 1 pcs0114767000 B320 Oil Refrigerant R134a 1,5 L0114323000 EC00 Frequency converter 1 pcs0101223000 EV00 Heating cartridge compressor 1 pcs0112586000 F100 Filter dryer 1 pcs0104278000 G100 Inspection glass 1 pcs0112746000 P100 Pressure transmitter 1 pcs0106437000 PZAH Pressure cut out HP 1 pcs0112588000 V100 Refrigerant compressor 1 pcs0112620000 V500 Thermic expansion valve 2 pcsL700044000 W100 Heat exchanger 2 pcsL200246000 W101 Insulation 2 pcs

    A082000000E A000 BASIC UNIT TYPE 0820 Qty Remarks0114263000 B200 Refrigerant separator 1 pcs0113946000 B300 Refrigerant collector 1 pcs0114767000 B320 Oil Refrigerant R134a 1,5 L0114325000 EC00 Frequency converter 1 pcs101223000 EV00 Heating cartridge compressor 1 pcs0112586000 F100 Filter dryer 1 pcs0104278000 G100 Inspection glass 1 pcs0112746000 P100 Pressure transmitter 1 pcs0106437000 PZAH Pressure cut out HP 1 pcs0112591000 V100 Refrigerant compressor 1 pcs0112620000 V500 Thermic expansion valve 2 pcsL700044000 W100 Heat exchanger 2 pcsL200246000 W101 Insulation 2 pcs

    A082100000E A000 BASIC UNIT TYPE 0820 Qty RemarksL200167000 B200 Refrigerant separator 1 pcs0113947000 B300 Refrigerant collector 1 pcs0114324000 EC00 Frequency converter 1 pcs0101223000 EV00 Heating cartridge compressor 2 pcs0114227000 EV10 Heating tape compressor 2 pcs0112096000 F100 Filter dryer 1 pcs0106320000 G100 Inspection glass 1 pcs0112746000 P100 Pressure transmitter 1 pcs0106437000 PZAH Pressure cut out HP 1 pcs0112590000 V100 Refrigerant compressor 1 pcs0105356000 V200 Refrigerant compressor 1 pcs0112620000 V500 Thermic expansion valve 3 pcsL700044000 W100 Heat exchanger 3 pcsL200246000 W101 Insulation 3 pcs

    GBSpare Parts ListTyp 0818 - 0825Designation

    Qty

  • S 0818 5 00 00 E Rev. 12 / 7 27.04.2009

    Art. No Pos.A082200000E A000 BASIC UNIT TYPE 0820 Qty RemarksL200168000 B200 Refrigerant separator 1 pcs0113847000 B300 Refrigerant collector 1 pcs0114324000 EC00 Frequency converter 1 pcs0101223000 EV00 Heating cartridge compressor 2 pcs0114227000 EV10 Heating tape compressor 2 pcs0112096000 F100 Filter dryer 1 pcs0106320000 G100 Inspection glass 1 pcs0112746000 P100 Pressure transmitter 1 pcs0100652000 PZHH Safety pressure cut out HP 1 pcs0112590000 V100 Refrigerant compressor 1 pcs0111230000 V200 Refrigerant compressor 1 pcs0112620000 V500 Thermic expansion valve 4 pcsL700044000 W100 Heat exchanger 4 pcsL200246000 W101 Insulation 4 pcs

    A082300000E A000 BASIC UNIT TYPE 0820 Qty RemarksL200168000 B200 Refrigerant separator 1 pcs0113847000 B300 Refrigerant collector 1 pcs0114325000 EC00 Frequency converter 1 pcs0101223000 EV00 Heating cartridge compressor 2 pcs0114227000 EV10 Heating tape compressor 2 pcs0112096000 F100 Filter dryer 1 pcs0106320000 G100 Inspection glass 1 pcs0112746000 P100 Pressure transmitter 1 pcs0100652000 PZHH Safety pressure cut out HP 1 pcs0112591000 V100 Refrigerant compressor 1 pcs0111230000 V200 Refrigerant compressor 1 pcs0112620000 V500 Thermic expansion valve 4 pcsL700044000 W100 Heat exchanger 4 pcsL200246000 W101 Insulation 4 pcs

    A082400000E A000 BASIC UNIT TYPE 0820 Qty RemarksL200280000 B200 Refrigerant separator 1 pcs0113875000 B300 Refrigerant collector 1 pcs0114324000 EC00 Frequency converter 1 pcs0101223000 EV00 Heating cartridge compressor 3 pcs0114227000 EV10 Heating tape compressor 3 pcs0112587000 F100 Filter dryer 1 pcs0111397000 G100 Inspection glass 1 pcs0112746000 P100 Pressure transmitter 1 pcs0100652000 PZHH Safety pressure cut out HP 1 pcs0112590000 V100 Refrigerant compressor 1 pcs0111230000 V200 Refrigerant compressor 2 pcs0112620000 V500 Thermic expansion valve 5 pcsL700044000 W100 Heat exchanger 5 pcsL200246000 W101 Insulation 5 pcs

    A082500000E A000 BASIC UNIT TYPE 0820 Qty RemarksL200169000 B200 Refrigerant separator 1 pcs0113875000 B300 Refrigerant collector 1 pcs0114325000 EC00 Frequency converter 1 pcs0101223000 EV00 Heating cartridge compressor 3 pcs0114227000 EV10 Heating tape compressor 3 pcs0112587000 F100 Filter dryer 1 pcs0111397000 G100 Inspection glass 1 pcs0112746000 P100 Pressure transmitter 1 pcs0100652000 PZHH Safety pressure cut out HP 1 pcs0112591000 V100 Refrigerant compressor 1 pcs0111230000 V200 Refrigerant compressor 2 pcs0112620000 V500 Thermic expansion valve 6 pcsL700044000 W100 Heat exchanger 6 pcsL200246000 W101 Insulation 6 pcs

    Spare Parts List GBTyp 0818 - 0825Designation

  • S 0818 5 00 00 E Rev. 13 / 7 27.04.2009

    Art. No Pos.F0818000000 F000 CONDENSER UNIT TYPE 0818A Qty Remarks0106265000 B310 Refrigerant R134a 16 kg0112992000 M200 Fan 2 pcs0112622000 M202 Screw 8 pcs0106707000 M203 Washer 8 pcs0103087000 PS00 Pressure switch 1 pcsL700052000 W200 Condenser air cooled 1 pcs

    F0819000000 F000 CONDENSER UNIT TYPE 0819A Qty Remarks0106265000 B310 Refrigerant R134a 16 kg0112992000 M200 Fan 2 pcs0112622000 M202 Screw 8 pcs0106707000 M203 Washer 8 pcs0103087000 PS00 Pressure switch 1 pcsL700053000 W200 Condenser air cooled 1 pcs

    F0820000000 F000 CONDENSER UNIT TYPE 0820A Remarks0106265000 B310 Refrigerant R134a 19 kg0112992000 M200 Fan 2 pcs112622000 M202 Screw 8 pcs0106707000 M203 Washer 8 pcs0103087000 PS00 Pressure switch 1 pcsL700059000 W200 Condenser air cooled 1 pcs

    F08210000006000 F000 CONDENSER UNIT TYPE 0820A Remarks0106265000 B310 Refrigerant R134a 23 kg0112992000 M200 Fan 4 pcs0112622000 M202 Screw 16 pcs0106707000 M203 Washer 16 pcs0103087000 PS00 Pressure switch 1 pcsL700055000 W200 Condenser air cooled 1 pcs

    F08220000006000 F000 CONDENSER UNIT TYPE 0820A Remarks0106265000 B310 Refrigerant R134a 25 kg0112992000 M200 Fan 4 pcs0112622000 M202 Screw 16 pcs0106707000 M203 Washer 16 pcs0103087000 PS00 Pressure switch 1 pcsL700056000 W200 Condenser air cooled 1 pcs

    F08230000006000 F000 CONDENSER UNIT TYPE 0820A Remarks0106265000 B310 Refrigerant R134a 25 kg0112992000 M200 Fan 4 pcs0112622000 M202 Screw 16 pcs0106707000 M203 Washer 16 pcs0103087000 PS00 Pressure switch 1 pcsL700048000 W200 Condenser air cooled 1 pcs

    F08240000006000 F000 CONDENSER UNIT TYPE 0820A Remarks0106265000 B310 Refrigerant R134a 40 kg0112992000 M200 Fan 9 pcs0112622000 M202 Screw 36 pcs0106707000 M203 Washer 36 pcs0103087000 PS00 Pressure switch 1 pcsL700057000 W200 Condenser air cooled 1 pcs

    F08250000006000 F000 CONDENSER UNIT TYPE 0820A Remarks0106265000 B310 Refrigerant R134a 40 kg0112992000 M200 Fan 9 pcs0112622000 M202 Screw 36 pcs0106707000 M203 Washer 36 pcs0103087000 PS00 Pressure switch 1 pcsL700058000 W200 Condenser air cooled 1 pcs

    Qty

    Qty

    Qty

    Qty

    Qty

    Qty

    Spare Parts List GBTyp 0818 - 0825Designation

  • S 0818 5 00 00 E Rev. 14 / 7 27.04.2009

    Art. No Pos.F08180000005000 F000 CONDENSER UNIT TYPE 0820A Remarks

    0106265000 B310 Refrigerant R134a 15 kg0112039000 V600 Cooling water control 1 pcs0101866000 V960 Ball valve cooling water drain 1 pcs0112099000 V970 Shut-off valve refrigerant 1 pcs0112660000 W300 Condenser water cooled 1 pcs

    F08200000005000 F000 CONDENSER UNIT TYPE 0820W Remarks0106265000 B310 Refrigerant R134a 15 kg0112039000 V600 Cooling water control 1 pcs0101866000 V960 Ball valve cooling water drain 1 pcs0112099000 V970 Shut-off valve refrigerant 1 pcs0112660000 W300 Condenser water cooled 1 pcs

    F0821000000 F000 CONDENSER UNIT TYPE 0821W Remarks0106265000 B310 Refrigerant R134a 20 kg0108655000 V600 Cooling water control 1 pcs0101866000 V960 Ball valve cooling water drain 1 pcs0112099000 V970 Shut-off valve refrigerant 1 pcs0112667000 W300 Condenser water cooled 1 pcs

    F0822000000 F000 CONDENSER UNIT TYPE 0821W Remarks0106265000 B310 Refrigerant R134a 25 kg0108655000 V600 Cooling water control 1 pcs0101866000 V960 Ball valve cooling water drain 1 pcs0112099000 V970 Shut-off valve refrigerant 1 pcs0112662000 W300 Condenser water cooled 1 pcs

    F0823000000 F000 CONDENSER UNIT TYPE 0821W Remarks0106265000 B310 Refrigerant R134a 25 kg0108655000 V600 Cooling water control 1 pcs0101866000 V960 Ball valve cooling water drain 1 pcs0112099000 V970 Shut-off valve refrigerant 1 pcs0112663000 W300 Condenser water cooled 1 pcs

    F0824000000 F000 CONDENSER UNIT TYPE 0821W Remarks0106265000 B310 Refrigerant R134a 30 kg0111674000 V600 Cooling water control 1 pcs0101866000 V960 Ball valve cooling water drain 1 pcs0112099000 V970 Shut-off valve refrigerant 1 pcs0112665000 W300 Condenser water cooled 1 pcs

    F0825000000 F000 CONDENSER UNIT TYPE 0821W Remarks0106265000 B310 Refrigerant R134a 34 kg0111674000 V600 Cooling water control 1 pcs0101866000 V960 Ball valve cooling water drain 1 pcs0112099000 V970 Shut-off valve refrigerant 1 pcs0112665000 W300 Condenser water cooled 1 pcs

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    Spare Parts List GBTyp 0818 - 0825Designation

  • S 0818 5 00 00 E Rev. 15 / 7 27.04.2009

    Art. No Pos.C081800000E C000 DRAIN UNIT TYPE 0818-0820 Remarks

    334300 A100 Condensate drain 1 pcs301572 A160 Service unit 1 pcs

    0101775001 V700 Solenoid valve condensate drain 1 pcs0114175000 V711 Bump rubber 2 pcs0112930000 V910 Ball valve condensate drain 1 pcs0108142000 V920 Ball valve 1 pcs

    C082100000E C000 DRAIN UNIT TYPE 0818-0820 Remarks334300 A100 Condensate drain 1 pcs301572 A160 Service unit 1 pcs

    0101775001 V700 Solenoid valve condensate drain 1 pcs0114175000 V711 Bump rubber 2 pcs0112930000 V910 Ball valve condensate drain 1 pcs0108142000 V920 Ball valve 1 pcs

    C082200000E C000 DRAIN UNIT TYPE 0818-0820 Remarks334300 A100 Condensate drain 1 pcs301572 A160 Service unit 1 pcs

    0101775001 V700 Solenoid valve condensate drain 1 pcs0114175000 V711 Bump rubber 2 pcs0112930000 V910 Ball valve condensate drain 1 pcs0108142000 V920 Ball valve 1 pcs

    C082400000E C000 DRAIN UNIT TYPE 0818-0820 Remarks334300 A100 Condensate drain 2 pcs301572 A160 Service unit 2 pcs

    0101775001 V700 Solenoid valve condensate drain 2 pcs0114175000 V711 Bump rubber 4 pcs0112930000 V910 Ball valve condensate drain 2 pcs0108142000 V920 Ball valve 4 pcs

    C0825400000E C000 DRAIN UNIT TYPE 0818-0820 Remarks334300 A100 Condensate drain 2 pcs

    0101775001 V700 Solenoid valve condensate drain 2 pcs0114175000 V711 Bump rubber 4 pcs0112930000 V910 Ball valve condensate drain 2 pcs0108142000 V920 Ball valve 4 pcs

    301572 A160 Service unit 2 pcs

    GBQty

    Spare Parts List

    DesignationTyp 0818 - 0825

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  • S 0818 5 00 00 E Rev. 16 / 7 27.04.2009

    Art. No Pos.E081890000E6000 E000 E-UNIT TYPE 0818A, 0819A Remarks

    0114034000 E100 Main switch 1 pcs0113822000 E110 Operation switch 1 pcs0113028000 E130 Compressor contactor 1 pcs0113025000 E135 Fan contactor 1 pcs0112697000 E140 Relais 3 pcs0112698000 E141 Relais 1 pcs0110199000 E150 Control transformer 1 pcs0112542000 EIC1 Display 1 pcsL800002000 EIC2 Protection cap 1 pcs0114102000 EICA Electronic regulator 1 pcs

    E082090000E6000 E000 E-UNIT TYPE 0820A Remarks0113023000 E100 Main switch 1 pcs0113822000 E110 Operation switch 1 pcs0113030000 E130 Compressor contactor 1 pcs0113025000 E135 Fan contactor 1 pcs0112697000 E140 Relais 3 pcs0112698000 E141 Relais 1 pcs0110199000 E150 Control transformer 1 pcs0112542000 EIC1 Display 1 pcsL800002000 EIC2 Protection cap 1 pcs0114102000 EICA Electronic regulator 1 pcs

    E082190000E6000 E000 E-UNIT TYPE 0820A Remarks0113023000 E100 Main switch 1 pcs0113822000 E110 Operation switch 1 pcs0113030000 E130 Compressor contactor 1 pcs0113029000 E131 Compressor contactor 1 pcs0113025000 E135 Fan contactor 2 pcs0112697000 E140 Relais 1 pcs0112698000 E141 Relais 2 pcs0110374000 E150 Control transformer 1 pcs0112773000 E170 Current detector 1 pcs0112542000 EIC1 Display 1 pcsL800002000 EIC2 Protection cap 1 pcs0114102000 EICA Electronic regulator

    E082490000E6000 E000 E-UNIT TYPE 0820A Remarks0112990000 E100 Main switch 1 pcs0113822000 E110 Operation switch 1 pcs0113030000 E130 Compressor contactor 1 pcs0113029000 E131 Compressor contactor 1 pcs0113025000 E135 Fan contactor 2 pcs0112697000 E140 Relais 3 pcs0112698000 E141 Relais 1 pcs0110374000 E150 Control transformer 1 pcs0112773000 E170 Current detector 1 pcs0112542000 EIC1 Display 1 pcsL800002000 EIC2 Protection cap 1 pcs0114102000 EICA Electronic regulator 1 pcs0111336000 F300 Filter cabinet 1 pcs0111335000 M300 Fan cabinet 1 pcs0111338000 TSH0 Thermostat high temperature 1 pcs

    Designation

    Spare Parts List GBTyp 0818 - 0825

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  • S 0818 5 00 00 E Rev. 17 / 7 27.04.2009

    Art. No Pos.E081890000E5000 E000 E-UNIT TYPE 0818A, 0819A Remarks

    0114034000 E100 Main switch 1 pcs0113822000 E110 Operation switch 1 pcs0113028000 E130 Compressor contactor 1 pcs0112697000 E140 Relais 1 pcs0112698000 E141 Relais 1 pcs0110199000 E150 Control transformer 1 pcs0112542000 EIC1 Display 1 pcsL800002000 EIC2 Protection cap 1 pcs0114102000 EICA Electronic regulator 1 pcs

    E082090000E5000 E000 E-UNIT TYPE 0820A Remarks0113023000 E100 Main switch 1 pcs0113822000 E110 Operation switch 1 pcs0113030000 E130 Compressor contactor 1 pcs0112697000 E140 Relais 1 pcs0112698000 E141 Relais 1 pcs0110199000 E150 Control transformer 1 pcs0112542000 EIC1 Display 1 pcsL800002000 EIC2 Protection cap 1 pcs0114102000 EICA Electronic regulator 1 pcs

    E082190000E5000 E000 E-UNIT TYPE 0820A Remarks0113023000 E100 Main switch 1 pcs0113822000 E110 Operation switch 1 pcs0113030000 E130 Compressor contactor 1 pcs0113029000 E131 Compressor contactor 1 pcs0112697000 E140 Relais 1 pcs0112698000 E141 Relais 1 pcs0110374000 E150 Control transformer 1 pcs0112773000 E170 Current detector 1 pcs0112542000 EIC1 Display 1 pcsL800002000 EIC2 Protection cap 1 pcs0114102000 EICA Electronic regulator 1 pcs

    E082490000E5000 E000 E-UNIT TYPE 0820A Remarks0112990000 E100 Main switch 1 pcs0113822000 E110 Operation switch 1 pcs0113030000 E130 Compressor contactor 1 pcs0113029000 E131 Compressor contactor 1 pcs0112697000 E140 Relais 2 pcs0112698000 E141 Relais 1 pcs0110374000 E150 Control transformer 1 pcs0112773000 E170 Current detector 1 pcs0112542000 EIC1 Display 1 pcsL800002000 EIC2 Protection cap 1 pcs0114102000 EICA Electronic regulator 1 pcs0111336000 F300 Filter cabinet 1 pcs0111335000 M300 Fan cabinet 1 pcs0111338000 TSH0 Thermostat high temperature 1 pcs

    All spare parts may only be replaced by the technical service or qualified personnel!

    DesignationTyp 0818 - 0825Spare Parts List GB

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  • AS CC 00 A - AS CC 03 A 814A - 817A L081450E00F - L081750E00FAS CC 00 W - AS CC 03 W 814W - 817W L081450E00F5000 - L081750E00F5000AS V 04 PA - AS V 06 PA 818A - 820A L081850E00F - L082050E00FAS V 04 PW - AS V 06 PW 818W - 820W L081850E00F5000 - L082050E00F5000AS V 07 PW - AS V 15 PW 821W - 825W L082150E00F - L082550E00FAS V 07 PA - AS V 15 PA 821A - 825A L082150E00F6000 - L082550E00F6000

    Prflaboratorium der

    Segeberger Landstr.2bDE - 24145 Kiel

    0045Zert.Nr. / Cert.No.:

    TV Nord Gruppe

    Flensburg, 01.01.2010

    072027833Z0654/2/H-02A-I

    Manufacturer:ultratroc gmbhDrucklufttechnikOchsenweg73D - 24941 Flensburg

    Produced exclusively for NOVUS

    Novus Technik Pte. Ltd. 391B Orchard Road , #23-01 Ngee Ann City Tower B ,Singapore 238 874

    Tel: +65 6838 5139Fax: +65 6491 6501Email: [email protected]

    im Sinne der EG-Druckgerterichtlinie 97/23/EG, Anhang VII as defined by Pressure Equipment Directive 97/23/EC, Annex VII conformment la Directive CE Equipements sous Pression 97/23/CE, Annexe VII inzake richtlijn van de raad betreffende drukapparatuur 97/23/EG, bijlage VII

    Die folgend aufgefhrten Klte-Druckufttrockner, bestehend aus Druckbehltern, Rohrleitungen und Armaturen, dienen zur Aufnahme von Druckluft und Kltemittel der Fluidgruppe 2. Sie wurden dem Konformittsbewertungsverfahren nach Modul A1 unterzogen.

    The Compressed Air Dryers mentioned in the following, consisting of pressure vessels, pipe lines and fittings, are used for operation with compressed air and refrigerant of fluid group 2. They are treated acc. to conformity evaluation procedures module A1.

    Les scheurs par rfrigration mentionns en suivant composs par des reservoirs de pression, tuyauteries et armatures servent de contenir l air comprim et de rfrigrant de la groupe 2 des fluides.Ils sont soumis une valuation de conformit selon module A1.

    De hierna vermelde koude-persluchtdrogers, bestaande uit drukvaten, pijpleidingen en armaturen, dienen voor de opname van perslucht en koelmiddel van de vloeistofgroep 2.Zij werden onderworpen aan de conformiteits-ijkmethode conform module A1. Baureihe / Series / Srie / Serie Typ / Type Artikel-Nr.: / Serial-No.: / No Srie:

    Angewendete weitere Richtlinien: 2006/42/EGconform with the following directives: 2004/108/EGcorrespond aux disposition suivantes:komt overeen met de volgende verdere richtlijnen:

    Angewendete harmonisierte Normen, insbesondere: EN 378-1 - EN 378-4Applied harmonized standards in particular: EN 60204-1Normes harmonise utilises, notamment: EN 60335-1 - 60335-2-40Gebruike geharmoniseerde normen, in het bijzonder: EN 61000-3-3 / -6-2 / -6-3 EN 55011 BAngewendete nationale technische Regeln, insbesondere: Applied national technical standards and specifications in particular: Normes et spcifications techniques nationales utilises, notamment: Gebruikte nationale technische normen en specificaties, in het bijzonder: AD 2000 Merkbltter

    Die Benannte Stelle nach Anhang IV:The Notified Body within the meaning of annex IV:L`organisme notifi conformment lannexe IV:Instantie waar van kennisgeving volgens bijlage IV:

    Datum / Date Unterschrift / Signature / Handtekening(Bevollmchtigter / authorized person / fond de pouvoir / gevolmagtiegde)

    EG-KonformittserklrungEC declaration of conformity

    Dclaration CE de conformitEG-verklaring van overeenstemming

    Reg.Nr.:

    I13 7000 0E WE1 / f

    DE-GB-FR-NL


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