12
Air Heaters PLANAR-4DМ2-24 PLANAR-4DМ2-12 Part and Assembly Catalog ADVR.125.00.00.000 KDS April 2017 http://autoterm24.de [email protected]
Air Heaters
PLANAR-4DМ2-24
PLANAR-4DМ2-12
Part and Assembly Catalog
ADVR.125.00.00.000 KDS
April 2017
http://[email protected]
ADVR.125.00.00.000 KDS. Page2 of 12
This Part and Assembly Catalog is intended for PLANAR-4DM2 air heater
installation, maintenance, and repair personnel.
OOO Advers offers the following air heater models:
- PLANAR-4DМ2-24/12;
- PLANAR-4DМ2-24/12-01;
- PLANAR-4DМ2-24/12-TM;
- PLANAR-4DМ2-24/12-GP-ТМ.
There are also customized configurations available. They are slightly different from
the Standard configurations. For more information please contact the manufacturer.
The Catalog consists of the following sections:
1) Air heater components are presented as the product structure (Fig. 1) and the bill of
materials (BOM), Table 1.
2) Air heater components are presented as the product structure (Fig. 2) and the bill of
materials (BOM), Table 2.
The products have different control units, fuel pumps, blowers, plugs, and
configurations.
The Catalog helps identify the heater parts and assemblies that may fail in operation.
The numbers in the cells indicate the amount supplied as standard.
NOTE: Please specify the manufacturer’s part IDs listed in the tables for ordering
spare parts and components.
WARNING:
1.
The products with the “GP” letters in their designation are equipped with
glowplugs made in Japan. The GP plugs shall be tested under 9
V
(for 12 V heaters) or 18
V
(for 24 V heaters).
2.
The products without the “GP” letters in the designation are equipped with the
Assy.886 glowplug. The Assy.886 glowplugs can be tested at 12 V only!!!
WARNING:
The GP and Assy.886 glowplugs are not interchangeable!
To replace an Assy.886
glowplug with a GP glowplug the control module shall be replaced or its firmware shall be
updated, an interface glowplug harness shall be installed, and the sleeve shall be Removed.
ADVR.125.00.00.000 KDS. Page3 of 12
Fig. 1 Air Heater Structure
ADVR.125.00.00.000 KDS. Page4 of 12
Table 1
Pos. Part/Component
Name and ID
Manufacturer’s
MQID
Remark
PL
AN
AR
-4D
M2
-24
PL
AN
AR
-4D
M2
-12
PL
AN
AR
-4D
M2
-24-0
1
PL
AN
AR
-4D
M2
-12-0
1
PL
AN
AR
-4D
M2
-24-T
M
PL
AN
AR
-4D
M2
-12-T
M
PL
AN
AR
-4D
M2
-24-G
P-T
M
PL
AN
AR
-4D
M2
-12-G
P-T
M
PL
AN
AR
-4D
M2
-24-S
PL
AN
AR
-4D
M2
-12-S
PL
AN
AR
-4D
M2
-24-P
PL
AN
AR
-4D
M2
-12-P
PL
AN
AR
-4D
M2
-24-S
-КА
З
PL
AN
AR
-4D
M2
-24-S
-ГА
КЗ
PL
AN
AR
-4D
M2
-24-S
-05
Air Heater Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 Heater
ADVR.125.01.00.00 Assy.2041 24В 1 1
ADVR.125.01.00.000-01 Assy.2046 12В 1 1
ADVR.145.01.00.000 Assy.2226 24В 1
ADVR.145.01.00.000-01 Assy.2236 12В 1
ADVR.145.01.00.000-02 Assy.2511 24В 1
ADVR.145.01.00.000-03 Assy.2526 12В 1
ADVR.185.01.00.000 Assy.2961 24В-S 1 1 1 1
ADVR.185.01.00.000-01 Assy.2976 12В-S 1
ADVR.185.02.00.000 Assy.3581 24В-Р 1
ADVR.185.02.00.000-01 Assy.3586 12В-Р 1
2 Control panel
ADVR.125.02.00.000 Assy.2051 ПУ-10М 1 1 1 1 1 1
ADVR.125.02.00.000-02 Assy.2103 ПУ-10М-КАЗ 1 1
ADVR.212.00.00.000-01 Assy.3355 ПУ-22ТМ 1 1 1 1 1 1
2а PU-12-KAM control panel
ADVR.125.07.00.000-01 Assy.2277 1
ADVR.010.00.00.005 D.896 Handle 1
ADVR. 010.00.00.006 D.898 Nut 1
ADVR. 010.00.00.009 D.899 Nameplate 1
Washer Ø12 GOST 10462-81 (spring) 1
Air Heater Number 1 2 3 4 5 6 7 8
ADVR.125.00.00.000 KDS. Page5 of 12
3 Fuel pump harness
ADVR.063.03.00.000 Assy.2061 1 1 1 1 1 1 1 1 1 1 1 1
ADVR.125.04.00.000 Assy.2106 Same as Pos. 12
1
ADVR.125.04.00.000-01 Assy.2111 1
ADVR.125.03.00.000-03 Assy.2276 L=8.0 mm 1
5 Fuel pump
ADVR.077.00.00.000-03 ADVR.150.00.00.000-03
Assy.1756 Assy.2192
ТН7-6,8ml-24V or ТН8-6,8ml-24V
1 1 1
ADVR.077.00.00.000-02 ADVR. 150.00.00.000-02
Assy.1749 Assy.2223
ТН7-6,8ml-12V or ТН8-6,8ml-12V
1 1
ADVR.209.00.00.000-03 Assy.3645 ТН9-6,8ml-24V 1 1 1
ADVR.209.00.00.000-02 Assy.3640 ТН9-6,8ml-12V 1
Dosing pump Thomas Magnete P326 24 V 1 1
Dosing pump Thomas Magnete P326 12 V 1 1
6 Fuel suction pipe
ADVR.010.06.00.000 Assy.807 1 1 1 1 1 1 1 1
7 Fuel tank 1 1 1 1 1 1
ADVR.016.01.00.000 Assy.291 1 1 1 1 1 1
8 L-profile and gasket
ADVR.016.02.00.000 Assy.292 3 3 3 3 3 3 3 3 3 3 3 3
9 Heat insulation
ADVR.010.12.00.000-01 Assy.162 1 1 1 1 1 1
ADVR.119.03.00.000 Assy.2739 1 1 1 1 1
Insulating sleeve (25x5x450 mm) 1 1
10 Exhaust pipe
ADVR.125.06.00.000 Assy.2561 1 1 1 1
ADVR.125.06.00.000-01 Assy.2568 1
ADVR.051.00.00.005 D.2283 Metal hose 1 1 1 1 1 1
ADVR.010.17.00.001 D.1106 Metal hose 1 1 1 1
Air Heater Number 1 2 3 4 5 6 7 8
11 Air intake
ADVR.125.08.00.000 Assy.3009 1 1 1 1 1 1 1
ADVR.125.08.00.000-01 Assy.3011 1
ADVR.125.08.00.000-02 Assy.3013 1
ADVR.125.00.00.000 KDS. Page6 of 12
ADVR.119.02.00.000 + ADVR.052.00.00.006
Assy.2552 D.2594
Adapter
1 1 1 1
1 1
12 Power harness
ADVR.063.04.00.000 Assy.1693 1 1 1 1 1 1 1 1 1 1 1 1
ADVR.125.04.00.000 Assy.2106 Same as Pos. 9
1
ADVR.125.04.00.000-01 Assy.2111 1
ADVR.125.09.00.000 Assy.2263 1
13 Fixing strap (for the fuel pump)
ADVR.048.12.00.000 Assy.1467 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
14 Shield
ADVR.010.17.01.000 Assy.866 1 1 1 1 1 1 1 1 1 1
15 Interface harness
ADVR.066.02.00.000-01 Assy.2067 1 1 1 1 1 1
16 Interior sensor
ADVR.081.00.00.000 Assy.1458 Optional 1 1 1 1 1 1 1 1 1 1 1 1 1 1
17 Damper
ADVR.051.07.00.000 or ADVR.115.01.00.000-01
Assy.2712 or Assy.3721
1 1 1 1 1 1
19 Bracket
04 ТС.451.00.00.00.002 D.2 2 2 2 2 3 3 3 3 2 2 3 3
20 Strap
ADVR.051.00.00.001 D.2247 2 2 2 2 2 2 2 2 1 1
04ТС.451.00.00.00.002 D.92 2 2 2 2
21 Strap
04 ТС.451.00.00.00.003 D.93 1 1 1 1 1 1 1 1 1 1 1
ADVR.010.00.00.010 D.845 1 1 1 1 1 1
22 Tee pipe
04 ТС.451.00.00.00.010 D.143 1 1 1 1 1 1 1 1
Air Heater Number 1 2 3 4 5 6 7 8
23 Adapter pipe
ADVR.025.00.00.002 D.489 2 2
24 Plug
05ТС.451.04.00.00.004 D.115 2 2 2 2 2 2
25 Fuel line (nylon)
ADVR.010.00.00.001 D.879
PA11-5.3х1.65, L=5,500 mm
1 1 1 1 1 1 1 1 1 1 1 1
ADVR.010.00.00.001-01 D.886 L=2,500 mm 1
ADVR.125.00.00.000 KDS. Page7 of 12
ADVR.010.00.00.001-04 D.1210 L=2,600 mm 1
ADVR.048.00.00.006 D.1244 L=6,000 mm 1
27 Coupling
ADVR.010.00.00.003 D.880
Fuel hose L=70 mm
4 4 4 4 4 4 4 4 4 4 4 4 4 4
ADVR.010.00.00.003-01 D.887 L=55 mm 4
28 Coupling
ADVR.010.00.00.004 D.881
Hose 8х16.5 L=50 mm
2 2
2
29 Gasket
ADVR.048.09.00.001 D.1348 1 1 1 1
30 Bracket
ADVR.025.00.00.011 D.2256 for PU-8 1 1 1 1
31 ADVR.098.32.00.002 D.2555
Insulator (heat-shrink tubing)
2 2
32 Bolt М6х16 GOST 7798-70 5 5 5 5 7 7 7 7 5 5 7 7 2 2
33 Bolt М6х20 GOST 7798-70 (for the fuel tank) 6 6 6 6 6 6 6 6 6 6
34 Bolt М6х25 GOST 7798-70 (for the fuel pump) 1 1 1 1 1 1 1 1 1 1 1 1 1 1
35 Screw 3.6x38.1 2 2 2 2 2 2 2
36 Screw 6.4х16 6 6 3 3 6 6 6 6 6 6 6 6
38 Screw 3.5х13 (self-tapping) 2 2 2 2
39 Nut М6 GOST 5915-70 16 16 10 10 18 18 18 18 16 16 18 18 7 6
41 Washer Ø6 GOST 6958-78 (kingsize) 11 11 5 5 11 11 11 11 11 11 11 11 5 5
Air Heater Number 1 2 3 4 5 6 7 8
43 Washer Ø6.65 GOST 10462-81 (spring) 14 14 8 8 16 16 16 16 14 14 16 16 6 5
45 Connector AMR 282762-1 1 1 1 1 1 1 1 1 1 1 1 1
49 Strap Mikalor 20х32 2 2 1 1 2 2 2 2 2 2 2 2 1 1
Strap Mikalor 25х40 1 1
50 Strap ABA mini 10/9 or Mikalor mini 10/9 8 8 10 10 8 8 8 8 8 8 8 8 8 8 8
51 Strap Mikalor 10х16 4 4 2 2 2 2 2 2
53 Plastic strap 200х4.5 8 8 8 8 8 8 8 8 15 15
Plastic strap 200х3.6 8 8 8 8
55 Heavy-duty strap 26-28 1 1 1 1 3 3 3 3
ADVR.051.03.00.000 Assy.2649 1 1 3 3 1 1 1
Screw М4х35 2
Set of gaskets 1 1
ADVR.125.00.00.000 KDS. Page8 of 12
Fig. 2 Heater Structure
ADVR.125.00.00.000 KDS. Page9 of 12
Table 2.
Pos.
Part/Component
Name
and ID
Manufacturer’s
MQID
Remark
Heaters
Assy.2
041
Assy.2
046
Assy.2
226
Assy.2
236
Assy.2
511
Assy.2
526
Assy.2
961
Assy.2
976
Assy.3
581
Assy.3
586
Heater Number 1 2 3 4 5 6 7 8 9 10
1 Seal
10ТС.451.01.00.00.010 D.21 1 1 1 1 1 1 1 1 1 1
2 Mesh
ADVR.010.01.03.170 Assy.869 1 1 1 1 1 1 1 1 1 1
3 Intake enclosure
ADVR.125.01.04.000 or ADVR.010.20.00.001
Assy.2228 D.1911
1 1 1 1 1 1 1 1 1 1
4 Enclosure
ADVR.010.01.00.012 D.1041 1 1 1 1 1 1 1 1 1 1
5 Seal
ADVR.010.01.00.003 or ADVR.063.01.00.005
D.804 D.1550
1 1 1 1 1 1 1 1 1 1
7 Louver
ADVR.010.01.00.007 D.808 1 1 1 1 1 1 1 1 1 1
8 Adapter
ADVR.010.02.01.001 or ADVR.125.01.01.001
D.1038 D.2229
1 1 1 1 1 1 1 1 1 1
9 Washer
ADVR.010.01.01.009 D.818 1 1 1 1 1 1 1 1 1 1
10 Sleeve
ADVR.010.01.01.010 D.859 1 1 1 1 1 1 1 1 1 1
11 Gasket
ADVR.125.00.00.000 KDS. Page10 of 12
ADVR.010.01.01.004 D.813 1 1 1 1 1 1 1 1 1 1
Heater Number 1 2 3 4 5 6 7 8 9 10
12 Stud M6x18 4 4 4 4 4 4 4 4 4 4
14 Gasket
ADVR.010.01.01.008 D.817 1 1 1 1 1 1 1 1 1 1
15 Sleeve
ADVR.152.00.00.003 or ADVR.010.01.01.011
D.814К D.814
1 1 1 1 - - - - - -
10ТС.451.06.00.00.002 D.117 Rubber ring 1 1 1 1 1 1 1 1 1 1
16 Heat exchanger
ADVR.010.02.02.001 D.1037 1 1 1 1 1 1
ADVR.185.01.03.001 D.3755 1 1 1 1
17 Radiators
ADVR.010.02.02.002 D.1036 2 2 2 2 2 2
ADVR.010.02.02.003 D.1372 4 4 4 4 4 4
ADVR.125.01.07.001 D.3747 6 6 6 6
18 Clamp
ADVR.010.01.02.003 D.822 6 6 6 6 6 6 6 6 6 6
19 Shield
ADVR.010.01.01.005 D.868 1 1 1 1 1 1 1 1 1 1
Screw М3х6 2 2 2 2 2 2 2 2 2 2
20 Combustion chamber
ADVR.010.01.03.000 Assy.812 1 1 1 1 1 1 1 1 1 1
ADVR.125.00.00.000 KDS. Page11 of 12
Heater Number 1 2 3 4 5 6 7 8 9 10
21 Control module
ADVR.125.01.03.000 or ADVR.125.01.05.000
Assy.2043 Assy.2821
24В 1 1
ADVR.125.01.03.000-01 or ADVR.125.01.05.000-01
Assy.2048 Assy.2877
12В 1 1
ADVR.145.01.03.000 Assy.2513 24В 1
ADVR.145.01.03.000 Assy.2528 12В 1
ADVR.185.01.02.000 Assy.2963 24В 1
ADVR.185.01.02.000-01 Assy.2978 12В 1
ADVR.185.02.02.000 Assy.2583 24В 1
ADVR.185.02.02.000-01 Assy.2588 12В 1
Screw 3.5x9.5 1 1 1 1 1 1 1 1 1 1
Washer Ø4 1 1 1 1 1 1 1 1 1 1
22 Overheat sensor
ADVR.010.01.06.002 D.852 Plate 1 1 1 1 1 1
Screw М3х6 2 2 2 2 2 2
Bi-metallic sensor 55Н 1894 2А06 1 1 1 1 1 1
22а Temperature sensor
ADVR.165.06.00.000-02 Assy.3058 1 1 1 1
ADVR.185.01.01.100 Assy.3552 Plate and sleeve 1 1 1 1
ADVR.165.02.00.008 D.3939 Washer 2 2 2 2
ADVR.165.02.00.009 D.2661 Insulator 1 1 1 1
23 Glowplug
ADVR.010.01.12.000 Assy.886 1 1 1 1
ADVR.119.01.03.000 Assy.2253 1
ADVR.119.01.03.000-01 Assy.2288 1
ADVR.125.01.06.000 Assy.3333 1 1 1 1
ADVR.125.00.00.000 KDS. Page12 of 12
Heater Number 1 2 3 4 5 6 7 8 9 10
24 Flame detector
ADVR.063.01.06.000 Assy.1316 1 1 1 1 1 1 1 1 1 1
ADVR.010.01.01.014 D.1105 Sealing washer 1 1 1 1 1 1 1 1 1 1
26 Blower
ADVR.125.01.02.000 Assy.2044 24В 1 1 1 1 1
ADVR.125.01.02.000-01 Assy.2049 12В 1 1 1 1 1
27 Cover
ADVR.010.01.00.009 D.811 1 1 1 1 1 1 1 1 1 1
30 Screw 3.5х13 self-tapping 3 3 3 3 3 3 3 3 3 3
31 Screw М5х10 6 6 6 6 6 6 6 6 6 6
32 Screw М4х10 6 6 6 6 6 6 6 6 6 6
33 Screw М5х20 8 8 8 8 8 8 8 8 8 8
34 Screw М5х10 2 2 2 2 2 2 2 2 2 2
