Hydrogen Powered Bus Fleets Hydrogen Supply & Fueling
National Fuel Cell Bus Workshop October 5, 2011 - New Orleans, LA
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Agenda
! Air Liquide hydrogen fueling experience
! Overview of hydrogen supply and equipment options
! Description of the Whistler Station
! Supply mode comparison
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Air Liquide: Hydrogen experience
Hydrogen: 40 years in industry
H2 Turnover 2009 : 1,3 Billion euros
1800 km of pipelines >1000 trucks >6 Billion Nm3/year
50 large H2 Plants
Hydrogen energy experience
- Light vehicle refueling - Project Driveway stations- NY and CA
- Mass transit stations - Whistler Station operated by BC Transit - Oslo, Norway
- Materials handling forklift applications
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Hydrogen fueling of bus fleets
Benefits and synergies
! Near zero emissions
! High power conversion efficiency
! Centralized fueling ! High H2 throughput helps to drive down capex
! Fueling schedules somewhat defined and repeatable
! Stations easily expandable
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Hydrogen Supply Alternatives
GH2
LH2 Liquid trailer
200 – 500 bar tube trailer
On site production
SMR
Electrolysis
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Compression Technologies
GH2
LH2 Liquid pump and vaporization
Gas booster
Membrane compressor
~ 10 kg/day
~ 100-1000 kg/day
Gas compression
(Up to 1000bar)
Vaporization
> 1000 kg/day
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Typical Air Liquide Hydrogen Supply & Bus Refueling System
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The Vancouver Whistler Project
! One of the worlds largest H2 fueling stations
! 20 bus fleet
! 12-15 buses per day
! Fill rate 5 kg/min
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Hydrogen Sourcing
Local Back-up
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H2 Storage
! LH2 Storage tanks ! 2 x 20,000 USG tanks
• Each holds 5,300 kg
• Total of 10 Tons onsite
• ~ 10- 12 days at the ‘Maximum’ consumption
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Fueling Station Summary
50 kg fills in ~ 10 minutes
10 Tons of storage Onsite
99.9% Availability
24H/7D operation
Remote Monitoring
No limit on number of consecutive fills
Specifications
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Refueling System Design - Safety Stds
! Equipment integrity monitored by ! Leak test instrumentation
! Gas sensors
! Flame detectors
! All systems wired with Emergency Stop push buttons
! Construction specifications as per NFPA 52, 55 and 2
! All equipment certified for use ! ASME/DOT approval for vessels
! Electrical equipment UL listed ! Dispensers labeled by Intertek
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Modes of supply comparison
Bulk
Liquid: ! Low distribution cost
! Good security of supply
! Dependent on proximity to source
! Costs dependent of fuel prices
! Infrastructure costs are higher
! Excellent for large volumes
Gas: ! High distribution cost
! Needs to be close to source
! Costs dependent of fuel prices
! Infrastructure costs are lower
! Good for smaller volumes < 50 kg/day
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Modes of supply comparison
Onsite
SMR: ! Economics favor larger volumes
! Good security of supply
! Cost dependent on natural gas prices
! Can be used with renewable sources
! Can be combined with stationary power
Electrolysis: ! Wide range of production volumes
! Cost dependent on power rates
! Can be combined with wind or solar power
! Produces a waste stream of pure oxygen
! Can be combined with stationary power
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Cost vs. Volume Based on Supply Mode
Assumptions: 30 kg/day per bus
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Summary
! Bus fleets provide a good opportunity to minimize H2 refueling costs ! Centralized filling
! High volumes
! Current compression and dispensing technologies have a proven vehicles can be fueled safely and efficiently
! Natural gas supplies in the US and onsite H2 production offer cost advantages over diesel
! Renewable sources of methane and power offer the ability to produce “green” hydrogen
! Multiple H2 energy applications can be combined at a single station to improve efficiencies and lower operating costs
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Thank you !