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All Right Reserved. Copyright © 2015 AIR3
All Right Reserved. Copyright © 2015 AIR3
EPIC
80%
LESS TIME
PROTOTYPING
50%
LESS TIME
FABRICATING
CUSTOM
AIRCRAFT
INTERIORS
CUSTOM
SEATING
SYSTEMS
More time for the
art and less time in
production!
Why EPIC?
The EPIC service eliminates the reliance on physical prototyping
and ambiguous work instructions. This improves quality and can
cut lead times in half.
™
Elevating the Art of Custom Aircraft Completions
EPIC
™
GUIDE
AIR3 (Atlanta Area DES Facility) 5200 Dallas Highway, Suite 200-276 Powder Springs, Georgia 30127 USA +1 (404) 519-2380 [email protected]
IS TIME ON
YOUR SIDE?
Whether you manage
an aviation workshop, design
studio, or multinational company, you know that
efficiency is essential to profitability. The EPIC approach offers
significant advantages over traditional cabin or seating system regulatory
documentation, engineered drawings, and production time lines.
EPIC includes experienced program management
support and documentation for complex regulatory
environments.
❶ Visual Work Instructions
EPIC includes design and manufacturing information
with visual work instructions for each procedure.
To accelerate learning, the highly-complex-processes
are demonstrated in 3D animation. An increase in
procedure clarity causes fewer questions, less errors,
higher quality, and faster results.
❷ Regulatory Compliance Report
We provide the most comprehensive soft good
regulatory compliance report in the industry. The EPIC
Guide is delivered in print, interactive files, and via a
private online service. Important documentation
includes:
Complete and accurate 2D and 3D drawings describing all foam and cover features, materials used, installation of materials, and more.
Flammability test plan and test report which includes coupon results and regulatory flammability certification forms.
❸ Engineering & Automation Files
Concurrent 3D “soft good” engineering and 3D visuals
for internal and external structures allows for
automation that reduces lead times and increase
profits for our clients.
AIR3 can provide clients with CAM files to use on their
own machines, or we can send CNC cut and labeled
parts with visual work instructions.
❹ Product Sample
EPIC includes both a virtual and actual product sample. People, Processes, and Paperwork (3Ps) can derail or
delay a program so AIR3 developed custom production
technology to support the 3Ps and ensure the work
done exceeds all expectations.
Mabel Sanchez Director of Aircraft Interiors AIR3 (Atlanta Area DES Facility) 5200 Dallas Highway, Suite 200-276 Powder Springs, Georgia 30127 USA [email protected] +1 (404) 519-2380
EPIC includes both a virtual and actual product sample. This virtual Sikorsky S-92 cabin was created by AIR3. AIR3 is an expert outsource partner for head-of-state level completions. From meticulously stitched leather to custom foam work we focus on custom seat systems and soft goods.
Product Samples
All Right Reserved. Copyright © 2015 AIR3
EPIC computer material simulations lead to optimized designs and automated cutting for rapid prototyping and production.
Optimization & Simulations
TIME SAVING
DELIVERABLES EPIC proprietary visual work instructions with unique part numbers and accurate geometry reduces rework and accelerates learning.
Enhanced Visuals
About AIR3
We are an innovative leader in the development and
manufacture of high-quality complete seat solutions
and seat structures for the global aviation industry. Our
capabilities range from:
Full concept development
Design and engineering
Testing and validation
3D enhanced work instructions
Program management
World-class manufacturing
The Challenge
Custom aircraft interiors and seating systems are
“filled with design uncertainties.” A change in the
parameters of a shape, material, or manufacturing
process can affect 1,000 variables.
It’s nearly impossible to efficiently design covers, foam,
and composite parts and account for, let alone
optimize, all the complexities and constraints without
specialty technologies and custom tooling.
Two Times Faster
Our service completely eliminates the reliance on
physical prototyping and ambiguous work instructions.
This allows an aircraft to return to service faster than
traditional methods. Prototyping time is reduced by
80% and fabrication time can be cut in half on many
fully custom projects.
If completing production twice as fast sounds too good
to be true, it is because you are thinking in terms of
the traditional approach. AIR3 has spent the past two
years perfecting a system that will create a new
benchmark for custom work.
EPIC Pricing
AIR3 offers EPIC services to aircraft designers,
outfitters, and repair facilities. AIR3 also has the ability
to offer a turn-key solution as a production outsource
vendor. EPIC pricing depends on the complexity of the
project. Prices range from $2,100 to $28,000.
Additional fees may apply.
All Right Reserved. Copyright © 2015 AIR3
CUSTOM SEATING 2X FASTER?
Test EPIC
Contact Michael Woodruff at 1+ 404.663.1964 or by email at [email protected]
for information on how to qualify for a complimentary EPIC evaluation.