AIRPORT AND PORT AUTHORITY CASTINGS Catalog 2008.pdf 800.626.4653 made in the usa we cover your...

www.ejiw.comMADE IN THE USA800.626.4653

WE COVER YOUR I N FRAS TRUCTURE™

AIRPORT ANDPORT AUTHORITYCASTINGS

DeSIGNeR TRee GRATeS

East Jordan Iron Works, Inc. | 800.626.4653 | www.ejiw.com | 2-3

AIRPORT AND PORT AUTHORITYCONSTRUCTION CASTINGS

AIRPORT CONSTRUCTION CASTINGS

East Jordan Iron Works, Inc. offers many styles of construction castings specifically designed for airports and other environments that undergo excessive load conditions. From round or square manhole frames and covers, catch basins, drainage inlets, trench grating and mooring eyes, EJIW has YOU covered. All extra heavy duty construction castings are manufactured with gray iron conforming to ASTMA48 Class 35B and ductile iron conforming to ASTM A536. Many of our airport castings can be made-to-order with custom inscriptions, in most languages, to meet your project specifications.

EJIW Airport Construction Castings can be found at numerous airports throughout the United States: Chicago O’Hare Airport, Detroit Metro Airport, Dallas-Fort Worth Airport, Atlanta Hartsfield International Airport, Los Angeles International Airport, George Bush Intercontinental Airport in Houston, Washington Dulles International Airport, Baltimore-Washington International Airport, Ronald Reagan Washington National Airport, Philadelphia International Airport, Denver International Airport and Cincinnati/Northern Kentucky International Airport, to name a few.

PROOf lOAD TeSTING

All airport construction castings must pass a rigorous proof load test per AASHTO M306. Many airport castings have been tested to withstand 200,000 lb. proof load. EJIW castings that are rated for airport service are designed to meet or exceed the loading requirements listed in Federal Aviation Administration (FAA) advisory circulars AC 150/5320-6D Appendix 3 and AC 150/5370-10A, Item D-751.The procedure calls for the load to be concentrated on a 9” x 9” contact area in the center of the cover or grate and held for one minute. Following the test the casting is carefully inspected. Cracks or permanent deformation are cause for rejection. Frequently, EJIW castings are tested far beyond the specified proof load, often to destruction.

GRAY AND DUCTIle IRON

Gray iron has an unequaled record of success as a material for construction castings. Gray iron is highly resistant to corrosion and maintains compres-

sive strength, abrasion resistance, vibration absorption, and low-notch sensitivity. Additionally, gray iron has a long service life and is very

cost effective. Ductile iron combines the advantages of gray iron with greater strength, toughness, higher impact resistance, and

increased durability without additional weight. Because it has the ability to withstand greater loads without failure,

it is often specified for extra-heavy load applications.

324 | East Jordan Iron Works, Inc. | 800.626.4653 | www.ejiw.com

* Additional frame heights available** Top flange availableN/A = Call for drawing

Catalog A B C E F Catalog Number CoverDia. CoverThk. ClearOpening FlangeDia. FrameHT Page

ROUNDMANHOLEFRAMES,COVERS&GRATES

8055 22 1 1/2 20 33 sq. 8 338

1771 23 3/4 1 1/4 21 1/4 37 7 328

1925 23 3/4 1 3/4 21 3/4 33 1/2 7 332

1835 23 13/16 3 3/8 21 3/4 31 3/8 7 1/4 330

2855** 23 3/4 1 1/4 22 1/4 31 1/2 4 TF N/A

1207 25 3/4 1 5/16 24 36 8 325

1905* 26 1 1/2 24 36 7 332

2870 27 1/4 2 1/2 24 33 5/8 TF 5 334

1900 27 2 1/2 24 7/16 36 9 331

2230 31 1/2 1 1/2 30 39 1/8 5 1/4 333

1324 32 1 1/2 30 45 1/2 7 326

1895 32 1/2 2 30 1/4 41 3/4 9 331

2880 32 3/4 2 30 1/4 39 1/2 TF 6 334

1240 33 3/4 2 15/16 31 3/8 45 9 325

1812 38 1 1/2 36 49 10 329

1833 37 3/4 1 1/2 36 46 13/16 10 329

2812 37 7/8 1 1/2 36 N/A 4 1/2 333

1845* 44 1/4 2 42 1/4 51 1/2 4 1/8 330

SQUARE&RECTANGULARMANHOLEFRAMES,COVERS&GRATES

8080 21 1/2 x 21 1/2 1 1/2 18 x 18 24 x 24 4 339

8095 25 3/4 x 25 3/4 1 1/2 24 x 24 31 3/4 x 31 3/4 4 340

8092 37 3/4 x 25 3/4 1 1/2 24 x 36 31 3/4 x 43 3/4 4 340

8083 31 1/2 x 19 1/2 1 1/2 30 x 18 36 x 24 4 339

8096 31 3/4 x 31 3/4 1 1/2 30 x 30 43 3/4 x 43 3/4 4 340

8090 31 3/4 x 31 3/4 1 1/2 30 x 30 37 x 37 4 340

8097 37 3/4 x 37 3/4 1 1/2 36 x 36 N/A 4 340

8099** 37 3/4 x 37 3/4 1 1/2 36 x 74 44 x 82 6 3/4 TF 340

AiRPORTANDPORTAUTHORiTyFRAMEANDCOVERREFERENCECHART

Note: All dimensions are in inches.

East Jordan Iron Works, Inc. | 800.626.4653 | www.ejiw.com | 325

1207AiRPORTMANHOLEFRAME&COVER

Extra heavy dutyProof load 247,000 lb.Machined bearing surfacesTapped holes for lifting eye bolts

Options:Solid or vented coversSpecial lettered coversGasket seal coversAdjusting risersCam lock

MATERIAL SPECIFICATIONS: Frame - Gray Iron ASTM A48, Class 35B Cover - Ductile Iron ASTM A536

AiRPORTANDPORTAUTHORiTyFRAMESANDCOVERS


Extra heavy dutyProof load 245,000 lb.Machined bearing surfacesBolted Assembly

Options:Solid or vented coversSpecial lettered covers



AiRPORTANDPORTAUTHORiTyFRAMEANDCOVERMONUMENTBOX

1564MONUMENTBOX

Heavy dutyGray Iron ASTM A48, Class 35BMeets FAA 250 psi tire pressure requirementDue to small size, 9” x 9” loading not applicableLock lug cover

Options:Special lettered coverWatertite assemblyCam lock cover


Extra heavy dutyProof load 200,000 lb. Approximate 270 sq. in. open areaBolted Assembly “DUMP NO WASTE!” lettering

Options:Solid or vented coversSpecial lettered coversGasket seal coversAdjusting risers



1565MONUMENTBOX

Heavy dutyGray Iron ASTM A48, Class 35BMeets FAA 250 psi tire pressure requirementDue to small size, 9” x 9” loading not applicable

Options:1 and 2 bolt unit

1570MONUMENTBOX

Heavy dutyGray Iron ASTM A48, Class 35BMeets FAA 250 psi tire pressure requirementDue to small size, 9” x 9” loading not applicableUses 2965 covers

Options:Special lettered coversBolted assembly

1574MONUMENTBOX

Heavy dutyGray Iron ASTM A48, Class 35BMeets FAA 250 psi tire pressure requirementDue to small size, 9” x 9” loading not applicable

Options:Special lettered coversBolted assembly

AiRPORTANDPORTAUTHORiTyMONUMENTBOXES


MATERIAL SPECIFICATIONS: Frame - Gray Iron ASTM A48, Class 35B Cover - Gray Iron ASTM A48, Class 35B

MATERIAL SPECIFICATIONS:Frame - Gray Iron ASTM A48, Class 35BCover - Ductile Iron ASTM A536

1716AiRPORTCLEANOUT,FRAME&COVER

Extra heavy duty Proof load 200,000 lb. Watertite assemblyBolted assembly recommended

Options:Recessed stainless steel hex bolts or special security boltsSpecial lettered covers8” height frame — 171609


Extra heavy duty Proof load 190,000 lb. Machined bearing surfaces

Options:Recessed stainless steel hex bolts or special security boltsDuctile iron coversSpecial lettered covers

AiRPORTANDPORTAUTHORiTyCLEANOUTFRAMEANDCOVER

8” height frame — 171609




Extra heavy duty Proof load 200,000 lb. Machined bearing surfacesAccepts 2812 covers

Options:Recessed stainless steel hex bolts or special security bolts Special lettered coversDrainage grate — 1580 3” height frameTop flange frame


Extra heavy dutyProof load 200,000 lb. Machined bearing surfaces

Options:Recessed stainless steel hex bolts or special security bolts Solid or vented coversSpecial lettered coversGasket seal coversDrainage grate — 1580Adjusting risersRound flange frame

MATERIAL SPECIFICATIONS:Frame - Gray Iron ASTM A48, Class 35BCover - Ductile Iron ASTM A536Grate - Ductile Iron ASTM A536

1580 TYPE M Flat GrateApprox. 468 sq. in. open area


1580 TYPE M GrateApprox. 468 sq. in. open area



Extra heavy dutyProof load 200,000 lb. Horizontal and vertical machined bearing surfacesWatertite assembly

Options:Recessed stainless steel hex bolts or special security boltsSpecial lettered covers8 1/2” frame height


Extra heavy dutyProof load 200,000 lb. Machined bearing surfaces

Options:Recessed stainless steel hex bolts or special security boltsSpecial lettered covers







Extra heavy dutyProof load 345,000 lb.Horizontal and vertical machined bearing surfacesWatertite assembly

Options:Recessed stainless steel hex bolts or special security boltsSpecial lettered coversGasket seal coversSolid or vented coversDrainage grate — 2880


Extra heavy dutyProof load 200,000 lb. Solid and vented cover options

Options:Watertite assemblyRecessed stainless steel hex bolts or special security boltsSpecial lettered coversSolid or vented coversDrainage grate — 2870Optional frame — 1900Z


2880 Ductile or Gray IronTYPE M Flat GrateApprox. 375 sq. in. open area

MATERIAL SPECIFICATIONS:Frame - Gray Iron ASTM A48, Class 35BCover - Gray Iron ASTM A48, Class 35BGrate - Ductile Iron ASTM A536

2870 Ductile IronTYPE M Flat GrateApprox. 236 sq. in. open area



Extra heavy dutyProof load 200,000 lb.Machined bearing surfaces

Options:Recessed stainless steel hex bolts or special security boltsSpecial lettered covers4”, 5”, 8”, 9” and 10” frame height availableTop flange frame


1905 Cover shown with 1045 Frame





Extra heavy duty (2230 A3PTDI)Proof load tested 200,000 lb.Machined bearing surfacesWatertite assembly

Options:Recessed stainless steel hex bolts or special security boltsSpecial lettered coversGasket seal covers


For slab constructionExtra heavy dutyProof load 200,000 lb.Machined bearing surfaces

Options:Recessed stainless steel hex bolts or special security boltsSpecial lettered coversWatertite assemblyGasket seal coversDrainage grate — 1580


MATERIAL SPECIFICATIONS: Frame - Gray Iron ASTM A48, Class 35B Cover - Ductile Iron ASTM A536Grate - Ductile Iron ASTM A536





For slab constructionExtra heavy duty, see chart for load ratingMachined bearing surfaces

Options:Recessed stainless steel hex bolts or special security boltsSpecial lettered coversSolid or vented coversDrop handleDrainage grate - 2870


For slab constructionExtra heavy dutyProof load of 200,000 lb.Machined bearing surfaces

Options:Recessed stainless steel hex bolts or special security boltsGasket seal coversSpecial lettered coversDrainage grate - 2880



MATERIAL SPECIFICATIONS:Frame - Gray Iron ASTM A48, Class 35B


CatalogNo. Type MaterialSpec. ProofLoad

2870A Cover Gray Iron 110,000 lbs. ASTM A48, Class 35

2870ADI Cover Ductile Iron 200,000 lbs. ASTM A536

2870M Grate Gray Iron 140,000 lbs. ASTM A48, Class 35

2870MDI Grate Ductile Iron 200,000 lbs. ASTM A536


AiRPORTANDPORTAUTHORiTyDRAiNAGEiNLET,FRAMEANDGRATEASSEMBLiES

5430AiRPORTDRAiNAGEiNLET,FRAME&GRATEASSEMBLy

Extra heavy dutyProof load 200,000 lb.Appproximate 355 sq. in. open area

Options:Recessed stainless steel hex bolts or special security bolts

MATERIAL SPECIFICATIONS:Frame - Gray Iron ASTM A48, Class 35BGrate - Gray Iron ASTM A48, Class 35B

5440AiRPORTDRAiNAGEiNLET,FRAME&GRATEASSEMBLy

Extra heavy dutyProof load 200,000 lb.Approximate 590 sq. in. open areaBolted assemblyFurnished with stainless steel hex bolts

Options:Special security bolts available

MATERIAL SPECIFICATIONS:Frame - Gray Iron ASTM A48, Class 35BGrate - Ductile Iron ASTM A536

Bearing surface must be supported by concrete.


AiRPORTANDPORTAUTHORiTyDRAiNAGEiNLET,FRAMEANDGRATEASSEMBLySERiES

5436AiRPORTDRAiNAGEiNLET,FRAME&GRATEASSEMBLySERiES

Extra heavy dutyProof load 200,000 lb.Bolted assembly recommendedBolted units furnished with stainless steel hex bolts

Options:Special security boltsSolid cover


Solid Cover

CAUTION: DO NOT DISASSEMBLE BOLTED GRATES BEFORE SETTING SECTIONS IN CONCRETE.

Catalog GrateOpenArea DimensionC Number Squareinch inch

5436-1 386 23 7/8 One Grate

5436-2 772 47 7/8 Two Grate

5436-3 1158 71 7/8 Three Grate

5436-4 1544 95 7/8 Four Grate

5436-5 1930 119 7/8 Five Grate

NOTE: All dimensions are in inches.

Bearing surface must be supported by concrete.


MATERIAL SPECIFICATIONS:Frame - Gray Iron ASTM A48, Class 35BGrate - Ductile Iron ASTM A536

CAUTION: DO NOT DISASSEMBLE BOLTED GRATES BEFORE SETTING SECTIONS IN CONCRETE.

Bolted 24” Assembly Illustrated

5993AiRPORTMOORiNGEyESERiES

Extra heavy duty

MATERIAL SPECIFICATIONS:Ductile Iron ASTM A536

6900AiRPORTTRENCHGRATiNG

Extra heavy dutyProof load 200,000 lb. Bolted assembly recommendedBolted trench grate units are assembled in 24” sections using stainless steel 1/2” hex bolts and flat washers

When ordering trench units please specify the following:1. Width of trench opening, Dim. “A”2. Clear opening of trench, Dim. “C”3. Length of trench installation

2”

AiRPORTANDPORTAUTHORiTyMOORiNGEyESERiESTRENCHGRATiNG

Catalog A C OpenArea Number GrateWidth TrenchWidth PerSq.in.

6901M 8 6 29

6902M2DI 10 8 33

6903M2DI 12 10 40

6904M2DI 14 12 49

6905M2DI 17 15 66

6906M3M4DI 20 18 90

6908M4DI 26 24 102

6910M2DI 34 31 138

Catalog A B C F Number Width Diameter Depth Height

5993 6 1/2 7/8 2 3/16 3 1/2

5996 6 1/2 7/8 2 3/16 6

5999 16 2 3/8 8 9




8055AiRPORTMANHOLE,SQUAREFRAME&ROUNDCOVER

Extra heavy dutyProof load 200,000 lb.Machined bearing surfacesBolted assembly recommended

Options:Recessed stainless steel hex bolts or special security boltsSpecial lettered coversSolid or vented coversGasket seal assemblyWatertite assembly


AiRPORTANDPORTAUTHORiTyFRAMEANDGRATESQUAREFRAMEANDROUNDCOVER

7585AiRPORTMANHOLEFRAME&GRATE

Extra heavy dutyProof load 245,000 lb.Approximate 560 sq. in. open areaBolted assembly “DUMP NO WASTE!” lettering




8080AiRPORTMANHOLE,SQUAREFRAME&COVER

Extra heavy dutyProof load 200,000 lb. Furnished with recessed stainless steel hex bolts

Options:Special security boltsSpecial lettered covers

AiRPORTANDPORTAUTHORiTySQUAREFRAMESANDCOVERSRECTANGULARFRAMEANDCOVER

8083AiRPORTMANHOLE,RECTANGULARFRAME&COVER

Extra heavy dutyProof load 200,000 lb.Drop handlesReversible frameBolted assembly recommended



MATERIAL SPECIFICATIONS:Frame - Gray Iron ASTM A48, Class 35BCover - Gray Iron ASTM A48, Class 35B

8350SQUAREFRAME&COVER

Extra heavy dutyBolted assembly recommended



AiRPORTANDPORTAUTHORiTySPRiNGASSiSTHATCH

SPRiNGASSiSTHATCH

Extra heavy dutyProof Load 200,000 lb. Furnished with hex head bolts and washers

OptionsSpecial lettered coversSecurity boltingWater resistant gasket

MATERIAL SPECIFICATIONS:Frame — Gray Iron ASTM A48, Class 35BCover — Ductile Iron ASTM A536

Catalog DimA DimC DimD DimE Series CoverSize ClearOpening BottomFrameOpening TopFlange

8092 25 3/4 x 37 3/4 24 x 36 27 1/8 x 38 31 3/4 x 43 3/4

8095 25 3/4 x 25 3/4 24 x 24 27 1/8 x 27 1/8 31 34 x 31 3/4

8096 31 3/4 x 31 3/4 30 x 30 32 x 32 37 3/4 x 37 3/4

8097 37 3/4 x 37 3/4 36 x 36 38 x 38 43 3/4 x 43 3/4

8099* 37 3/4 x 37 3/4 36 x 72 37 3/8 x 76 43 3/4 x 88 1/8

• Meets or exceeds FAA loading requirements• Suitable for excessive loading environments such as

airports and port authorities• Two stainless steel springs provide smooth lift assistance

through entire range of operation• Desired amount of lift assistance can be readily adjusted

in the field• Integral cast-in lift handle on cover• Ductile iron safety arm secures cover in open position• Furnished with hex head bolts and washers• Innovative hinge allows cover to be completely removed • Frame can be installed separately adding cover and

spring assembly later• Spring assembly is easy to install or remove• Springs slide onto mounting pipe, no need to mount

springs to concrete structure• Spring assembly installs in seconds using custom brackets

provided in frame

*Removable safety bar required for airport loading.


AiRPORTANDPORTAUTHORiTyCROSSREFERENCEGUiDE

NeenahCatalogNumber EJiWCatalogNumber&Description EJiWOptions CatalogPage

MANHOLEFRAME&COVERASSEMBLiES

R-3492 1900 Frame & Cover Bolting, Lettering, Watertite 331

R-3492-A 1895 Frame & 1895 DI Cover Bolting, Lettering, Watertite 331

R-3492-B 2812 Frame & 2812 DI Cover Bolting, Lettering, Watertite 333

R-3492-C 1812Z2 Frame & 2812 DI Cover Bolting, Lettering 329, 333

R-3493-A 1771 Frame & 1770A Cover Bolting, Lettering 328

R-3495 8080 Frame & Cover Bolting, Lettering 339

R-6052-F 2870 Frame & Cover Bolting, Lettering 334

R-6052-J 2880 Frame & DI Cover Bolting, Lettering, Watertite 334

CATCHBASiNFRAME&GRATEASSEMBLiES

R-3491-G 2870 Frame & DI Grate Bolting 334

R-3491-J 2880 Frame & DI Grate Bolting 334

R-3492-1 1900 Frame & 2870 Grate Bolting 331, 334

R-3492-BG 2812 Frame & 1580M DI Grate Bolting 333

R-3492-CG 1812Z2 Frame & 1580M DI Grate Bolting 329

DRAiNAGEiNLETFRAME&GRATEASSEMBLiES

R-3475 5430 Frame & Grate Bolting 335

R-3475-1 5430 Frame & Grate Bolting 335

R-3475-3 5440 Frame & DI Grate Bolting 335

R-3475-E (Single) 5436-1 Frame & DI Grate Bolted & DI Cover 336

R-3475-F (Double) 5436-2 Frame & DI Grate Bolted & DI Cover 336

R-3475-G (Triple) 5436-3 Frame & DI Grate Bolted & DI Cover 336

R-3475-H (Quad) 5436-4 Frame & DI Grate Bolted & DI Cover 336

R-3475 (Infinite Length) 5436 Multiple Grates Solid DI Cover Available 336

MiSCELLANEOUSFRAME&COVER

R-3486 (Tie Down Frame & Cover) 8350 Square Cleanout Frame & Cover Bolting, Lettering 339

R-3487 (Inspection Frame & Cover) 1570 Monument Box Bolting, Lettering 327

AiRCRAFTMOORiNGEyES

R-3490 5993 337

R-3490-A 5996 337

R-3490-B 5999 337

SQUAREORRECTANGULARSLABTyPEMANHOLEFRAME&COVERASSEMBLy

R-3497-A 8083 Frame & DI Cover Hinges, Watertite, Bolted, Lettering 339

R-3498-J3S 8092 Spring Assist Hatch Hinges, Watertite, Bolted, Lettering 340

R-3498-K2S 8095 Spring Assist Hatch Hinges, Watertite, Bolted, Lettering 340

R-3498-P2S 8096 Spring Assist Hatch Hinges, Watertite, Bolted, Lettering 340

R-3498-R2S 8097 Spring Assist Hatch Hinges, Watertite, Bolted, Lettering 340

AiRPORTTRENCHGRATiNG

R-4990-AA 6901 Frame & EXA Grate Bolted 337

R-4990-BA 6902 Frame & DI EXA Grate Bolted 337

R-4990-CA 6903 Frame & DI EXA Grate Bolted 337

R-4990-DA 6904 Frame & DI EXA Grate Bolted 337

R-4990-EA 6905 Frame & DI EXA Grate Bolted 337

R-4990-FA 6906 Frame & DI EXA Grate & Cover Bolted 337

R-4990-HA 6908 Frame & DI EXA Grate Bolted 337

R-4990-KAZ 6910 Frame & DI EXA Grate Bolted 337

*EJIW provides this partial list for your reference only and recommends that you compare actual prints and/or castings when interchangeability is necessary or when writing specifications. Please contact our sales office for additional cross reference assistance at 1-800-626-4653

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