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Airtek ® Smart Cycle & Smart Cycle Plus Refrigeration Air Dryers
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Page 1: Airtek Smart Cycle & Smart Cycle Plus - HTE · PDF fileAirtek® Smart Cycle & Smart Cycle Plus Refrigeration Air Dryers. 2 716.685.4040 ... Smart Cycle Plus Controller • Digital

1 www.airtek.com

Airtek® Smart Cycle & Smart Cycle PlusRefrigeration Air Dryers

Page 2: Airtek Smart Cycle & Smart Cycle Plus - HTE · PDF fileAirtek® Smart Cycle & Smart Cycle Plus Refrigeration Air Dryers. 2 716.685.4040 ... Smart Cycle Plus Controller • Digital

2 716.685.4040

FeaturesSmart Cycle (165 - 800 scfm)Smart Cycle Plus (1000 - 3000 scfm)

• Best in class dewpoint performance

• Tri Mode Operation allows dryer to operate in cycling, non-cycling or auto mode. (Smart Cycle Plus only)

• Patented refrigeration system.

• Unlimited cycling due to unloaded “soft” start

• Multi-stage separation and filtration

• Level Actuated Drain

Smart Cycle and Smart Cycle Plus

• Digital Performance Indicator displays lowest air temperature

• Diagnostic readouts indicate need for service

• The lower dewpoint temperature achieved with a Smart Cycle & Smart Cycle Plus dryer results in a safer and cleaner operation.

• Longer lasting components.

• Upstream malfunction that results in more severe inlet conditions can be more readily handled without resulting in downstream problems.

• Lower operating costs without sacrificing performance.

• Dryer runs only as needed.

• Environmentally friendly refrigerants.

• Tube & shell heat exchanger with grooved tube sheets.

- greatest mechanical strength - lowest pressure drop

• Patented flood level control pro-tects your refrigeration circuit.

Benefits

The Smart Cycle & Smart Cycle Plus configuration combines the advan-tages of superior performance and energy savings with the oil removal efficiency of a built-in, multi-stage separator/cold coalescer.

By locating the coalescing filter at the coldest point in the air sys-tem, filtration efficiency is greatly enhanced, and because of the pre-separation of bulk contaminants prior to entering the element(s), pressure drop and operating costs are dramatically reduced.

Full Cycling Mode Standard -Compressed Air Twice as Dry as Conventional Dryers

Smart Cycle & Smart Cycle PlusThe Next Generation

Page 3: Airtek Smart Cycle & Smart Cycle Plus - HTE · PDF fileAirtek® Smart Cycle & Smart Cycle Plus Refrigeration Air Dryers. 2 716.685.4040 ... Smart Cycle Plus Controller • Digital

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Cold Point FiltrationExtends element life while delivering superior filtration efficiency

• Save over $4,000 annually in energy cost on a typical 100 hp air compressor system.

• Dual draining of separator/coalescer for maximum reliability.

• Element can be replaced without disturbing piping, insulation or drain connections.

• Level Actuated Drains are standard on all Smart Cycle & Smart Cycle Plus Dryers.

• Panel mounted differential pressure gauge signals need for element replacement.

• Multi-stage separator/filter installed immediately after chiller for coldest possible filtration and separation.

Cost of Pressure Drop 100 HP Compressed Air System

Kilowatt = BHP x .746 ÷ 90 = 108 x .746 ÷ 90 = 90 KW

Yearly Power Cost = KW x $KWH x HRS/YR = 90 x $.08 x 8000 = $57,600.00

1 PSIG Pressure Drop = 1/2% of Total Power Cost = .005 x $57,600.00 = $288.00

*Conventional Systems20 PSIG ΔP = $288.00 x 20 PSIG

= $5,760.00

Smart Cycle Plus5.5 PSIG ΔP = 288.00 x 5.5 PSIG

= $1,584.00

SAVINGS = Cost of ΔP Conventional - Cost of Smart Cycle Plus = $5,760.00 - $1,584.00

= $4,176.00 Savings Per year

Energy SavingsMinimize pressure drop, the hidden cost of compressed air

A conventional refrigerated air dryer will have a pressure drop of approximately 5 PSID at rated flow. Determin-ing the pressure drop through filters is a bit more complicated. Industry tests have shown that a clean and dry element will have less than 1 PSI drop, but it is recommended that it be changed at 10 PSID.

Over the typical life of a coalescing element under those parameters, the average pressure drop would be about 7.5 PSI. Using a particulate prefilter, and coalescer the combined pressure drop would be 15 PSI, plus the 5 PSI in the dryer for a total of 20 PSID. Since the Smart Cycle & Smart Cycle Plus uses the multi-staged housing to pre-separate bulk contaminants and filter out oil mist and aerosols, the average pressure drop through a Smart Cycle and Smart Cycle Plus Dryer is only about 5.5 PSID total.

* With Mounted Pre and After Filters

Page 4: Airtek Smart Cycle & Smart Cycle Plus - HTE · PDF fileAirtek® Smart Cycle & Smart Cycle Plus Refrigeration Air Dryers. 2 716.685.4040 ... Smart Cycle Plus Controller • Digital

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Correction FactorsA critical consideration in dryer sizing

The Smart Cycle & Smart Cycle Plus rated capacity is based on standard inlet conditions of 100 PSIG, 100°F (37.7°C) inlet temperature and 100°F (37.7°C) ambient temperature. Should any of these conditions be other than standard, the dryer must be re-sized to accommodate those conditions.

EXAMPLE CONDITION

Smart Cycle & Smart Cycle Plus 500 Corrected Inlet Pressure . . . . . . . 125 PSIG (8.6 BAR)Inlet Temperature . . . . . . . . . 120°F (49°C)

Ambient Temperature . . . . . . . . 110°F (43°C)

EXAMPLE CALCULATIONSCorrected Capacity

= Standard Capacity X (A) X (B) X (C)= 520 SCFM (13.9 Nm3/min) X (1.02) x (.9) X (.69)= 329 SCFM (8.8 Nm3/min)

AINLET AIR PRESSURE CORRECTION

PSI 50 75 100 125 150

BAR 3.5 5.2 6.9 8.6 10.3

Factor 0.8 0.9 1 1.02 1.05

BINLET AIR TEMPERATURE CORRECTION

°F 90 100 110

°C 32 38 43

Factor 1.05 1 0.9

CAMBIENT AIR TEMPERATURE CORRECTION

°F 80 90 100 110 120

°C 27 32 38 43 49

Factor 1.5 1.22 1 .83 .69

Page 5: Airtek Smart Cycle & Smart Cycle Plus - HTE · PDF fileAirtek® Smart Cycle & Smart Cycle Plus Refrigeration Air Dryers. 2 716.685.4040 ... Smart Cycle Plus Controller • Digital

5 www.airtek.com

Specifications

Model

Capacity SCFM @ 100 PSIG (Nm3/

min@ 6.9 Bar)

Standard Electric

Oper. KW

SC &SCP Delta

P PSIG (Bar)

Ref HP

L (mm) W (mm) H (mm)Approx,

Weight LBS (KG)

Conn. In/Out

SC165 165 (4.4) 115 – 1 Ph 1.27 2.4 (0.17) 3/4 35 (899) 20 (508) 32 (813) 265 (120) 1-1/2”

SC250 250 (6.9) 208/230 – 1Ph 2.0 4.9 (0.34) 1-1/2 47 (1194) 22 (559) 38 (965) 480 (218) 2”

SC330 315 (8.8) 208/230 – 1Ph 2.3 3.1 (0.21) 1–1/2 55 (1397) 28 (711) 52 (1321) 715 (324) 2”

SC400 400 (10.7) 460 – 3 Ph 2.5 1.8 (0.12) 2 55 (1397) 28 (711) 52 (1321) 925 (420) 2 1/2”

SC500 500 (13.9) 460 – 3 Ph 4.0 2.4 (0.17) 3.5 55 (1397) 28 (711) 52 (1321) 940 (426) 2 1/2”

SC650 625 (17.4) 460 – 3 Ph 4.2 3.6 (0.25) 3.5 55 (1397) 28 (711) 52 (1321) 940 (426) 2 1/2”

SC800 820 (22.0) 460 – 3 Ph 5.1 2.2 (0.15) 4 74 (1880) 41(1041) 61 (1549) 1620 (735) 3” FLG

SCP1000 1050 (28.1) 460 – 3 Ph 6.36 3.4 (0.23) 5 74 (1880) 41(1041) 61 (1549) 1800 (816) 3” FLG

SCP1200 1250 (33.5) 460 – 3 Ph 6.69 3.6 (0.25) 5 74 (1880) 41(1041) 61 (1549) 1850 (839) 3” FLG

SCP1500 1600 (42.9) 460 – 3 Ph 9.0 3.5 (0.24) 7 1/2 78 (1981) 48(1219) 61 (1549) 2200 (998) 4” FLG

SCP2000 2050 (54.9) 460 – 3 Ph 11.7 2.9 (0.20) 10 96 (2438) 48(1219) 59 (1499) 3000 (1361) 6” FLG

SCP2500 2500 (66.8) 460 – 3 Ph 14.79 3.7 (0.26) 15 102 (2591) 54(1372) 67 (1702) 3370 (1529) 6” FLG

SCP3000 3200 (85.4) 460 – 3 Ph 15.5 3.6 (0.25) 15 108 (2743) 66(1676) 77 (1956) 4015 (1821) 6” FLG

Dryer Replacement ElementsSC & SC Plus

ModelReplacement

Coalescing Element

SC165 JEO150-C10

SC250 JE0200-C10

SC330 JE0300-C10

SC400 JE0600-C10

SC500 JE0600-C10

SC650 JE0600-C10

SC800 JE1000-C10

SCP1000 JE1000-C10

SCP1200 JE1600-C10

SCP1500 JE1600-C10

SCP2000 (3)JE1000-C10

SCP2500 (3)JE1000-C10

SCP3000 JE3000-C10

Critical ApplicationAfter Filters

(High Retention)

SC & SC Plus Model

Oversized Low ΔP

ConnectionIn/Out

SC165 JC0450-C 1 1/2”

SC250 JC0450-C 2”

SC330 JC0800-C 2 ”

SC400 JC0800-C 2 1/2”

SC500 JC0800-C 2 1/2”

SC650 JC0800-C 2 1/2”

SC800 JC1000-C 3”

SCP1000 JC1000-C 3”

SCP1200 JC1200

ConsultFactory

SCP1500 JC1500

SCP2000 JC2000

SCP2500 JC2500

SCP3000 JC3000

Page 6: Airtek Smart Cycle & Smart Cycle Plus - HTE · PDF fileAirtek® Smart Cycle & Smart Cycle Plus Refrigeration Air Dryers. 2 716.685.4040 ... Smart Cycle Plus Controller • Digital

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Smart Cycle Plus Controller

• Digital Inlet Air Temperature• Run Mode Selector Menu• Dewpoint Adjustment and Readout• ΔP Gauge For Filter Element• Superheat Temperature Readout• Load Capacity Meter• Drain Light• Alarm Light• Displays in English or Metric• Serial Port with MODBUS

Features

System Schematic

Smart Cycle Plus 1000 - 3000 scfmFeatures

Smart Cycle 165 - 800 scfm

• Digital Readout Air In Temperature• Digital Readout Ambient or Water In Temperature• High Inlet Temperature Warning• High Ambient or Water in Temperature Warning

Smart Cycle Controller• Digital Dew Point Temperature Readout• Load/Unload Mode Selector Switch• Thermal Bank Mode Selector Switch• Mode Indicator Light• Adjustable Dew Point Control• Power Saver Active Light• High Dew Point Alarm• Demand Drain Controller with Alarm and Dry Contacts• Element Replacement Indicator

Page 7: Airtek Smart Cycle & Smart Cycle Plus - HTE · PDF fileAirtek® Smart Cycle & Smart Cycle Plus Refrigeration Air Dryers. 2 716.685.4040 ... Smart Cycle Plus Controller • Digital

7 www.airtek.com

Optional Control CenterParker Airtek’s optional Control Center (SC330 to SCP3000) features a complete complement of data acquisition functions. The easy to use Control Center affords superior dryer control along with digital telemetry, for remote analysis of performance. The Control Center has a distinctive “Flow Schematic” with active indicators. Dryer operation is easily viewed and ascertained. Should any parameter be outside a normal value, the system schematic annunciates by flashing the source area of the problems, as well as specifically stating details in the LCD display.

A Load Capacity Meter (LCM) shows the percent-of-burden at which the system is performing at any given moment.

Included with every Control Center is a communications port making StarWatchTM Services accessible. Parker Airtek can monitor and analyze every moment of operation, 24-7; and monitoring can be done wirelessly. When StarWatch is active on an installation, it will be as if a factory employee is right in your plant, advising your process engineer.

Remote Watch software is standard with the Control Center. You can monitor your dryer from any PC.

Page 8: Airtek Smart Cycle & Smart Cycle Plus - HTE · PDF fileAirtek® Smart Cycle & Smart Cycle Plus Refrigeration Air Dryers. 2 716.685.4040 ... Smart Cycle Plus Controller • Digital

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Purification, Dehydration andFiltration Division4087 Walden Avenue Lancaster, NY 14086 T 716 686 6400, F 877 857 3800

Sales Offices 5900-B Northwoods Parkway Charlotte, NC 28269 T 716 686 6400, F 877 857 3800

160 Chisholm Drive Milton, Ontario L9T 3G9 Canada T 905 693 3000, F 866 958 1306

www.airtek.com

North AmericaParker Hannifin CorporationFiltration GroupGlobal Headquarters6035 Parkland BoulevardCleveland, OH 44124-4141T 216 896 3000, F 216 896 4021www.parker.com

Compressed Air TreatmentFiltration & Separation/Balston242 Neck Road Haverhill, MA 01835-0723 T 978 858 0505, F 978 858 0625 www.parker.com/balston

Filtration & Separation/Finite500 Glaspie Street, PO. Box 599Oxford, MI 48371-5132T 248 628 6400, F 248 6281850www.parker.com/finitefilter

Engine Filtration &Water PurificationRacor3400 Finch Road, PO Box 3208Modesto, CA 95353 T 209 521 7860, F 209 529 3278 www.parker.com/racor

Racor 850 North West St., PO Box 6030 Holly Springs, MS 38635 T 662 252 2656, F 662 274 2118 www.parker.com/racor

Racor 302 Parker Drive Beaufort, SC 29906T 843 846 3200, F 843 846 3230 www.parker.com/racor

Racor -- Village Marine Tec.2000 West 135th StreetGardena, CA 90249T 310 516 9911, F 310 538 3048www.villagemarine.com

Hydraulic FiltrationHydraulic Filter16810 Fulton County Road #2 Metamora, OH 43540-9714 T 419 644 4311, F 419 644 6205 www.parker.com/hydraulicfilter

Process FiltrationProcess Advanced Filtration2340 Eastman AvenueOxnard, CA 93030T 805 604 3400, F 805 604 3401www.parker.com/processfiltration

EuropeCompressed Air Treatmentdomnick hunter IndustrialDukesway, Team Valley Trading Estate Gateshead,Tyne & WearEngland NE11 OPZT +44 (0) 191 402 9000,F +44 (0) 191 482 6296www.domnickhunter.com

Hiross ZanderPadova Business UnitStrada Zona Industriale 435020 S. Angelo di Piove Padova, ItalyT +39 049 9712 111, F +39 049 9701 911www.dh-hiross.com

Hiross ZanderEssen Business UnitZander Aufbereitungstechnik GmbHIm Teelbruch 118D-45219 Essen, GermanyT +49 2054 9340, F +49 2054 934164www.zander.de

Parker Gas SeparationsOude Kerkstraat 4P O Box 2584870 AG Etten- Leur, NetherlandsT +31 76 508 5300, F +31 76 508 5333

Engine Filtration &Water PurificationRacorShaw Cross Business Park Churwell Vale Dewsbury,WF12 7RD England T +44 (0) 1924 487000, F +44 (0) 1924 487038www.parker.com/rfde

Racor Research & DevelopmentParker Hannifin GmbH & Co KGInselstrasse 3 – 570327 Stuttgart GermanyT +49 (0)711 7071 290-0, F +49 (0)711 7071 290 -70www.parker.com/racor

Hydraulic FiltrationHydraulic FilterStieltjesweg 8, 6827 BVP.O. Box 5008 6802 EA Arnhem, Holland T +31 26 3760376, F +31 26 3643620 www.parker.com/eurofilt

Urjala Operation, Finn FilterSalmentie 260 31700 Urjala as Finland T +358 20 753 2500, F +358 20 753 2501 www.parker.com/fi

Condition Monitoring CenterBrunel Way Thetford,Norfolk IP 24 1HP England T +44 1842 763299, F +44 1842 756300www.parker.com/cmc

Process Filtrationdomnick hunter ProcessDurham Road, Birtley Co. Durham, DH3 2SF England T +44 (0) 191 410 5121,F +44 (0) 191 410 5312 www.domnickhunter.com

Asia PacificAustralia9 Carrington Road, Castle HillNSW 2154, AustraliaT +61 2 9634 777, F +61 2 9899 6184www.parker.com/australia

China280 YunQiao RoadJinQiao Export Processing ZoneShanghai 101206 ChinaT +86 21 5031 2525, F +86 21 5834 3714www.parker.com/china

IndiaPlot EL 26, MIDC, TTC Industrial AreaMahape, Navi Mumbai 400 709 IndiaT +91 22 5613 7081, 82, 83, 84, 85F +91 22 2768 6618 6841www. parker.com/india

Japan626, Totsuka-cho, Totsuka-kuYokohama-shi, 244-0003 JapanT +81 45 870 1522, F +81 45 864 5305www.parker.com/japan

Korea1-C Block, Industrial Complex of Jangan,615-1, Geumui-Ri Jangan-Myeon, Hwaseong-City Gyeonggi-Do, KoreaT +82 31 359 0771, F +82 31 359 0770 www.parker.com/korea

SingaporeNo. 11 4th Chin Bee RoadJurong Town, Singapore 619702T +65 6887 6330, F +65 6261 4929www.parker.com/singapore

Thailand1023 3rd Floor, TPS Building Pattanakam Road, Suanluang,Bangkok 10250 Thailand T +66 2717 8140, F +66 2717 8148 www.parker.com/thailand

Latin AmericaParker Comercio Ltda.Filtration DivisionEstrada Municipal Joel de Paula 900 Eugenio de Melo, Sao Jose dos Campos CEP 12225390 SP Brazil T +55 12 4009 3500, F +55 12 4009 3529 www.parker.com/br

Pan American Division - Miami7400 NW 19th Street, Suite AMiami, FL 33128T 305 470 8800 F 305 470 8808www.parker.com/panam

Africa Parker Hannifin Africa Pty Ltd Parker Place, 10 Berne Avenue,Aeroport Kempton Park,1620 South Africa T +27 11 9610700, F +27 11 3927213www.parker.com/eu

© 2009 Parker Hannifin CorporationCatalog: SC & SC PlusRev: 003 USA 11/2010

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