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Al Fara'a Steel Structure brochure - 2015 - 2016

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Page 1: Al Fara'a Steel Structure brochure - 2015 - 2016

www.a l fa raas tee l .com Bui l t to Las t

Page 2: Al Fara'a Steel Structure brochure - 2015 - 2016

Al Fara’a Steel Structures is a member of the Al Fara’a Group

Page 3: Al Fara'a Steel Structure brochure - 2015 - 2016

Introduction

Message from Management

Our Fundamentals

The Al Fara’a Steel proposition

Integrated Management Systems

Customer Relationship Management

Corporate Social Investment

Project Showcase

Projects

Al Fara’a Group Information

Page 4: Al Fara'a Steel Structure brochure - 2015 - 2016

Al Fara'a Steel Structure, Al Ain

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INTRODUCTIONAl Fara’a Steel Structures is recognized as a leading provider of engineering, design, fabrication and erection of steel structures spanning any magnitude, configuration and height. Servicing the construction industry throughout the GCC, Al Fara’a Steel Structures is a wholly owned subsidiary of the Al Fara’a Integrated Construction Group, which has a successful track record of more than three decades.

We are able to comfortably serve the needs of our customers in GCC countries (UAE, KSA and Qatar) in different fields ranging from airports, oil & gas services, industrial buildings, commercial buildings, hospitals, schools and hotels.

We have a proven track record of successfully completing all our projects in the shortest possible time to deliver high quality results and continue to retain our industry leadership through constant upgrade of our systems, alignment of processes and bolstering of our resources.

We have the capacity to deliver the full array of steel structures ranging single to multi span structures of any height. With our ability to offer turnkey solutions through our in-house design, planning, procurement and engineering competencies, we are able to meet the requirements of all projects of any scope and magnitude.

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Rashid Hospital, Dubai

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MESSAGE FROM MANAGEMENTWelcome to the world of Al Fara’a Steel Structures, where we are passionate about delivering value engineered solutions that help our clients achieve project success. Over the next few pages you will discover more about us and why Al Fara’a Steel Structures is the partner of choice for your project endeavors.

Our high-performing team has delivered an impressive repertoire of successful installations covering a wide variety of applications that have been fabricated utilizing the latest in world-class technology in our 498,900 ft2 facility and installed with the use of leading material handling equipment.

We thrive on the successes that ensure our clients become our lifelong partners. We have the ability to understand your needs and have benefited our customers because our in depth experience and rich resource base helps us to value engineer the best solutions that ensure the most efficient outcomes possible.

While we focus on consolidating our expansion into Saudi Arabia, Qatar, Kuwait and Oman, we remain committed to our strategic objectives of:

• Delivering our clients’ requirements

• Growing our operations while driving our efficiencies

• Investing in our people

• Investing in our technological capabilities

• Expanding our geographic presence

Choosing Al Fara’a Steel Structures will assure your peace of mind because our approach to excellence is one of accountability that is driven by smart thinking and augmented by industry leadership in over ten sectors of the construction industry.

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OUR FUNDAMENTALSVISION To be the clients’ first choice in turnkey solutions for specialised steel structure requirements of any magnitude across the UAE.

MISSION Al Fara’a Steel Structures is dedicated to the delivery of world-class solutions to our stakeholders in partnership with our clients, consultants and the government. We achieve this through adhering to the highest standards of safety, quality and environmentally centric practices while completing our projects on time and within budget. Our success stems from our policies to continuously invest in technological capabilities and innovation to ensure market adaptability. We are dedicated to empowering our employees to warrant their professional growth with rewarding careers. We are devoted to their safety, health and job security.

VALUESThe nine E’s

Ethics - Ethics and integrity in all that we do.

Exceeding expectations - Exceeding expectations is our primary purpose.

Excellence - We are what we repeatedly do, excellence is not an act but a habit.

Entrepreneurship - We take ownership of the projects with which we have been entrusted.

Empowering employees - Our employees are our greatest asset.

Ensuring safety - Zero harm is our absolute priority.

Emphasis on quality - We are passionate about delivering quality results.

Environmental leadership - We are committed to the sustainability of our environment.

Enduring social investment - We are sensitive to the local needs of our stakeholders and the communities where we live and work.

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THE AL FARA’A STEEL STRUCTURES PROPOSITIONSOLID TRACK RECORD OF EXPERIENCEA proven track record of experience and achievements

We have developed an impressive track record of successes that have translated into effective solutions for our clients. Our repertoire includes successfully completed projects throughout the UAE that encompass individual, package or full turnkey solutions. Repeat customers, who account for the majority of projects currently underway, trust that we meet their requirements time after time.

WE CONSTANTLY ENGINEER VALUE TO EXCEED EXPECTATIONSWe seek to understand, analyse and design value that makes business sense.

We work to a project management ethos of seeking out value at all times. We aim to understand the needs and wishes of our clients. We then analyse execution alternatives through management processes, technology, substitute materials and engineering solutions. We provide our clients with options that make business sense beyond completion of the project and ensures that projects are fairly valued, with potential cost savings benefiting our clients.

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Buisness Bay, Dubai

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WE ARE ADAPTABLE AND AGILEQuick decision making, execution and implementation

We are able to mobilise very quickly in response to client needs because we have a team of experienced and expert engineers, designers, estimators and staff that are committed to achieving beyond the expectations of our clients. Our responsive management and decision making structures ensure our prompt execution of client requirements. Our automated systems and supporting processes ensure that we are able to deliver within shorter turnaround times.

EXPERTISE BEYOND THE STEEL STRUCTURES PHASELeading specialists throughout the value chain

Through the structures of the Al Fara’a Group, we have access to some of the leading talent and high performance teams in the construction industry. Our experience gives us virtually unique insights into the challenges of achieving project milestones in dynamic, changing markets where conditions and value chain linkages fluctuate significantly over project lifetimes. Identifying and making a small change early on can certainly translate into significant cost savings. We engage project stakeholders as early as the concept stage of the project cycle and ensure optimal solutions are mapped and executed.

GROUP STRENGTHS THAT ADD VALUE TO THE PRODUCTION CYCLEGroup resources that translate into better value for our clients

We are supported by group corporate services that help us streamline operations, maximise costs savings, manage risks and forecast requirements accurately to align with the clients’ entire project. For example, our group procurement division harnesses critical mass and achieves the best pricing, quality and lead timing out of our value chain. This translates into even more value for our clients.

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Mushrif Mall

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OUR PRODUCTS:Al Fara’a Steel Structures offers a broad array of construction and related services and deliver customised and integrated solutions for all types of steel structure work. We offer analysis, design and detailing as well as the fabrication, erection and maintenance of steel structures to meet the demands of any complexity and configuration. We deliver pre-engineered buildings and hot rolled sections and also offer retrofitting and reinforcing of existing structures.

Our outputs include:

• Support structures in steel for all types of civil construction

• Steel buildings for industrial, residential, commercial leisure and specialist structures such as sheds, plants, process houses, warehouses, shopping malls, hotels and schools

• Ancillary steel requirements such as skylights, canopies, conservatories,catwalks, access platforms, storage tanks and stairs.

We continue to invest in technological advancement and regularly commission new innovations in our capital base. In consultation with our USA based partners, we have deployed Tekla & STAAD Pro along with StruCad, a leading structural 3D detailing system.This enables us to develop designs for projects and provide quantity take-off and price estimation even as early as the concept development stage of the project. Our systems integrate design, detailing and manufacturing processes to provide leading flexibility and accuracy though standardisation and automation which ensure zero defect and maximised productivity.

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INTEGRATED MANAGEMENT SYSTEMSIn our quest for Excellence throughout our organisation we have integrated the requirements of ISO in respect of quality, safety and environment into a cohesive multifaceted system that is driven by enterprise resource planning. Our integrated management system supports all facets of our business and enables real time feedback and review, so that we can adapt accordingly.

Health and safety

We are deeply committed to Ensuring safety. Zero harm is our unwavering goal and all operations, structures, systems and processes are designed to minimise risks in our operations. We believe that health, safety and the wellness of our people and community is integral to the sustainability and quality of outputs of our business and as such drive the culture of health and safety as a way of life for all.

We are OHSAS18001:2007 certified

Quality

We are passionate about Emphasising quality through our continuous improvement initiatives. Our entire business has been mapped against customer requirements with the aim of bolstering the culture of client delight. We have also developed and implemented real time quality management system supporting processes such as document control, audit and review, the reporting on and correction of non conformance.

We deploy competent quality engineers to each site and review the quality of our outputs for years after installation.

We are ISO 9001:2008 certified

Environmental management

We are devoted to Environmental leadership aim to continuously improve our contribution to the environment with an active and results oriented approach throughout all facets of our business. We promote environmental awareness throughout the value chain by sharing our successes and providing company resources to address local needs. Water recycling, sound and dust reduction campaigns are some of our initiatives.

We are ISO 14001:2004 approved.

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CUSTOMER RELATIONSHIP MANAGEMENTDelighting customers is our top priority. We are able to enliven this ethos of service Excellence through a Comprehensive Project Management Team that touches base with clients and consultants on a daily basis, ensuring optimum calibration of objectives for all project phases at all times. Members of our Top Management regularly conduct site inspections and visits to address key issues responsively and guarantee that projects are executed as per agreed specifications and timelines.

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Care

Empowerment

Growth

CORPORATE SOCIAL INVESTMENTThrough the Al Fara’a Group’s Corporate Social Investment arm, the Al Fara’a Foundation, we approach corporate social investment with a long term view and treat every corporate social investment programme as an investment into the future of the communities in which we operate.

Founded in 2009, the aim of the Al Fara’a Foundation is to harness the collective capacity of the Al Fara’a Group of Companies to meet the needs of our stakeholders with a deliberate and value seeking approach.

The Al Fara’a Foundation bases its approach to Corporate Social Investment on a five pillar model of Care, Empowerment, Growth, Nurture and Challenge. Coupled with a balanced application of reward versus benefit, the Al Fara’a Foundation seeks to encourage non financial contribution in the form of Al Fara’a employee engagement and the access to multiple resources within the Group.

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Nurture

Challenge

EMPOWERMENT THROUGH EDUCATION

With our main focus on the long term benefits of Education, we have sponsored the Engineering Professorship at the Higher Colleges of Technology since 2008. Since 2003, we have interned students from the United Arab Emirates University and have promoted Science and Maths in the junior and senior schooling environments.

www.alfaraafoundation.com

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Abu Dhabi Airport

Page 23: Al Fara'a Steel Structure brochure - 2015 - 2016

Abu Dhabi Airport - Abu DhabiThe construction of the Midfield Terminal Complex (MTC) and overall expansion of Abu Dhabi International Airport are vital to enable the diversification of the Emirate’s economy by fostering growth in other industries through increased connectivity.

Within the next few years, 20 million people are expected to use Abu Dhabi International Airport Yearly as their origin, destination or transit point for international and domestic journey

Client: Abu Dhabi Airport Ports

Consultant: AROUP

Contractor: ARABTEC & CCC & TAV

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RIYADH AIRPORT - KSAKing Khalid International Airport is located 35 kilometres (22 mi) north of Riyadh, Saudi Arabia, designed by the architectural firm HOK and Arabian Bechtel Company Limited served as the Construction Manager on behalf of the Saudi government.

Client: The Saudi government. General Authority of Civil AviationContractor: TAVConsultant: Saud Consultant

Page 25: Al Fara'a Steel Structure brochure - 2015 - 2016

HILTON BRIDGE - KSAIn the heart of the capital of Saudi Arabia (Riyadh) this project is under construction to connect three of the major buildings in this area. Granada Mall, Riyadh & Hilton Hotel and the ministry buildings.

Client: Ministry of Social affairs.Contractor: Al Latifia General contractingConsultant: Omraniya consultant.

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Hilton Hotel Riyadh - KSA

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Hilton Hotel Riyadh - KSANew five star hotel and accompanying apartment complex in Riyadh designed by Goettsch Partners in collaboration with local Omrania & Associates and David Wrenn. Interiors will consist of two 20 storey hotel towers set to accommodate 650 guest rooms and a 14 storey apartment building housing 250 units. This five star hotel will run as part of the world-renowned Hilton properties.

Client: Minstry of Social affairs

Consultant: Al Latifia General Contracting

Contractor: Omraniya Consultant

Page 28: Al Fara'a Steel Structure brochure - 2015 - 2016

Al-Serkal Avenue Phase-2, Dubai

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Al-Serkal Avenue Phase-2 - DubaiAl Serkal Avenue Phase II consists of constructing and commissioning of a warehouse building at Al Quoz, Dubai. The warehouse building which comprises four blocks. Block-1 consists of 27 warehouses, canteen, administration area, basement room, water tank and pump room. Block-2 consists of 14 warehouses.

Block-3 consists of 6 warehouses, electrical room and telephone room. Block-4 consists of 2 warehouses, transformer room, LV room, telephone room, caretaker room and security room.

Client: Al Serkal Group

Consultant: Shankland Cox

Contractor: Kaveri General Contracting

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Spiral staircase

Sun-Shades Structures (All around the building)

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SIEMENS HEADQUARTERS, Masdar City - Abu DhabiSiemens headquarters is a model for sustainable office buildings and is based in Abu Dhabi’s Masdar City Development, which is the world’s first carbon-neutral, zero-waste city powered entirely by renewable energy. Using world-class materials the project maximize energy efficiency and the use of natural light to lessen its mechanical load, while mitigating excess solar gain to ensure the structure stays cool. The head quarter is the first building in the UAE to achieve LEED Platinum Certification for energy efficiency and is set to garner an Estidama 3-Pearl rating for its water conservation efforts. The project has been named winner of the coveted MIPIM Architectural Review Future Projects Awards 2012 in the Offices Category. Al Fara’a Group was awarded the prestigious MEED Awards for this project and was declared as the National winner and also as the GCC winner for the Sustainable project of the year 2013.

The Building is designed by Sheppard Robson. Spread across 27,000m2, the building has the capacity to accommodate nearly 2,000 Siemens Staff.

Highlight of the project

Spiral Staircase with 6m Diameter and 32m Height, supported on a Central Hanging Tension Rod. Landings at each floor supported by special MacAlloy Rods. Balustrade made of 12mm curved plates with 1.5m height, matching the profile of Staircase. This Spiral Staircase was First of its kind in GCC Region.

Client: MASDAR

Consultant: AECOM Middle East / Morganti

Contractor: Al Fara'a General Contracting

Fire escape staircase

Page 32: Al Fara'a Steel Structure brochure - 2015 - 2016

Main entrance canopyPlant room

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FAIRMONT - BAB AL BAHR HOTEL, Abu DhabiNestled between two bridges in Abu Dhabi, this five star resort aims to offer patrons a memorable experience in highly pleasing surroundings coupled with a wide selection of amenities.

We were commissioned to complete the structural works for six facilities, including the entrance canopy, plantation rooms, banqueting hall, pre functions roof, poolside bar area and panoramic lift for guests. The total tonnage of steel work involved approximated 700 tonnes.

We worked very closely with the civil contractor and designed special build up sections to withstand heavy loading while meeting the aesthetic challenges of this impressive hotel. For example, the design requirement included a higher sizing hanging glazed curtain wall and cantilever. To counteract the resultant deflection, the build up section was tapered.

We used our STAAD and StruCad systems to design truss systems that optimised loading with sufficiently specified steel. With the application of smart technological solutions and continuous collaboration with the contractors involved in this project, we completed our requirements within six months and ahead of schedule by 45 days.

Client: Al Fahim Group

Contractor: Shapoorji Pallonji Middle East

Consultant: Al Burj Engineering

Banquet hall

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BAWADI MALL, Al AinBawadi Mall is the largest Mall in Al Ain that includes a family leisure area, two floors of high end shopping and a market that emulates the Souks of old. This modern facility houses 400 retail outlets in a configuration of three spacious courtyards. It boasts a 10,000m2 of family entertainment that includes a ski slope, games facility with rollercoaster, eight movie theatres and a 15 lane bowling alley.

We were appointed to deliver 1500 tonnes of steel structures spanning a total of 20,000m2.

We delivered the structural design of the family entertainment area, which includes an ice skating rink, a games arcade and mini rollercoaster, a go cart and also a ski slope facility.

At the outset to ensure the wide span safety requirements are met, we utilised bracing in two directions to counteract lateral deflection.

We designed, fabricated and erected the steel structure that formed the basis of the actual inclining ski slope. This entailed the consideration of dynamic load requirements. We delivered materials that were able to withstand and adapt to changing conditions.

In respect of the ice skating rink and the roller skating rink, we added neoprene pads to counter excess vibrations and maximise the longevity of the intended attributes of the steel structure design.

We collaborated closely with the contractor at all times to ensure delivery of the project in only 18 months.

Client: Nael and Bin Harmal GroupContractor: Nael and Bin Harmal GroupConsultant: Shankland Cox

PED shed Cinema hall Roof structure

Page 35: Al Fara'a Steel Structure brochure - 2015 - 2016

AL ITIHAD NATIONAL PRIVATE SCHOOL, Abu DhabiThe Al Itihad National Private School in Abu Dhabi spans 6,000m2 and is senior school for boys and girls up to the 12th grade. The facility caters for 1,500 students and offers all the requisite amenities such as cafeteria, gymnasium and computer room.

We were hired to deliver 750 tonnes structural works for the mezzanine floor and air conditioning decking that ultimately covered a built up area of 12,000m2

The roofing structure was erected on reinforced concrete columns (RCC). With a focus on the delivery of a high quality structure that would retain its quality over the long term, we consulted intensively with the RCC supplier. To ensure the long term integrity of the product, we utilised trusses to strengthen the RCC columns along with a combination of hot rolled and build up sections for the rafters.

One of the design challenges was that a lot of obstruction-free space was required to ensure mobility of students. To meet the requirements of strength and safety, we also added jack beams to the structure.

To shorten the time frame, we delivered a support structure for Aluminium Composite Panel (‘ACP’) Cladding on the front elevation.

We delivered the project within 15 months.

Client: Al Arabia for Educational Dev.Contractor: ZarooniConsultant: Al-Maktab Al Asri

Roof structure

Page 36: Al Fara'a Steel Structure brochure - 2015 - 2016

MALLS, GOVERNMENT AND INFRASTRUCTURE

Adnoc filling station, Abu Dhabi ENOC Filling Station, Dubai

Al Foah Mall, Al Ain

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Al Maria Mall, Abu Dhabi

Al Ain Stadium

Senam School, Fujairah

Al Ain UAE University, Al Ain

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MALLS, GOVERNMENT AND INFRASTRUCTURE

Mazyad Mall, Abu Dhabi

Mushrif Mall, Abu Dhabi Seba Tower, Abu Dhabi

Page 39: Al Fara'a Steel Structure brochure - 2015 - 2016

Al Ain Mall, Al Ain Belgium Aluminium & Glass Ind, Abu Dhabi Workshop

Zakher School, Al Ain

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HEALTHCARE, RESIDENTIAL AND COMMERCIAL

Sila Hospital, Abu Dhabi

Falcon, Jebel Ali

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DP World, Dubai

Commercial Bulding, Al Ain

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Al Fara’a PropertiesProperty

Construction and services

Manufacturing and fabrication

Al Fara’a General ContractingAl Fara’a InfrastructureAl Fara’a Oil and GasAl Sabbah Electrical, Mechanical & Sanitary Contracting Est (SEMCO)Al Sabbah Trading and ImportAl Fara’a Steel StructuresAl Fara’a InteriorsAl Fara’a Precast

Unibeton Ready MixBelgium Aluminium and Glass

AL FARA’A GROUP INFORMATIONAl Fara’a Group has an international footprint and employs some 18,000 people from various corners of the globe.

Al Fara’a Properties, has launched commercial and residential projects since 2006 and holds an impressive property portfolio. In 2009, Al Fara’a Properties completed the handover of its pilot project, Le Grand Château in Jumeirah Village, Dubai six months ahead of schedule. The project was also awarded Best Development by CNBC Arabia.

Al Fara’a General Contracting, licensed as a Special Grade Company by the UAE Government has achieved a track record of Excellence spanning multiple types of projects of different configurations and magnitudes. Al Fara’a Infrastructure offers specialised expertise and project management solutions for all types of infrastructure requirements. The construction and related services segment of the Al Fara’a Group also includes an investment arm mechanical,

electrical and plumbing supply and services delivered by Al Sabbah Electromechanical, exterior and interior finishing, precast and steel structures.

In terms of manufacturing and fabrication, Belgium Aluminium and Glass employs cutting edge technology in its factories, that combined is arguably the largest facility of its kind in the UAE. Unibeton Ready Mix, backed by world class leading technology optimises ready mix concrete to suit any requirement and is the leading concrete manufacturer in the Gulf.

The Group prides itself on achieving remarkable results in the realm of rewarding career growth and the personal development of its employees with a wide scope of training, recreational and developmental activities spanning multiple disciplines. The Group has also prioritised Corporate Social Investment with the formation of its Al Fara’a Foundation that focuses on delivering sustainable long term solutions to meet the needs of its stakeholders.

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Our global joint venture alliances provide us an opportunity to thrust global standards into our regional practice as well as champion our

homegrown expertise on an international platform.

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[email protected] www.alfaraasteel.com

Head office Abu DhabiPO Box 4157Tel: +971 2 643 13 33Fax: +971 2 656 99 97

DUBAIPO Box: 27832Tel: +971 4 325 91 91Fax: +971 4 372 32 62

Al AinPO Box 15915Tel: +971 3 784 77 70-112Fax: +971 3 782 47 76

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