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Todays Roadmap
1. Inside Output: Making Quality Statements
2. The Management System
3. Begin With the End In Mind
4. The Standardization Tool
5. The Improvement Engine
6. Putting It All Together
7. The Dual Function of Work
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Who is DST Output?
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DST Output
High volume experience and capabilities
Comprehensive servicesInnovation and recognitionSize and stability
A top outsourcer of print and electronic customer communications
HARTFORD, CT
EL DORADO HILLS, CA
KANSAS CITY, MO
TORONTO & OTTAWACANADA
BRISTOLUNITED KINGDOM
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DST Output: High volume
experience and capabilities2.6 billion customer communications annually
Largest third-party First-Class mailer in U.S.
Worlds largest inkjet systems printer
Large scale facilities in key regions:East, West, Central, Canada and UK
Nearly 3,000 North American associates
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The Company We Keep
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DST Output Business
Output Options
Fold, Collate, Insert
Envelopes P r i n t
PresentmentPayment
Distribution E l e c t r o n i c
Address Express
Move Update
Mail Tracking, Processing P o s t a l File & Data Management
Design and Development
Campaign Management
Online Reporting
Monitoring
Disaster Recovery
Distributed Printing
A Common Platform
Market expertise in Communications, Financial Services, Insurance,Healthcare, Utilities and more
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Customer Platform
Optimizingclient outputrequirements Output Media Router
Data Receipt &
Management
Data Prep Campaign
Manager
Content
Composition
Document
Formatting
Requirements Gathering
ManufacturingSystems
Optimizing printand electronic
costs
InFact, Mfg Preparation,Execution & Control
eSolutions, Web Presentment,Payment & Distribution
Quality ValidationJob Release
TrackingReporting
eSolutionsCD/DVD
Presentment
CD / DVDOutput Delivery
Marketing,Ops, CSR
Consumers CSR,Intermediaries
DSTCustomer
Portal
Mail Delivery, Website,Secure e-mail, Portals
Client Data Files
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Operations Process
Fan FoldStack Cart
InsertInserter
Pkgfeeder
collatecutter foldmergesheetfeeder
Statement Assembly
Automated Container Line
USPS
InsertInserter Outstacker to
Mail Conveyor
Flats andSpecial Handling
Manufacturing System Control
Customer Data
FileReceipt
& Mgmt
Data Prep Ancillary Products
Formatting
AFPMetacode
Tracking and Reporting
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LEADERSHIP
STRATEGY
CUSTOMER &MARKET FOCUS
WORKFORCEFOCUS
PROCESSMANAGEMENT
RESULTS
MEASUREMENT, ANALYSIS & KNOWLEDGE MGT.
ResultsTriadLeadershipTriad
Bicycle System
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The Baldrige Award enjoys very broad, positive recognition amongleaders in each of the Baldrige Award-eligible sectors. ... More than 70percent of leaders surveyed among Fortune 1000 companies said they
are likely to use the Criteria for Performance Excellence.
Booz Allen Hamilton
Results: Better employee relations
Higher productivity
Greater customer loyalty Increased market share
Improved profitability
The Baldrige Framework
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What is Business Excellence? Business Excellence is a strategy that makes
quality an integral part of the way business is
designed Goes beyond the quality of products and services,
and takes on a broader meaning of maximizing theeffectiveness of the business in meeting orexceeding customer value expectations and usingcontinuous improvement to drive business results
It is the total quality of how the business operatesas a system.
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B EGIN WITH THE END IN MIND
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Key Excellence Indicators:Leadership
Communication of and role model for the
organizations values Legal and ethical behavior
Focus on learning at all levels of the organization
Good citizenship
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Traditional Thinking that
Drives Complexity Blanket solutionsManagers believethey know all
Focused on thefinal result, noton the means
Result-oriented
Knowers FragmentedThinking
Fragmented actionsLack of organization
wide strategy
Defensive Command& ControlFailure is notallowedEmployees feel
the need to justify
their actions Metrics and status reportsused as the primarymanagement tool 22
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Lean Thinking Drives Continuous
ImprovementLets identify theproblem and solve it togetherManagers are learnersand partners
Focused on themeans to achievethe results
Process and peopleare aligned toachieve organizational
goalsEngagingCreate an environment
where it is OK to fail and
experimentation is
encouraged Go See
Mentor people todevelop problem solvers
19
SystemsThinking
ProcessOriented
Leader asa teacher
Learner
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2020
Begin with the End in MindStrategy is the path for attaining the vision
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Key Excellence Indicators: StrategicPlanning
Balance of short- and long-term views
Aggressive goal setting Strong work system alignment with strategy
Systematic approach to addressing all sources ofrisk
Failing to Plan is Planning to Fail
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The Plan framework
Vision: We are the premierprovider of statement and
billing output solutions
Mission: Make every customerreference-able
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Our Strategic Goals Grow revenue and profitability
Improve customer and alliancesatisfaction
Achieve standardized infrastructureand tools across centers
Continue operational excellence
Institutionalize continuousimprovement
Develop high-performance culture
Institutionalize continuousimprovement
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S trategic Planning Category
Continueinstitutionalizingcontinuousimprovement
NGT 1 ppmincidents .72
G
Jan 1.01 April 1.32 July - .32Feb 1.05 May .57
Aug - .58Mar .37 June .52 Sept - .54
Hodlin
Restructure ELDP(Executive
LeadershipDevelopmentProgram)
Project PlanMilestones Q4 2009
G
Q2 finalize research for new content (6/09 on target)research phase on target
Q3 researching more content options with budget proposal to MCQ4 build content structure; assessment on target/2010 ELDP in proposed status in budget due to largefocus on training from Quality Culture both nationallyand KC pilot program.
Sutherland
()
Project PlanMilestones
Q1 2009(measures
through 09)G
Q1 - Complete curriculum build completeQ2 Rollout/Announcement to CS Department
CS managers & above training , curriculum in completeQ3/Q4 - Quarterly feedback; Q3 reminders andmanager documents shared with user. Planningmeeting schedule .Hand off meeting for maintenance on target.
Sutherland
Lower Costs and improve efficienciesImprovecommingling
profitability
$X profit$Y InFactrevenue
$Z legacyrevenue
x Profity InFactz Legacy
G
Profit. .InFact Revenue.Legacy Revenue. Salls / Tapke /Mason /
Sunset legacyapplications andcontinue toimplementstandardized
processes acrossOperations
Project PlanMilestones
&Audit non -
conformance toMPTQMinternal &
external audits
Met or Not G
MPTQM internal audits meet requirements EastUSPS audit scheduled for July passed.MPTQM internal audits meet requirements WestUSPS audit scheduled for AugustMPTQM audits meet requirements Central USPSaudit scheduled for Nov.17 of the top 20 TA2000 clients have migrated,remaining 3 planned; 50 additional client applicationsidentified and prioritized. MPTQM internal auditsmeet requirements.
Carnesecca /Hodlin
Optimize real estate
utilization Annualizedsavings $500K 124% YTD G
Hill top cafe building has been closed and lease was
terminated as of .YTD savings through end of Sept are approximately$620K.Associates have moved out of Crown Colony buildingin .
Burns
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Rolling Out Continuous
Improvement Exceed customer expectations
and drive results
Dual Function of Work Daily Work andImprovement Work
Strategy based BaldrigeCriteria for PerformanceExcellence
Six Sigma & Lean driveprocess improvement
ISO 9000 (MPTQM) to enablestandardization of processes
CMMi and TMM used toidentify development
improvement levels andopportunities
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Performance Indicators
Deliverables
Key Result AreasFinancial Deliverables-First Time Quality-Organizational
Effectiveness-Customer Satisfaction-Market Share
Strategy
VisionWhere is the organizationgoing?
How do we get there?
What do we need todo well to achievethe strategy?
How do wemeasurehow wellwe aredoing?
Strategy Deployment
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Key Excellence Indicators: Customer Focus
In-depth market knowledge and forecasts
Consideration of needs of current and potential
customers
Proactive customer contact
Multiple mechanisms to identify customer requirements
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Market Knowledge and Forecasts
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Key Excellence Indicators: CustomerFocus
Focus on enhancing customer relationships andloyalty
Effective and prompt resolution of complaints
High levels of customer satisfaction and repurchase
Overall Satisfaction
2 0 0 5 2 0 0 6 2 0 0 7 2 0 0 8 2 0 0 9
Likelihood to Recommend
2 0 0 5 2 0 0 6 2 0 0 7 2 0 0 8 2 0 0 9
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Key Excellence Indicators:
Measurement, Analysis, andKnowledge Management
Use of fact-based decision making
Collection of actionable data
Use of multiple aligned and interlinking measures
(internal and external) Wide deployment and accessibility of data and
information
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Key Excellence Indicators:
Measurement, Analysis, &Knowledge Management
Strong analysis capability Benchmarking of best-in-class processes and
results
Reliable, secure, and user-friendly systems
Organizational knowledge captured and sharedinternally and with key partners and suppliers
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Selecting Metrics The Formula
UnderstandEvaluateControlPredict
Attribute Of The EntityThe
InOrder
To
Goal(s)To
To Evaluate The
% Of KnownDefects CorrectedDuring Development
InOrder
To
Correct AllDefectsBefore
Shipping
Example
Running an organization is like
driving a car. You need thecorrect metrics to ensure youare on track towards meeting thegoal.
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Metrics Car Analogy
Odometer
Voltage Regulator
Speedometer Coolant TempTachometer
Fuel Gauge
Oil Pressure
Customer SatisfactionCustomer FeedbackCustomer Inquiries
Releases to ScheduleRequirements
Associate SatisfactionSelf-assessment
EfficiencyStandard Op. Procedures
Bugs per release/developer Tools
Development ReworkRepeat BugsErrorsFaultsFailures
Performance to BudgetResourcesTraining
Performance to Strategic GoalsMeasurements over timeCMMSDLCDST AuditSAS 70Self-assessment
Systems UptimeNetwork metricsSystem Response
Which are In-Process Measures?Which are Lagging Indicators?Are there Leading Indicators?
37
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Software SURVEY ANSWERS MAPPED TO CMM - TMM Model
38
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Results
39
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Results (contd)
40
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Key Excellence Indicators: WorkforceFocus
Recognition of your workforce as internal
customers Strong commitment to workforce satisfaction,
motivation, well-being, and morale
Reward system related to key organizationalchallenges and organizational performance
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OSHA Recordable RatesActual to Date = 2.4
Overall Goal = 4.0Rate is per 100 associates / year
1.60.02.04.06.08.0
10.012.0
WEST
1.4
0.02.04.06.08.0
10.012.0
CENTRAL
4.6
0.02.04.06.08.0
10.012.0
EAST
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Key Excellence Indicators: WorkforceFocus
Commitment to training, education, and
development Links between individual and organizational
learning
Empowered workforce members
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Transforming Culture Goal: Provide middle management with the
skills to begin the transformation toinstitutionalizing continuous improvement
Why?- Leaders must create the culture
Middle management leaders are closestto the daily work
- 4 components to culture Experiences: Foundation of the culture Beliefs: Experiences form the beliefs; beliefs
people hold about what they should do and howthey should do it drive the actions they take
Actions: Those actions produce the resultsthey achieve Results: Results achieved from experiences,
beliefs, and actions produce results, and formthe culture
Culture
Experiences
Beliefs
Actions
Results
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Alignment Experiences, Beliefs, and Actions must be aligned to achieve
new results
Avoid saying and doing things that put the culture out ofalignment
We can more significantly and permanently improve resultsby working at the level of associates beliefs
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The Vision: Dual Function of Work(Institutionalize Continuous Improvement )
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
IR
I
R
I
R
I
R
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Managementattention
Managing Resistance
Critical mass
Managementattention
Forcing Change
Increasingresistance
IncreasingcooperationNeutral
Increasingresistance
Increasingcooperation
Neutral
Early adopters
Traditional Situation
Anchordraggers
"UncommittedMass"
Strong pull
from earlyadopters
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Key Excellence Indicators: ProcessManagement
Well-defined product/service, business, andsupport processes
Focus on work systems and processes that createvalue for all key stakeholders
Quality designed into products, services, andprocesses
Focus on continuous improvement, cycle timereduction, innovation, and productivity
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Requirements ABCD
Design ABCD
Construct ABCD
Test ABC DDeploy ABC
Waterfall = One Big Bite
Opportunity cost ofStaff during project ABC
B
u s
i n e s s
V a l u e
Months 1 2 3 4 5
Scope:ABCD
Cut D? Ok.Change A,C?Too late.
How familiar is this?
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IterationsWaterfall
Stable requirements
Established technology
Few deployment windows
Can tolerate longer ROI
Dynamic requirements
Emerging technologies
Few or frequent deployment
Need for faster ROI
When to use which?
Effort to fix defects
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Effort to fix defects
20 Production
UAT16
Enterprise Test
12
System Test
8 Unit Test
Development Cost to fix increases4
Tech Design
Requirements 0
Lifecyc le Source:NIST
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S Q D C Board
Visual Management
Dayshift 1 23 4
5 6
7 8
9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24
25 26
April27 28 Green = Safe Day
Clyde Yarbro29 30 Orange = Near Miss
Month:
31 Red = First Aid or.... Recordable Injury
Owner:
1 2 3 4 5
6 7 8 9 10 11
12 13 14
15 16 17
18 19 20
21 22 23
24 25 26 27 28 29
30 31
1 2 3 4 5
6 7 8 9 10
11 12 13
14 15 16
17 18 19 20
21 22 23 24 25
26 27 28 29 30 31
S Q D C 6S
Measure
Analyze
Improve
Safety Quality Delivery Cost 6S
Counter measures
Daily6S Audit
Counter measures
Counter measures
Counter measures
Counter measures
1 2 3 4 5
6 7 8 9 10 11
12 13 14 15
16 17 18
19 20 21 22
23 24 25 26 27 28
29 30 31
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Visual Performance Tracking
Associates track and report theirown performance
SQDC board is a tool that enablesall to participate
Countermeasures (improvements)are listed to show problemsolving activities
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T HE STANDARDIZATIONTOOL
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Maturity Level Impact
CMM Level Process Maturity (Characteristic) Rework(% of Total Development)
Product Quality(Defect Density)
1 Immature50% or greater Double digit
2 Project Controlled 25% - 50% Single digit
3 Defined Organizational Process
15% - 25% 0.X
4 Managed by Fact5% - 15% 0.0X
5 Continuous Learning andImprovement
5% or less < 0.00X
Process Maturity vs. Rework Cost and Defect Rate 2
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- ISO 9001 (MPTQM *) Requirements
- The standardization tool- Turns tacit knowledge into articulated knowledge
* MPTQM (Mail Preparation Total Quality Management Program) combines:
- Malcolm Baldrige Performance Excellence Criteria- ISO 9001 Requirements
- Total Quality Management (TQM) Concepts
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ISO 9001 Standard-The Basics Generic- means that the same standard can be applied to any
organization , large or small, whatever its product or service, in any
sector of activity , and whether it is a business enterprise, a publicadministration, or a government department.
Management system standards- provide a model to follow in settingup and operating a management system. This model incorporates thefeatures on which experts in the field have reached a consensus as beingthe international state of the art.
The Plan Do Check Act (PDCA) cycle- is the operating principle
of ISO's management system standards. The Standard-Do-Check-Act (SDCA) cycle- another operating
principle of ISO 9001, for standardization of processes until changedthrough a PDCA cycle
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PLANDO
CHECK ACT
DO
CHECK ACT
Institutionalized Continuous Improvement
Dual Function of Work
Improvement Daily
PDCA & SDCA
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T HE IMPROVEMENTENGINES
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The Business Excellence Maturity Model
Launch, TrainMgt., BuildInfrastructureTrain BB,Initial Projects
6S, VSM,Lean Cert.,
Kaizens,expand into
softwaredevelopment
RefresherTraining;Improved
GBtraining;Harvestprojects
Expandtraining: GB,
BB, Lean Accelerate
projects,Material
LeanInitiative
BurningPlatformlaunchesBusinessExcellence
KeyGoals
Generate Enthusiasm
Demonstrate Success
Accelerate Benefit Delivery
Make Improvement Sustainable
Align Improvement With Strategy
2004 2005 2006 2007 2008
Decision toexpanddeployment
LSS results linkedto strategies Decision to Lead withLean and Follow withSix Sigma
Expand to Company WideBasis
2009Lead with
Lean,Follow
with SixSigma;expand
into clientservices
6S, VSMdriven
projects;expand intoother non
productionprocesses,
expand leantraining
Dual Function of Work-DNA
Shift Responsibilityto Process Owners
h f
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Lean Six Sigma is the Integration of TwoPowerful Business Improvement Approaches
Lean
Speed+Low Cost
Goal- Reduce waste andincrease process speed
Focus- Identify non-value addedsteps and cause of delay
Method- Kaizen events
Lean Speed Enables Six SigmaQuality (Faster Cycles of
Experimentation/Learning;Simplified Processes)
Six Sigma
Variation+Quality
Goal- I mprove performance on CriticalCustomer Requirements
Focus- Use DMAIC with Quality tools toeliminate variation/ improve levels
Method- Management engagement,dedicated Black Belt resources, GreenBelts
Six Sigma Quality Enables Lean Speed(Fewer Errors Means Less Time Spent
on Rework)
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Customer-defined value
Map andunderstand
value stream
Make valuestream
flow
Continuousprocess
improvement
Goals: Increase productivity Eliminate waste Maximize resourceutilization
Waste includes Scrap Rework Inspection Inventory Queuing time Transporting materials
or products
Redundant motion Anything for which a final
customer would not want topay
Leanis focused on the elimination of all nonvalue-adding
activities and waste from the organizations processes.
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What Lean Is:
A methodology for improving cycle times and qualitythrough elimination of waste
Waste sometimes called muda
Differentiates between value-added and non-valueadded activities
Value defined in customer terms
Lean techniques allow sustained operations withreduced resource and cycle times
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Focus: Visibility, Velocity, Value Visibility (Transparency, Visual Control)
Broadens awareness of problems.
All hands on deck urgency to resolve. Velocity (Flow)
Concentrate on speed of delivery
Improve responsiveness to customer demands
Value (Opposite of Waste)
Focus on value-added activities
Remove other (wasteful) activities
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Value Added Activities
Something the customer iswilling to pay for!
Transform raw material orinformation to meet customerrequirements. Transforms form,fit, or function.
Done right the first time.
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Non-Value Added Activities(Waste)
Consume time, resources, space
No value added to customer Doesnt contribute directly to customer deliverables Not done right the first time
WANT NEED
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Conceptualtraining on:
Project-SpecificTraining
Measure &
Analyze CurrentWork Process
FormulateProcess
Improvements
EvaluateImprovements
Establish New
StandardProcess
Operate UsingNew Standard
Process
Finalize NewStandardProcess
Present
Results andCelebrate!
Day 4Day 3
Simulate &Refine
Improvements
Day 5Day 4Day 2 Day 3Day 1
Lean/SixSigma
StandardOperations
6S Kaizen
Methodology Tools &
Techniques
Kaizen Breakthrough Methodology
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What is Six Sigma?
A metric- Represents 3.4 defects per million opportunities.
A methodology- Highly disciplined process that focuses on delivering near
perfect products and/or services. Can be applied to any
process or product to eliminate defects and their associatedcost, and reduce variation
A mindset- Designed to focus an entire organization on producing nearly
perfect products and services that delight customers andrealize higher profits.
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Six Sigma concentrates on variationreduction by using statisticalmethods to lower process defectrates to less than 3.4 defects per millionopportunities.
Six Sigma Methodologies: DMAIC -define, measure, analyze, improve, and control DMADV -define, measure, analyze, design, and verify
Six Sigma
Si Si P
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Six Sigma Process
Formulating the Practical ProblemPhase Question
Define What do I want to improve? What is the problem statement?
Measure Whats the best way to measure? Does performance meet expectations? How muchvariation is there?
Analyze How good is my process today? What is at theroot of the problem? What causes the processto behave the way it does and creates theoutput?
Improve Whats at the root of the problem? Developsolutions to eliminate or minimize the root causeinfluence on the process and outputs?
Control How can I sustain the improvement? Whatcontrols can be put into place?
75
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l h
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Recognize a ProjectOpportunity
Is theSolutionknown?
JustDo Itwith
PDCA
AreSolutionsobvious?
Workout/Kaizen
Blitz
Is it a newproduct orprocess?
DFSS
Is theobjective to
reduce time?
Is the timebottleneck due
to defects?
Lean
SixSigmaDMAIC
Selecting the Improvement Engine
NO
YES
NO
YES
NO
YES
NO
YES
YES
NO
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Key Excellence Indicators: Results
Tied to
customer requirements
key processes
product/service performance
strategy and action plansWorkforce needs
financial and marketplace measures
governance and social responsibilities
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Key Excellence Indicators: Results
Tracking of levels and trends
Linked to organization-level informationand analyses
Use of comparisons/benchmarks
Actionable
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Tracking Progress:Strengths and Opportunities for ImprovementProvides operational capability analysis
Used as input into the strategic planning process
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Business Excellence Survey Results
0
100
200
300
400
500
600
2005 2007 2009
Business Excellence Survey Scores
Business Excellence Survey Scores
DST Output Confidential
i All h
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Putting It All Together
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ISO 9000 CMMi Six Sigma and Lean
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ISO 9000, CMMi, Six Sigma and LeanHow they relate to the seven Baldrige Criteria Categories
Th L d hi C
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The Leadership CategoryBaldrige, ISO 9000, Lean, and Six Sigma alldepend on leaders who
Align financial and human resources Communicate cultural norms Encourage and provide resources Solidify a culture of organizational excellence
Baldrige addresses the overall leadershipsystem.
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Strategic Planning Category Lean and Six Sigma can be methodologies for coordinating resource use towardorganizational objectives identified using the Baldrige Criteria. Six Sigma provides tools for measuring progress.
ISO 9000 has standards for measurement.
EnvironmentalAssessment
Finalize company-widegoals and strategies
Finalize departmentstrategies and action
plans.Vail presentation.
Align financialbudgets to
strategic plan
Align associateaction plans tostrategic plan
Conduct environmental assessment
2009 April May June - July Aug - Sept Oct - Dec
Vision,Principles &
Mission
ExternalOpportunities &
Threats
CompanyStrengths &Weaknesses
GoalFormulation
Action PlanFormulation
Timelines &Implementation Measurements
StrategyFormulation
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Customer Focus Category
Lean environments aim
for all process steps tobe something forwhich the customer iswilling to pay.
In Baldrige and Six Sigma, the voice of thecustomer is used to identify areas of neededimprovement.
Customer-defined value
Quantification ofcustomer needs is the key.(Voice of Customer)
Map andunderstandvalue stream
Make valuestream flow
Continuousprocessimprovement
2005 2006 2007 2008 2009(target)
2009Results
OverallSatisfaction
83% 82% 88% 83% 85% 89%
WouldRecommend
49% 40% 52% 46% 88%* 92%
Measurement Analysis and Knowledge
8/10/2019 ALHodlinS
89/102
8989
Measurement, Analysis, and KnowledgeManagement Category
Six Sigma :is data-driven:
specific metrics data collection data analysis
control data
Lean :measures, analyzes,and reduces waiting time inventory batches process time rework
ISO 9001: The standardization tool-Turns tacit knowledge into articulated
knowledge-Enables Knowledge Management
8/10/2019 ALHodlinS
90/102
Process Management Category
8/10/2019 ALHodlinS
91/102
9191
Process Management Category
Processes are interrelated and interdependentsteps along the path to customer satisfaction.
ISO 9000, Lean or Six Sigmamethodologies are used to Generate standard operating procedures Set specification and control limits Identify explicit corrective actions
Optimize processes0
2,500
5,000
7,500
10,000
12,500
O-08 N-08 D-08 J-09 F-09 M-09 A-09 M-09 J-09 J-09 A-09 S-09 O-09
Defects Per Million - 13 Month Control Chart ActualPerformance Threshold 2008
Average ppmUpper Control LimitLower Control Limit
R lt C t g
8/10/2019 ALHodlinS
92/102
9292
Results CategorySix Sigma and Lean are data-driven and results-oriented. Their use leads totracking systems (control charts, scorecards, rolled throughput yield charts, etc.) and
results monitoring in functional business areas where the methodologies are applied.
0
2,500
5,000
7,500
10,000
12,500
O-08 N-08 D-08 J-09 F-09 M-09 A-09 M-09 J-09 J-09 A-09 S-09 O-09
Defects Per Million - 13 Month Control Chart ActualPerformance Threshold 2008
Average ppmUpper Control LimitLower Control Limit
0
5,000
10,000
15,000
20,000
25,000
30,000
O-08 N-08 D-08 J-09 F-09 M-09 A-09 M-09 J-09 J-09 A-09 S-09 O-09
Late Statements Per Million - 13 Month Control Chart Actual Average ppmUpper Control LimitLower Control LimitPerformance Threshold '08-09
360
206
121
54 42 32 28 27
34%
53%
64% 69%
73% 76%79% 81%
0%10%20%30%40%50%60%70%80%90%100%
0
100
200
300
400
Bad or incorrect foldIncorrect statement orientationMultiple inserted or mixed statementsPartial statementRemits rejected by lockboxPoor print qualityWrong remit/insertUnsealed envelope(s) mailed
I
0
100,000
200,000
300,000
400,000
500,000
Oct-08
Nov-08
Dec-08
Jan-09
Feb-09
Mar-09
Apr-09
May-09
Jun-09
Jul-09
Aug-09
Sep-09
Oct-09
All Client Systems
S ummary
8/10/2019 ALHodlinS
93/102
9393
The Baldrige Criteria focus on organizational improvement and innovationsystems . Six Sigma and Lean methodologies drive waste and inefficiencies out ofprocesses that users of the Baldrige Criteria identify for improvement. CMMi , SixSigma and Lean focus on organizational improvement and innovation processes .ISO 9000 aids in the setting of standardized processes in managementresponsibility, resource management, product realization, andmeasurement/analysis/improvement
I i d i i
8/10/2019 ALHodlinS
94/102
9494
28 industry patents, including Mail-by-Tray
All U.S. operation centers MPTQM certified
IndustryWeek awards
DALBAR client awards
Exstream Visionary awards
Xplor International awards
3 time recipient of Industry Weeks Top Ten Best Plants in North America
Innovation and recognition
S elected results over year period
8/10/2019 ALHodlinS
95/102
9595
S elected results over year period
Revenue increased by 31%
Profits increased by 42%
Business Excellence Assessment usingBaldrige Performance Excellence Criteriaincreased 52% since 2005
Defects per Million Opportunities decreased by77%
Late Per Million Opportunities decreased by70%
Quality and On-Time Delivery performance
exceed the Industry Weeks Top Ten Plants 4year average
8/10/2019 ALHodlinS
96/102
8/10/2019 ALHodlinS
97/102
9797
Lean Six Sigma
DMAIC:
1. Define2. Measure
3. Analyze
4. Improve
5. ControlLean Thinking-Kaizen
ContinuouslyImprove the Process
*
Relationship Between SDCA and PDCA
New standard
C
SD
Process Control
Need for improvement A P D
C A
8/10/2019 ALHodlinS
98/102
8/10/2019 ALHodlinS
99/102
9999
Integration: The Dual Function-Institutionalize Continuous Improvement
PDCA is used at all levels and inall departments to improve localdaily work processes
This is when ContinuousImprovement is the DNA of theorganization
c ad s ca
dp
newSTD
c ad s ca
dp
newSTD
c ad s ca
dp
newSTD
c ad s ca
dp
newSTD
c ad s ca
dp
newSTD
c ad s ca
dp
newSTD
c ad s ca
dp
newSTD
8/10/2019 ALHodlinS
100/102
100100100
C onclusions Visionary Leadership
Systems Perspective Linkage and Alignment
Valuing Workforce Members and Partners
Management by Fact
Focus on Results and Creating Value
The various quality system methodologies are synergisticparts of the system
Any other takeaways?
Critical Components, Perfectly Synchronized
8/10/2019 ALHodlinS
101/102
101101
Creating Customer Value and Corporate Growth
8/10/2019 ALHodlinS
102/102