COMPANY INTRODUCTION
• 1973 Mechatherm formed
• 1991 Mechatherm international Limited by C. B. Emes and A. F. Riley
• World wide projects 90% export
• Project Management expertise with high number of professional engineers
• All designs mechanically, electrically and software (PLC and SCADA) in house
• Technical and commercial expertise to run multimillion pound turnkey contracts
• Latest energy saving burner technologies used
• Several export awards - Queens Awards for Export 3 times DTI, etc.
• No production facilities – local manufacture
• Handle projects in excess of 20million GBP
• Works in India since 1984 now via Licensee AIFL
• Sold Plant in India to Balco, Nalco, Hindalco (Aditya, Mahan, Mouda, Renukoot,) Indal, IAPL, Jindal, Banco, Vedanta, Sterlite Industries
• Recently sold new products MMLC and Slab Saw
• Looking at Diversifying into plants to recycle cooking oil into biodiesel.
COMPANY INTRODUCTION
Furnaces Supplied to Vedanta and Balco
Some of the Furnaces Mechatherm have Supplied to Hindalco
Furnaces Supplied to Hindalco Aditya
• Two 60T Tilting Electrically Heated Melting/Holding Furnaces awarded in 2013
• Furnaces Supplied to Hindalco Mahan
• Four 60T Tilting Electrically Heated Melting/Holding Furnaces awarded in 2013
• Furnaces to Hindalco Mouda
• One 60T Twin Chamber Furnace
Furnaces to Hindalco Nagpur
• One 18T Static Melting Furnace
Hindalco Renukoot
• One 5T Solution Heat Treatment Furnace awarded 2015
• One 60T HFO Regen Burnered melting Furnace awarded in 2007
COMPANY INTRODUCTION
Vision –
To be a trusted name in our core activity by building
sustainable business, which will be best in its class,
beneficial to all concerned.
A s s o c i a t e d i n d u s t r i a l f u r n a c e s ( P ) l t d
COMPANY INTRODUCTION
Nilachal Refractories Ltd. Manufacturer of a wide range of advanced refractories in partnership with associates. www.nilachal.in
NRL Clayburn Ltd. Manufacturer of monolithic refractories and bricks for the global aluminum industry in partnership with associates. A JV between NRL and Clayburn, Canada. www.clayburngroup.com
Associated Industrial Furnaces Pvt. Ltd. Turnkey supplies of industrial furnaces in partnership with associates under technical license from global leaders. www.associated-furnaces.com
Jiwanram Sheoduttrai Industries Pvt. Ltd. A ‘Star Export House’, manufacturing and exporting work & safetywear. www.jiwan.co.in
Sarralle Equipment India Pvt. Ltd. Design, engineering, fabrication and erection of steel melt shop equipment in partnership with associates. A JV with Sarralle, Spain along with Indian partners. www.sarralleaif.com
United Creations Pvt. Ltd. Manufacturer of fashion gloves in partnership with associates. www.ucplkol.com
TURNKEY PROJECTS :-
Uniseven Engineering and Infrastructure Pvt. Ltd. Executes turnkey engineering projects and provides engineering, manufacturing, supply, erection and O&M services. www.uniseven.in
Beroa Uniseven Refractory Services Pvt. Ltd. JV with Beroa (Karrena), Germany for refractory engineering, applications and maintenance solutions. www.uniseven.in
Unimark Metallurgical Pvt. Ltd. Marketing and EPC solutions for the entire iron and steel value chain. www.umpl.in
Hidro-Uni Water Solutions Pvt. Ltd. JV with Hidroambiente to deliver water treatment solutions to industry.
GROUP PROFILE - PART OF JIWANRAM SHEODUTTRAI EMPIRE
MANUFACTURING :-
COMPANY INTRODUCTION
COMPANY INTRODUCTION
MELTING FURNACE UPGRADE– DUBAL, Dubai
Existing Gautschi Melting Furnace Upgrade with New ‘King Beam’ Structure, Door Surround and Hydraulic Tilting System complete with Radial Shield Exhaust
COMPANY INTRODUCTION
MELTING AND HOLDING FURNACES – China Steel, Taiwan
2 X 80T Static Melting Furnaces, 1 x 60T Twin Chamber Melter with Incineration and FTP, 3 x 25T Scrap Charge Machines, 3 x 75T Tilting Holders , 2 x 75T VDC Slab casters with fully Automatic MMLC.
COMPANY INTRODUCTION
MELTING AND HOLDING FURNACES – ALBA, Bahrain
45T Tilting Melting furnace (8T/hr) complete With Building Extension and Civils
COMPANY INTRODUCTION
MELTING AND HOLDING FURNACES – Hindalco (Novelis), India
60T Twin Chamber Melting Furnace with MMEI Mechanical Pumps
COMPANY INTRODUCTION
MELTING AND HOLDING FURNACES – SWT , Venezuela (Under Construction)
Several Melting and
Holding Furnaces
COMPANY INTRODUCTION
TILTING ROTARY MELTING FURNACE – SAMSUNG, Ma’aden, Saudi Arabia
24T Tilting Rotary Melting Furnace (6T/hr) and Automatic Lift/Lower Dross Charging Machine
COMPANY INTRODUCTION
TILTING ROTARY MELTING FURNACE AND CHARGING MACHINE – SAMSUNG, Ma’aden, Saudi Arabia
24T Tilting Rotary Melting Furnace (6T/hr) and Automatic Lift/Lower Dross Charging Machine
COMPANY INTRODUCTION
MELTING AND HOLDING FURNACES, SAPA Finspang, Sweden
40T Tilting Melting Furnace (oxy-fuel), 38T Tilting Holding Furnace, Launders and FTP
COMPANY INTRODUCTION
MELTING AND HOLDING FURNACES – ALCOA , UK
70T Static Melting furnace (20T/hr) and 75T Holding Tilting Furnace
COMPANY INTRODUCTION
MELTING AND HOLDING FURNACES – ALCOA, Russia
DC Casting Centre including 2 x 80 tonne Static Melting Furnaces with Regenerative Burners, 1 x 78 tonne Tilting Holding Furnaces and 1 x 75 tonne DC Casting Machine for rolling ingot slabs, together with SCADA control system and ancillary equipment.
COMPANY INTRODUCTION
MELTING AND HOLDING FURNACES – ALCOA, Russia
1 x 75 tonne DC Casting Machine for rolling ingot slabs, with SCADA control system and ancillary
equipment.
COMPANY INTRODUCTION
MELTING AND HOLDING FURNACES – ALCOA, Russia
DC Casting Centre including 1 x 50 tonne Static Melting Furnace with Regenerative Burners, 1 x 45 tonne Tilting Holding Furnace
and 1 x 45 tonne DC Casting Machine for billets and slabs, together with SCADA control system and ancillary equipment.
COMPANY INTRODUCTION
MELTING AND HOLDING FURNACES – ALCOA, Russia
1 Static Top Loading Melting Furnace (14T/hr)
COMPANY INTRODUCTION
VDC SLAB CASTER – ALCOA, China
1 x 60T VDC Slab Casting Machine
COMPANY INTRODUCTION
MELTING AND HOLDING FURNACES – EMAL, UAE
3 x 130T Tilting Melting/Holding furnaces (10T/hr)
COMPANY INTRODUCTION
MELTING AND HOLDING FURNACES – EMAL, UAE
10 x 83T Tilting Melting/Holding furnaces
COMPANY INTRODUCTION
MELTING AND HOLDING FURNACES – HYDRO, UK
Capacity : 60,000T/Annum Billet Casting
Melting Furnace Capacity : 28T
Burner Type : 2 pairs Bloom ‘Lumi Flame’
Melt rate : 12 Tonnes per hour
Door size : 8,500mm x 1,750mm
COMPANY INTRODUCTION
MELTING AND HOLDING FURNACES – HYDRO, Spain
Capacity : 60,000T/Annum Billet Casting
Melting Furnace Capacity : 28T
Burner Type : 2 pairs Bloom ‘Lumi Flame’
Melt rate : 12 Tonnes per hour
Door size : 8,500mm x 1,750mm
COMPANY INTRODUCTION
MELTING AND HOLDING FURNACES – MATALCO, Canada
Capacity : 90,000T/Annum Billet Casting
Melting Furnace Capacity : 2 x 32T
Burner Type : Hot air recuperation
Melt rate : 11 Tonnes per hour
Furnace size : 5,900mm diameter
ABB Induction stirrer
COMPANY INTRODUCTION
MELTING AND HOLDING FURNACES – MATALCO, Canada
32T Side Tilting Holding Furnace
Matalco - Canada
COMPANY INTRODUCTION
MELTING AND HOLDING FURNACES – MATALCO, Canada
COMPANY INTRODUCTION
VDC BILLET CASTER – MATALCO, Canada
32T Vertical DC Casting Machine : Matalco - Canada
COMPANY INTRODUCTION
SCRAP & FURNACE CHARGING MACHINES
Furnace casing delivered to site pre-assembled
COMPANY INTRODUCTION
SCRAP & FURNACE CHARGING MACHINES
Client : Alba - Bahrain Installed : 1997
Capacity : 1 x 65T Melting / Holding furnace
Burner Type : Cold air
Melt rate : 10 Tonnes per hour
COMPANY INTRODUCTION
INTRODUCTION
EMP Pump & Vibrator Feeder Conveyor
Client : Garmco - Bahrain Installed : 2001
Melting Furnace Capacity : 12T
Melt rate : 3 Tonnes per hour
Scrap : Chips and Swarf
COMPANY INTRODUCTION
SCRAP & FURNACE CHARGING MACHINES
• ‘Box’ type furnace scrap charging machine with ‘pusher’ plough design
2 x 100T Electrically Heated Holding Furnaces : RUSAL – Russia (KRAZ)
COMPANY INTRODUCTION
SCRAP & FURNACE CHARGING MACHINES
• ‘Box’ type furnace scrap charging machine with ‘pusher’ plough design
6 x 60T Electrically Heated Holding Furnaces : RUSAL – Russia (SAZ)
COMPANY INTRODUCTION
SCRAP & FURNACE CHARGING MACHINES
• ‘Box’ type furnace scrap charging machine with ‘pusher’ plough design
Client : Balco - India Installed : 2005
Capacity : 5x 45T Holding furnaces
Burner Type : Heavy oil cold air
Melt rate : 4 Tonnes per hour
COMPANY INTRODUCTION
SCRAP & FURNACE CHARGING MACHINES
• ‘Box’ type furnace scrap charging machine with ‘pusher’ plough design
Client : Hindalco - India Installed : 2007
Capacity : 1 x 60T Melting furnaces
Burner Type : Heavy oil regenerative
Melt rate : 12 Tonnes per hour
COMPANY INTRODUCTION
MULTICHAMBER RECYCLING FURNACE TECHNOLOGY
1 x 75T Static multi-chamber melting furnace, 7T/hr gas fired regenerative – (rolling
mill scrap)
2 x 79T Static side well melting furnace, 8T/hr gas fired
regenerative – (UBC)
COMPANY INTRODUCTION
DESIGN VERIFICATION OF FURNACE CONSTRUCTION
• Finite Element Analysis of furnace casing.
• Severe catastrophic failure modeled i.e.: tilt cylinder failure.
• Optimise furnace construction.
• Furnace casing designed low stress and deflections typically 100 N/mm2 and 1:1000.
• Tilt cylinder failure – casing and components design to take extra loads and ensuring yield stresses are within safe working limits
COMPANY INTRODUCTION
COMPANY INTRODUCTION
COMPANY INTRODUCTION
COMPANY INTRODUCTION
COMPANY INTRODUCTION
COMPANY INTRODUCTION
MMLC - Automated Molten Metal Level Control
COMPANY INTRODUCTION
20m Lg Automated Plate Saw 200mm thick Plates up to 2.2m wide fro Alcoa UK