All You Need to Know About OPM Configurations and Conversions€¦ · All You Need to Know About...

© Copyright 2015. Apps Associates LLC. 1

All You Need to Know About OPM Configurations and Conversions

Thirupathi Rao Kelli Principal Consultant Apps Associates LLC

December 14, 2015


Confidentiality Statement

The content of this document is proprietary, confidential information pertaining to Apps Associates’ products, services, solutions and methods. Information herein is intended for use by the client or prospective client only and must not be shared with any third party without consent from Apps Associates.


Agenda

• Introduction to Apps Associates

• OPM Overview and Differences

• OPM Key Configurations

• OPM Conversions, Challenges and Advantages

• Q&A


About Apps Associates

• Global Reach, Broad Service Profile

– Founded in 2002, 650+ employees

– US, Europe, India, Middle East

– Service Offerings: Applications, CRM, Analytics, EPM, Cloud, Middleware, Application Development, Application and Infrastructure Managed Services

• Significant Capabilities

– Cloud (IaaS, PaaS, SaaS)

– Business Process and System Integration

– Analytics and Big Data

• Strategic Partnerships, Certifications, Credentials

– Oracle Platinum Partner

– AWS Advanced Consulting Partner

– Salesforce Cloud Alliance Partner

– MuleSoft Partner


Applications

Oracle EBS

Salesforce.com

Fusion Apps

Project Accounting

Business Intelligence / EPM

OBIEE/BI Apps

Hyperion/Essbase

Exalytics

Exadata

BICS, Endeca

Technology Services

Fusion Middleware

AIA/SOA

ADF

Microsoft Services

SharePoint

.NET Application Development

Infrastructure Services

DBA

Sys admin

Cloud Hosting

Middleware Admin

Security Solutions

High Availability

Product Development

Industry Solutions

ShipConsole

Freight Shopping

Customs Doc.

• Assessments, Implementations, Upgrades, Migrations Project Services

• Managed Services and Staff Augmentation Support Services

• PMF, CMMI Certification, ITIL Methodologies, SSAE16/SAS70 Type II Quality Assurance

Competencies and Capabilities


Multi-Pillar Competencies & Partnerships

Enterprise Applications

Analytics Integration & Custom Dev

Product Development

IaaS

• Our Products ShipConsole Photo capture app

• ERP • Planning

• BI • Big Data / High-

Volume Data Sets

• Dev to Client Reqs • Business Process

Integration

• Cloud Adoption • Managed Services

Strategic Partnerships & Certifications

2011 2015 2012 2014 2002

Centers of Excellence


OPM Overview and Differences





Oracle Process Manufacturing Oracle Discrete Manufacturing

Variable Ingredients, Co-products Component item, End Items in BOM

Product recipe No recipe object based on BOM and Routing

Variable UOM Constant UOM

Multiple Products out of a batch WIP negative component issue

Multiple formula versions Alternative bills

Cost specific to a lot No Cost specific lot


OPM Key Configurations



OPM Organization Setup



OPM Item Setup



PlantResource

Activity

Operation

Formula Routing

Recipe Validity Rule

OPM Product DevelopmentMaster Data Structure



OPM Objects Statuses

Status Approval Workflow

Version Control



Operation Setup



Operation Setup



Operation Setup



Routing Setup



Routing Setup



Formulas in Oracle are often referred in the business as Bills Of Material (BOMs).

Formula Setup



Formula Setup



Formula Setup



Recipes are the mechanism to join formulas and routings together

Example Recipe

Recipe Setup



Example Recipe

Recipe Validity Rules



Tests (formerly known as assays in previous versions of OPM)

OPM Quality Setup



Sampling Plan

OPM Quality Setup



Item Specifications

OPM Quality Setup



QC validity rules

OPM Quality Setup



OPM Quality Management Sample Creation (GMDQMSMC) Workflow

OPM Quality Setup


OPM Conversions


OPM Conversions

OPM Database schemas

OPM Product Development (GMD)

OPM Process Execution (GME)

OPM Quality (GMD)

OPM Financials (GMF)


OPM Conversions

Tab: GMD_ACTIVITIES_B API: GMD_ACTIVITIES_PUB

Tab: GMD_OPERATIONS_B API: GMD_OPERATIONS_PUB GMD_OPERATION_RESOURCES_PUB

Plant Resource Activity Operation

Tab: CR_RSRC_DTL CR_RSRC_MST API: GMP_RESOURCES_PUB GMP_RESOURCES_DTL_PUB


OPM Conversions

Formula Routing

Recipe Tab: FM_FORM_MST FM_MATL_DTL API: GMD_FORMULA_PUB

Tab: FM_ROUT_HDR FM_ROUT_DTL API: GMD_ROUTINGS_PUB GMD_ROUTING_STEPS_PUB

Tab: GMD_RECIPES_B GMD_RECIPE_ORGN_RESOURCES GMD_RECIPE_VALIDITY_RULS API: GMD_RECIPE_HEADER GMD_RECIPE_DETAIL


OPM Conversions

Tab: GMD_QC_TEST_B

API: GMD_QC_TESTS_PUB

Tests

Tab: GMD_SAMPLING_PLANS_B

Sampling Plan

Tab: GMD_SPECIFICATIONS_B

GMD_INVENTORY_SPECS_B

API: GMD_SPEC_PUB,GMD_SPEC_VRS_PUB

Item Specifications


OPM Conversions

OPM Batch OPM Item Cost

Tab: GME_BATCH_HEADER, GME_BATCH_DETAILS API: GME_API_PUBGME_API_PUB

Tab: CM_CMPT_MST_B CM_CMPT_DTL API: GMF_ITEMCOST_PUB, GMF_ACTUAL_COST_ADJUSTMENT_PUB GMF_LOTCOSADJUSTMENT_PUB

Information on OPM API Availability and Related Inputs and Outputs (Doc ID 1334222.1)


OPM Challenges

• OPM data structure versus legacy data structure mapping

• Validity rules is a new concept in OPM

• OPM data structure for capacity, scheduling and costing is huge challenge

• Agile integration to work on OPM module not smooth with standard functionality

• On hand status versus item lot status

• Master Lot manufacturing working in OPM

• Defaulting subinventory and locator in the OPM Batch is not existing


OPM Advantages

• Managing yield

• Better quality process

• Allocation, releasing and rescheduling is much more efficient and easier

• Scaling is easy

• Item cost drill down is way more detailed

• OPM is compliant with the S88.01 standard for recipe management

• Version control and status control are advantage


Conclusion

• OPM Overview and Differences

• OPM Key Configurations

• OPM Conversions, Challenges and Advantages


Connect with Us

Web: www.appsassociates.com

Email: [email protected]

YouTube: www.youtube.com/user/AppsAssociates

LinkedIn: www.us.linkedin.com/company/Apps-Associates

Twitter: www.twitter.com/AppsAssociates

Facebook: www.facebook.com/AppsAssociatesGlobal

Google+: www.plus.google.com/+AppsAssociatesGlobal/

http://www.appsassociates.com/

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Thank You!

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