ALUMINIUM AND PVC BOXES - Giménez Ganga...4 The wide range of boxes that Giménez Ganga offers is...

ENG

ALUMINIUM AND PVC BOXESTECHNICAL DOSSIER

PROFILED ALUMINIUM BOXES 4

PREPAINTED ALUMINIUM

QUALITY SYSTEMS

45º PROFILED BOX

90º PROFILED CURVED BOX

90º PROFILED SQUARE BOX

ALUMINIUM BOX ACCESSORIES

PVC BOXES 22

EUROBLOCK BOX

EURODECOR BOX

EUROBLOCK AND EURODECOR ACCESSORIES

EXTRUDED ALUMINIUM BOXES 40

WINBLOCK BOX

WINBLOCK CURVED BOX

WINBLOCK AND WINBLOCK CURVED ACCESSORIES

INDEX

4

The wide range of boxes that Giménez Ganga offers is designed to meet all current market needs. These diverse models are for installing rolling shutters in buildings with any architectural style.

The 45º profiled aluminium boxes are a perfect option for buildings with a marked geometric aesthetic, or with a 90º curve, so as to provide greater harmony with the façade’s elements. Models are available in a wide range of sizes, offering different assembly types depending on

the building’s facade: inside the windows, or on them, as well as interior and exterior.

In order to develop this new selection of profiled alu-minium boxes, Giménez Ganga is incorporating a new production line with unique features to meet each and every one of your needs. Boxes with added quality that can only be provided by the guarantee of the most avant-garde technology on the market.

PROFILED ALUMINIUM BOXESMAXIMUM RESISTANCE EVERYWHERE

GIMÉNEZ GANGA I PROFILED ALUMINIUM BOXES

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LATEST GENERATION PRODUTION

100% automated industrial tool, high-tech, dedicated to the manufacture of profiled aluminium box 45º and curved box 90º.

CHROMATIC UNIFORMITY

The wide range of colours available is con-sistent with slats, guides and end slats of the rolling shutters..

THE PERFECT INTEGRATION WITH END CAPS

The range of sizes that can develop, it allows a perfect integration with every aluminium end cap in the market.

At Giménez Ganga, we hedge our bets on constant in-novation, both in products and in technology.

To this end, we are incorporating a new machine with which, thanks to our team of professionals, we will continue to offer you a product based on quality and design, as well as providing a total service until the product is delivered to the client..


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INTRODUCTION

This product description is valid for coil coated aluminium coils and sheets used in the production of aluminium profiled boxes.

The product is coated on both sides: the top side with Polyurethane / Polyamide paint system, and the reverse side is a protective lacquer. On customer’s request, a strippable protective film can be applied on the top side.

SCOPE

The purpose of this document is to integrate the speci-fications reported in the applicable EN norms for the aluminium prepainted products and should be a comple-mentary consulting tool for both the designer as well as the customer, by providing useful information for correct processing and installing of the prepainted product.

PROCESSING

The product can be processed by cutting, blanking, punching, milling and can be formed by bending. Pro-cessing tools should be suited to the material, in order to avoid generating surface defects, and care should be taken in setting tool clearance. Any swarf from cutting should be carefully removed from the surface before further treatment.

Laser cutting on the product should be avoided wher-ever possible, as it will generate paint burning on the area close to the cutting edges. Welding of the product should be avoided2.

NORMATIVE REFERENCES

The properties of the aluminium alloys typically utilized for prepainted products are based on the applicable EN norms, wherever explicitly reported.

In addition to the above mentioned norms, Giménez Ganga defines internal standards and tolerances related to each specific product: these values are provided as technical datasheet and must be regarded as mandatory in order to correctly process and utilize the product1.

APPLICATIONS

The product is specifically designed for applications where excellent abrasion resistance, coupled with out-standing work-ability and formability, is requested: therefore, it perfectly suits for manufacturing of roller systems.

1 Giménez Ganga issues the technical datasheet on customer’s request. 2 Ref. EN 1396, Anexo D.

PREPAINTED ALUMINIUM

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STORAGE

Storage of the product should be designed to avoid both physical damages as well as surface degradation, including corrosion of the base metal, caused by action of external agents or by ageing or discoloration.

To avoid mechanical damages, care must be taken in handling and piling the product: e.g., placing on the ground or double-stacking of coils are to be avoided wherever possible; when removing sheets from a stack, it is recommended not to drag them off, as this can scratch the sheet underneath.

Care must be taken to avoid any possibility of condensa-tion: the product must be unloaded, handled and stored indoor, in temperature-controlled environment; attention must always be paid to any rapid temperature change which could lead to condensation on the metal.

In all these cases, good ventilation must be designed to remove any trace of condensation.

MANUFACTURING AND MOUNTING

Only the material with the same identification number (same batch) should be used for the same project in order to ensure colour and gloss uniformity. This is mandatory in the case of special effects.

To protect the material against any damage during pro-cessing and mounting, the sheets should be covered by a protective film, which may be printed with Giménez Ganga logos and can be easily stripped off.

To avoid cracking during forming, the material has to be processed with a minimum temperature:

- Minimum metal temperature during forming: 18 ÷ 20 [°C]

- Typical metal bending radius during forming3: 1T

The material has to be used within 6 months of delivery; later processing will have to take paint weathering into account and the film’s protection.

DEMOUNTING

Air Filtration systems during demounting operations are not necessary.

3 The bending performance of the product (T-value) depends on

metal and paint properties; the specific value of each single product

is reported on the technical datasheet.


9

10

COATING CHARACTERISTICS

FABRICATIONThe product is fabricated on a coil coating line: this process enables to apply different liquid paint layers, on an adequately pretreated metal substrate.

Process parameters paint and finishing lines are con-tinuously developed and monitored in order to ensure consistency of the surface quality and the functionalities of the product.

CHEMICAL PRE-TREATMENTThe product is chemically degreased and converted with a fully Chromium-free technology on both sides before coating.

TOP SIDEThe top side of the product is painted with a Polyure-thane/Polyamide paint system with standard surface roughness. A wide colour range is available.

PASTELLO COLOURSTypical thickness4: 25 [µm]Typical gloss5:

GLOSS TYPE LOW GLOSS SEMI GLOSS

Gloss range (gloss units)

10 ÷ 20 21 ÷ 60

Tolerance ± 4 ± 7

COATING HARDNESS Hardness: ≥ pencil Hardness F.(ref. EN 13523-4).

SURFACE QUALITY

The visual inspection has to be done under sunlight and from a distance of 5 meters, at least.

HEALTH AND SAFETY

The product in all its components (metal substrate, chemical pre-treatment, paints) is fully free from any heavy metal compounds in accordance with applying regulations; the paints, in fact, are fully free from any Chromium and Lead.

The product does not represent any danger to health and is suitable for applications in food processing locations, hospitals, public areas, etc.

METALLIC COLOURSTypical thickness4: 20 [µm]Typical gloss5:

GLOSS TYPE SEMI GLOSS

Gloss range (gloss units)

21 ÷ 60

Tolerance ± 7

SPECIAL FINISHESSeveral different “special” finishes are also avail-able: “wooden” effect with different shades and patterns,“structured” finishes, etc.

BACK SIDEBack side is protected by an alchidic backing coat (semi-transparent) suitable for adhesive bonding with most available glues and foams.

Typical paint thicknes: 2 [µm]Brilliance5:- 30 [gloss units] (coupled with top sides < 60 units).

COLOUR TOLERANCES6

The colour refers to Giménez Ganga master colour and is measured as �E value, following CIELAB7 system.

This method does not apply to transparent and metallic colours nor special effects, nor for embossed surfaces.

4 The paint thickness is measured according to EN 13523-1.5 The specular gloss is measured according to EN 13523-2.

6 The colour measurement is based on EN 13523-3. The tolerances depend

on the colour and reported in the technical datasheet. 7 Measure according to UNE-EN ISO 11664.


11

8 EPD certification based on ISO standards is available on request.9 Based on UNI EN 13523-3.

FIRE REACTION

The product in relation to its Fire Reaction properties is classified as “A1” in accordance to EN 13501-1.

RECYCLING8

The product is fully recyclable without any loss of prop-erties. As it is painted, the product must be properly recycled by processing it first to remove the organic coating from the metal substrate and then to remelt the metal.

The required energy to recycle the product and its related emissions are very small compared to the produc-tion for primary aluminium (from the alumina through electrolytic process): these amount to approx. 5% and provide significant ecological benefits.

QUALITY CONTROL

Quality control is carried out in accordance with Giménez Ganga internal standards, the EN and ASTM applicable references and the guidelines of the ECCA (European Coil Coating Association).

The following parameters are tested according to the corresponding standard:

METAL

Test Standar

Alloy EN 573-3

Mechanical properties Measures: EN 1396Tolerance: EN 1396

Dimensions and tolerances EN 485-4

COATING

Test Norm/Standar

Pre-treatment Internal std.

Coating thickness EN 13523-1

Specular gloss EN 13523-2

Colour difference Internal std.9

Pencil hardness EN 13523-4

Resistance to rapid deformation EN 13523-5

Adhesion after indentation EN 13523-6

Resistance to cracking on bending EN 13523-7

Adhesion of compound Internal std.

RESISTANCE TEST

Test Norm/Standar

Acetic acid salt spray test Internal std.(ref. to ASTM 685-94)

UV-Test Internal std., QUV

OUTDOOR EXPOSURE TEST

Test Standar

Hoek van Holland EN 13523-19,EN 1396

Florida EN 13523-19,EN 1396

OTHERS

Giménez Ganga maintains the right to update and modify the contents of this product description at any time. Any deviation from this product description is subject to a special agreement.

Giménez Ganga is not responsible for the incorrect technical applications of its products.

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MAINTENANCE

Regular maintenance extends the useful life of the coated material: regular and effec-tive cleaning of the product is needed to maintain a proper appearance of the surfaces and to avoid the accumulation of polluting substances too, that can compromise the functional and aesthetical properties.

Surfaces can be cleaned with neutral detergent (pH = 6-7), in case diluted in tepid water. Following the cleaning operations, rinsing with running water will be necessary. The use of solvents cleaners, harsh scrubbing, abrasive detergents or other cleaning tool which may damage the pre-painted surface, should be avoided.

Important!

In order to prevent rusting, we recommend periodically cleaning the materials with water and neutral soap.

The minimum frequency is once per year, or more often for materials exposed to aggressive environments (ocean, industrial, presence of sus-pended dust, etc.).

It is important to rinse with plenty of water af-ter using detergents to prevent salt formation on the slats’ surface.

This periodic cleaning, appropriately carried out, eliminates exogenous agents on the slat’s sur-face that may attack the covering and the alumin-ium, lengthening the life span of the blind and its aesthetic elements.

*The aluminium band used to manufacture our profiled slats has the highest anti-rust properties.

Giménez Ganga certifies that its products are manufactured by following a strict internal qual-ity control, and that all of the materials used in manufacture are subject to AENOR-ISO stand-ards.

10 Mechanical characteristics are measured orthogonal than rolling direction at room temperature

(ref. EN 1396, gauge ≤ 1,5 mm).

11 For other temples to use, consult.

METAL SUBSTRATE

The chemical composition limits for aluminium and aluminium alloys, which are set out in EN 573-3, are exactly the same as those registered by the Aluminium As-sociation (USA).

ALLOYS

EN AW-3105 [Al Mn 0,5 Mg 0,5] AA 3105

(ref. EN 573-3) AENOR (The Aluminium Association)

EN AW 5005 [Al Mn 0,5 Mg 1] AA 5005

(ref. 573-3) AENOR (The Aluminium Association)

TEMPER

H46 (for EN AW-3105) (ref. EN 515)

H42 (for EN AW-5005) (ref. EN 515)

MECHANICAL PROPERTIES 10

H4611

MIN. MAX.

Ultimate Tensile Strenght (Rm

[MPa]) 175 225

Proof Stress (Rp0,2

[MPa]) 150 -

Elongation (A50

[%]) 2 -

H42

Ultimate Tensile Strenght (Rm

[MPa]) 125 165

Proof Stress (Rp0,2

[MPa]) 80 -

Elongation (A50

[%]) 5 -


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QUALITYSYSTEMS

At Giménez Ganga, we understand that quality is the commitment to offer guarantee solutions to all of our clients.

Solutions turned into a wide range of box models that can adapt to every project.

As such, so as to guarantee quality, all of our products have undergone trials to certify that they meet with the requirements needed for their commercialisation.

Included amongst the actions carried out to determine the quality of all profiles developed by Giménez Ganga, of note are:

FLATNESSFrom the edges, it is ensured that there is no defect along the profile.

GEOMETRYThe shape of folds and blades is verified.

END CAPSEnd caps are installed on both sides, and it is verified that the profile correctly adapts around the perimeter.

OPERATIONWith a running box metre, it is correctly inserted/re-moved.

ANGLESWith a right triangle, the 90º is verified, and the 45º with the conveyor.

DIMENSIONSIt is verified that dimensions along the profile are within the specified tolerance, taking measurements in 1-metre increments.

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The R&D department of Giménez Ganga always works from the outset to create systems with the capacity to adapt to the needs of each space.

Designs that comply with the most demanding legal requirements and that guarantee the best results for our clients and users.

DESIGNED WITH INSTALLERS IN MIND


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45º PROFILED BOX

COMPONENTS DESCRIPTION

A UPPER PROFILE B 45º OPENING PROFILE

BOX REF. DESCRIPTION A B I REF. DESCRIPTION H G F D C J Ø THK2

137 027222 Upper profile box RV-137 GG 138.50 136.70 18.60 027223 Opening profile 45º box RV-137 GG 81.68 36.41 63.60 100.12 36 136.70 135 0.71










Sizes are in mm.

B

IH

JA

G

F

DC

G

Ø

B

A

16

90º PROFILED CURVED BOX


A UPPER PROFILE B OPENING PROFILE CURVED

BOX REF. DESCRIPTION A B I THK2 REF. DESCRIPTION H G F D THK2 C J Ø

137 027222 Upper profile box RV-137 GG 138.50 136.70 18.60 0.71 027243 Opening profile curved box RV-137 GG 50.60 67.05 32.52 100.12 0.71 36 136.70 135








Sizes are in mm.

B

IH

JA

G

F

DC

G

Ø

B

A


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90º PROFILED SQUEARE BOX 4 PARTS


A UPPER PROFILE B EXTERIOR PROFILE C BOTTOM PROFILE

BOX REF. DESCRIPTION B I REF. DESCRIPTION J H REF. DESCRIPTION D C A Ø THK2

137 037334 Upper profile box RV-137 4 parts GG 136.70 18.60 037342Exterior profile box RV-137 4 parts GG 136.70 126.00 037338

Bottom profile box RV-137 4 parts GG 101.30 36 144.60 135 0.71

165 037335 Upper profile box RV-165 4 parts GG 164.80 18.60 037343Exterior profile box RV-165 4 parts GG 164.80 154.00 037339


180 037336Upper profile box RV-180 4 parts GG 179.90 18.60 037344

Exterior profile box RV-180 4 parts GG 179.90 169.00 037340


Sizes are in mm.

B

DC

IH

A J Ø

C

B

A

B

18

A H-25 guide027032

B Eurosax coiler C/20027176

C Mini coiler C/18017001

D Set of 45º aluminium end caps T-165027308

E Set nylon guide entries aluminium027018

F NOU carrier tape C/18 with spring017013

G PVC disc 14x42 with hole C/16-18027171

H 45º safety plates for 165 axle 42027319

I Metallic octogonal axle 42x0.4 mm017025

J Upper profile box RV-165 GG027227

K PVC axle cup with hole axle 42027180

L Nylon ball bearing 12 mm027023

M Opening profile 45º box RV-165 GG027231

N Mixed spring lock treated steel G027461

O Plastic stop 40 GG027403

165 mm 45º BOX ASSEMBLYALUMINIUM END CAP AND SWIVELING COILER

EH

OCB

MN

JDF G

K

A

L

I

D

E


19

B

C

A H-25 guide027032

B Set of 45º aluminium end caps T-205027315

C Set nylon guide entries aluminium027018

D FMI support pintle519032

E Roller shutter motor

F 45º safety plates for 205 axle 60027539

G Metallic octogonal axle 60x0.8 mm507031

H Upper profile box RV-205 GG027240

I PVC axle cup with hole axle 60507124

J Metallic ball bearing 12 mm027001

K Opening profile 45º box RV-205 GG027241

L Mixed spring lock treated steel G027461

205 mm 45º BOX ASSEMBLYALUMINIUM END CAP AND MOTOR OPERATED

H

I

B

D F

C

EG

KL

J

A

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LATERAL DIVIDER DESCRIPTION

027307 027351 T-137 45º Aluminium

027312 027352 T-150 45º Aluminium

027308 027353 T-165 45º Aluminium

027310 027354 T-180 45º Aluminium

027315 027355 T-205 45º Aluminium

506049 - T-230 45º Aluminium

506044 - T-250 45º Aluminium

506043 - T-300 45º Aluminium

506065 - T-360 45º Aluminium

506072 - T-400 45º Iron


027360 027362 T-137 90º Alum. Skipper

027370 027372 T-165 90º Alum. Skipper

027380 027382 T-180 90º Alum. Skipper


044017 - T-137 Curved Aluminium







AXLE 42 AXLE 60 DESCRIPTION

027318 027535 Safety Plates 137 45º

027322 027536 Safety Plates 150 45º

027319 027537 Safety Plates 165 45º

027320 027538 Safety Plates 180 45º

027321 027539 Safety Plates 205 45º

ALUMINIUM BOX ACCESSORIES

SET OF 45º END CAPS

SET OF 90º END CAPS

SET OF CURVED END CAPS

45º SAFETY PLATES


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027313 027329 Safety Plates 137 Curved






027052 027036 Safety Plates 137 90º

027053 027038 Safety Plates 165 90º

027054 027039 Safety Plates 180 90º

REF. DESCRIPTION

027018 Guide entries nylon aluminium box

027048 Guide entries nylon al. box Curved

027056 Guide entries nylon skipper al. box 90º

027051 G. entries nylon skipper roller al. box 90º

REF. DESCRIPTION

507174 Set of guide entries T-250/T-300 D38 L14 ZF

507175 Set of guide entries T-250/T-300 D30 L19 ZF

REF. DESCRIPTION

027029 Frontal guide stra. 1 roller C-14/C-18

027175 Frontal guide stra. 1 roller C-20

REF. DESCRIPTION

027073 Screw self-drilling 3.5x9.5

CURVED SAFETY PLATES

90º SAFETY PLATES

SET OF GUIDE ENTRIES

SET OF GUIDESENTRIES ZF

GUIDE STRAPS

SCREW

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Our PVC boxes are an ideal solution for new buildings and home renovations, always guaranteeing the best levels of thermal and acoustic insulation.

Its design, as well as the quality of the materials used in its manufacture, puts Giménez Ganga’s wide range amongst the most advanced on the market.

A solution in the form of options such as Eurodecor or Euroblock.

All the options have been developed by an R+D de-partment who are constantly innovating and which is specialised in developing the most advanced systems for easy integration into all types of facades.

EXTRUDED PVC BOXEXCELLENT THERMAL AND ACOUSTIC INSULATION


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GIMÉNEZ GANGA I EXTRUDED PVC BOXES

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EXTRUDED PVC

The Giménez Ganga PVC extrusion plant consists of 8 lines where we manufacture the profiles for our Eu-roblock and Eurodecor PVC boxes and also slats for our rolling shutters, end slats, guides and extensions as well as slats for our louvers, window and door shutters, ceiling covers, folding doors, etc.

These modern facilities ensure a fast and efficient cus-tomer service.

Fully automated extrusion lines are monitored to en-sure the perfect conjunction of product quality control and maximum energy efficiency with low water and electricity consumption.

We have prepared the formulations required for extru-sion of these various products in our own test laboratory. We also have a mechanical workshop for machining and repair of die.


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FULLY AUTOMATED PLANT

This production centre is fully automated, enabling the facility to be as fully energy efficient as possible.

EXCELLENT FILTRATION

Excellent filtration together with reduced handling of chemical products achieves a clean environment and ensures a totally healthy area for the workers.

LEAD-FREE PVC

The raw materials used are of the highest quality, meaning they are completely free of lead as the stabilising agent.

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B

D C

EF

A

9 10

8

8

6

1 2 3 4 3 2

5

7

Euroblock box levelness assembly, 2 PVC and 2 Aluminium.

EUROBLOCKBOX

Improves energy efficiency in any restora-tion or renovation project.

The excellent thermal and acoustic prop-erties contribute to energy and cost sav-ings.

Different combinations in PVC and in alu-minium, in levelness and normal versions.

Levelness design in any installation, com-patible with aluminium and PVC joinery.

For use with aluminium joinery, the pro-files enable finishes in any RAL lacquer, anodised and grained wood, presenting a uniformity of finish between the box, blind and joinery.

PVC compact system.

12

13

14

1211

12

1 Aluminium opening/exterior profile

2 Aluminium exterior levelness profile

3 PVC opening side/exterior profile

4 PVC exterior levelness profile

5 PVC upper profile

6 PVC bottom profile

7 Aluminium bottom profile

8 Brush ref. 69-550

9 Brush ref. 80-700

10 Rubber exterior side box(aluminium bottom profile)


BOX A B C D E F

155 155 155 155 144 121 34

170 170 170 170 159 138.60 34

185 185 185 185 174 151 34

200 200 200 200 189 165.50 34.50

225 225 225 225 214 176.20 4780

Sizes are in mm..

BOX DIMENSIONS

11


27

LEVELNESS NORMAL DESCRIPTION

044110 044100 4 PVC 155

044290 044280 4 PVC 170

044130 044120 4 PVC 185

044150 044140 4 PVC 200

- 044310 4 PVC 225


044170 044160 3 PVC x 1 Al 155

044175 044165 3 PVC x 1 Al 170

044190 044180 3 PVC x 1 Al 185

044210 044200 3 PVC x 1 Al 200

- 044311 3 PVC x 1 Al 225


044170 044160 3 PVC x 1 Al 155

044175 044165 3 PVC x 1 Al 170

044190 044180 3 PVC x 1 Al 185

044210 044200 3 PVC x 1 Al 200

- 044311 3 PVC x 1 Al 225


044230 044220 2 PVC x 2 Al 155

044235 044225 2 PVC x 2 Al 170

044250 044240 2 PVC x 2 Al 185

044270 044260 2 PVC x 2 Al 200

- 044312 2 PVC x 2 Al 225


044610 044611 1 PVC x 3 Al 155

044680 044681 1 PVC x 3 Al 170

044630 044631 1 PVC x 3 Al 185

044650 044651 1 PVC x 3 Al 200

- 044620 1 PVC x 3 Al 225


044230 044220 2 PVC x 2 Al 155

044235 044225 2 PVC x 2 Al 170

044250 044240 2 PVC x 2 Al 185

044270 044260 2 PVC x 2 Al 200

- 044312 2 PVC x 2 Al 225

EUROBLOCK 4 PVC

EUROBLOCK 2 PVC x 2 Al





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A Universal coiler C/16027463

B HSL-A-120 guide027118

C Set of end caps Euroblock 185044006

D Bottom guide strap PVC box041066

E Set of guide entries PVC levelness041069

F Nylon ball bearing 12 mm027023


H Safety plates for 185 Euroblock027053


J Euroblock box 2 PVC x 2 Al levelnes044250


L PVC axle cup with hole axle 42027461

M Plastic stop 40 GG027403

185 mm EUROBLOCK BOX ASSEMBLY2 PVC x 2 Al, ALUMINIUM END CAP AND SWIVELING COILER

A

B

F

GH J

K

C

M

L

IE

D

E

C


29

B

C

A 60x30 R PVC guide041020

B Set of lateral end caps ABS Euroblock 200046011

C Set of guide entries PVC levelness046131


E Clipping plate motor end caps 185-200046152

F Plates for 200 ABS046106

G Roller shutter motor

H Metallic octogonal axle 60x0.8 mm507031

I Euroblock box 4 PVC levelness044150

J PVC axle cup with hole axle 60507124

K Metallic ball bearing 12 mm027001


200 mm EUROBLOCK BOX ASSEMBLY4 PVC, ABS END CAP AND MOTOR OPERATED

A

D EF

I

HJ

B

L

C

G

K

3030

BOX A B C D E F

155 155 170 160 144 135 34

185 185 199 189.60 174 165 34

200 200 214 204 189 179.50 34.50

Sizes are in mm.

BOX DIMENSIONS

9


1 Aluminium exterior profile

2 Aluminium exterior levelness profile

3 PVC exterior profile

4 PVC exterior levelness profile

5 PVC upper profile

6 PVC bottom profile

7 Aluminium bottom profile

8 PVC opening profile

9 Aluminium opening profile

10 Closing rubber 10x42 box profile

11 Rubber exterior side box

12 Brush ref. 69-550

13 Brush ref. 80-700

14 Rubber clipping Eurodecor box

15 Special thermal insulation

16 Aluminium profile thermal insulation

Assembly Eurodecor box without levelling, 4 PVC profiles with passive insulating.

D C

EF

A

B

13 11

1516

10

12

14

8

12

6

1 2 3 4

5

7

EURODECORBOX

Improves energy efficiency in any restora-tion or renovation project.

The excellent thermal and acoustic prop-erties contribute to energy and cost sav-ings.

Special insulating material, available for sizes 155 and 185 mm (keeping the same winding capacity).

New insulating material Grafipol and Pas-sive which favors the decreasing of the acoustic and thermal level inside the stay.

Levelness design in any installation, com-patible with aluminium and PVC joinery.

For use with aluminium joinery, the pro-files enable finishes in any RAL lacquer, anodised and grained wood, presenting a uniformity of finish between the box, blind and joinery.

PVC compact system.


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046210 046200 4 PVC 155

046230 046220 4 PVC 185

046250 046240 4 PVC 200


046270 046260 3 PVC x 1 Al 155

046290 046280 3 PVC x 1 Al 185

046310 046300 3 PVC x 1 Al 200


046330 046320 2 PVC x 2 Al 155

046350 046340 2 PVC x 2 Al 185

046370 046360 2 PVC x 2 Al 200


046330 046320 2 PVC x 2 Al 155

046350 046340 2 PVC x 2 Al 185

046370 046360 2 PVC x 2 Al 200

EURODECOR 4 PVC

EURODECOR 2 PVC x 2 Al




LEVELNESS DESCRIPTION

046390 1 PVC x 3 Al 155

046410 1 PVC x 3 Al 185

046430 1 PVC x 3 Al 200

Insulating Grafipol and Passive for registry profile for boxes 155 and 185 mm.

Insulating Grafipol and sound-proofing strip for registry profile boxes 185 and 200 mm.

Insulating Grafipol and sound-proofing strip for registry profile boxes 200 mm.

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A Universal coiler C/16027463

B HSL-A-120 guide027118

C Set of end caps Eurodecor 185 levelness044962

D Bottom guide strap PVC box041066

E Set of guide entries PVC levelness041069

F Nylon ball bearing 12 mm027023


H Safety plates for 185 Eurodecor027053


J Eurodecor box 3 PVC x 1 Al levelness046290



M Stopper with washer 40 mm016022

185 mm EURODECOR BOX ASSEMBLY3 PVC x 1 Al, ALUMINIUM END CAP AND SWIVELING COILER

A

B

FG

HJ

K

C

M

L

ID

E

C

E


33

A 60x30 R PVC guide041020

B Set of lateral end caps ABS Eurodecor 200046031

C Set of guide entries PVC levelness046131


E Clipping plate motor end caps 185-200046152

F Clipping plate motor end caps 185-200046106

G Roller shutter motor

H Metallic octogonal axle 60x0.8 mm507031

I Eurodecor box 4 PVC 200 levelness046250

J PVC axle cup with hole axle 60507124

K Metallic ball bearing 12 mm027001


185 mm EURODECOR BOX ASSEMBLY4 PVC, ABS END CAP AND MOTOR OPERATE

A

D E F

K

I

H

B

L

C

G

J

B

C

34


044005 - Alum. Lat. End Cap 155




- 044343 Alum. Lat. End Cap 225


044019 - Alum. Div. End Cap 155




- 044091 Alum. Div. End Cap 225

EUROBLOCK ACCESSORIES

SET OF EUROBLOCK LATERAL END CAPS

SET OF EUROBLOCK DIVIDER END CAPS


027052 027036 Safety Plate 155

041082 027037 Safety Plate 170

027053 027038 Safety Plate 185

027054 027039 Safety Plate 200

027133 027040 Safety Plate 225

REF. DESCRIPTION

041069 Embudo cajón PVC enrasado

041073 Embudo cajón PVC normal

SAFETY PLATES


GUIDE ENTRIES

REF. DESCRIPTION

041063 Frontal guide stra. 1 roller C-14/C-16/C-18


041066 Frontal guide stra. C-14/C-16/C-18


35

SCREW

BRUSH

RUBBER

REF. DESCRIPTION

027073 Srew sef-drilling 3.5x9.5

041148 Screw 3.5x19 (aluminium sides)

027350 Screw 4.1x38 fixing PVC box

REF. DESCRIPTION

041054 Brush Ref. 80-700 (normal Euroblock)

026015 Brush Ref. 69-5008

7

5.50

6.90

REF. DESCRIPTION

026082 Rubber exterior side box

18.15

7.40

Installation in Euroblock box.

36

EURODECOR ACCESSORIES


044952 044019 Aluminium end cap 155



SET OF EURODECOR END CAPS

SAFETY PLATE


027052 027036 Safety plate 155

027053 027038 Safety plate 185

027054 027039 Safety plate 200

REF. DESCRIPTION

027073 Screw self-drilling 3.5x9.5

041148 Screw 3.5x19 (aluminium sides)

027350 Tornillo 4,1x38 fijación cajón PVC

GUIDE STRAPS SCREW

REF. DESCRIPTION

041063 Frontal guide stra. 1 roller C-14/C-16/C-18


041066 Frontal guide stra. C-14/C-16/C-18

REF. DESCRIPTION

041069 Set of guide entries box PVC levelness041073 Set of guide entries box PVC normal


THERMAL AND ACUSTIC INSULATION FOAM

REF. DESCRIPTION

046161 Polystyrene alum. cap 155

046162 Polystyrene alum. cap 185/200

046156 Polystyrene PVC cap 155

046157 Polystyrene PVC cap 185/200

044039 Polystyrene PVC special cap 155

044037 Polystyrene PVC special cap 185/200

003062 Grafipol Eurodecor 185

003063 Grafipol Eurodecor 200

003087 Passive Insulaition Eurodecor 200

003067 Soundproofing sheet Eurodecor 185 | 200


37

ABS END CAPS AND ACCESSORIES

REF. DESCRIPTION

046021 Lat. ABS End Cap Eurodecor 155



SET OF LATERAL ABS END CAPS EURODECOR

REF. DESCRIPTION

046001 Lat. ABS End Cap Euroblock 155



SET OF LATERAL ABS END CAPS EUROBLOCK

REF. DESCRIPTION

046131 Box guide entries PVC levelness

046132 Guide entries of guide PVC 55x45

046133 Guide entries of guide PVC 60x45/60x40

046121 Guide entries of guidePVC 60x75,5

046134 Guide entries KM

046135 Guide entries DK

046136 Guide entries VK

046140 Guide entries VKN

046142 Guide entries VKR

046143 Guide entries HMT

046137 Guide entries RH and guide PVC 60x30

046129 Guide entries KMN

ABS SAFETY PLATE

SET OF ABS GUIDE ENTRIES


046101 046102 Safety Plate ABS 155



046116 - Saf. Plate 155 pulley strip 20



38

ABS END CAPS AND ACCESSORIES

REF. DESCRIPTION

046061 ABS 155 guide PVC double 60x45


046062 ABS 155 guide PVC double KM







ABS DIVIDER END CAP

REF. DESCRIPTION

046076 ABS joining end cap 155 - Hole 95






ABS DIVIDER JONING END CAP

REF. DESCRIPTION










REF. DESCRIPTION

046040 Divider ABS End Cap 155



ABS DIVIDER SIMPLE END CAP

SET OF DIVIDER ABS END CAPS


39

BALL BEARING RING


046145 046146 Ball bearing joining end caps

REF. DESCRIPTION

046151 End cap clipping plate motor 155

046152 End cap clipping plate motor 185/200

REF. DESCRIPTION

046159 ABS reinforcement pivot for end caps (for heavy extrude shutters)

REF. DESCRIPTION

046158 Plastic regulable increase to 32, 40, 50, 60 and 70 mm

CLIPPING PLATE

BOX EXTENSION SCREW

REINFORCEMENT PIVOT

REF. DESCRIPTION

046165 Rubber clipping Eurodecor box026082 Rubber exterior side box026015 Brush Ref. 69-550

RUBBER AND BRUSH

5.50

6.906.10

4.30

18,15

7,40

4040

Our extruded aluminium boxes, with their light aes-thetic and ample interior space, are designed to provide maximum thermal and acoustic performance to homes.

Its closure design and the anchoring of its various component parts facilitate the most convenient access

possible to its interior, meaning that it can be handled quickly and easily.

Available in various sizes, it achieves total uniformity of finishes between the box, the shutter and the carpentry.

EXTRUDED ALUMINIUM BOXESPROFESSIONAL COMFORT TAILORED TO EACH HOME

GIMÉNEZ GANGA I EXTRUDED ALUMINIUM BOXES

41

4242424242424242

A+T*

BC

A D

7 8 6

3

1

2

4


1 Aluminium exterior profile 5 Brush ref. 38-550

2 Aluminium upper profile 6 Brush ref. 69-550

3 Aluminium bottom profile 7 Hooking clip for box closing

4 Aluminium opening profile 8 Closing rubber 10x42 box profile

BOX A A+T* B C D

200 200 204 168 35 185

230 230 234 186.50 45.50 220

Sizes are in mm.* End caps.

BOX DIMENSIONS

REF. DESCRIPTION

043177 Upper profile Al 230

043183 Bottom profile Al 230

043189 Exterior profile Al 230

043195 Opening profile Al 230

043171 Set of aluminium box Winblock 30

WINBLOCK 230 4 Al

REF. DESCRIPTION





043002 Set of aluminium box Winblock 200

WINBLOCK 200 4 Al

5

Winblock box levelness assembly, 4 Al.

WINBLOCKBOX

With its trapezoidal shape, the builder can give the necessary per-sonality to the space in which it is installed.

Thanks to the availability of the product in 200 and 230 mm versions, it will perfectly adapt to a wide variety of recesses.


43

D

A+T*

BC

A

7 8 6

3

1

2

4


1 Aluminium exterior profile 5 Brush ref. 38-550

2 Aluminium upper profile 6 Brush ref. 69-550

3 Aluminium upper profile 7 Hooking clip for box closing

4 Aluminium opening curved profile 8 Closing rubber 10x42 box profile

5

BOX A A+T* B C D

200 200 204 168 35 185

230 230 234 186.50 45.50 220

Sizes are in mm.* End caps.

BOX DIMENSIONS WINBLOCK 200 CURVED 4 Al

REF. DESCRIPTION





043076 Set of aluminium box Winblock 200 Curved

WINBLOCK 230 CURVED 4 Al

REF. DESCRIPTION





043231 Set of aluminium box Winblock 230 Curved

Winblock box levelness assembly, 4 Al.

WINBLOCKCURVED BOX

With its curved shape, the builder can give a natural and holistic touch to the space in which it is installed.

Thanks to the availability of the product in 200 and 230mm versions, it can be installed in various types of recesses.

44

B

CA H-25 guide

027032

B Set of end caps Winblock 200043006

C Set of guide entries Winblock 200043007



F Metallic octogonal axle 60x0.8 mm507031

G Set of aluminium box Winblock 200043002

H Safety plates Winblock 200 axle 60043013

IPVC adjustable axle cup with hole octogonal axle 60507124


K Mixed spring lock treated steel G027461

200 mm WINBLOCK BOX ASSEMBLY4 Al, ALUMINIUM END CAP AND MOTOR OPERATED

A

DE

H G

I

B

L

F

CJ


45

B

C

A UPS-6.5 guide504007

B Set of end caps Winblock 230 curved043213

C Set of guide entries Winblock 230041047



F Metallic octogonal axle 60x0.8 mm507031

G Set of aluminium box Winblock 230 curved043231

H Safety plates Winblock 230 curved043099

IPVC adjustable axle cup with hole octogonal axle 60507124


K Mixed spring lock treated steel G027461

230 mm WINBLOCK CURVED BOX ASSEMBLY4 Al, ALUMINIUM END CAP AND MOTOR OPERATED

A

D E

HG

I

B

L

F

CJ

46

WINBLOCK AND WINBLOCK CURVED ACCESSORIES


043006 043016 End Cap Winblock 200

043207 043211 End Cap Winblock 230

043091 043094 End Cap Winblock Curved 200

043213 043217 End Cap Winblock Curved 230


043012 043013 Safety Plate 200

- 043218 Safety Plate 230

043098 043099 Safety Plate Curved 200

- 043219 Safety Plate Curved 230

REF. DESCRIPTION

043007 Set of guide entries Winblock 200

041047 Set of guide entries Winblock 230 guide UPS-6,5

SET OF ALUMINIUM END CAPS

SAFETY PLATES


BRUSH

REF. DESCRIPTION

026005 Brush Ref. 38-550 (interior)

026015 Brush Ref. 69-550 (exterior)

5.50

6.903.80

5.50


47

5,60

6,90

REF. DESCRIPTION

043060 Rubber 63 mm Lateral

043240 Rubber 120 mm Opening side

043244 Rubber 233 mm Opening side curved

043241 Rubber 160 mm Exterior

043242 Rubber 150 mm Upper

043243 Rubber 93 mm Inferior

REF. DESCRIPTION

043014 Closing rubber 10x42 box profile

REF. DESCRIPTION

027073 Screw self-driling 3.5x9.5

027350 Screw 4.1x38 fixing PVC box

WINBLOCK RUBBER 200

RUBBER

CLIP

WINBLOCK RUBBER 230

GUIDE STRAPS

GOMA

REF. DESCRIPTION

043060 Rubber 63 mm Lateral

043243 Rubber 93 mm Opening side

043064 Rubber 212 mm Opening side curved

043061 Rubber 143 mm Exterior

043062 Rubber 123 mm Upper

043063 Rubber 80 mm Inferior

REF. DESCRIPTION

043009 Hooking cilp for box closing

REF. DESCRIPTION

043018 Pasacintas semi-inferior

48

Giménez Ganga, S.L.U.

Polígono Industrial El CastilloC/ Roma, 403630 Sax (Alicante) Spain

t. (+34) 965 474 050 I (+34) 965 474 205f. (+34) 965 474 563

gimenezganga.com

gimenezganga.com

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Date post:	25-Jan-2021
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ALUMINIUM AND PVC BOXES - Giménez Ganga...4 The wide range of boxes that Giménez Ganga offers is...

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