LRB50-EN- 20130119-V5P4/
Unit 76, 1/F., Hang Wai Industrial Centre, 6 Kin Tai Street, Tuen Mun, N.T., Hong Kong.Tel: +852-35787530 Fax: +852-31880285www.lionrockpower.com
Email: [email protected]
LionRock Power Limited
Always The PrideAlways The PrideAlways The Pride50Hz50Hz50Hz
LionRock Power Co. Ltd.LionRock Power manufactures diesel generators and accessories. For more than a decade, the company behind LionRock Power has been distributing famous brand name generators and designing customized power solutions, especially for the telecoms industry.
Trusted Power, Tested QualityThe standard LionRock genset is equipped with a Perkins engine and Leroy Somer alternator to assure trusted power and tested quality. For 75 years Perkins has led the field in the design and manufacture of high-performance diesel engines. Leroy-Somer is rightly famous as the leading manufacturer of alternators worldwide. Trusted, proven and reliable.
Customized SolutionsAs an independent manufacturer, LionRock Power can respond to the special requirements of any customer in any sector. If a Lister-Petter engine is preferred, or a Kubota, Deutz or John Deere for example, LionRock can offer a choice of leading engines. Canopies are designed to meet any specification for sound attenuation. LionRock manufactures a complete range of fuel tanks, ATS and other equipment. Skilled electrical engineers custom design specialized power systems.
Complete Range, Competitive CostLionRock provides a complete range of diesel powered generators from 5.0kVA to 3,250kVA. Smaller gensets are often used at telecom sites while the largest models operate as mini power stations for large enterprises and institutions.
Telecoms SpecialistLionRock Power serves a wide range of clients but has a special focus on the telecoms sector, especially in Africa. Experienced project managers have installed thousands of power units for mobile phone networks spanning entire countries. LionRock has developed specialized cell site solutions including the all-in-one genset (generator, fuel tank and ATS in one unit), a one thousand hour maintenance-free genset and high-security fuel tanks. LionRock offers a proprietary monitoring system that transmits real-time data from any cell site in the network to a central operator with a single click. Customized reporting formats deliver information to optimize performance and minimize operating costs.
One-Stop Power SolutionLionRock Power operates an extensive service network in Africa to provide a total power service from design and manufacture through delivery, installation and maintenance. With experienced technicians, LionRock is well positioned to offer network maintenance services. The completion of a successful turnkey project is just the first phase. LionRock provides long term warranty, maintenance and spare parts service too.
The Lion RockThe Lion Rock stands high on a mountain above Hong Kong. This famous landmark guards over the gateway to China and is a symbol of power, pride and permanence.
1 2
Always The Pride
3 4
ENGINES
The standard LionRock genset uses a Perkins engine but sometimes a different engine is recommended to meet the special requirements of a client.
ALTERNATORS
Leroy Somer alternators are fitted as standard. LionRock can also offer Stamford alternators where preferred.
ASSEMBLY
The engine and alternator are close coupled by means of an SAE flange. A full torsion analysis has been carried out to guarantee no damaging vibration will occur.
Between the engine alternator feet and the base frame are anti-vibration pads to ensure complete vibration isolation of the rotating assemblies. This enables the machine to be placed on an uneven surface without any detrimental effects.
For durability and corrosion resistance, all iron and steel surfaces of canopy fabrications have been prepared for coating by grit blast cleaning. Then three layers of special painting provide excellent protection from corrosion.
CONTROL SYSTEM AND PROTECTION
Controllers are available to suit any specialized application. Deep Sea, Deif, Comap or other brands of controller can be fitted as an alternative to LionRock controllers. Control systems can be specified such as key start controller, automatic start control model and PCRC three remote control systems.
WARRANTY
LionRock Power provides one-source responsibility for the generator set and accessories. Each LionRock generating set has passed a 1 hour running test at 0%, 25%, 50%, 75%, 100% and 110% of rated load. All protective devices and control functions are simulated and tested before dispatch.
Engine and alternator are guaranteed as standard for a period of 12 months from the date of commissioning or 1,000 running hours (whichever is first).
Expert support for operation and maintenance, backed by engine/alternator global service networks.
Prime Rating
Prime ratings are applicable when supplying continuous electrical power (at variable load) in a situation where there is no mains supply. There is no limit on the annual running hours. A prime rated model can supply up to 10% overload power for 1 hour in every 12 hours.
Standby Rating
These ratings apply to a generator standing by as a backup source of continuous electrical power (at variable load) if the mains supply fails. No overload is permitted on these ratings. The alternator is peak continuous rated (as defined in ISO 8528-3).
STANDARD FEATURES AND CHARACTERISTICS, QUALITY STANDARDS
All generators comply with international design and quality standards, such as ISO8528 GB/T2820-97), ISO3046, BS.EN60034, Bs5000, IEC34-1, Gb755, VDE0530, CSA22-2, AS1359, and meet the requirements of ISO 9001 and ISO14001.
CE certificate for diesel engine and alternator.
Diesel engine and alternator OEM authorization certificate and their quality assurance.
Other standards and certifications can be considered on request.
Genset overview
Research & Development engineers at LionRock Power find innovative solutions to add value.
Control System
LR2012 is an Automatic Start Control Module designed to automatically start and stop the
Generator with the close/open signal for the Generator Circuit Breaker.
The module also monitors and protects the engine, indicating operational status,
fault conditions and metering on the front panel LCD and LED’s.
128 x 64 graphic LCD.
True RMS measuring.
Configuration of parameters by front panel push buttons or communication software.
RS485,RS232,or USB port for remote communication.
Configurable fuel output energise to stop or energise to run.
7 Configurable inputs.
5 Configurable outputs,1 used for GCR.
2 Analogue inputs configurable for different senders for oil pressure and engine temperature.
2 Aux. configurable analogue inputs.
Push buttons for manual control of GCR.
Technical Parameter
Warning and Shutdown Alarms:
Low oil pressure
High engine temperature
Over / under speed
High / low gen voltage
Start failure
Stop failure
Emergency stop
Charge failure
High / low battery voltage
Aux. shutdown alarm
Aux. Warning
Over current
Optional Function (on ordering):
Speed control for DC actuator motor
Operating Temperature - 40 to 70 o C
With GPRS-DTU or Ethernet-DTU for remote communication instead of Rs485, RS232, or USB port for remote communication
J1939 CAN bus communication port.
Engine and Alternator Metering:
Generator phase voltage L1-N L2-N L3-N
Generator line voltage L1-L2 L2-L3 L3-L1
Generator current I1 I2 I3
Generator frequency Hz
Engine speed RPM
Generator phase apparent power kvA A1 A2 A3 A
Generator phase active power kw P1 P2 P3 P
Generator phase reactive power kvAr Q1 Q2 Q3 Q
Generator phase power factor PF PF1 PF2 Pf3
Generator total active power kwh
Generator total reactive power kvArh
Battery voltage Vdc
Engine running hours counter ho o
Engine temperature C ( F)
Oil pressure BAR (PSI)
Aux. configurable analogue inputs #1
Aux. configurable analogue inputs #2
Generally used by
workshops, offices,
telecommunications, site
power, and the retail and
financial sectors. Also used
in the rental market.
Used by workshops, offices,
telecommunications,
schools, the retail and
financial sectors, and the
rental market.
Mainly used for factories,
office buildings
telecommunications, site
power, hospitals, airports
and the rental market.
Utilised by large factories,
hospitals, the financial
sector, and as mini power
stations.
6.8 to 150 kVA 160 to 275 kVA 300 to 900 kVA 900 to 3,250 kVA
5 6
Mobile Soundproof Generator 6~700kVA sets
Soundproof Generator 6~700kVA sets
Truck-mounted Soundproof Generator 30~900kVA sets
Container-type Mobile Soundproof Generator 500~2500kVA sets
Installation of generator room
Large stock of spare parts
Automatic Transfer Switches (ATS)25~3200A
Open type generator sets 6~2500kVA
All-in-one 6~30kVA Generator sets
Product Range
Applications
LionRock gensets are available up to 3,250kVA.
7 8
AkVA kW Model
Prime Rating Standby RatingEngine Model Cylinders
DimensionsFuel Consumption Weight
(kg)AkVA kW L/Hr L W H (mm)* *
In line with our policy of continuous product development, we reserve the right to change specification without notice.
LRP9.5
LRP13.5
LRP22
LRP33
LRP44
LRP50
LRP65
LRP70
LRP88
LRP100
LRP110
LRP150
LRP165
LRP200
LRP220
LRP250
LRP275
LRP300
3L
3L
4L
3L
3L
3L
3L
4L
4L
6L
4L
6L
6L
6L
6L
6L
6L
6L
8.7
12.5
20
30
40
46
60
65
80
90
100
135
149
180
200
229
250
277
7
10
16
24
32
36.8
48
52
64
72
80
108
119.2
144
160
183.2
200
222
13
18
29
43
58
66
87
94
115
130
144
195
215
260
289
331
361
400
9.5
13.7
22
33
44
50
65
70
88
100
110
150
164
200
220
250
275
300
7.6
11
17.6
26.4
35.2
40
52
56
70.4
80
88
120
131.2
160
176
200
220
240
14
20
32
48
64
72
94
101
127
144
159
217
237
289
318
361
397
433
329
387
460
827
909
909
967
1007
1107
1499
1182
1602
1654
1920
1978
2100
2215
2483
1320*552*1179
1320*552*1179
1320*552*1179
1925*1120*1361
1925*1120*1361
1925*1120*1361
1925*1120*1361
1925*1120*1361
1925*1120*1361
2500*1120*1470
2089*1120*1367
2500*1120*1470
2500*1120*1552
2500*1320*1626
2500*1320*1626
2960*1003*1718
2960*1003*1718
3200*1100*1786
403D-11G
403D-15G
404D-22G
1103A-33G
1103A-33TG1
1103A-33TG1
1103A-33TG2
1104A-44TG1
1104C-44TAG1
1006TG1A
1104C-44TAG2
1006TAG
1006TAG2
1106C-E66TAG4
1106A-70TAG4
1306C-E87TAG4
1306C-E87TAG6
1606A-E93TAG4
AkVA kW Model
Prime Rating Standby RatingEngine Model Cylinders
DimensionsFuel Consumption Weight
(kg)AkVA kW L/Hr L W H (mm)* *
LRP335
LRP400
LRP450
LRP500
LRP560
LRP660
LRP710
LRP800
LRP900
LRP1000
LRP1100
LRP1375
LRP1500
LRP1650
LRP1880
LRP2000
LRP2250
LRP2500
6L
6L
6L
6L
6L
6L
6L
6L
6L
8L
8L
12V
12V
12V
12V
16V
16V
16V
305
350
410
455
510
600
660
725
800
910
1000
1250
1369
1500
1720
1835
2050
2250
244
280
328
364
408
480
528
580
640
728
800
1000
1095
1200
1376
1468
1640
1800
440
505
592
657
736
866
953
1046
1155
1314
1443
1804
1976
2165
2483
2649
2959
3248
335
400
450
500
560
660
710
800
900
1000
1100
1375
1500
1650
1880
2000
2250
2500
268
320
360
400
448
528
568
640
720
800
880
1100
1200
1320
1504
1600
1800
2000
484
577
650
722
808
953
1025
1155
1299
1443
1588
1985
2165
2382
2714
2887
3248
3609
1606A-E93TAG5
2206A-E13TAG2
2206A-E13TAG3
2506A-E15TAG1
2506A-E15TAG2
2806A-E18TAG1A
2806A-E18TAG2
4006-23TAG2A
4006-23TAG3A
4008TAG1A
4008TAG2A
4012-46TWG2A
4012-46TAG1A
4012-46TAG2A
4012-46TAG3A
4016TAG1A
4016TAG2A
4016-61TRG3
2755
2670
2814
3793
3920
4717
4800
6059
6259
7645
7697
8883
9447
9720
11829
15495
15495
15142
3200*1100*1786
3500*1130*2158
3500*1130*2158
3800*1130*2215
3800*1130*2215
3900*1461*2155
3900*1461*2155
4280*1912*2277
4280*1912*2277
4861*2046*2284
4861*2046*2284
4788*1895*2450
5095*1900*2435
5095*1900*2435
5215*2205*2490
5749*2300*3020
5749*2300*3020
7285*2153*2530
2.5
3.7
5.2
6.9
9.2
10.6
13.6
14.4
17.8
19.7
21.5
29.4
32.0
38.7
43.1
47.4
48.4
56.3
61.4
70.0
81.7
91.9
102.3
122.8
135.2
153.3
168.1
187.7
208.5
264.1
297.9
310.0
359.8
374.8
426.4
455.2
9 10
AkVA kW Model
Prime Rating Standby RatingEngine Model Cylinders
DimensionsFuel Consumption Weight
(kg)AkVA kW L/Hr L W H (mm)* *
LRM780
LRM880
LRM1000
LRM1100
LRM1250
LRM1375
LRM1540
LRM1850
LRM2000
LRM2250
LRM2500
LRM2800
LRM3000
LRM3250
720
800
910
1000
1130
1250
1400
1682
1800
2050
2250
2500
2800
3000
576
640
728
800
904
1000
1120
1346
1440
1640
1800
2000
2240
2400
1039
1154
1313
1443
1631
1804
2020
2427
2597
2958
3247
3608
4040
4329
780
880
1000
1100
1250
1375
1540
1850
2000
2250
2500
2800
3000
3250
624
704
800
880
1000
1100
1232
1480
1600
1800
2000
2240
2400
2600
1126
1270
1443
1587
1804
1984
2222
2670
2886
3247
3608
4040
4329
4670
12V2000G63
12V2000G65
16V2000G25
16V2000G65
18V2000G65
12V4000G21R
12V4000G23R
12V4000G23
12V4000G63
16V4000G23
16V4000G63
20V4000G23
20V4000G63
20V4000G63L
5500
5950
7150
7390
8250
11650
11950
12550
12950
15250
15600
18352
19486
20202
4200*1650*2230
4200*1650*2230
4500*1750*2230
4500*1750*2230
4650*1950*2450
5860*2100*2450
5860*2100*2450
5860*2100*2450
5860*2100*2450
6550*2600*2250
6550*2600*2250
7970*2569*2691
7970*2569*2691
8300*3100*3100
AkVA kW Model
Prime Rating Standby RatingEngine Model Cylinders
DimensionsFuel Consumption Weight
(kg)AkVA kW L/Hr L W H (mm)* *
In line with our policy of continuous product development, we reserve the right to change specification without notice.
LRJ33
LRJ44
LRJ75
LRJ90
LRJ115
LRJ130
LRJ170
LRJ200
LRJ250
LRJ300
LRJ330
LRJ390
LRJ450
LRJ500
3L
3L
4L
4L
6L
6L
6L
6L
6L
6L
6L
6L
6L
6L
28
40
68
80
104
120
155
180
210
255
300
355
410
455
22
32
54
64
83
96
124
144
168
204
240
284
328
364
40
58
98
115
150
173
224
260
303
368
433
512
592
657
33
44
75
90
115
130
170
200
250
300
330
390
450
500
26
35
60
72
92
104
136
160
200
240
264
312
360
400
48
64
108
130
166
188
245
289
361
433
476
563
650
722
3029DF128
3029TF158
4045TF158
4045TF258
6068TF158
6068TF258
6068HF158
6068HF258
6081AF001
6081HF001
6090HF475A
6135HF475A
6135HF475B
6135HF475C
710
725
1090
1290
1355
1378
1577
1765
2425
2810
3396
3680
3817
4050
1550*720*1200
1550*720*1200
1850*850*1502
1850*850*1502
2320*1120*1568
2320*1120*1568
2320*1120*1605
2320*1120*1605
2850*1250*1895
2850*1250*1720
3250*1560*1990
3250*1560*2200
3250*1560*2200
3250*1560*2200
12V
12V
16V
16V
18V
12V
12V
12V
12V
16V
16V
20V
20V
20V
6.9
9.4
16.0
19.0
23.0
26.0
33.4
39.3
43.7
52.2
61.0
71.8
81.3
87.8
147.7
157.3
184.7
204.5
225.1
232.7
260.0
294.8
315.0
372.6
409.5
455.4
531.1
547.4
11 12
AkVA kW Model
Prime Rating Standby RatingEngine Model Cylinders
DimensionsFuel Consumption Weight
(kg)AkVA kW L/Hr L W H (mm)* *
AkVA kW Model
Prime Rating Standby RatingEngine Model Cylinders
DimensionsFuel Consumption Weight
(kg)AkVA kW L/Hr L W H (mm)* *
Air Cooled Series
Oil Cooled Series
In line with our policy of continuous product development, we reserve the right to change specification without notice.
LRK7
LRK9.3
LRK13
LRK15
LRK20
LRK23
LRK30
LRK37
LRL8
LRL12.5
LRL16.5
LRL21
LRL25
LRL28
LRL35
LRL46
2L
3L
4L
4L
3L
3L
4L
4L
6.4
8.3
11.5
13
17.5
21
27
34
5.1
6.6
9.2
10.4
14
16.8
21.6
27.2
9
12
17
19
25
30
39
49
7
9.3
13
15
20
23
30
37
5.6
7.4
10.4
12
16
18.4
24
29.6
10
13
19
22
29
33
43
53
D905-E2BG-CHN-1
D1105-E2BG-CHN-1
V1505-E2BG-CHN-1
D1703-E2BG-CHN-1
V2203-E2BG-CHN-1
V2003-T-E2BG-CHN-1
V3300-E2BG2-CHN-1
V3300-T-E2BG2-CHN-1
1320*720*1100
1320*720*1100
1550*780*1100
1550*780*1100
1550*780*1100
1550*780*1250
1550*850*1250
1550*850*1250
512
513
532
582
650
689
735
784
7.4
11.4
15
19.5
22.5
26
32
42
5.9
9.1
12
16
18
20.8
26
34
11
16
22
28
32
38
46
61
8.0
12.5
16.5
21.0
25
28
35
46
6.4
10
13
17
20
22
28
37
12
18
24
30
36
40
51
66
LPW2
LPW3
LPW4
LPWT4
SW20-15
SW25-15
SW30-15
SW40-15
259
395
479
479
603
845
865
915
1550*720*1050
1550*720*1050
1550*850*1050
1550*850*1050
1550*850*1150
1925*1120*1300
1925*1120*1300
1925*1120*1300
3L
3L
4L
3L
4L
4L
4L
4L
1.8
2.3
3.1
3.4
4.5
5.3
7.2
8.6
1.9
2.9
3.9
5.1
5.4
6.1
7.5
10.1
AkVA kW Model
Prime Rating Standby RatingEngine Model Cylinders
DimensionsFuel Consumption Weight
(kg)AkVA kW L/Hr L W H (mm)* *
LRL6G
LRL12G
LRL18G
LRD27G
LRD37G
LRD45G
LRD55G
LRD70G
5.4
11
17
26
35
43
53.3
67
4.3
8.8
13.6
20.8
28
34.4
42.6
53.6
8
16
25
38
50
62
77
97
6.0
12
18
27
37
45
55
70
4.8
9.6
14.4
21.6
29.6
36
44
56
9
17
26
39
53
65
79
101
TR1
TR2
TR3
F3L912
F4L912
F4L914
F6L912
F6L914
1L
2L
3L
3L
4L
4L
6L
6L
AkVA kW Model
Prime Rating Standby RatingEngine Model Cylinders
DimensionsFuel Consumption Weight
(kg)AkVA kW L/Hr L W H (mm)* *
12
19
27.5
37.5
57.3
11.5
18.7
27
36.4
9.6
15.2
22
30
45.8
9.2
15
21.6
29.1
17
27
40
54
83
17
27
39
53
12.5
20
29
39
60
12
20
28.5
38
10
16
23.2
31.2
48
9.6
16
22.8
30.4
18
29
42
56
87
17
29
41
55
F2M2011
F3M2011
F4M2011
BF4M2011
BF4M2011C
F2L2011
F3L2011
F4L2011
BF4L2011
2L
3L
4L
4L
4L
2L
3L
4L
4L
1200*720*1100
1200*720*1100
1200*720*1100
1550*850*1100
1550*850*1100
1550*850*1100
1850*850*1200
1850*850*1200
365
418
508
630
720
720
905
930
3.1
4.7
6.4
8.8
12.6
3.0
4.6
6.3
8.8
1.5
3.1
4.6
7.2
9.7
10
14.5
14.7
LRD12.5M
LRD20M
LRD29M
LRD39M
LRD60M
LRD12L
LRD20L
LRD28.5L
LRD38L
1550*850*1100
1550*850*1100
1550*850*1200
1550*850*1200
1850*850*1200
1550*850*1400
1550*850*1400
1550*850*1400
1550*850*1400
445
554
697
758
950
456
510
605
736
13 14
Automatic Transfer SwitchesLionRock Power designs and manufactures automatic transfer switches for both
indoor and outdoor use. These ATS are employed in some power systems to
switch from a primary power source to a secondary source. For example, an ATS
will detect a failure in the mains supply and start up a standby generator until
the mains supply is restored. LionRock ATS can be integrated in the genset
control panel.
Available from 25A to 3150A
Safe: Electrical and mechanical interlocking design prevents malfunction in connection of power sources
Flexible: Equipped with Siemens PLC to provide multiple functions
Reliable
Modular design, easy to maintain
Multi-language display panel
Extreme low/high AC voltage input, suitable for critically unstable utility application
High Security Fuel Tanks For telecom cell sites, especially in remote locations, the theft of diesel fuel is
a problem for the operators and service providers. It causes not only a direct
economic loss to the operators, but also adds to the responsibility of the site
services provider and results in false complaints of high fuel consumption to
the diesel generator set manufacturers.
With many years of experience in the telecom market, LionRock has designed
an anti-theft fuel tank to solve this problem.
Secure anti-theft design to prevent pilfering of diesel fuel
Simplified fuel pipe and connector design, with all necessary connectors locked and protected
Integrated design to save space
Removable maintenance ladder to save on transportation space and cost
Digital fuel level display as an optional accessory for remote monitoring
LionRock also manufactures Synchronizing Panels that allow two or more gensets to work together.
Power Solutions
In line with our policy of continuous product development, we reserve the right to change specification without notice.
Standby
Prime
Voltage
Engine Manufacturer
Engine Model
Stroke
Cylinders
Bore
Displacement
Dimensions, L W H* *
Weight kg
mm
2cm
mm
mm
kW
Vdc
kW
Engine Speed rpm
Output Ratings
48
5.5
4.5
Kubota
Z482
1 00~ 02 260
67
2L
478
910 700 870* *
219
68
48
8
7
Lister Petter
LPW2
1 00~ 002 26
86
2L
930
910 700 870* *
259
80
48
12
11
LPW3
1 00~ 002 26
86
3L
1395
1550 743 1143* *
395
80
48
15.5
14.5
LPW4
1 00~ 002 26
86
4L
1860
436
80
48
23
21
86
4L
1860
479
80
LPWT4
1200~2600
1550 743 1143* * 1550 743 1143* *
Lister Petter Lister Petter Lister Petter
Model LR5.5DC LR8DC LR12DC LR15.5DC LR23DC
Features
Applications Advantages of DC genset over AC genset
Telecommunications
Uninterruptible Power Supply
Solar/Wind Hybrid Power
Rapid Electric Vehicle Charging
Low Fuel Consumption: NdFeB Magnets Alternator for high efficiency. Under low load, the voltage regulator can vary the engine speed resulting in fuel savings of up to 30%.
Expansion capacity: DC generators can be connected in parallel for load sharing (whereas AC generators cannot) which allows for capacity expansion.
Compatibility: Some AC generators and switch mode power supplies are not compatible. Because of the current pulsing load of switch mode power supplies, some AC genset voltage regulators may not be able to regulate the voltage. DC gensets will have no such problem.
Low EMI emissions: Alternator has no bearings, couplings, brushes, slip rings, or rotating fields. There are no alternator parts to wear.
Low Noise Level: Improving alternator efficiency reduces the demand on the engine and hence the engine noise. Noise is further reduced by eliminating the brushes, slip rings and the alternator fan.
Intelligent management of battery charging: Automatic three-step charging circuit consists of bulk rate, overcharge, and float. Battery life is extended.
Automatic Temperature Compensation: The genset output can be temperature compensated for superior battery charging. A temperature sensor is placed on the battery and the regulator responds by adjusting the output voltage.
Comprehensive system protection: The system is protected from over voltage, battery reverse connection, short circuit and low engine oil. Avoiding faults leads to stable performance.
Available in all voltages from 12 to 110 Vdc
Currently available from 4.5kW to 26kW
Microprocessor Controlled
Variable Speed Design
Rare Earth, Permanent Magnet Generator
Direct Connection to Battery Bus (No Transfer Switch)
Temperature compensated battery charging
Automatic three step charging circuit consisting of bulk rate, overcharge (equalize) rate, and float rate
Alternator exceeds 92% efficiency
DC Generator Sets
Fuel Tank Module
Battery Bank Module
Sound Attenuation Module
Standard Genset
Customized solutions
All-In-One
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LionRock’s modular all-in-one diesel genset design includes battery cabinet, bulk fuel tank and noise reduction canopy. The module provides unique benefits to our customers and meets sophisticated requirements for cell sites.
The modular design can be customized to meet specific requirements but has shorter delivery time compared to tailor made gensets. The all-in-one unit decreases the need for piping and wiring at the installation site and provides stability and ease-of-use.
Cost savingThe pre-tested modular solution enables easier and faster deployment and ensures a low total cost of ownership due to reduced construction and service demands.
Space savingAll-In-One Modular design allows horizontal or vertical plug-in while integrated design minimizes the overall equipment installation area.
Disaster recoveryThe “ready-to-go” nature of pre-tested modular units makes them especially suitable for disaster recovery following an incident, or for temporary or permanent “hot-spot” relief.
Ease of expansion, upgrade and scalability Individual units can be added to provide more capacity, and can be easily replaced with higher performance units when upgrade is needed.
Speed of deploymentThe factory pre-tested, totally integrated solution is much faster to bring into operation on site. Furthermore, it is much easier to deploy in remote locations where site work might be challenging.
Benefits:
All-In-One Modular Genset
Extended oil sump to increase the lubricating oil capacity
Automatic lubricating oil refill system with precision control and consistent quality
Additional self-cleaning air filter
Enlarged air, fuel, oil and cooling water filters
Additional expanded tank to increase water capacity
Maintenance-free starting batteries
The system includes:
1,000 Hours Maintenance-Free Solution
Where generators are running continuously the greatest operating cost is for routine maintenance. Generally, gensets require routine maintenance services every 250 running hours including the replacement of filters and lubrication oil. Operating expenses are not only for replacement parts but also for labour costs and transportation, which can be very significant for remote sites.
To minimize these operating costs and improve the running stability of gensets, LionRock has designed a customized solution that allows a genset to run for 1,000 hours without maintenance.
Low Noise - 63 dB(A)@1mLow Noise - 63 dB(A)@1m
Auto Lube Oil Refill Controller Extended Oil Sump
Economical
Smaller foundation, no ditch for cable and fuel pipe, saves up to 50%.
Footprint reduced by up to 40%.
Less cable, fuel pipe and other installation materials saves up to 70%.
Installation costs reduced by up to 50%.
Shipping and local trucking costs reduced by up to 30%.
Secure
Fuel pipe joints are hidden internally, fuel pipe is not required for 1+0 genset and drainage outlet is sealed for 1+1 genset.
No security fence is needed.
Genset weight exceeds 1000kg, making it harder to steal than a conventional 600kg genset.
It’s easier to connect or install anti-theft monitoring system.
Features and Benefits
Neat and pleasing appearance- Uniform appearance, tidy and convenient, accepted design.
Low Maintenance Cost- Maintenance is more convenient because space in canopy is greater.- Possibilities of fuel leakage reduced.
Tank height is 650mm, conveniently placed for fuel pumping.
Dividers added inside the tank: reinforces and vibration is reduced.
Hanging holes designed on each side of the tank for convenience in transportation.
Fuel gauge with four-position alarm dry contacts.
ATS is integrated, 1+0 or 1+1 is optional.
Built-in ACDB is optional.
Other Advantages
Space Saving – one integrated unit at a site reduces installation space.
Cost Saving – minimal wiring and piping connections.
Tidy Appearance – well sealed and waterproof.
Low Noise
Easy Operation – integrated control design reduces breakdowns and simplifies procedures.
High Security Fuel Tank – no exposure of base fuel tank and socket.
Low Maintenance Cost – runs continuously for 150~300 hours.
Easy maintenance - fully opening doors, easy for service.
Integrated LionRock genset, soundproof canopy, ATS, ACDB, enlarged fuel tank and fuel level sensor
Genset control panel integrated with ATS and ACDB
500~2000L diesel fuel tank (custom-made designs available), built-in fuel level sensor
Dummy load control
Auto fuel refilling system (float valve type)
1,000 Hours Maintenance-Free Solution
Low Noise - 63 dB(A)@1m
Accessories & Spare Parts
Total Power SolutionsA major telecom equipment supplier wins a turnkey project to roll out a mobile phone network in an African country. The telecom operator has several special requirements for the power equipment so the equipment supplier looks to LionRock Power for customized gensets.
Many of the cell sites are in remote locations. It is important that the frequency of site visits is limited to reduce maintenance costs. Fuel tanks must be secure against fuel theft. The power supply must be completely reliable, 24 hours a day, every day. The genset supplier must be capable of meeting an ambitious production and installation schedule. The gensets must be excellent value in terms of durability and cost with extended warranty options.
After an extensive tendering process, the equipment supplier selects LionRock Power as the company most able to meet the needs of the client.
An efficient and low-cost manufacturing facility enables LionRock to couple Perkins engines and Leroy Somer alternators at a very competitive price. To limit the frequency of site visits, LionRock offers a “1,000 hours maintenance-free” genset equipped with extra tanks for oil and water and upgraded filters for fuel, oil and air. 2,000 liter high security fuel tanks reduce the frequency of refueling and protect against fuel theft.
Although LionRock has no established presence in this particular country, the company quickly deploys experienced project managers to supervise local engineers to provide installation and warranty services. Indeed, the outstanding performance of LionRock subsequently leads the operator to award the company with a contract for long term maintenance services.
Spare PartsSeparator & FilterDummy Load & Load Bank
AlternatorEngine Fuel Tank
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