Go To Last Page Go To Contents Page The 2013 Listing of Condition Monitoring (CM) Products and Services was compiled by Len Bradshaw (May 2013). The data given is as received from the respondents. AMMJ May 2013 24 Listing of Condition Monitoring Products and Services Apt Group (of Companies) [email protected]Web Page: www.aptgroup.com.au Condition Monitoring Products The apt Group (of Companies) has Exclusive Distribution rights for a number of well respected Condition Monitoring Solutions, for assessing Mechanical & Electrical plant. The range is suitable for both large and small industrial facilities, production critical and balance of plant machines. • SPM Instrument – Condition Monitoring Solutions A wide product portfolio is available, from high- tech portable instruments to online systems & comprehensive, advanced software. SPM (Shock Pulse Method) is a patented technique for using signals from rotating rolling bearings as the basis for efficient condition monitoring of machines. From the innovation of the method in 1969 it has now been further developed and broadened and is now a worldwide accepted philosophy for condition monitoring of rolling bearings and machine maintenance. SPM®HD is a refined version of the classical True SPM®-method, using digital signal processing and advanced algorithms, to ensure the highest possible quality of measurement results, even on low speed machines – down to 1 RPM. These intelligent solutions from SPM Instrument, are cost-effective, constructive and complete. They make an excellent foundation for a proactive approach to maintenance and to integrate into normal maintenance activities, providing an overall picture. • ONLINE VIBRATION MONITORING Give your machines the best possible protection from failure with smart wireless monitoring systems, online systems & full turbine supervisory protection from Emerson. • VIBRATION SENSORS We provide the extensive range of CTC sensors, cables & mounting hardware for monitoring online or inaccessible machines. • OIL QUALITY SENSORS The powerful and easy to use Tan Delta Oil Quality Sensor allows online monitoring of oil condition for fixed and mobile plant. • IR THERMOGRAPHY We represent FLIR, the world leader in thermography with a wide range of cameras. • ULTRASONICS Top quality, easy to use German made Sonotec ultrasonic detectors. • MEASUREMENT AND TEST PRODUCTS We stock a wide range of machinery measurement and test products. Condition Monitoring Services Alstom MSc has a 20 strong technical team, with experienced condition monitoring technicians and engineers in every mainland Australian state providing a variety of technical services. • TRAINING: We partner with the globally recognized Vibration Institute to offer their certification program, as well as a range of courses on CM other technologies. • CUSTOMER SUPPORT: Our entire range of products is backed up by our dedicated direct support team. • ROTOR DYNAMICS: Multichannel monitoring, troubleshooting and balancing on gas, steam, hydro and wind turbines. • VIBRATION MONITORING: Routine vibration surveys, advanced troubleshooting and diagnostics. • ALIGNMENT AND BALANCING: In-situ balancing, shaft alignment and pulley alignment. • IR THERMOGRAPHY: Electrical, refractory and mechanical routine scanning and investigations. • OIL ANALYSIS: Full range of laboratory tests for contamination detection, wear analysis and lubricant condition. • CM PROGRAM ASSISTANCE: Database tailoring, mentoring, auditing. • SYSTEM DESIGN COMMMISIONING: Online system commissioning, DCS integration, instrumentation testing. Go To Next Article Alstom MSc [email protected]www.alstommsc.com.au Condition Monitoring Products • Do you need a condition monitoring (CM) provider who actually uses, understands and supports the products they sell? • Do you need a CM provider who can provide technical support in Australia, with a 25 year track record of customer service? • Do you need a CM solution, not just products or services? If so, then read on. Alstom MSc is a premium provider of condition monitoring solutions to industry. The unique benefit that we offer is an integrated package of leading technologies, expert consultancy skills, training & customer support. In dealing with Alstom MSc, you can be assured we have the product range, technical know-how and resources to deliver & support a condition monitoring package that works for you. Our range of condition monitoring products includes: • PORTABLE VIBRATION MONITORING We offer the world renowned range of Emerson CSI Machinery Health Analysers with AMS Machinery Manager software.
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The 2013 Listing of Condition Monitoring (CM) Products and Services was compiled by Len Bradshaw (May 2013). The data given is as received from the respondents.
AMMJ May 2013
24
Listing of Condition Monitoring Products and Services Apt Group
(of Companies)
[email protected] Page: www.aptgroup.com.auCondition Monitoring Products The apt Group (of Companies) has Exclusive Distribution rights for a number of well respected Condition Monitoring Solutions, for assessing Mechanical & Electrical plant.The range is suitable for both large and small industrial facilities, production critical and balance of plant machines.•SPMInstrument–ConditionMonitoringSolutionsA wide product portfolio is available, from high-tech portable instruments to online systems & comprehensive, advanced software. SPM (Shock Pulse Method) is a patented technique for using signals from rotating rolling bearings as the basis for efficient condition monitoring of machines. From the innovation of the method in 1969 it has now been further developed and broadened and is now a worldwide accepted philosophy for condition monitoring of rolling bearings and machine maintenance. SPM®HD is a refined version of the classical True SPM®-method, using digital signal processing and advanced algorithms, to ensure the highest possible quality of measurement results, even on low speed machines – down to 1 RPM.These intelligent solutions from SPM Instrument, are cost-effective, constructive and complete. They make an excellent foundation for a proactive approach to maintenance and to integrate into normal maintenance activities, providing an overall picture.
• ONLINE VIBRATION MONITORING Give your machines the best possible protection from failure with smart wireless monitoring systems, online systems & full turbine supervisory protection from Emerson. • VIBRATION SENSORS We provide the extensive range of CTC sensors, cables & mounting hardware for monitoring online or inaccessible machines.• OIL QUALITY SENSORS The powerful and easy to use Tan Delta Oil Quality Sensor allows online monitoring of oil condition for fixed and mobile plant.• IR THERMOGRAPHY We represent FLIR, the world leader in thermography with a wide range of cameras.• ULTRASONICS Top quality, easy to use German made Sonotec ultrasonic detectors.• MEASUREMENT AND TEST PRODUCTS We stock a wide range of machinery measurement and test products.Condition Monitoring ServicesAlstom MSc has a 20 strong technical team, with experienced condition monitoring technicians and engineers in every mainland Australian state providing a variety of technical services.• TRAINING: We partner with the globally recognized
Vibration Institute to offer their certification program, as well as a range of courses on CM other technologies.• CUSTOMER SUPPORT: Our entire range of products is backed up by our dedicated direct support team.• ROTOR DYNAMICS: Multichannel monitoring, troubleshooting and balancing on gas, steam, hydro and wind turbines.• VIBRATION MONITORING: Routine vibration surveys, advanced troubleshooting and diagnostics.• ALIGNMENT AND BALANCING: In-situ balancing, shaft alignment and pulley alignment.• IR THERMOGRAPHY: Electrical, refractory and mechanical routine scanning and investigations.• OIL ANALYSIS: Full range of laboratory tests for contamination detection, wear analysis and lubricant condition.• CM PROGRAM ASSISTANCE: Database tailoring, mentoring, auditing.• SYSTEM DESIGN COMMMISIONING: Online system commissioning, DCS integration, instrumentation testing.
Go To Next Article
Alstom MSc
[email protected] www.alstommsc.com.auCondition Monitoring Products • Do you need a condition monitoring (CM) provider who actually uses, understands and supports the products they sell?• Do you need a CM provider who can provide technical support in Australia, with a 25 year track record of customer service?• Do you need a CM solution, not just products or services?If so, then read on.Alstom MSc is a premium provider of condition monitoring solutions to industry. The unique benefit that we offer is an integrated package of leading technologies, expert consultancy skills, training & customer support. In dealing with Alstom MSc, you can be assured we have the product range, technical know-how and resources to deliver & support a condition monitoring package that works for you.Our range of condition monitoring products includes:• PORTABLE VIBRATION MONITORING We offer the world renowned range of Emerson CSI Machinery Health Analysers with AMS Machinery Manager software.
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AMMJ May 2013
25
Listing of Condition Monitoring Products and Services
To detect & measure the severity of AC motor stator and rotor problems, DC motor field winding problems, power problems and cable issues. Motor Circuit Analysis (MCA) - portable off-line static impedance based testing instruments, assess the condition of AC/DC motors, providing in-depth analysis of the motor circuits - turn-to-turn shorts, open turns/coils, reversed coils, coil-to-coil shorts, connection defects, air gap defects, rotor defects - broken bars, eccentricity and casting voids.Electrical Signature Analysis (ESA) - instrumentation for complete on-line dynamic Motor/Power Diagnostics. •GuideInfraredCamerasFor Predictive Maintenance; Research Development; Machine Vision and Surveillance.
Condition Monitoring SERVICES The apt Group (of Companies) is an Independent Engineering Consultancy – for Condition Monitoring & Plant Reliability Solutions.Contractual / one-off plant surveys, project engineering and advise in system/component selection/implementation is available. Highly qualified personnel apply best practices,
international standards and corrective recommendations in the following disciplines: Mechanical DisciplineMachinery Diagnostics; Vibration Analysis; Modeling; Alignment; Balancing; NDT; Oil Analysis; Reliability Analysis.Electrical Discipline (LV & HV) Motor Circuit Analysis; Electrical Signature Analysis; Thermal Imaging; Switchboard Inspections; Power Factor Correction/Condition Analysis; Insulation Resistance; Sweep Frequency Response Analysis; Tan Delta; Excitation Current; Partial Discharge Etc.For Substations, Circuit Breakers, Busbars, Motors, Transformers, DC Systems and Power Cables.
Immediate and evaluated condition information is presented as green – yellow – red condition codes, for instant and easy recognition of trouble spots. This greatly improves the effectiveness of available resources. Therangeincludes:Portable Instruments – The BearingChecker is a lightweight and pocket sized instrument for measurement and evaluation of bearing condition. The VibChecker provides fast and cost effective on-site vibration measurements and assessment, whereas the Leonova™ Diamond & Emerald are New multifunction handheld data loggers / analysers.Continuous Monitoring – The MG-4 is a standalone continuous monitoring unit, the CMM is of modular configuration, whereas the Intellinova® is a high performance online system; all use well-proven measurement methods and modern technology. Shaft Alignment & Balancing - Is an optional Leonova™ Diamond function. When applied, component wear will be reduced, downtime will be minimised and energy consumption lowered. A wide range of SPM Shim kits, balance weights, sensors & accessories are also available.•ALL-TESTProTM –ElectricMotorDiagnosticsA comprehensive range of hand held instruments covering off-line and on-line testing of motors, generators and transformers.
Support ServicesPlant Surveys; Installation & Commissioning; Database Establishment/Management; Data Analysis; Training/Seminar Programs; Technical Support; Repair & Calibration.On-site and remote data analysis/management services are available “around the clock”.The apt Group (of Companies), promote Precision Engineering / Maintenance practices. Both in-house personnel and world-renowned advisors are available to undertake site audits, review in-house processes and assist with change as needed.
TechnologyPart of the apt Group
For full specifi cations & product brochures visit aptgroup.com.au or call our friendly sales team on 1300 700 002.
RESELLERS WANTED
Bearing monitoring as you’ve never seen it!
Immediate evaluation in . . . Utilised in bearings operating from 1 RPM – 20,000 RPM
Listing of Condition Monitoring Products and Services
VIBGUARDNEW 20 channel synchronous on line system. Never miss a second of data. This system uses the new Vibguard Viwer software and is perfect for monitoring of complex machines. It is constantly collection data on up to 20 channels
PrüftechnikLaserAlignment:25yearsofexcellencefromtheInventorsandMarketLeaders!Rotalign Ultra iS: The tool of choice for Service providers and OEMsRotalign Ultra iS laser and Sensors have been redesigned and now offer a laser that is 10 times brighter, Detectors that are 100% bigger than before and 10 times more resistant to ambient light.The sensors also have built in accelerometers and inclinometers that are accurate to 0.1 degrees. Many new features are now available including; flatness, positional displacement measurement, parallelism, multi-coupling, and bore alignment.Intermediate and Entry Level: Because one size does not fit all!OPTALIGNsmart RS and SHAFTALIGN incorporate a range of Prüftechnik’s patented features as standard along with the latest technology in graphics and human interface. Systems are tailored to suit your needs by selecting only the features you require. If your needs change in the future and you wish to add-on, additional features are simply unlocked with a password – no time off-site!Condition Monitoring ServicesAquip Systems provides expert ongoing condition monitoring services as well as ad-hoc machine diagnosis. We provide a range of training courses to suit all experience levels. Condition monitoring and laser shaft alignment courses focus on theoretical aspects and practical applications to suit the clients’ site requirements. We also operate the sole PRÜFTECHNIK certified service centre in Australia, and are fully equipped to carry out services, repairs and calibration checks (calichek) on all PRÜFTECHNIK equipment.
Condition Monitoring ProductsPRÜFTECHNIK’s Condition Monitoring products include both online and offline formats. The OMNITREND PC platform is common to all systems, allowing you to create comprehensive databases and archives along with flexibility and reliability.OFF-LINESYSTEMS:VIBXPERT II:A high performance, fully featured 1 or 2 channel FFT data collector and signal analyzer for the monitoring & diagnosis of machine condition. Now available with a multiplexing options allowing collection of up to 54 channels with the press of one button. Full VGA colour screen for immediate analysis. Optional features include Balancing and Orbits. VIBSCANNER:Expandable mid-range data collector for vibration data, temperature, speed and process parameters. Add-on modules available for Full Spectrum, Time Waveform, Balancing & Laser Alignment.VIBCODE:The breakthrough vibration transducer with automatic measurement point identification for all systems, guaranteeing accuracy, repeatability and measurement integrity.ON-LINE:MachineprotectionandVibrationAnalysisVIBNODE, VIBROWEB XP, VIBROWEB, VIBRONET SIGNAL MASTER :Intelligent machine monitoring systems that can perform measurements, evaluation, archiving & alarm warning. Very-fast-multiplexer systems are available with up to 120 measurement channels.The internal web server & email server within these systems provides convenient remote access from any PC.
Condition Monitoring ProductsA Fluke thermal imager can save time and money by finding potential problems before they become costly disasters. With Fluke’s NEW Ti100 Series range you can efficiently inspect an entire facility for hidden issues or monitor a thermal process frame-by-frame. Fluke’s imagers immediately make you more productive, so you spend less time finding problems and more time solving them. The revolutionary IR-OptiFlex™ focus system helps you perform industrial, electrical and mechanical inspections significantly faster than ever before. Following Fluke’s over 60-year heritage of making the world’s finest test tools, our new industrial imagers are the lightest, most rugged, easiest-to-use professional imagers on the market.Six innovations with Fluke Thermal Imagers that make your job easier:• IR-OptiFlex™ focus systemDiscover issues significantly faster with Fluke’s revolutionary, ultra-rugged focus system. The IR-OptiFlex focus system gives you optimum focus by combining focus-free ease-of-use with the flexibility of manual focus on the same camera!• IR-Fusion® technologyEnjoy the industry’s only point-and-shoot IR-Fusion camera. Fluke patented technology blends digital and infrared images into a single image to precisely document problem areas.• Rugged one-hand operationExperience the most rugged and reliable, lightweight professional camera around. One-touch focus, laser pointer, and torch. Point-and-shoot simplicity• Multi-mode video recordingTroubleshoot with the industry’s only thermal imager that records focus-free video in visible light and infrared with full IR-Fusion capabilities. Easily download to PCs for video viewing and analysis.
Listing of Condition Monitoring Products and Services
[email protected] www.flir.com/thgFLIR Systems is the world leader in infrared cameras, having the widest range and offering the highest standard of any supplier for predictive and preventative maintenance. The FLIR range includes:• The low cost, powerful little revolutionary FLIR i3, producing snapshots of temperature differences equal to 3,600 readouts from a single spotmeter with the i5 and i7 producing even more.• The ground-breaking FLIR E-Series extends performance and affordability with features like Bluetooth® and industry-first Wi-Fi connectivity, 3.5” touchscreen and iPhone/iPad /Android using the FLIR Tools Mobile App. Add to this MeterLink, the pioneering wireless connection from FLIR, that connects your infrared camera with your ClampMeter.• The FLIR T-Series offers an optimum mix of ergonomics and flexibility and also has class leading features of touchscreen, Bluetooth® and Wi-Fi connectivity to iPhone/iPad/Android using the FLIR Tools Mobile App. The T400-Series provides advanced performance and features required by professional thermographers. Whilst the T600-Series are the best available industrial thermography systems, which take quality of image to a whole new level and have a long list of impressive features, including GPS, continuous focus and the new MSX (multi spectral imaging) feature. • FLIR’s GF-Series optical gas detection cameras letting you find hydrocarbon, natural gas, carbon monoxide, refrigerant gases and SF6 leaks quickly,
• IR-PhotoNotes™ annotation systemGet an exact reference to your problem area by capturing up to three digital photos per file• Electronic compassMake sure you and others know the location of the problem. Compass readings easily appear in images and reports.Take a vibration expert alongFluke redefines mechanical troubleshooting with it revolutionary vibration products: The Fluke 810 Vibration Tester, the most advanced troubleshooting tool for mechanical maintenance teams who need an answer NOW! Control unplanned downtime, prevent recurring problems, set repair priorities and manage your resources with an entirely new approach to vibration testing.The Fluke 810 is designed specifically for maintenance professionals who need to troubleshoot mechanical problems and quickly understand the root cause of equipment condition.Not to mention the NEW Fluke 805 Vibration Meter. Where vibration pens have tried, the Fluke 805 Vibration Meter succeeds.• FOOLPROOF Testing instead of false alarms.• REPEATABLE Results you can trust instead of random readings.• EASY TO USE Instead of confusing indicators and menus.
Condition Monitoring ServicesThermal Imaging and Troubleshooting Motors and Drives training courses run throughout the year by Fluke Australia.
accurately and safely without shutting systems down for inspection.• A variety of software packages turning tools into solutions. All users of FLIR’s thermal imaging camera systems can work more efficiently and productively by utilising the most professional camera-software combinations.• FLIR Quality infrared viewing windows.
Condition Monitoring ServicesFLIR offers unsurpassed support in before and after sales service.This includes demonstrations and advice on the right camera for the application, training options, as well as rental systems and a dedicated service department.When you buy or rent an infrared camera from FLIR, it comes fully guaranteed, and
FLIR Systems Australia
now many FLIR cameras are eligible for coverage under FLIR’s industry-leading 2-year product and 10-year detector warranties*. ( * Terms and conditions apply )At FLIR we understand that turnaround times are critical, so we have an in-house, dedicated service department offering full service, repairs and re-calibration.FLIR Systems’ certified service centre is headed by its factory trained and experienced service manager.FLIR also provides various levels of infrared training, from half day introduction courses, onsite training through to FLIR’s ITC course.The Infrared Training Center (ITC) offers the world’s leading infrared training and thermographer certification programs.
FLIR Systems Pty Ltd. 10 Business Park Drive, Notting Hill, Victoria 3168, Australia Tel AU: 1300 729 987 NZ: 0800 785 492 Email: [email protected] www.flir.com
Disclaimer: Images for illustrative purposes only. Specifications subject to change without notice.
ISO No. FLIR20859
NEW
Thermal image with MSX
Thermal image without MSX
New FLIR T-Series. It’s got the X-factor.FLIR’s new top-of-the-line T-Series thermal imagers for building, electrical and industrial have the X- factor built in – the MSX factor. Innovative Multi Spectral Dynamic Imaging (MSX) provides exceptional real-time thermal image details.
Extremely detail-rich MSX images mean anomalies can be detected faster. Analyses can be more detailed. Conclusions drawn in a split second.
FLIR T-Series. High performance. Affordable Price. X-factor built in.
Listing of Condition Monitoring Products and Services
such as container cranes, wind generators, rolling mills, paper machines, cement plant machinery and mining conveyor and crushing systems. CEMB SpA - Italy Maintenance & Process Dynamic Balancing MachinesTrue “Hard Bearing “ force measuring machines, horizontal & vertical.Maintenance & Production for 10Kg to 50,000Kg.IRD Balancing LLC - USA Maintenance Dynamic Balancing Machines. “Soft Bearing” motion measuring machines, horizontal Transportable, from 10Kg to 200,000Kg.Lexseco - Motor Core Loss Testers form 10 to 300KVA.Schmitt Balancing Systems – Uk Automatic Dynamic Balancing Systems.Automatic dynamic balancing and process monitoring for grinding wheels.Support Instruments.Rayhome Ltd.------ High quality pre-cut SS shims in packets of 10 or boxed kits.Hilger u. Kern GmbH ----- Laser Belt Tension Instrument & Leak Detectors.Condition Monitoring Services MVS Support Services.Instrument and machine repair and calibration to NMI standards.SPM CM Software installation & CommissioningMonitor and On-Line Startup CommissioningOn-site machine trouble - shooting bearing & vibration problems.Vibration, Balancing, Alignment Training Courses.Precision Dynamic Balancing service of rotors up to 3-5Kg.
[email protected] www.machineryvibrationspecialists.com.auMVS Aust P/L is a specialist company supplying products, support services and technical training for the maintenance and repair of rotating machinery.Condition Monitoring ProductsSPMInstrument-ABofSwedenOriginator of the “True Shock Pulse Method” for bearing measurement & analysis.Innovator of the NEW SPM HD for low speed (1 to 20,000 rpm) bearing measurements.BearingChecker Low cost, pocket, bearing measurement & evaluation instrument.VibChecker Low cost, pocket, vibration instrument to ISO 10816 with FFT spectrum.Leonova Diamond/Emerald 3 & 2-Channel Bearing/ Vibration Analyser with Balancing, Laser Shaft Alignment, Bump Tests, Orbit & Lubrication AnalysisOrder Tracking and Phase Analysis. SPM HD Bearing Analysis.On-Line Machine Monitoring and ProtectionMachineGuard -- single/multi channel with relays, Modbus, 4-20mA. Intellinova --- Up to 32 Channels SPM HD, vibration, analogue in/out. IntellinovaCompact --- Units with 6,12 &18 channels very cost effective Uses SPM HD, Very low speed (1-100rpm) vibration, analog in, 3G interface.All designed to monitor complex machines
Condition Monitoring ProductsMobius Institute offers the self-paced, computer-based e-learning iLearn products for condition monitoring and reliability improvement. Products include iLearnVibration, iLearnAlignment, and the new iLearnBalancing. The Interpreter product can provide analysis assistance by examining the spectrum on the computer screen and identifying patterns and suggesting fault conditions. And if you have an iPhone or Android phone, look for the new Mobius iVibe application.Condition Monitoring ServicesMobius Institute provides vibration training courses and certification examination according to ISO 18436-2. Certification is ISO/IEC 17024 accredited. Training is provided in Australia & New Zealand via the Vibration Institute of Australia but is also available in 50 countries through licensed partners. Distance learning courses are available through Mobius Institute. Mobius Institute training is unique in the world; the use of animations and simulations make the complex topics of vibration analysis, alignment and balancing easy to understand.
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Mobius Institute
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Listing of Condition Monitoring Products and Services
Measuring just 122 x 78 x 28mm, the MTN/VM220 has an easy-to-grip, tough rubberised case and a long-life rechargeable battery. It is supplied with a probe into which is integrated a dual-output, general purpose sensor, the MTN/2200T, which has default sensitivities of 100mV/g and 10mV/oC. Also included are a magnetic base and spike (for use with the probe), a coiled cable (0.5m nominal to 2m extended) with a 4-pin Lumberg connector at each end, and a universal (battery) charger; all in a foam-lined and durable carry case.MTN/5000The MTN/5000 system provides a robust and reliable method of monitoring 21 channels of vibration and triggering an alarm when user-defined parameters are exceeded.The system comprises of 7 triaxial integrating sensors monitoring X, Y and Z axis vibration at 7 points, arranged into 3 zones. Each of these channels is sampled several thousand times per second and mean/peak values are calculated and logged at a specified interval (typically 1 second). HovercraftThe system, designed and developed by Monitran as a turnkey solution, employs 14 MTN/1100W general purpose constant-current analysis sensors with AC outputs, sealed to IP68 (submersible) and supplied with marine-approved cables. These feed into a bulkhead-mounted waterproof cabinet that contains 14 MTN/8066 g-mac signal conditioning units.Each g-mac unit provides analogue (AC) outputs proportional to velocity and peak g, which feed into a PCB-mounted microcontroller programmed by Monitran to drive a touch-screen display on the front of the cabinet.
[email protected] www.monitran.com Condition Monitoring Products A leader in the design, development and manufacture of sensors and systems for vibration, proximity and displacement measurement. Our products include general and special purpose accelerometers, velocity sensors, eddy current probes and LVDTs. They are used in a diverse range of applications including industrial processing, power stations, water treatment, wind turbines, mining and the oil and gas industry. As an OEM we can also provide a full custom design and development service.Sensors alone do not provide the complete answer to measuring vibration and using the data to better understand machine health. Monitran offers a short range of monitoring systems that can be used not only to measure vibration but to display values, constantly watch the levels and take action in case of excess and dangerous vibrations.MTN/VM220We recently launched our new Vibration Meter at the Southern Manufacturing & Electronics exhibition in 2013 The MTN/VM220 conforms to ISO10816-3 and is ideal for detecting the early signs of component wear or failure in machinery, motors, gearboxes, pumps and other mechanical assemblies. The meter includes a crisp, colour LCD display and has the ability to store up to 100 readings (temperature and acceleration, velocity or displacement) against a real-time clock.
Condition Monitoring Services Primarily a supplier of cost effective sensors, we are steadily increasing our portfolio of project management clients, providing sophisticated turnkey solutions, incorporating vibration sensors with monitoring and display hardware to integrate with other sensor types and customer control systems.Our team of expert engineers and service specialists are always on hand to help you integrate our products into your specific project and develop control and monitoring systems that are built around you and your needs. Hovercraft Vibration Monitoring System: We were approached with a view to providing an integrated engine and gearbox vibration monitoring system. The brief was to provide real-time condition monitoring direct to the pilot on a fleet of 12 vessels designed for coastguard use.
Our development team was able to combine microcontroller technology with well-established and field-tested sensors to provide a tailored solution to meet this challenging brief.Thames Barrier Lift Control: We were asked to design, install and commission a system to monitor bearing movement and gate position. Critically, the system had to be a permanent fixture and would required equipment to be placed on the outer faces of the bearings where it would be subjected to the full force of a tidal river.Several elements of the project required custom-built equipment and, additionally, we needed to assemble a team of skilled engineers trained and certified to work in confined spaces and on floating platforms.
Listing of Condition Monitoring Products and Services
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[email protected] www.nvms.com.auCondition Monitoring ProductsNoise & Vibration Measurement Systems PTY Ltd (NVMS) represents only the world’s leading manufactures - GE Bently Nevada, Brüel & Kjær S&V, Hottinger Baldwin Messtechnik (HBM), Sensear, FLIR Systems – all available individually or within our turn-key project engineering – to international standards.SYSTEM 1 software platform: A unified platform and user interface providing you with a window into the condition of every asset in your enterprise, regardless of whether online or offline data sources are used. Supports all Bently Nevada monitoring hardware solutions.BN 3500 machine protection and monitoring system: Providing continuous, online monitoring suitable for machinery protection applications of the highest demands and is designed to fully meet the requirements of API 670 standard. This is our most capable and flexible system in modular rackbased design and is the monitor of choice around the world for all critical machines. In 2012 the 3500 is at the 3rd generation of hardware.
TRENDMASTER PRO DSM monitoring system Provides online condition monitoring for all essential machines where a safety system (incl. relays) is not required, or where an existing safety system is already installed. Trendmaster Pro DSM is a cost effective way to bring high-speed online condition monitoring data into your System 1 platform for local and remote access to your machinery health data. Supports also Modbus.SCOUT; is the latest combination of vibration Analyser, data collector and balancing and recently added to GE Bently Nevada’s product offering. This unit is favoured by many for its ease of use, cutting-edge features and easy integration with System 1.HBM Hottinger Baldwin Messtechnik: HBM German based company is well known for 60 years experience in manufacturing strain gauges and providing highest reliability in data acquisition solutions.HBM offers an extensive knowledge and product range for structure analysis and monitoring from Sensor to Report. This includes also transducers like pressure, force, torque, load cells plus a huge range of measurement products like data loggers and amplifiers for laboratory and field applications.HBM’s recently introduced fiber optic strain gauges which can be used in harsh environments from subsea, Civil Engineering, Mining Industry plus O&G for pipeline monitoring - even in hazard areas.SENSORS and Accessories: for the various diagnostic & monitoring tasks we have over 1000 products available including a large range
of transducers: accelerometers, velocity sensors, displacement probes, microphones, strain gauges, torque sensors, load cells etc.Thermal imaging cameras –Flir: The world leaders in thermal imaging.Condition Monitoring Services At NVMS we have developed our service and project support reputation through close partnerships with our highly valued clients and suppliers.Each customer has unique requirements, so the “one size fits all” concept simply doesn’t apply here. We provide extensive “full circle” service and support packages that closely match the specific requirements of a wide range of industries and machines, and these can be easily fine-tuned to our customer’s specific application. We are listening!• Instrumentation for machine protection and conditionbased monitoring• Support and implementation of predictive maintenance strategies• Engineering and design• Project management• Performance monitoring solutions• Installation and commissioning support• Test and measurement solutions for structure analysis and durability• Service and products in all industries including O&G, Power, Mining.• Industry recognised and certified training courses tailored to your requirements in our own training facility in Perth.• NATA accredited calibration laborator
Listing of Condition Monitoring Products and Services
of condition monitoring available to many groups who have considered it too difficult in the past.Condition Monitoring Services Twoservicesareprovided:Option 1 Is to purchase the Artesis MCM unit and install. We provide installation and commissioning support and training to ensure you obtain the best result from the installation of the equipment. Option 2 Enables a complete outsourcing of the condition monitoring of selected equipment. Under his option, the selected equipment is monitored 24/7 from our office and we provide a monthly executive summary report on the condition of your equipment. In the event a problem is identified we immediately contact the owner of the equipment with warning of the impending problem and advice upon the urgency of action together with a detailed report on the fault or impending fault condition.
[email protected] www.pwc.com.au/assetpartnershipCondition Monitoring ProductsArtesis MCM is a new approach to condition monitoring, providing all the benefits without the high complication and cost of traditional systems. Artesis MCM monitors the condition of equipment driven by an electric motor, effectively using the motor itself as a sophisticated transducer. It requires only connection into the motor’s electrical supply, avoiding the need for specialised sensors. Because Artesis MCM is permanently installed, it provides continuous fault monitoring and does not depend on expensive manual data collection. Artesis MCM uses advanced, NASA-developed technology to provide a self-learning capability in a compact, affordable, panel-mounted instrument. It automatically teaches itself about the normal operation environment of your equipment so that it can accurately identify and diagnose faults long before they become a threat. This greatly reduces the specialist diagnostic skills required of the user, making the benefits
PwC’s The Asset Partnership
PWC
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Artesis MCM is a new approach to Condition Monitoring, providing all the benefits without the high complication and cost of traditional systems.• Simple to install and use• Continuous monitoring and fault detection• Reliable automated fault diagnosis• Connects with other systems• Cost effective for widest range
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NA
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Contact: Stephen Young | PwC’s The Asset Partnership (+61) 2 8266 0442 | [email protected]
We Want Your Articles, News & Research Papers From a half page news item to a dozen paged article or even a 30 page research thesis. Be a regular contributor to the AMMJ.Send to [email protected]
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AMMJ May 2013
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Listing of Condition Monitoring Products and Services
of experience and global support that includes monitoring, protection, analysis and diagnosis of critical machinery.5. SKF Remote Monitoring Services: SKF remote monitoring services makes it possible for any company with Internet access to implement a world-class predictive maintenance (PdM) program for periodic or continuous monitoring of critical machinery. This service is ideal for plants with limited staff trained in predictive maintenance techniques; operations with sites located remotely from a central facility; and original equipment manufacturers that desire to provide a value added service to their customers. With the Remote Monitoring Service, SKF will supply the expertise, Condition monitoring tools and training necessary to set up a complete condition monitoring program anywhere in the country/world. 6. Baker Motor Testing and Diagnostic Systems:SKF acquired Baker Instruments in June 2007. Baker Instruments Company is dedicated in developing and manufacturing motor reliability tools that offer a broad spectrum of capabilities. Dynamic (on-line) monitoring combined with comprehensive static testing (offline), enhances motor condition awareness including efficiency and performance information.7. Measurement and Laser alignment Systems:SKF is an exclusive distributor for Easy-Laser, precision laser alignment system for industrial applications. SKF also offers a suite of other complimentary products such as Online and Offline Thermography systems, Ultrasonic Inspection kits, low cost vibration sensors etc.
Condition Monitoring ProductsSKF is the leading supplier of condition monitoring and maintenance diagnostic systems, hardware and software that enables us to monitor operations and identify problems both mechanical and electrical faults. 1. Basic Condition MonitoringSKF Basic condition monitoring kits combine instruments to enable a “multi-parameter” approach to monitoring that includes vibration, oil condition, temperature, speed, and more to help ensure the accurate and reliable assessment of machine condition.2. Portable data-collectors/Analyzers for Condition MonitoringSKF offers a wide variety of portable data collectors/analyzers including data collection, machinery vibration analysis and monitoring, early detection of bearing defects or gear tooth wear, electric motor monitoring and field machinery balancing. Easy menu selection and control enable the user to quickly and efficiently perform a wide variety of operations.3. Online Surveillance condition monitoring systemsSKF’s On-line surveillance systems complement the use of periodic data collection instruments, facilitating a round-the-clock monitoring of machinery that collects data 24 hours per day, 7 days per week from permanently installed sensors.4. On-Line Machinery Protection SystemsSKF Condition Monitoring offers a spectrum of machinery protection and monitoring solutions backed by decades
Condition Monitoring ServicesSKF RELIABILITY SYSTEMSSKF offers Asset Efficiency optimization (AEO), a management process designed to achieve maximum efficiency and effectiveness from work management activities focused on business goals, increasing profitability1. SKF Energy and Sustainability Management (ESM)This program provides benefits to a customer by establishing an “opportunity map” of potential savings and improved practices, including potential areas for:• Reducing energy consumption• Improving poorly operating energy intensive systems• Improving facility economic performance• Improving facility environmental performance2. Maintenance Strategy.SKF can assist in developing and implementing maintenance strategies using the following commonly applied techniques:• RCM: Reliability Centered Maintenance:• SRCM®: Streamlined Reliability Centered Maintenance:• RBM: Risk Based Maintenance3. Work identification.For increasing plant reliability SKF recommends following processes/programs to identify appropriate maintenance tasks:• Operator Driven Reliability (ODR):• SKF Predictive maintenance (PdM)• SKF Proactive Reliability Maintenance (PRM)• Motor testing and diagnostics service4. Work Execution.SKF can assist by providing project management, supervision, and inspection, mechanical installation skills where customers do not have either the tools or specialized knowledge in these tasks.1.Applicationknowledge: SKF has extensive application knowledge through branch offices around Australia, as well as the industrial specialists to draw on to solve customer problems with regards to rotating equipments.2.ReliabilityTraining: SKF engineers are on hand to provide specialist knowledge and training for our customers. We have offices both globally and locally, as one of largest global suppliers of condition monitoring/ reliability services.
Vitech Reliability has been providing a specialist approach to condition monitoring and reliability based technologies in Australia since 1994. Vitech Reliability provides accurate, durable and cost effective solutions designed to ensure customers improve overall reliability and productivity.Recognising the diversity of applications and requirements within industry, Vitech Reliability has four distinct product groups: • Vitech Mechanical Reliability – Vibration Monitoring, Machine Diagnostics and CM Solutions for Rotating Plant.• Vitech Electrical Reliability – Electric Motor Analysis and Infrared Thermal Imaging.• Vitech Machine Support – Machinery Alignment and Corrective Technology• Vitech Test and Measurement – NDT Inspection Technologies and Dynamic Measurement Solutions.Condition Monitoring Products SIUIVitech Reliability is now the national distributor for SIUI Co Ltd. SIUI specialises in the R & D, manufacture & distribution of ultrasonic testing equipment, probes and accessories. Vitech is now distributing SIUI’s NDT products, including their CTS-4020E Flaw Detector, SUPOR Phased Array Flaw Detector, CTS-703 Portable TOFD Flaw Detector, CTS-808
Multi-Channel Digital Ultrasonic Flaw Detector, CTS-59 Thickness Guage, and their vast array of Ultrasonic Probes. All their products offer impressive functionality and capability at a very affordable cost.FixturlaserLeaders in laser shaft alignment and specialist measurement solutions. NXA Pro – Next generation digital laser based shaft alignment tool; XA - Shaft alignment system; Go Pro - express shaft alignment system. Vibro-Meter CM SystemsVibro-Meter provides advanced and highly reliable sensing, protection and condition monitoring systems for thousands of high capital rotating machines worldwide. Superior quality sensors for harsh environments as well as high performance condition monitoring systems and software. Vibro-Meter’s VM600 platform integrates all protection, condition and performance monitoring functions in a single system.Wilcoxon ResearchFor over 40-years manufacturers of accelerometers, vibration sensors, and accessories for industrial condition based monitoring (CBM) applications.• Industrial accelerometers, cables and terminations solutions• 4-20mA loop powered Transducers• Signal Conditioners• LifeTime Warranty available
SDT Ultrasound Systems Portable ultrasound instruments designed for predictive maintenance.C-Cubed Vibration Meters C-Cubed manufactures and supplies a complete range of low cost, high performance, easy to use vibration analysis tools for maintenance engineers. The Vib Meter 320 is a simple to use, low cost vibration meter that records, analyses and displays vibration signals at the push of a button. Mobius - iLearn InteractiveInnovative and interactive computer-based vibration and shaft alignment training products, vibration analysis tools and vibration certification courses.• iLearn Vibration• iLearn Alignment • Distance LearningFLIR SystemsThe global leader in Infrared Cameras, offer a wide range of low cost, innovative and high end Infrared Cameras for Predictive and Preventative Maintenance. These include: • InfraCam and InfraCam SD – Low cost portable infrared cameras
Beran InstrumentsManufacturers of online and portable turbine diagnostic and monitoring solutions.• 767 - 32-ch portable multi-channel diagnostic and motoring system• 766 - 32-ch on-line multi-channel diagnostic and motoring systemEndevcoWorld leaders in extreme vibration and pressure sensing technologies.• Extreme temperature industrial accelerometers• Precision pressure transducers• Test & measurement accelerometersPDMAElectric motor and generator testing systems / asset management.• MCE – Offline motor testing• Emax – Online motor testing• MCEmax – Combined testerBaseline SeriesVibration tools and termination products. • BLS-UVLA vibration listening amplifier for data collectors or stand alone stethoscope use. • BLS-TB series accelerometer termination boxes• Assorted accelerometer mounting hardware.
Condition Monitoring Services Vitech Reliability provides the following service:• Product, VA and Alignment Training (class room & customised on site)• Installation & Commissioning of systems
