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Ammonia Flow Control Unit - · PDF fileComplete System Designed to API RP 550 Standard...

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Industries Benefits Single Source Accountability Pre-Packaged Modular Design Costs Less Than Component Based Site-Built Systems Reducing Overall Project Cost Minimizes Field Erection Time - Shorter Overall Project Delivery Schedule Complete System Function Testing Prior To Shipment 24/7 Customer Service Industry Standards Piping Designed to ANSI B31.1/ANSI B31.3 Pipe Fabrication to ASME Section IX Structural Steel Assembly Designed to AWS D1.1 Complete System Designed to API RP 550 Standard Features Heavy Duty Single or Multistage Centrifugal Air Blowers - Arrangement 4, 7 & 8 INTEGRAHEAT TM Electric Process Air Heating with Full Thyrister Power Controls, Motor Interlock and Redundant Safety Shutdown System Locally Mounted PLC Based Control System Per NEC & NFPA Vaporization Using Co-Current Mixing or Counter Flow Contact Technology Complete Factory Function Test AFCU-100.0 Integrated Flow Solutions Ammonia Flow Control Units are designed to control the flow of ammonia from the Ammonia Storage/Forwarding System into an air or flue gas stream. The air is typically pressurized and heated with an electric process heater or low pressure steam. The hot flue gas is available from the gas turbine exhaust. The hot air or flue gas vaporizes the ammonia prior to injection into the Ammonia Injection Grid (AIG). Ammonia Flow Control Unit Process Parameters Vaporized Ammonia - Up to 4,000 #/hr Exhaust Temperatures - Up to 800 o F Discharge Pressures - Up to 6 psig Utility Requirements (Cold-AFCU) Heat Source: INTEGRAHEAT TM Electric Process Air Heater Power Requirement: 1KW - 1500KW/ 3 Phase/60 Hertz OR Heat Source: Steam Heat Exchanger Total Duty - Up to 12,500 MM BTU/HR Blower Motors - Up to 300 HP/3 Phase/460 Volt Instrument Air Utility Requirements (Hot-AFCU) Heat Source: Hot Flue Gas Blower Motors: Up to 300 HP/3 Phase/460 Volt Instrument Air Optional Features Complete Factory Performance Test UL or CSA Listed Control Heater & Control Panel Assembly Class 1, Div. 2 Hazardous Locations Compliance with Plant/Engineering Specifications Additional Services “Aspen Plus” Process Simulation Software Used To Guarantee Process Conditions Installation/Training/Start-Up Supervision Extended Warranty Nationwide Service Network EMISSIONS GENERAL POWER www.IFSolutions.com INTEGRATED FLOW SOLUTIONS 9807 Whithorn Drive Houston, TX 77095 281-855-8125 / Toll-Free USA 800-795-4068 www.IFSolutions.com
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Page 1: Ammonia Flow Control Unit -   · PDF fileComplete System Designed to API RP 550 Standard Features Heavy Duty Single or Multistage Centrifugal Air Blowers - Arrangement 4,

Industries

BenefitsSingle Source AccountabilityPre-Packaged Modular Design Costs LessThan Component Based Site-Built SystemsReducing Overall Project CostMinimizes Field Erection Time -Shorter Overall Project Delivery ScheduleComplete System Function TestingPrior To Shipment24/7 Customer Service

Industry StandardsPiping Designed to ANSI B31.1/ANSI B31.3Pipe Fabrication to ASME Section IXStructural Steel Assembly Designed to AWS D1.1Complete System Designed to API RP 550

Standard FeaturesHeavy Duty Single or Multistage CentrifugalAir Blowers - Arrangement 4, 7 & 8INTEGRAHEATTM Electric Process Air Heating withFull Thyrister Power Controls, Motor Interlock andRedundant Safety Shutdown SystemLocally Mounted PLC Based ControlSystem Per NEC & NFPAVaporization Using Co-Current Mixing orCounter Flow Contact TechnologyComplete Factory Function Test

AFCU-100.0

Integrated Flow Solutions Ammonia Flow Control Units aredesigned to control the flow of ammonia from the AmmoniaStorage/Forwarding System into an air or flue gas stream. Theair is typically pressurized and heated with an electric processheater or low pressure steam. The hot flue gas is availablefrom the gas turbine exhaust. The hot air or flue gas vaporizesthe ammonia prior to injection into the Ammonia InjectionGrid (AIG).

Ammonia FlowControl Unit

Process ParametersVaporized Ammonia - Up to 4,000 #/hrExhaust Temperatures - Up to 800oFDischarge Pressures - Up to 6 psig

Utility Requirements (Cold-AFCU)Heat Source: INTEGRAHEATTM Electric ProcessAir Heater

Power Requirement: 1KW - 1500KW/3 Phase/60 Hertz

ORHeat Source: Steam Heat Exchanger

Total Duty - Up to 12,500 MM BTU/HRBlower Motors - Up to 300 HP/3 Phase/460 VoltInstrument Air

Utility Requirements (Hot-AFCU)Heat Source: Hot Flue GasBlower Motors: Up to 300 HP/3 Phase/460 VoltInstrument Air

Optional FeaturesComplete Factory Performance TestUL or CSA Listed Control Heater& Control Panel AssemblyClass 1, Div. 2 Hazardous LocationsCompliance with Plant/Engineering Specifications

Additional Services“Aspen Plus” Process Simulation Software UsedTo Guarantee Process ConditionsInstallation/Training/Start-Up SupervisionExtended WarrantyNationwide Service Network

EMISSIONSGENERALPOWER

www.IFSolutions.com

INTEGRATED FLOW SOLUTIONS 9807 Whithorn Drive Houston, TX 77095 281-855-8125 / Toll-Free USA 800-795-4068

www.IFSolutions.com

Page 2: Ammonia Flow Control Unit -   · PDF fileComplete System Designed to API RP 550 Standard Features Heavy Duty Single or Multistage Centrifugal Air Blowers - Arrangement 4,

INTEGRATED FLOW SOLUTIONS 9807 Whithorn Drive Houston, TX 77095 281-855-8125 / Toll-Free USA 800-795-4068 2004 IFS These materials contain proprietary information and may not be reproduced without prior written permission from Integrated Flow Solutions.

AMMONIA FLOW - LENGTH - X WIDTH - Y HEIGHT - Z WEIGHT - LBS.#/HR

100 15’ 8’ 10’ 10,000500 22’ 10’ 10’ 15,000900 30’ 12’ 10’ 20,000

Ammonia Flow Control Unit

BLOWER B

SKID LIMITS

BLOWER A

M

M

PDIT

TT

PIT

PIT

FE

FT

HEATER

MIXER/VAPORIZERTT

TETE

TT

AMMONIA

TE

S

AMMONIA FLOW# / HR

AMMONIA INLET

AIR SUPPLYINSTRUMENT

SKID LIMITS

PITFIT

FE

ELEVATION

CONTROLPANEL

OV

ER

ALL

WID

TH

OVERALL LENGTH

PLAN

CONTROLPANEL

X

Y

1'-3 5/16"1'-3 5/16"

AP

PR

OX

. OV

ER

ALL

HE

IGH

T

Z

www.IFSolutions.com


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