.&($05 メガコート MEGACOAT CBN

ダイス鋼・合金鋼断続加工

for the light interrupted machining of die steel / alloy steel(high hardness)

ダイス鋼・合金鋼強断続加工

for the interrupted machining of die steel / alloy steel

(high hardness)

ねずみ鋳鉄for gray cast iron

KBN35Mダイス鋼連続加工

for the continuous machining of die

steel(high hardness)

KBN10M KBN25M

KBN60M焼結金属for sintered metal

KBN65M

5つのMEGACOAT

CBNFive grades of

MEGACOAT CBN

Mメガコート

EGACOAT CBN● 長寿命化・安定化・高速化に対応

MEGACOAT CBN can provide extended tool life,stabilization and accelerated speeds

● 幅広いワーク材質に適応する5材種をラインナップFive grades in the lineup to accommodate a wide range of workpiece materials

�

酸化開始温度Oxidation temperature (℃)　

Har

dnes

s (H

v)硬度

1500

2000

2500

3000

300 500 700 900 1100

TiCN MEGACOAT

TiAINTiN

KBN35M KBN60M従来より好評のMEGACOAT CBNシリーズに

が加わり、5材種に拡大さらに幅広いワーク材質に適応可能になりました

KBN35M and KBN60M have been added to the already successful MEGACOAT series, thereby expanding it to five grades. Now able to accommodate an even wider range of workpiece materials

断続加工

KBN35MKBN10M

KBN25M

KBN60MKBN65M

NEWNEW

NEWNEW

5つのMEGACOAT

CBNFive grades of

MEGACOAT CBN

合金鋼・ダイス鋼（高硬度）強断続加工用：for the interrupted machining of alloy steel / die steel (high hardness)

ねずみ鋳鉄加工用：for gray cast iron

高い耐酸化性(≧1000℃) High oxidation resistance

⇒酸化摩耗を抑制 Controlling oxidation wear

MEGACOAT CBNは、　　　　　　　　　に対応MEGACOAT CBN can provide extended tool life,stabilization and accelerated speeds.

長寿命化安定化高速化

■MEGACOAT（メガコート）特殊PVDコーティング Special PVD coating

優れた耐酸化性によるクレータ摩耗の抑制と安定加工を実現Controlling crater wear with superior oxidation resistance,and acutualize stable machining

■幅広いワーク材質に適応する5つのMEGACOAT CBNFive grades of MEGACOAT CBN in the lineup to accommodate a wide range of workpiece materials

合金鋼（高硬度）：断続加工for the light interrupted machining of alloy steel (high hardness)

ダイス鋼（高硬度）：断続加工for the light interrupted machining of die steel (high hardness)

合金鋼（高硬度）：強断続加工for the interrupted machining of alloy steel (high hardness)

ダイス鋼（高硬度）：強断続加工for the interrupted machining of die steel (high hardness)

ねずみ鋳鉄 for gray cast iron

焼結金属for sintered metal

ダイス鋼（高硬度）：連続加工○for the continuous machining of die steel (high hardness)

�

■クラックの進展抑制効果 control of crack development

耐欠損性CBN（シェル）により、クラックの進展を抑制（従来品CBN工具A比）Control of crack development by the chip resistant CBN(Shell) (compared with Conv.CBN A)

コア Core

MEGACOAT セルファイバーCBN Cell Fiber CBN

KBN35M■セルファイバーの特長 Advantages of Cell Fiber

・多結晶材料からなる複合材 A composite composed of polycrystalline materials

・耐摩耗性CBN（コア）と耐欠損性CBN（シェル）を組合せた繊維状組織を、垂直に配列

A fibrous texture combining wear resistant CBN (Core) and chip resistant CBN (Shell) are arranged perpendicularly

耐摩耗性CBN（コア）wear resistant CBN (Core)

耐欠損性CBN（シェル）chip resistant CBN (Shell)

■優れた破壊靱性値・耐欠損性 Superior fracture toughness and chipping resistance　

35

30

25

20

15

10

5

02 4 6 8 10 12

破壊靱性値 Fracture toughness K1C (MPam1/2)

（当社比較 Internal evaluation）

硬度Hv

(GP

a)

破壊靭性値比較Fracture toughness comparison

KBN35M

0 5000 10000 15000 20000 25000 30000

衝撃回数 (hits)35000 40000

KBN35M

従来品CBN工具AConve. A

他社品CBN工具B（B社強断続用）

Compe.B（for the interrupted machining)

他社品CBN工具C（C社強断続用）

Compe.C（for the interrupted machining)

KBN35Mは、高い破壊靱性値を示し、強断続加工においても、優れた耐欠損性を発揮KBN35M displays a high fracture toughness and exhibits superior chipping resistance even for heavily interrupted cutting

●優れた耐熱・耐酸化性 Superior heat and oxidation resistance

●高硬度材加工における優れた耐摩耗性Superior wear resistance for machining of hardened materials

●耐欠損性に優れ、クラックの進展を抑制Superior chipping resistance and control of crack development

シェル Shell

�

KBN60M

KBN65B KBN60M

CBN含有率(vol％)

CBN content ratio８５８０

CBN粒子径(μｍ)

CBN grain dia.１－２

０．５－６

結合相binding layer

金属Ａｌ－Ｃｏ－Ｗ

セラミックＴｉＣ

CBN 高含有率（８０vol％） High CBN content ratio

超微粒子ー硬度・強度UPSuper micro grain - Increased hardness and strength

（＜１μｍ）粗粒粒子ークラック進展抑制Coarse grain - Crack development control

（６μｍ）

粒子配合Grain composition

TiC高硬度結晶相High hardness crystalline layer

高い結合力（反応相生成）High binding force (reaction phase production)

CBN粒子配合CBN grain composition

＋TiC結合相

TiC binding layer

ねずみ鋳鉄の安定加工実現耐摩耗性と耐チッピング性を両立

Achieves stable machining of gray cast ironAchieve both wear resistance and chipping resistance

■特長 Advantages

CBN結合相にセラミックを使用し、耐摩耗性と耐チッピング性の両立を実現Uses ceramics in the CBN binding layer to achieve both wear resistance and chipping resistance

MEGACOAT+セラミック結合相CBN ceramics binding layer

切削速度

Cut

ting

Spee

d

切削速度

Cut

ting

Spee

d

連続加工 continuous machining 弱断続 light interrupted machining→強断続加工 interrupted machining 連続加工 continuous machining 弱断続 light interrupted machining→強断続加工 interrupted machining

100

150

200

KBN25M KBN25MKBN10MKBN10C

KBN35M KBN35MKBN25C

100

150

200

切削速度

Cut

ting

Spee

d

荒加工 Roughing 中仕上げ Medium→仕上げ Finshing

500

1000

1500

New New

切削速度

Cut

ting

Spee

d

硬度 Hardness

300

200

100

20 30 40 50 60

KBN65M

(m/min)

(HRC)

KBN60M

セラミック ceramics

KBN900

New

＜焼結金属 for sintered metal＞

<合金鋼 alloy steel(high hardness)> <ダイス鋼 die steel(high hardness)>

<ねずみ鋳鉄 for gray cast iron>

●CBN材種の適応マップ Applicable CBN grade Map

ねずみ鋳鉄の安定加工実現Achieves stable machining of gray cast iron

耐摩耗性向上Improved wear resistance

�

■標準在庫型番 Stock Items 使用分類の目安Indication of clasification

K鋳鉄 Cast iron ●

刃先仕様 Edge Preparation ：断続/第1推奨 Interrupted / 1st choice

：軽断続/第1推奨 Light Interruption / 1st choice

：軽断続/第2推奨 Light Interruption / 2nd choice

●：連続/第1推奨 Continuous / 1st choice

○：連続/第2推奨 Continuous / 2nd choice

焼結金属 Sintered Metal

記号Symbol

切刃状態Cutting edge condition

記入例Indication

H

高硬度材（荒）Hardened material (rough)

T チャンファChamfer Cutting Edge T01215 0.12mm X 15°

チャンファChamfer Cutting Edge

高硬度材（仕上）Hardened material (finishing) ●

S チャンファ+ホーニングChamfered +Honed Cutting Edge

S01035 0.10mm X 35°チャンファ＋ホーニングChamfer+Honed

高硬度材（切りくず処理）Hardened material (short-chips finishing) ●

形状 Shape

型番 Description

（旧型番） Previous Description

刃先

仕様

Edg

e Pr

epar

atio

n 寸法（mm） Dimension(mm)

使用

コー

ナ数

No.

of E

dge

メガコートCBNMEGACOAT CBN

PVDコーティングCBNPVD coating

A T ød rє S

KBN1

0M

KBN2

5M

KBN3

5M

KBN6

0M

KBN6

5M

KBN1

0C

KBN2

5C

マルチエッジ・ワイパー切刃付きMulti Edge/With Wiper Edge

ε CNGA 120404S01215MEW120408S01215MEW120412S01215MEW

CNGA 120404MEW120408MEW120412MEW

S01215 12.70 4.76 5.160.40.81.2

2.62.52.5

2●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

マルチエッジMulti Edge

ε

CNGA 120402S01225ME CNGA 120402ME

S01225 12.70 4.76 5.16

0.2 2.6

2

● ● ● ● ● ●

120404S01225ME 120404ME 0.4 2.5 ● ● ● ● ● ●

120408S01225ME 120408ME 0.8 2.6 ● ● ● ● ● ●

120412S01225ME 120412ME 1.2 2.5 ● ● ● ● ● ●

CNGA 120404T01215ME -T01215 12.70 4.76 5.16

0.4 2.52

●

120408T01215ME - 0.8 2.6 ●

120412T01215ME - 1.2 2.5 ●

マルチエッジ・タフ仕様Multi Edge/Tough

ε CNGA 120404S01730MET120408S01730MET120412S01730MET

CNGA 120404ME-T120408ME-T120412ME-T

S01730 12.70 4.76 5.160.40.81.2

2.52.62.5

2●

●

●

●

●

●

●

●

●

スモールエッジSmall Edge

ε CNGA 120402S01225SE 120404S01225SE 120408S01225SE 120412S01225SE

CNGA 120402SE 120404SE 120408SE 120412SE

S01225 12.70 4.76 5.16

0.20.40.81.2

2.62.52.62.5

1

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

スモールエッジ・タフ仕様Small Edge/Tough

ε CNGA 120404S01730SET120408S01730SET120412S01730SET

CNGA120404SE-T 120408SE-T 120412SE-T

S01730 12.70 4.76 5.160.40.81.2

2.62.62.5

1●

●

●

●

●

●

ε CNGA 120404S01225 120408S01225 120412S01225

CNGA 120404120408120412

S01225 12.70 4.76 5.160.40.81.2

3.73.63.6

1●

●

●

●

●

●

●

●

●

●

●

●

切りくず処理Chip Control

80°rε

A

T

ød

S

CNGM 120404S00825BB1 CNGM 120404BB1 S00825 12.70 4.76 5.16

0.4 1.81

● ●

120408S00825BB1 120408BB1 0.8 2.0 ● ●

120412S00825BB1 120412BB1 1.2 2.2 ● ●

CNGM 120404S01225BB2 CNGM 120404BB2 S01225 12.70 4.76 5.16

0.4 2.21

● ●

120408S01225BB2 120408BB2 0.8 2.4 ● ●

120412S01225BB2 120412BB2 1.2 2.6 ● ●

CNGM 120404S01625BB3 CNGM 120404BB3 S01625 12.70 4.76 5.16

0.4 2.61

● ●

120408S01625BB3 120408BB3 0.8 2.8 ● ●

120412S01625BB3 120412BB3 1.2 3.0 ● ●

●：標準在庫(1個入りのみ在庫)　●：標準在庫(納期をご確認下さい) ●：Std. Stock (1 pc boxes) ●：Std. Stock (Check Availability)

�









記号Symbol


記入例Indication

H








形状 Shape

型番 Description


刃先

仕様

Edg

e Pr

epar

atio


使用

コー

ナ数

No.

of E

dge



A T ød rє S

KBN1

0M

KBN2

5M

KBN3

5M

KBN6

0M

KBN6

5M

KBN1

0C

KBN2

5C


ε

DNGA 150401S01225ME 150402S01225ME 150404S01225ME 150408S01225ME 150412S01225ME

DNGA-150402ME 150404ME 150408ME -

S01225 12.70 4.76 5.16

0.10.20.40.8 1.2

2.22.52.31.91.9

2

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

DNGA150404T01215ME 150408T01215ME 150412T01215ME

---

T01215 12.70 4.76 5.160.40.81.2

2.31.91.9

2●

●

●

DNGA 150604S01225ME 150608S01225ME 150612S01225ME

DNGA 150604ME 150608ME 150612ME

S01225 12.70 4.76 5.160.40.81.2

2.31.91.9

2●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

DNGA 150604T01215ME 150608T01215ME 150612T01215ME

---

T01215 12.70 4.76 5.160.40.81.2

2.31.91.9

2●

●

●


ε

DNGA 150404S01730MET150408S01730MET150412S01730MET

DNGA 150404ME-T150408ME-T150412ME-T

S01730 12.70 4.76 5.160.40.81.2

2.31.91.9

2●

●

●

●

●

●

●

●

●

DNGA 150604S01730MET150608S01730MET150612S01730MET

DNGA 150604ME-T150608ME-T150612ME-T

S01730 12.70 6.35 5.160.40.81.2

2.31.91.9

2●

●

●

●

●

●

●

●

●


ε

DNGA 150401S01225SE 150402S01225SE 150404S01225SE 150408S01225SE 150412S01225SE

DNGA 150401SE 150402SE 150404SE 150408SE 150412SE

S01225 12.70 4.76 5.16

0.10.20.40.81.2

2.22.52.31.91.9

1●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

DNGA 150604S01225SE 150608S01225SE 150612S01225SE

DNGA 150604SE 150608SE 150612SE

S01225 12.70 6.35 5.160.40.81.2

2.31.91.9

1●

●

●

●

●

●

●

●

●

●

●

●


ε DNGA 150404S01730SET150408S01730SET150412S01730SET

DNGA 150404SE-T 150408SE-T 150412SE-T

S01730 12.70 4.76 5.160.40.81.2

2.31.91.9

1●

●

●

●

●

●

ε

DNGA 150404S01225 150408S01225

DNGA 150404150408 S01225 12.70 4.76 5.16 0.4

0.85.85.5 1

●

●

●

●

●

●

●

●


55°rεS

A

T

ød

DNGM 150404S00825BB1150408S00825BB1150412S00825BB1

DNGM 150404BB1 150408BB1 150412BB1

S00825 12.70 4.76 5.160.40.81.2

1.61.61.8

1●

●

●

●

●

●

DNGM 150404S01225BB2150408S01225BB2150412S01225BB2

DNGM 150404BB2 150408BB2 150412BB2

S01225 12.70 4.76 5.160.40.81.2

1.62.0 2.1

1●

●

●

●

●

●

DNGM 150404S01625BB3150408S01625BB3150412S01625BB3

DNGM 150404BB3 150408BB3 150412BB3

S01625 12.70 4.76 5.160.40.81.2

2.22.52.5

1●

●

●

●

●

●


�









記号Symbol


記入例Indication

H








形状 Shape

型番 Description


刃先

仕様

Edg

e Pr

epar

atio


使用

コー

ナ数

No.

of E

dge



A T ød rє S

KBN1

0M

KBN2

5M

KBN3

5M

KBN6

0M

KBN6

5M

KBN1

0C

KBN2

5C


ε

SNGA 120404S01225ME 120408S01225ME

SNGA 120404ME 120408ME S01225 12.70 4.76 5.16 0.4

0.81.81.8 2

●

●

●

● ●

●

●

●

●

●

●

SNGA 120404T01215ME 120408T01215ME 120412T01215ME

---

T01215 12.70 4.76 5.160.40.81.2

1.81.82.2

2●

●

●


ε

SNGA 120404S01730MET120408S01730MET120412S01730MET

SNGA 120404ME-T120408ME-T120412ME-T

S01730 12.70 4.76 5.160.40.81.2

1.81.82.2

2●

●

●

●

●

●

●

●


ε

TNGA 160401S01225ME 160402S01225ME 160404S01225ME 160408S01225ME 160412S01225ME

TNGA-160402ME 160404ME 160408ME 160412ME

S01225 9.525 4.76 3.81

0.10.20.40.81.2

2.62.52.42.42.1

3

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

TNGA 160404T01215ME 160408T01215ME 160412T01215ME

---

T01215 9.525 4.76 3.810.40.81.2

2.42.42.1

3●

●

●


ε

TNGA 160404S01730MET160408S01730MET160412S01730MET

TNGA 160404ME-T160408ME-T160412ME-T

S01730 9.525 4.76 3.810.40.81.2

2.42.42.1

3●

●

●

●

●

●

●

●

●


ε TNGA 160401S01225SE 160402S01225SE 160404S01225SE 160408S01225SE 160412S01225SE

TNGA 160401SE 160402SE 160404SE 160408SE 160412SE

S01225 9.525 4.76 3.81

0.10.20.40.81.2

2.62.92.72.42.1

1●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●


ε

TNGA 160404S01730SET160408S01730SET160412S01730SET

TNGA 160404SE-T160408SE-T160412SE-T

S01730 9.525 4.76 3.810.40.81.2

2.72.42.1

1●

●

●

●

●

●

ε

TNGA 160404S01225 160408S01225

TNGA 160404160408 S01225 9.525 4.76 3.81 0.4

0.83.83.5 1

●

●

●

●

●

●

●

●


A

T

60°

rεS

ø d

TNGM 160404S00825BB1160408S00825BB1160412S00825BB1

TNGM 160404BB1 160408BB1 160412BB1

S00825 9.525 4.76 3.810.40.81.2

1.51.71.9

1●

●

●

●

●

●

TNGM 160404S01225BB2160408S01225BB2160412S01225BB2

TNGM 160404BB2 160408BB2 160412BB2

S01225 9.525 4.76 3.810.40.81.2

1.92.12.2

1●

●

●

●

●

●

TNGM 160404S01625BB3160408S01625BB3160412S01625BB3

TNGM 160404BB3 160408BB3 160412BB3

S01625 9.525 4.76 3.810.40.81.2

2.22.42.6

1●

●

●

●

●

●


�









記号Symbol


記入例Indication

H








形状 Shape

型番 Description


刃先

仕様

Edg

e Pr

epar

atio


使用

コー

ナ数

No.

of E

dge



A T ød rє S

KBN1

0M

KBN2

5M

KBN3

5M

KBN6

0M

KBN6

5M

KBN1

0C

KBN2

5C


ε

VNGA 160401S01225ME 160402S01225ME 160404S01225ME 160408S01225ME

VNGA-160402ME 160404ME -

S01225 9.525 4.76 3.81

0.10.20.40.8

2.62.32.0 1.8

2

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

VNGA 160404T01215ME 160408T01215ME

-- T01215 9.525 4.76 3.81 0.4

0.82.0 1.8 2

●

●


ε

VNGA 160404S01730MET160408S01730MET

VNGA 160404ME-T160408ME-T S01730 9.525 4.76 3.81 0.4

0.82.0 1.8 2

●

●

●

●

●

●

●

●

●

●


ε VNGA 160401S01225SE 160402S01225SE 160404S01225SE 160408S01225SE

VNGA 160401SE 160402SE 160404SE 160408SE

S01225 9.525 4.76 3.81

0.10.20.40.8

2.62.32.71.9

1●

●

●

●

●

●

●

●

●

●

●

●

●

●


ε

VNGA 160404S01730SET160408S01730SET

VNGA 160404SE-T160408SE-T S01730 9.525 4.76 3.81 0.4

0.81.92.7 1

●

●

●

●

ε

VNGA 160404S01225 160408S01225

VNGA 160404160408 S01225 9.525 4.76 3.81 0.4

0.84.94.0 1

●

●

●

●

●

●

●

●


ε

WNGA 080404S01225ME 080408S01225ME 080412S01225ME

WNGA 080404ME 080408ME -

S01225 12.70 4.76 5.160.40.81.2

2.0 2.62.5

3●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

WNGA 080404T01215ME 080408T01215ME 080412T01215ME

---

T01215 12.70 4.76 5.160.40.81.2

2.0 2.62.5

3●

●

●


ε

WNGA 080404S01730MET080408S01730MET080412S01730MET

---

S01730 12.70 4.76 5.160.40.81.2

2.0 2.62.5

3●

●

●

●

●

●

●

●

●

●

●

●

●

●

●


ε

WNGA 080404S01225SE 080408S01225SE

WNGA 080404SE 080408SE S01225 12.70 4.76 5.16 0.4

0.82.0 1.9 1

●

●

●

●

●

●

●

●


ε

WNGA 080404S01730SET080408S01730SET WNGA 080404SE-T

080408SE-T S01730 12.70 4.76 5.16 0.40.8

2.0 1.9 1

●

●

●

●

●：標準在庫(1個入りのみ在庫) ●：Std. Stock (1 pc boxes)

�








焼結金属 Sintered Metal　記号Symbol


記入例Indication

H

高硬度材（荒）Hardened material (rough)　

T チャンファChamfer Cutting Edge T00815 0.08mm X 15°チャンファ

Chamfer Cutting Edge 高硬度材（仕上）Hardened material (finishing) ●

S チャンファ+ホーニングChamfered +Honed Cutting Edge S01035 0.10mm X 35°チャンファ＋ホーニング

Chamfer+Honed 高硬度材（切りくず処理）Hardened material (short-chips finishing)

形状Shape

型番Description

（旧型番）Previous Description

刃先

仕様

Edg

e Pr

epar

atio


使用

コー

ナ数

No.

of E

dge



A T ød α rє S

KBN1

0M

KBN2

5M

KBN3

5M

KBN6

0M

KBN6

5M

KBN1

0C

KBN2

5C


αε

CCMW 060202T00815ME060204T00815ME060208T00815ME

CCMW 060202ME060204ME060208ME

T00815 6.35 2.38 2.8 7°0.20.40.8

2.0 1.91.8

2●

●

●

●

●

●

●

●

●

●

●

●

CCMW 09T302T00815ME09T304T00815ME09T308T00815ME

CCMW 09T302ME09T304ME09T308ME

T00815 9.525 3.97 4.4 7°0.20.40.8

2.0 1.91.8

2●

●

●

●

●

●

●

●

●

●

●

●

●

●


αε

CCMW 09T304S01035MET09T308S01035MET

CCMW 09T304ME-T- S01035 9.525 3.97 4.4 7° 0.4

0.81.91.8 2

●

●

●

●

●

●


ε α

CCMW 030102T00815SE030104T00815SE CCMW 030102SE

030104SE T00815 3.5 1.4 1.9

7°

0.20.4

1.41.4 1

●

●

●

●

CCMW 040102T00815SE040104T00815SE

CCMW 040102SE040104SE T00815 4.3 1.8 2.3 0.2

0.41.41.4 1

●

●

●

●

CCMW 060204T00815SE CCMW 060204SE T00815 6.35 2.38 2.8 0.4 1.9 1 ●

CCMW 09T302T00815SE09T304T00815SE CCMW 09T302SE

09T304SE T00815 9.525 3.97 4.4 0.20.4

2.0 1.9 1

●

●


ε α

CCMW 030102S01035SET030104S01035SET CCMW

-030104SE-T S01035 3.5 1.4 1.9

7°

0.20.4

1.41.4 1

●

●

●

●

CCMW 040102S01035SET040104S01035SET CCMW

-040104SE-T S01035 4.3 1.8 2.3 0.2

0.41.41.4 1

●

●

●

●


ε α CPGB 080204T00815ME CPGB 080204ME T00815 7.94 2.38 3.5

11°

0.4 1.9 2 ● ● ● ●

CPGB 090302T00815ME090304T00815ME

CPGB 090302ME090304ME T00815 9.525 3.18 4.5 0.2

0.41.91.9 2

●

●

●

●

●

●

●

●


ε α

CPGB 080204S01035MET080208S01035MET

CPGB 080204ME-T- S01035 7.94 2.38 3.5

11°

0.40.8

1.92.2 2

●

●

●

●

●

●

CPGB 090304S01035MET090308S01035MET

CPGB 090304ME-T- S01035 9.525 3.18 4.5 0.4

0.81.92.5 2

●

●

●

●

●

●


ε α

CPGB 090304T00815SE CPGB 090304SE T00815 9.525 3.18 4.5 11° 0.4 1.9 1 ●


ε α

CPGB 080204S01035SET CPGB 080204SE-T S01035 7.94 2.38 3.5 11° 0.4 1.9 1 ●


rε

A

S 55° α

ød

T

DCMW 070202T00815ME070204T00815ME070208T00815ME

DCMW 070202ME070204ME070208ME

T00815 6.35 2.38 2.8

7°

0.20.40.8

1.91.71.9

2

●●●

●●●

●●●

●●●

DCMW 11T302T00815ME11T304T00815ME11T308T00815ME11T312T00815ME

DCMW 11T302ME11T304ME11T308ME11T312ME

T00815 9.525 3.97 4.4

0.20.40.81.2

1.91.71.91.9

●●●●

●●●●

●●●●

●●●●

●●


rε

A

S 55° α

ød

T

DCMW 070202S01035MET070204S01035MET070208S01035MET

---

S01035 6.35 2.38 2.8

7°

0.20.40.8

1.91.71.9

2

●●●

●●●

●●●

DCMW 11T302S01035MET11T304S01035MET11T308S01035MET11T312S01035MET

DCMW 11T302ME-T11T304ME-T11T308ME-T-

S01035 9.525 3.97 4.4

0.20.40.81.2

1.91.71.91.9

●●●●

●●●●

●●●●


�










記入例Indication

H






形状Shape

型番Description


刃先

仕様

Edg

e Pr

epar

atio


使用

コー

ナ数

No.

of E

dge



A T ød α rє S

KBN1

0M

KBN2

5M

KBN3

5M

KBN6

0M

KBN6

5M

KBN1

0C

KBN2

5C


rε

A

S 55° α

ød

T

DCMW 070202T00815SE070204T00815SE

DCMW 070202SE070204SE

T00815

6.35 2.38 2.8

7°

0.20.4

1.91.7 1

●

●

●

●

DCMW 11T308T00815SE DCMW 11T308SE 9.525 3.97 4.4 0.8 1.9 1 ●


A T

α

rεS

ød

TPGB 110302T00815ME110304T00815ME110308T00815ME

TPGB 110302ME110304ME110308ME

T00815 6.35 3.18 3.511°

0.20.40.8

2.32.11.8 3

●

●

●

●

●

●

●

●

●

●

●

●

TPGB 160304T00815ME160308T00815ME

-- T00815 9.525 3.18 4.5 0.4

0.81.81.5

●

●

●

●

●

●

●

●


A T

α

rεS

ød

TPGB 110302S01035MET110304S01035MET110308S01035MET

---

S01035 6.35 3.18 3.511°

0.20.40.8

2.32.11.8 3

●

●

●

●

●

●

●

●

●

TPGB 160304S01035MET160308S01035MET

TPGB 160304ME-T160308ME-T S01035 9.525 3.18 4.5 0.4

0.81.81.5

●

●

●

●

●

●


A T

α

rεS

ød

TPGB 080202T00815SE080204T00815SE

TPGB 080202SE080204SE T00815 4.76 2.38 2.5

11°

0.20.4

1.81.6

1

●

●

●

●

TPGB 090202T00815SE090204T00815SE

TPGB 090202SE090204SE T00815 5.56 2.38 3.0 0.2

0.41.81.6

●

●

●

●

TPGB 110302T00815SE110304T00815SE

TPGB 110302SE110304SE T00815 6.35 3.18 3.5 0.2

0.41.91.8

●

●

TPGB 160302T00815SE160304T00815SE

TPGB 160302SE160304SE T00815 9.525 3.18 4.5 0.2

0.41.91.8

●

●


A T

α

rεS

ød

TPGB 080202S01035SET080204S01035SET TPGB

-080204SE-T

S01035

4.76 2.38 2.5

11°

0.20.4

1.81.6

1

●

●

●

●

TPGB 090202S01035SET090204S01035SET TPGB

-090204SE-T 5.56 2.38 3.0 0.2

0.41.81.6

●

●

●

●


rεS

A

α

T

ød

TPGW 160404T00815ME160408T00815ME

-- T00815 9.525 4.76 4.4 11° 0.4

0.81.81.5 3

●

●

●

●


rεS

A

α

T

ød

TPGW 160404S01035MET160408S01035MET

TPGW 160404ME-T160408ME-T S01035 9.525 4.76 4.4 11° 0.4

0.81.81.5 3

●

●

●

●


rεS

A

α

T

ød TPGW 160408T00815SE TPGW 160408SE T00815 9.525 4.76 4.4 11° 0.8 1.5 1 ●


A

Srε 35° α

ød

T

VBGW 110302T00815ME110304T00815ME110308T00815ME

VBGW 110302ME110304ME110308ME

T00815 6.35 3.18 2.8

5°

0.20.40.8

2.42.0 1.7

2

●

●

●

●

●

●

●

●

●

●

●

●

●

●

VBGW 160402T00815ME160404T00815ME160408T00815ME

VBGW 160402ME160404ME160408ME

T00815 9.525 4.76 4.40.20.40.8

2.42.0 1.7

●

●

●

●

●

●

●

●

●

●

●

●

●

●


A

Srε 35° α

ød

T

VBGW 110302S01035MET110304S01035MET110308S01035MET

VBGW-110304ME-T-

S01035 6.35 3.18 2.80.20.40.8

2.42.0 1.7

2

●

●

●

●

●

●

●

●

●

VBGW 160402S01035MET160404S01035MET160408S01035MET

VBGW-160404ME-T-

S01035 9.525 4.76 4.4 0.20.4

2.42.0

●

●

●

●

●

●

●

●

●


�0










記入例Indication

H






形状Shape

型番Description


刃先

仕様

Edg

e Pr

epar

atio


使用

コー

ナ数

No.

of E

dge



A T ød α rє S

KBN1

0M

KBN2

5M

KBN3

5M

KBN6

0M

KBN6

5M

KBN1

0C

KBN2

5C


A

S

rε

35° α

ød

T

VBGW 110302T00815SE110304T00815SE110308T00815SE

VBGW 110302SE110304SE110308SE

T00815 6.35 3.18 2.8 5°0.20.40.8

2.8 2.4 1.7

1

●

●

●

●

●

●

VBGW 160404T00815SE VBGW 160404SE T00815 9.525 4.76 4.4 0.4 2.0 ●


A

Srε 35° α

ød

T

VBGW 110308S01035SET VBGW 110308SE-T S01035 6.35 3.18 2.8 5° 0.8 1.7 1 ●


A

Srε 35° α

ød

T

VCGW 080202T00815ME080204T00815ME080208T00815ME

VCGW 080202ME080204ME080208ME

T00815 4.76 2.38 2.3 7°0.20.40.8

2.0 2.0 1.7

2●

●

●

●

●

●

●

●

●

●

●

●


A

Srε 35° α

ød

T

VCGW 080202S01035MET080204S01035MET080208S01035MET

---

S01035 4.76 2.38 2.3 7°0.20.40.8

2.0 2.0 1.7

2●

●

●

●

●

●

●

●

●


A

S

rε

35° α

ød

T

VCGW 080202T00815SE080204T00815SE

VCGW 080202SE080204SE T00815 4.76 2.38 2.3 7° 0.2

0.42.4 2.0 1

●

●

●


A

Srε 35° α

ød

T

VCGW 080208S01035SET VCGW 080208SE-T S01035 4.76 2.38 2.3 7° 0.8 1.8 1 ●


S

A

80°rε

α

ød

T

WBGW 060102T00815$-SE060104T00815$-SE

WBGW 060102$-SE060104$-SE T00815 3.97 1.59

2.3 5°

0.20.4

1.9 1.9

1

LL

LL

WBGW 080202T00815$-SE080204T00815$-SE

WBGW 080202$-SE080204$-SE T00815 4.76 2.38 0.2

0.42.3 2.3

LL

LL


S

A

80°rε

α

ød

T

WBGW 060102S01035$SET060104S01035$SET WBGW

-060104$-SE-T S01035 3.97 1.59

2.3 5°

0.20.4

1.9 1.9

1

LL

LL

WBGW 080202S01035$SET080204S01035$SET WBGW

-080204$-SE-T S01035 4.76 2.38 0.2

0.42.3 2.3

LL

LL

上面 CBN 仕様CBN surface type

ε

α TBGN 060102T00815060104T00815060108T00815

TBGN 060102060104060108

T00815 3.97 1.59 - 5°0.20.40.8

- 3●

●

●

●：標準在庫(1個入りのみ在庫) L：左勝手（L）のみ在庫 ●：標準在庫(納期をご確認下さい) ●：Std. Stock (1 pc boxes) L:L-hand Only ●：Std. Stock (Check Availability)

CP�� CAT/�T0��0TYH

切削工具に関する技術的なご相談は●受付時間 9:00～12:00・13:00～17:00●土曜・日曜・祝日・会社休日は受付しておりません

京セラカスタマーサポートセンター（携帯・PHSからもご利用できます）

機械工具事業本部〒612-8501 京都市伏見区竹田鳥羽殿町6番地TEL:075-604-3651 FAX:075-604-3472http://www.kyocera.co.jp/prdct/tool/index.html

― 生産性向上に貢献する京セラ ―- KYOCERA, Contributing To Advancing Productivity -

SCM420 60HRC

ø120

・ギヤ部品 Gear parts

・ Vc=90m/min・ ap=0.5mm・ f=0.12mm/rev・湿式⇒乾式 Wet⇒Dry

・ CNGA120412S01225ME(KBN25M)

KBN25M他社品D（CBN工具）

Competitor D (CBN tool)

他社品D（CBN工具）に比べ、KBN25Mは他社品の2倍以上の70個/コーナまで寿命が向上した。尚、KBN25Mは湿式加工から乾式加工に変更することで250/コーナまで寿命延長することができた。

KBN25M improved tool life up to 70 pieces/edge that is two times more than competitor's (CBN tool) D. Also, KBN25M has increased its tool life up to 250 pieces/edge by changing from wet machining to dry machining.

（ユーザー様の評価による） Evaluation by the user

30個/コーナ（不安定）30 pcs/edge (Unstable)

70個／コーナ 70 pcs/edge

■加工実例 Case Studies

SCr420H 58HRC

ø45

・サンギヤ Sun gear

・ Vc=100m/min・ ap=0.5mm・ f=0.1mm/rev・乾式 Dry

・ DNGA150408S01225ME（特注）(KBN25M)

KBN25M他社品E（CBN工具）

Competitor E (CBN tool)

他社品Eは、摩耗の進行によりビビリが発生し、仕上げ面が悪化していた。KBN25Mは、工具寿命が1.5倍に延長してもビビリの発生がなく良好であった。

Competitor's E causes chattering when wear progresses, and the finished surface became worse. KBN25M has extended its tool life up to 1.5 times more, and the condition remained good without having chattering.


600個／コーナ（安定）600 pcs/edge (Stable)

400個/コーナ 400 pcs/edge

SCM420 （真空浸炭焼入れ）60HRC以上Vacuum carburizing and quenching

ø35

ø25

・ギヤシャフト Gear shaft

・ Vc=140m/min・ ap=0.3mm・ f=0.14mm/rev・乾式 Dry

・ CNGA120408S01215MEW(KBN10M)

KBN10M従来品FConventional F

KBN10M（ワイパー付き）は、逃げ面摩耗が良好で面粗度も安定し、工具寿命も3倍に延長が可能であった。

KBN10M (with wiper edge) has good relief wear and exhibits stable surface roughness; in addition, tool life improved three times more than before.



300個／コーナ以上More than 300 pcs/edge

FC250

ø50

ø100

・プリー Pulley

・ Vc=300m/min・ ap=0.2mm・ f=0.18mm/rev. （fz=0.1mm/t）

・湿式 Wet

・ CNGA120408T02025（特注品）

KBN60M従来品GConventional G

他社品Gと同等の切削条件でKBN60Mの寿命は1.5倍となり、大幅なコストダウンを実現した。

Under cutting conditions equivalent to those of Competitor G, the tool life of KBN60M was 1.5 times longer and a significant cost reduction was achieved



300個／コーナ300 pcs/edge

Date post:	30-Jan-2022
Category:	Documents
Upload:	others
View:	2 times
Download:	0 times

.&($05 メ ガ コ ー ト MEGACOAT CBN

Documents

.&($05 メガコート MEGACOAT CBN