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AmphenolAerospace
111Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
AmphenolAerospaceAmphenolAerospaceAmphenolAerospace
Amphenol
AmphenolAerospace
LRM Typical Markets:• Military & Commercial Aviation• Military Vehicles• Missiles/Ordnance
• C4ISR• Space• Radar
AmphenolAerospace
AmphenolOther Board Level and Rectangular Interconnects
TABLE OF CONTENTSOther Board Level and Rectangular Interconnects from Amphenol• TableofContents... ... ... ... ... ... ... ... . 111• HeatSink&MetalManufacturing... ... 112,113• ARINCRack&Panel,R27,R39,R58SeriesConnectors ... ... ... ... ... ... ... ... .. 114,115• FilterRectangularConnectors,D-Sub,Micro-D,Miicrominiature,Connectors .. . .. . 116• BackplaneAssemblies. . .. . .. . .. . .. . .. . .. . 117• UHDConnectors. .. . .. . .. . .. . .. . .. . .. . .. . 118• NAFIConnectors ... ... ... ... ... ... ... ... . 119• PrintedCircuitBoards.. . .. . .. . .. . .. . .. . .. . 120• FlexTermination. . .. . .. . .. . .. . .. . .. . .. . .. . 121• IntegratedSystems. . .. . .. . .. . .. . .. . .. . .. . 122• QuadraxHiSpeedContactsforPCBAttachment... ... ... ... ... ... ... ... ... ... . 123• RADSOK®HighPowerContactsforBoardLevelInterconnects. . .. . .. . .. . .. . .. . .. 124,125• HighFrequencyContactsforBoardLevelInterconnects . .. . .. . .. . .. . .. . .. . .. . .. . .. . 126• CylindricalInterconnectsforPrintedCircuitBoardAttachment.. . .. . .. . .. . .. . .. . 127• Amphenol’sBroadProductOfferingofCircularInterconnects. . .. . .. . .. . .. . .. . .. . 128
Other Rectangular Interconnects Typical Markets:• MedicalEquipment• FactoryAutomation• ICChipTesters• GPSSystems,Telecommunications
• Military&CommercialAvionics• MilitaryVehicles
BackplaneAssemblies
Heatsink&MetalMachining
PrintedCircuitBoards
ARINCRack&Panel
RectangularPCBProductswithRADSOK®HighPowerContactsforIndustrialApplications
RADSOK®Mil-PowerInterconnects
NAFIInterconnects
UHDInterconnects
QuadraxHiSpeedContactsforPCBAttachment
IntegratedSystems
D-Sub&Micro-DConnectors
FlexTermination
112
AmphenolAerospace
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
LRM
(Lin
e Re
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e M
odul
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60,
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HeatSinkandMetalManufacturingCapabilitiesTO FIT CUSTOMER BOARD LEVEL NEEDS
AmphenolAerospacehasExtensiveHeatSinkandMetalMachiningManufacturingCapability.OurexperiencedengineeringgroupcandesignacustomheatsinktofityourboardorworkfromyourCADmodels,assemblies,orstepfiles.
• Amphenol’sfamiliaritywithmajorindustryandmilitaryspecifications.
• AmphenolhasbeenleadingthemarketplaceinLRM(LineReplaceableModuleConnectors)andRectangularLowMatingForceConnectors.
• OurLRMandVME64xproductsareusedonmajorprogramsthatincludethefollowingandmore:F-35,F-16,F-15,F/A-22,F/A-18,B2,JTRS,EH101,Sincgars,ATACMS,M1A2Tank,Grippen,F-117,Harpoon,LANTRIN,AH-64APACHE,ASRAAM,ATFLIR
• ThismanufacturinganddesignexcellenceprovidescustomerswiththeassurancethattheircustomorstandardAmphenolrectangularconnectorwillmatetotheirheatsinkdesign.
• AmphenolisanISO9001facility.Focusisalwaysonqualitywithcosteffectivenessandcontinuousimprovementofprocesses.
Benefits of Amphenol’s Design and Manufacture of Custom Heat Sinks:
Heat Sink Design Capabilities• Providemanufacturingstudiesonprototypemodels,CADmodelsordrawingpackages.(ConsultAmphenolaboutacceptableCADformats.)
• Providerapidprototypinginhouse.• Manufactureinterfaceplatesandotheraccessories;Design-inandinstallpins,studsandthreadedinserts
• Provideextensiveknowledgeingeometricdimensioningandtolerancingtechniquesthatcanassistinoptimizingyourdesigntoenhancemanufacturabilityfromtheinitialdesignphase(DFM).
• Provideeaseofdesignforavarietyofheatsinkconfigurationsandheatsinkmaterials.
• DesignflexibilityforcontactcavitiesforRF,digitalI/O,highspeed,fiberoptic,powerandlowvoltagedatasignalcontacts.
• Providein-processandfinaldimensionchecking
Variety of Heat Sinks manufactured by Amphenol
Heat Sink and LRM Connector Prototype
Interface Plate
113
AmphenolAerospace
ContactAmphenolAerospaceformoreinformationat800-678-0141•www.amphenol-aerospace.com
LRM (Line Replaceable M
odules)Staggered/
GEN
-X
Hybrids - Fiber O
ptics/ H
i Speed/RF/Power
Options/
Accessories
High D
ensityH
DB 3
HSB 3
Hi Speed
Low M
ating Force MIL-D
TL-55302Standard
BrushH
ybrids - Signal/Power/
Coax/Fiber Optics
Rack & Panel
Brush Ruggedized
Docking Conn./
Accessories/Install.
LMD
/LMS
Rectangular Interconnects
Other
Rectangular Interconnects
Introduction/Pkg. Solutions/Brush Contact
Ruggedized V
ME 64x/
VITA
60, 66HeatSinkandMetalManufacturingCapabilities,cont.STATE-OF-THE-ART EQUIPMENT
AtAmphenol,wehaveexperiencemanufacturingawidevarietyofcustomheatsinkdesigns.Ourstate-of-the-arttwinspindlemachineswithmulti-axiscontrol,uniquefixturing,andindexingguaranteetruepositiontolerancingonmultiplefacesofamachinedpiece.OthermanufacturingfeaturesincludeglassscalesandHSKheatshrinktoolholdersforgreateraccuracy.Inaddition:through-spindleprobingforin-processchecks,through-spindlehigh-pressurecoolantsystem,singlespindlemillswithrotarytables,and3-axismillswhichsupplementthetwin-spindlemachineopera-tions.OtherkeybenefitsandfeaturesofAmphenol’smanufacturingoperationsinclude:• Theabilitytohandlehighorlowrunquantities.• Machinessetupandusedexclusivelyforheatsinkandrelatedcomponentmilling.
• Temperaturecontrolledenvironmenttoreducetheeffectofthermalexpansion/contraction.
• Capabilitytoholdveryprecisepositional,sizeandprofiletolerances.
• UseofCAMsoftwaretotranslatesolidmodelstomachineinstructions.Thisallowsforaquicktransitionbetweendesignandmanufacturing,andensurespartsareheldtotheproperdimensionaltolerances.
• CAMprogramsareoptimizedtoeachmachine’scapabilitieswhichminimizesruntimeandmaximizesquality.
• Partscanbeselectivelyplatedandselectivelymachinedtosuitcustomerrequirements
• Amphenolhasapreferredstatuswithmaterialsupplierswhichensurestimelyprocurementofrawmaterials.
Horizontal Manufacturing of Heat Sinks - Maximizes the Set-up and Production Efficiency for Metal Machining
Quality Assurance• Alldimensionsareverifiedaftermachinesetup,priortoproductionruns.
• DimensionsarecheckedbycontactoropticalCoordinateMeasuringMachine(CMM).
• WeimportCAD/CAMfilestoourCMM’stoguaranteepartsarewithinthedesign’sdimensionalspecifications.
• Inadditiontosetuppartchecking,wealsodo100%orsamplepartchecking.
Heat sink and Metal Machining Production Area at Amphenol
114
AmphenolAerospace
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
LRM
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ARINCRack&PanelConnectors
FROM AMPHENOL CANADA DIVISION
ARINC 404 & ARINC 600 Rack and Panel ConnectorsRackandpanelARINC404connectorsmeetorexceedMIL-C-81659andARINCSpec.404.TheARINC600connectoristhesuccessortothe404formanyavionicdesignsandofferslowermatingforcecontacts,increasedcontactcountandafrontrelease,floatingkeyingsystem.OtherfeaturesoftheARINC600include:• ARINC600connectorsarearecognizedstandardrackandpanelconnectorforaircraftapplicationswithbothenvironmentalandnon-environmentalversionsavailable.
• DesignedtomeetallrelevantARINC600connectorspecifications
• Frontremovablekeyingposts• Upto800size22contactpositionsinoneconnector• Contactoptions:standardcontactsarepower/signalcrimprearreleaseinsizes12,16,20and22incrimporPCB;orshieldedcoax,concentrictwinax,quadraxcontacts;orfiberoptics
• Filteredornon-filtered• WaveguideconnectionsSeeAmphenolCanada*publication,ARINC600RackandPanelConnectors,forcompleteinformationandhowtoorder.
ARINC 600 Rack and Panel Connectors
R27 Rack and Panel ConnectorsTheR27SeriesfromAmphenolCanadaisarobustrectangularconnectordesignedtomeetorsurpassalltherequirementsoftheML-DTL-83527specificationandEN3682EuropeanStandard.FeaturesoftheR27Seriesinclude:• Wellsuitedforharshenvironments-enhancedenvironmentalsealing,robustanddurableshells,EMIshieldingspring
• Filteredornon-filtered• Connectors,shells,inserts,terminationmodulesandcontactsaresoldseparatelyorfullyassembled
• InterchangeableinsertpatternswithARINC600models
• Contactoptions:standardcontactsarepower/signalcrimprearreleaseinsizes12,16,20and22incrimporPCB;orshieldedcoax,concentrictwinax,quadraxcontacts;orfiberoptics
SeeAmphenolCanadapublicationforR27SeriesConnectorsforcompleteinformationandhowtoorder.
*ContactAmphenolCanadaat:605MilnerAvenue,Toronto,Ontario,CanadaM1B5X6Phone:416-291-4401Fax:416-292-0647www.amphenolcanada.com
R27 Series Rack and Panel Connectors
ARINC 404 with Flex
115
AmphenolAerospace
ContactAmphenolAerospaceformoreinformationat800-678-0141•www.amphenol-aerospace.com
LRM (Line Replaceable M
odules)Staggered/
GEN
-X
Hybrids - Fiber O
ptics/ H
i Speed/RF/Power
Options/
Accessories
High D
ensityH
DB 3
HSB 3
Hi Speed
Low M
ating Force MIL-D
TL-55302Standard
BrushH
ybrids - Signal/Power/
Coax/Fiber Optics
Rack & Panel
Brush Ruggedized
Docking Conn./
Accessories/Install.
LMD
/LMS
Rectangular Interconnects
Other
Rectangular Interconnects
Introduction/Pkg. Solutions/Brush Contact
Ruggedized V
ME 64x/
VITA
60, 66R39&R58RectangularConnectors
FROM AMPHENOL CANADA DIVISION
R39 Series with High Performance 38999 FeaturesTheR39seriesfromAmphenolCanada*provideshighperformanceinthesevereenvironmentdemandsofmilitaryspecifications.Itslowerprofiletranslatesintoasmallerspace-savingfootprint.Itdeliversthesamereliable,familiarbenefitsfoundinAmphenol’s38999circularconnectors:effortlessinstallation,blindpush-pullmating,extremedurability,quickmate.FeaturesoftheR39Rectan-gularConnectorseriesinclude:• Lowprofileandspacesavings• Highdensity127positioninsertsormixedinsertswithpower,RForfiber-optics
• Usessamecontactsandtoolingasstandard38999connectors• Blindmate• Rugged• Filteredornon-filteredSeeAmphenolCanada*publicationR39forcompleteinformationandhowtoorder.
R39 High Performance Rectangular Connectors
R58 Series Designed to Requirements of MIL-DTL-83733 and JN1122 TheR58seriesfromAmphenolCanada*arehighperformanceenvironment-resistant,rectangularconnectorsdesignedtoexceedtherequirementsofMIL-DTL-83733andtomeettheEFArequirementsofJN1122.FeaturesoftheR58Seriesinclude:
R58 Series Rectangular Connectors
• Wellsuitedforhostilemilitaryaircraftapplicationswhereenvironmentisanissueorshieldingeffectivenessandcorrosionresistanceismandatory
• Availablein2shellsizeswithavarietyofhardandspringmountingconfigurations
• Broadrangeofcontactarrangementsavailablefromcustomto185standardcontacts
• CrimpcontactsorPCBinsizes12,16,20and22D.Coax,twinax,triax,quadraxandfiberopticsalsoavailable
• Filteredversionisalsoavailable(458series)• Shellsaremachinedaluminumalloywithseveralfinishoptions,includingODchromateovercadmiumoverelectrolessnickelfinish.
• Insulatorsarehighgrade,plastictoMIL-M-14• Siliconerubberisusedforgrommets,interfacialsealsandperipheralsealsSeeAmphenolCanada*publication,“InfinitePossibilities”,AmphenolRectangularandFilteredProducts,forcompleteinformationandhowtoorder.
458 Series Filtered Rectangular Connectors
*ContactAmphenolCanadaat:605MilnerAvenue,Toronto,Ontario,CanadaM1B5X6Phone:416-291-4401Fax:416-292-0647www.amphenolcanada.com
R393 Series Low Profile Connectors with High Speed RF ContactsAproductlinedevelopedfromtheR39,theR393contains38999SeriesIIIhighspeedRFcontacts.Theseconnectorshavealowprofile,light-weightdesign,andareidealforamaximumnumberofhighspeedcontactsusingasmallamountofspace.ConsultAmphenolCanadaformoreinformationandhowtoorder.Featuresinclude:• QualifiedtoBACC65BYandBACC65BWspecifications• Size8highspeedRF38999contacts• Environmentalandfilteredoptionsavailable• Multipleshellsizes,includingcustomgeometry• Captivehardwareandbackshellsavailable
R393 Series Rectangular Connectors
116
AmphenolAerospace
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
LRM
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e Re
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e M
odul
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SinglepiecemachinedaluminumalloyshellperQQ-A-225,platedinaccordancewith1)ElectrolessnickelperMIL-C-26074or2)TinperMIL-T-10727or3)CadmiumperQQ-P-416withclearchromateor4)GoldperMIL-G-45204overelectrolessnickelperMIL-C-26074
FilterRectangularConnectors,Micro-D,Microminiature&D-SubConnectorsFROM AMPHENOL AEROSPACE & AMPHENOL CANADA
Amphenol Offers a Full Range of Rectan-gular Interconnects that Provide Filter ProtectionFilterrectangularconnectorsareusedtoprovidecostandspaceeffectivesolutionstoEMIproblemsinawiderangeofmilitaryandcommercialapplicationsincludingavionicssystems,satellites,missiles,communications,controlsystemsandtempestequipment.Amphenol’suniquesolder-lessconstruc-tionwhichreducesstressontheceramicelementsandresultsinsuperiorphysicalandthermalshockcapabilities.FilteringisavailableinthefollowingAmphenolrectangularconnectors:• ARINC404&ARINC600• R39-Rectangular38999• 458-M83733Style• Micro-D• D-Sub• R27• R64FFilteredDockingConnector• D83CompactD-Sub• FilteredHeadersandCustomDesigns
Ferriteinductor
Monolithicplanarcapacitorarray
Copperalloysoldercuptermination,goldplatedperMIL-G-45204.
Copperalloycrimpbarreltermination,goldplatedperMIL-G-45204.
Berylliumcoppercontactsprings,goldplatedperMIL-G-45204.
BerylliumcopperEMIgroundingspring
Sealingandstressisolatingelastomericgaskets(3places)
Machinedcopperalloycontact,goldplatedperMIL-G-45204
Hightemperaturedielectricinsert-polyethersulfonethermoplasticperMIL-P-46185
Micro-D (M83513 Style) ConnectorsAsmallconnectorsolutionwhichexceedstherequirementsofmilitaryM83513,theMicro-DconnectorisprovidedbyAmphenol.Featuresinclude:• RackandPanelmounting,orpanelmount,cablemountorPCBmounting• Usedwherespaceandweightareatapremium• Wireharness,verticalandrightanglePCBterminations• Filteredornon-filtered• Press-fitcontact
Microminiature ConnectorsSeries106MicrominiatureCardConnectorswerealsodesignedtomeettherequirementsofMIL-DTL-83513.Featuresinclude:• Highdensity• Board,panelandcablemountingforcard-to-cardandcard-to-cableapplications• EmploysaD-shapeforcorrectmating.Jackscrewsandjackposts• Wireharness,verticalandrightanglePCBterminations105SeriesMicrominiatureStripConnectorsprovidedbyAmphenolPhoenix*Featuresinclude:• Singlerowstriplineconfiguration• Board,panelandcablemounting• Guidepins,jackscrews• Wireharness,rightanglePCB,surfacemountterminations
D-Sub ConnectorsAmphenolCanadasuppliesD-SubminiatureRectangularConnectors:• SD308SealedD-Subs• 308/481FilteredD-Sub• C308Press-fitD-Subs(NAFIcontact)FeaturesofD-Subconnectorsinclude:• Standarddensityandhi-densityinsertarrangementswithpinandsocketcontacts
• Fixedscrewmachinecontacts,availableinsoldercup,straightPCB,rightanglePCB
• EMIfilterD-Subconnectorsuseplanarcapacitors
D-Sub Rectangulars
Micro-D Connectors
Custom Rectangular
117
AmphenolAerospace
ContactAmphenolAerospaceformoreinformationat800-678-0141•www.amphenol-aerospace.com
LRM (Line Replaceable M
odules)Staggered/
GEN
-X
Hybrids - Fiber O
ptics/ H
i Speed/RF/Power
Options/
Accessories
High D
ensityH
DB 3
HSB 3
Hi Speed
Low M
ating Force MIL-D
TL-55302Standard
BrushH
ybrids - Signal/Power/
Coax/Fiber Optics
Rack & Panel
Brush Ruggedized
Docking Conn./
Accessories/Install.
LMD
/LMS
Rectangular Interconnects
Other
Rectangular Interconnects
Introduction/Pkg. Solutions/Brush Contact
Ruggedized V
ME 64x/
VITA
60, 66
FROM AMPHENOL AEROSPACE & AMPHENOL CANADA
BackplaneSystemsandEnclosures
FROM AMPHENOL BACKPLANE SYSTEMS DIVISION
Forover40years,AmphenolBackplaneSystems(ABS)hasbeenaleadingmanufac-turerofbackplaneassembliesandenclosuresformilitaryandaerospaceapplications.ABScombinesawiderangeofinnovataiveproductandprocesstechnologies,advancedcomponentmanufacturing,andprocesscontrolwithhighlyfocused,customerspecificprogrammanagementandtestingattheassemblylevel.Inaddition,weprovideexpertdesignandunsurpassedapplicationsengineeringassistanceateverystepoftheway.AmphenolBackplaneSystemsproductioncapabilitiesaretheresultofinvestmentinnewstate-of-the-artequipmentandsoftwaresuchas:• Press-fitinstallation• Through-holesoldering• Automatedhi-tempsoldering• Large-formatsurfacemountsoldering• Aqueouscleaning• Conformalcoat(typeURandXY)• ElectricaltestForelectricaltesting,ABSoffersLevelI(bareboard),LevelII(postassembly),andLevelIII(in-circuit)capabilities.Ourindustryleadinglarge-formatsurfacemountlinewithacapabilityofupto29”X60”circuitsiswellpositionedforthelargestbackplanesintheindustryaswellasvolumeproductionofstandardbackplaneproducts.
Backplane Incorporating LRM Modules with Brush Contacts and MT Fiber Optic Inserts
Amphenol’s Solutions - The Pinnacle of TechnologySomeoftheworld’smostdemandingprogramsrelyonAmphenol’spackagingsolutions,including:• F-35• F-22• F-18• MIDS/JTRSRadio• TheatreHighAltitudeAirDefenseRadar(THADD)• AH-64Apache• 787Dreamliner• FutureCombatSystems• DDG-51• DDG-1000IntegratedSystemsSolutions*arefoundaboardcommercialairliners,helicopters,NavyandAirForcefighters,C4Ielectronics,missiles,groundvehicles,HomelnadSecuritySystems,andNavywarships.
Ouradvancedmanufacturingsupportsoftwareallowsustomaintainourworldclassconfigurationcontrolaswellascreateastate-of-the-artvisualworkplacetoensureweareexceedingcustomerexpectations.Ourin-housecapabilityforenvironmentaltestingsuchasEnvironmentalStressScreening(ESS)supportstheincreasingcustomerneedforproductassurance.Wehavealsoexpandedourmanufacturingcapabilitytoinclude:• EnclosureandValue-addedAssembly• High-endCableandFlexAssemblies• IntegratedBusSystems• MachinedEnclosuresandMetalFaceplatesInsupportofthecontinuedneedforleading-edgetechnologycoupledwithbestcostmanufacturing,wehaveestablishedaqualifiedDoDManufacturingLicensingAgreement(MLA)approvedworkcenteratourAmphenolNogales,Mexicocampus.ThissiteisaduplicationofourNashua,NewHampshiremanufacturingcapabilityandwillmeettheneedsofprogramslookingforalowcostoption,whileremaininginNorthAmerica.ABSMIL-SpecificedqualificationsincludeMIL-C-28859(forcomponents)andMIL-A-28870(forassembledbackplanes).
*Seepage12formoreinformationaboutAmphenolIntegratedSystemSolutions.
118
AmphenolAerospace
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
LRM
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66
UHD Backplane Connectors on Board, Rigid Pin Termination, with Fiber Optics, Coax or Power Contacts
UHD Module Connector with Flex Termination
UHD Series with Fork and Blade ContactsAmphenol’swiderangeofboardlevelinterconnectsalsoincludeshighdensityUHD(UltraHighDensity)Seriesmoduleandbackplaneconnectors.Theseutilizeforkandbladecontactsinastaggeredgridpatternforattachmenttoprintedcircuitboards.Thestaggeredpatternis80contactsperinch,.025pitchin8rows.TheyareSEM-Eformatandarequalifiedto:EIA15-763,DESC89065,IEEE1101.1to1101.9.SUconfigurationsarealsoavailable.TheUHDmoduleconnectorshavesurfacemountbladecontactsandthematingUHDbackplaneconnectorshavesolderlesscompli-antpress-fittuningforkcontacts.Thereareawiderangeofhighcontactdensitypatternsandthelengthandstylecanbetailoredtomeetcustomerrequirements.Theyarerigidpinterminatedtotheboardorflexterminatedtotheboard.Coax,fiberopticsandpowercontactscanalsobeintegratedintotheconnectorconfiguration.OtheroptionsincludeEMIshieldingandUHDinterconnectscanbeprovidedinastackingconfiguration.Modulecoverscanbeintegratedintotheconnectorsystem.Extend-erboardconnectorconfigurationsarealsoavailablesothatcustom-erscanhaveaccesstoprobeandtestmodulesthatareelectricallyconnectedtothebackplane.StandardconfigurationsofUHDconnectorsare:•372pin•300pinmulti-purpose(fiberoptic,coax,powercontactscanbeintermixed•296pinwith270Vpowercontacts•292pinwithcoax•396pinFuturebus+SEM-E•556pinFuturebus+10SU(designsupto680contacts)UHDSeriesconnectorsareprovidedbyAmphenolBackplaneSystemsdivisionofAmphenol.Theseconnectorsareaproveninterconnectsolutionforadvanced,high-reliabilitypackagingrequirementsinmarketsofmilitaryandcommercialaviation,spaceapplications,shipboardapplications,militaryvehicles,C4Ielectronicsandordnance.Formoreinformationseecatalog12-036on-lineatwww.amphenol-abs.com.
UHD Module Connector with Rigid Pin Termination
UHD Module Connector, Rigid Pin Termination plus Coax Contacts
UHDConnectorswithFork&BladeContacts
FROM AMPHENOL BACKPLANE SYSTEMS DIVISION
119
AmphenolAerospace
ContactAmphenolAerospaceformoreinformationat800-678-0141•www.amphenol-aerospace.com
LRM (Line Replaceable M
odules)Staggered/
GEN
-X
Hybrids - Fiber O
ptics/ H
i Speed/RF/Power
Options/
Accessories
High D
ensityH
DB 3
HSB 3
Hi Speed
Low M
ating Force MIL-D
TL-55302Standard
BrushH
ybrids - Signal/Power/
Coax/Fiber Optics
Rack & Panel
Brush Ruggedized
Docking Conn./
Accessories/Install.
LMD
/LMS
Rectangular Interconnects
Other
Rectangular Interconnects
Introduction/Pkg. Solutions/Brush Contact
Ruggedized V
ME 64x/
VITA
60, 66NAFIConnectorswithFork&BladeContacts,I/ONAFIwithRearRemovableCrimpContactsFROM AMPHENOL BACKPLANE SYSTEMS DIVISION
NAFI Series with Fork and Blade ContactsAmphenolNAFIdaughtercardandbackplaneconnectorsareanotherboardlevelinterconnectsolutionfromAmphe-nolBackplaneSystems.TheyprovideawiderangeofmediumcontactdensitypatternsandmeetMIL-C-28859standards.Daughtercardterminationisthough-hole,usingnickel/goldsolderplatedcontacts.Thematinginterfaceisabladecontactwhichcanbeeitherparallelorperpendiculartothedaughtercard.TheMSeriesofNAFIconnectorsareforthroughholeinterconnectiontoprintedcircuitboardswithrigidpintermination.Connectorlengthsandbodystylescanbetailoredtomeetspecificneeds.Theyareavailablewith2,3,4and5rowsofcontacts,.100X.100pitch.StandardNAFI-stylefeaturessuchasguidepinsandD-andV-shapedpolarizingkeysareavailable.TheFMSeriesofNAFIconnectorsareforsurfacemountinterconnectiontoprintedcircuitboardswithflexcircuittermination.Upto5rowsofcontactscanbeconfigured.ThestandardNAFIinterfaceismaintainedwhiletheflexiblecircuittracesprovidethelinktothemodule.Theflexiblecircuitterminationallowsforhandsolderingorvariousautomatedsurfacemountsolderingprocesses.Tomeetcustomerneeds,connectorlengthsandbodystylescanbetailored,andtheflexcircuitrylengthsandconfigu-rationsalsoaredesignedpercustomerspecifics.NAFIbackplaneconnectorsusesolderless,compliantpress-fittuningforkcontacts.
NAFI Daughtercard Connector with Flex Termination
I/O NAFI Series with Rear Removable Crimp TerminationAmphenolalsoprovidesanI/ONAFIinterconnectthatallowsforterminating#22and#26gaugestrandedwirestoabackplane.Itisavailablewith24,36,40or120rearremovablecrimp-stylebladecontactsandincludescaptivehardwareandpolarizingfeatures.Thereceptacle(tuningfork)connectorcanbeplacedwhereneededoneithersideofthebackplane.
NAFIinterconnectsareusedinmilitaryandcommercialaviation,inspaceapplications,shipboardandinmilitaryvehicles.Formoreinformationseecatalog12-036fromAmphenolBackplaneSystems,on-lineatwww.amphenol-abs.com.
I/O NAFI Connector - for Terminating Stranded Wire to a Backplane
NAFI Backplane Connectors on Board
120
AmphenolAerospace
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
LRM
(Lin
e Re
plac
eabl
e M
odul
es)
Stag
gere
d/
GEN
-X
Hyb
rids
- Fib
er O
ptics
/ H
i Spe
ed/R
F/Po
wer
O
ptio
ns/
Acc
esso
ries
Hig
h D
ensi
tyH
DB3
H
SB3
Hi S
peed
Low
Mat
ing
Forc
e M
IL-D
TL-5
5302 St
anda
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Brus
hH
ybrid
s - S
igna
l/Pow
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Coax
/Fib
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Rack
& P
anel
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ush
Rugg
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VITA
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66
PrintedCircuitBoardsCapabilities
FROM AMPHENOL PRINTED CIRCUITS DIVISION
Amphenol Printed Circuits’ (APC) CapabilitiesProvenengineeringandmanufacturingexpertiseinthemanufactureofprintedcircuitboardshasbeenprovidedbytheAPCdivisionofAmphenolformorethan25years.Consistentqualityandreliabilityfordemandinghighbandwidthsystemsandmissioncriticalapplica-tionsismetalongwithoptimizationinmaterialhandling.APCprovidestightlycontrolledprocessesforprototypethroughproduc-tionsofprintedcircuitboards.ThechartbelowshowsthePrintedCircuitBoardcapabilityofAmphenolPrintedCircuits.
DESIGNFORMATS •Mentor•PADS
•Cadence•Zuken
MANUFACTURINGFORMATS
•ODB++(preferred)•DXF•Gerber274X•Autoplot•Excellon
•HPGL•DPF•Gerber274D•IPCD356
MAXIMUMPANELSIZE•24”x54”(609.5mmx1371.5mm)•30”x44”(762.0mmx1117.5mm)•36”x42”(914.4mmx1066.8mm)
MAXIMUMPANELTHICKNESS .500”(12.7mm)
LAYERCOUNT Upto64
INTERCONNECTFORMATIONTYPES
•Backdrilled•DualDiameter•ThruHole**withconductiveandnon-conductiveviafill
•Blind(laser&mechanical*•Electricallyisolated•Buried•SMT
ASPECTRATIO-DRILLEDSIZE
•Compliantholes>+0.225(drilledsize17:1)•Viaholes<.022(drilledsize13:1)
FINISHEDHOLESIZE
•CompliantPinned:0.018”(0.457mm)•Via(A/Rdependent):0.008”(0.203mm)•BuriedVias:0.006”(0.152mm)•Microvias(upto3electricallayers)(0.101mm)
BLINDVIAASPECTRATIO 1.25:1
INTERNALFEATURES
•Lines:0.003”(0.0762mm).5oz.copper•Spacing:0.003”(0.0762mm).5oz.copper•BuriedResistors:No•BuriedCapacitance:No•MinimumCoreThickness:0.0001”(0.0254mm)
EXTERNALFEATURES •Lines:0.004”(0.1016mm).5oz.copper•Spacing:0.004”(0.1016mm).5oz.copper
MATERIALS*
•LowTgFR4(includingphenoliccure)•Getek•Nelco4000-13&Nelco4000-13SI•Rogers4350/FR4•BT
•HighTgFR4(includingphenoliccure)•IsolaFR408•Rogers4350•Polymide•CyanateEster•Megatron6
COPPERPROCESSING 1/4oz.-10oz.copper(U/L7oz.)
IMPEDANCESINGLE&DIFFERENTIAL
•±10%•±7.5%•±5.0%
SURFACEFINISHES
•ElectrolyticNi/Au•HASL•ImmersionTin•ReflowedTin/Lead
•ENIG•ImmersionSilver•OSP-Entek106
CERTIFICATIONS
•IPCA600ClassI,II&III•AS9100-B/ISO9001:2000•ITARRegistration•MILPRF31032/2a
•IPC-6012ClassI,II&III•ISO14001:1996•MIL-PRF-31032/lb.•MIL-P-55110
* PleasecontactAPCfortheavailabilityofadditionalmaterials.
Formoreinformationcontact:AmphenolPrintedCircuits,Inc.91NortheasternBlvd.Nashua,NH03062Phone:603-324-4500www.amphenolprintedcircuits.com
Variety of Printed Circuit Boards from APC
121
AmphenolAerospace
ContactAmphenolAerospaceformoreinformationat800-678-0141•www.amphenol-aerospace.com
LRM (Line Replaceable M
odules)Staggered/
GEN
-X
Hybrids - Fiber O
ptics/ H
i Speed/RF/Power
Options/
Accessories
High D
ensityH
DB 3
HSB 3
Hi Speed
Low M
ating Force MIL-D
TL-55302Standard
BrushH
ybrids - Signal/Power/
Coax/Fiber Optics
Rack & Panel
Brush Ruggedized
Docking Conn./
Accessories/Install.
LMD
/LMS
Rectangular Interconnects
Other
Rectangular Interconnects
Introduction/Pkg. Solutions/Brush Contact
Ruggedized V
ME 64x/
VITA
60, 66FlexCircuitTechnology
TIGHT FITTING, SOLDERLESS TERMINATION TO BOARDS
Flexible and Rigid-Flex CapabilitiesAmphenolPrintedCircuitsDivisionisaworldleaderinprintedcircuits,manufacturinghighlycomplexBackplanes,Daughter-Cards,FlexandRigid-Flexassemblies.Locatedforover30yearsinNewHampshire,APChasbeendeliveringhighqualitycircuitstotheDefenseandhigh-endCommercialmarkets,ontimeandwithinbudget.WhilemanufacturingahighlydiversifiedproductlinespecializingintechnicallychallengingRigid-Flexassemblies,wearealsoabletodeliverlowcost,lowerlayercountFlexandtheirassemblies,intoday’sprice-competitiveenvironment.Oftenanafterthought,FlexandRigid-Flexallowsdesignerstoshrinkpackagingandthinkaroundcorners.Belowisalistofsomeofourcapabilities.
Flex Circuitry with Rectangular Interconnects and PC Boards
Flex Circuitry used in cStackTM TechnologyFlexisakeycomponentofthecStackTMtechnologyusedinAmphenol’shighspeedGigastakTMandDigastakTMconnectors,(seepage35).AmphenolInterConproducescStackTMflexcircuitassembliesthatcombinelowcostterminationwithhighspeed,impedancecontrolledinterconnectionperformance.ThepatentedcStackTMstackingconnector*usedtoterminatetheseassembliesprovideshighsignalintegrityinterconnectiontechnology,becauseoftheconnector’slow(.048inch)profilebetweenflexandboard.FlexcircuitryforallcStackTMflexassembliescanbeelectricallyandmechanicallycustomizedtoexactlyfitsystemspecifications.
FlexcircuitryisusedinawidevarietyofAmphenolboardlevelandrectangularinterconnects,asshownthroughoutthiscatalog:• FlexincorporatedintoLRMassemblies,(seepages10,25and31-35)
• ARINC404connectorwithFlex,(seepage114)
• UHDandNAFIconnectorswithFlex(seepgs.118&119))
DESIGNFORMATS •DXF•Gerber
•IGES•Pads
PANELSIZE
•12”x18”(304.8mmx457.2mm)•18”x24”(457.2mmx609.6mm)•24”x24”(609.5mmx609.5mm)•24”x36”(609.5mmx914.4mm)•24”x54”(609.5mmx1371.5mm
PANELTHICKNESS .003”-.225”(0.0762mm-5.715mm)
LAYERCOUNT 1-30+
INTERCONNECTFORMATIONTYPES
•ThruHole•Buried•Blind
•SMT•FilledVia’s•DualDiameter
FINISHEDHOLESIZE
•CompliantPinned(rigidzoneonly):0.018”(0.457mm)•Via(A/Rdependent):0.008”(0.203mm)•BuriedVias:0.006”(0.152mm)•Microvias(upto3electricallayers):0.004”-.006”(0.101mm)
BLINDVIAASPECTRATIO 1.25:1
INTERNALFEATURES(COPPERWEIGHTDEPENDENT)
•Trace:0.003”(0.0762MM)•Spacing:0.003”(0.0762mm)
MATERIALS
•Polyimide-Std.Acrylic•Polymide-FR•Polymide-AP•Polymide-GI•SilverEpoxyShielding
•CopperEpoxyShielding•Soldermask•FR-4/-24,26and28•LCP•FEP
COPPERPROCESSING 1/4oz.-.400”(10.16mm)
IMPEDANCESINGLE&DIFFERENTIAL
•±10%•±7.0%
SURFACEFINISHES
•HASL•ReflowedTin/Lead•ODP-Entek106•ENIG
•ImmersionTin•ImmersionSilver•BrightTin•Ni/Au
ASSEMBLYCAPABILITIES
•FullTurn-Key•Thru-Hole-Wave&Manual•SMT-Pick&Place
•Wire-Bond•Crimp•RoHSCompliance
ASSEMBLYFINISHING •ConformalCoat-UR,Acrylic,Parylene,Flouropel•GlopTop
TESTCAPABILITIES
•Overmolding•ImpedanceTesting•Hi-Potupto5,000VDC•2,000+PointsperCircuit•InsulationResistanceupto1,000VDC
•FourWireKelvin.001ohmto1ohm•BedofNails•FlyingProbe•FlexCycling•Environmental•FunctionalTest
CERTIFICATIONS
•IPC6013ClassI,II&III:Types1-5•MIL-P-50884Types1-5•ITARRegistration
•AS9100Certification•IPC-601•UL94VO•ISO9001:2000
cStackTM Flex Circuits
*USpatentnumber6,176,707and6,217,342.Otherpatentspending.
122
AmphenolAerospace
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
LRM
(Lin
e Re
plac
eabl
e M
odul
es)
Stag
gere
d/
GEN
-X
Hyb
rids
- Fib
er O
ptics
/ H
i Spe
ed/R
F/Po
wer
O
ptio
ns/
Acc
esso
ries
Hig
h D
ensi
tyH
DB3
H
SB3
Hi S
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Low
Mat
ing
Forc
e M
IL-D
TL-5
5302 St
anda
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Brus
hH
ybrid
s - S
igna
l/Pow
er/
Coax
/Fib
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ptics
Rack
& P
anel
Br
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Rugg
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/ A
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sorie
s/In
stal
l.
Intro
ducti
on/
Pkg.
Sol
utio
ns/
Brus
h Co
ntac
t
LMD
/LM
S Re
ctang
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In
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IntegratedSystems
THE LEADING CHOICE FOR PACKAGING SOLUTIONS
Integrated System PackagingAmphenolistheleadingmanufacturerofintegratedsystemsolutionsforthemilitaryandaerospacemarkets.AmphenolIntegratedSystemsisthesynergisticcombinationofkeyAmphenoldivisions:• AmphenolBackplaneSystems• AmphenolPrintedCircuits• AmphenolAerospaceOperationsBoardLevelProducts• AmphenolBorischWehaveover60yearsofexperienceinthemilitaryandaerospacemarketandourcommitmenttotheindustryisexemplifiedineverythingwedo.Weunderstandtherelationshipbetweentheinterconnect,theprintedcircuitboard,thebackplaneandthechassis,andweusethatknowledgetoprovidecompletesolutions.
Above:AnexampleintegratedsystemboxthatincludesthefollowingAmphenolinterconnectproducts.• Circulars:D38999cylindricalconnectorswithMTfiberoptics,RJFieldconnectors
• Rectangulars:LRMinterconnects,NAFIconnectors,UHDconnectors
• Rectangulars:ARINC600connectors,Micro-DSubminatureconnectors
• Rectangulars:HDB3highdensitybrushcontactconnectors• BackplaneSystems,Flexcircuitry,metalenclosure
Amphenol Products- Peformance in the Most Demanding EnvironmentsAmphenolcanprovidesystemsolutions-everythingyouneedinsideandoutsidethebox-includingproductsthatwillperforminharshenvironmentalconditions:Highperformanceinterconnectproducts,printedcircuitboards,backplaneassemblies,flexcircuitry,heat-sinksandmetalenclosures.Amphenolalsoprovidesvalueaddedassemblyinclud-ingbussing;fullsystemassemblyincludingchassisbuildandsub-systemintegrationandtesting.AmphenolleadstheindustrybyofferingtheelementsnecessaryforsuccessinthemilitaryandaerospaceOEMsupplychain:• DesignandModeling• ApplicationsEngineering• Fabrication• Value-addedAssembly• TestCoupledwiththelargestinterconnectofferinginthemar-ket,Amphenolsupportsallofyoursystem-levelneeds.
Seepage117forinformationonAmphenolBackplaneSystemscapabilitiesforbackplanesandadvancedproductsystemsandtesting.Seealsopages4&5intheintroductionsectionofthiscatalogformoreinformationonPackageSolutions,orcall:AmphenolAerospaceat800-678-0141,AmphenolBackplaneSystemsat888-318-3553
Other examples of Amphenol Integrated Systems and Enclosures.
The Engineering EdgeAmphenolIntegratedSystemstacklesproblemssuchasPWBrouting,signalintegrity,mechanicalrobustness,andthermalreliabilityconcurrentlyratherthanindepen-dentlybyvalue-addedapplicationsengineeringsupport.Solvingcomplexpackagingchallengesdependsonmakingsurethatenvironmental,mechanical,andelectricalfactorsarealladdressesatthesystem-level.Bytakingthissystem-levelperspectiveandfocusingonthesefactors,AmphenolIntegratedSystemsisabletomeetyourprogram’smostchallengingpackagingrequirements.Weareanextensionofyourdesignteam,providingexpertdesignandapplicationsengineeringassistanceeverystepofthewaytoensureprogramsuccess.
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AmphenolAerospace
ContactAmphenolAerospaceformoreinformationat800-678-0141•www.amphenol-aerospace.com
LRM (Line Replaceable M
odules)Staggered/
GEN
-X
Hybrids - Fiber O
ptics/ H
i Speed/RF/Power
Options/
Accessories
High D
ensityH
DB 3
HSB 3
Hi Speed
Low M
ating Force MIL-D
TL-55302Standard
BrushH
ybrids - Signal/Power/
Coax/Fiber Optics
Rack & Panel
Brush Ruggedized
Docking Conn./
Accessories/Install.
LMD
/LMS
Rectangular Interconnects
Other
Rectangular Interconnects
Introduction/Pkg. Solutions/Brush Contact
Ruggedized V
ME 64x/
VITA
60, 66QuadraxHighSpeedContactsforBoardLevelInterconnectsHIGH SPEED QUADRAX, COMPLIANT PIN TERMINATION
Quadrax Contacts for Board Level ConnectorsAmphenolsuppliessize8compliantpinQuadraxPCBcontactswhichprovideseveraladvantagesforhighdatatransferrates,lowpowerconsumptionandexcellentEMIcompatibility.• Fourstrategicallyspacedinnercontactsformtwo100or150Ohmmatchedimpedancedifferentialpairs
• Outercontacthasruggedwallsectionfordurability• Sameasusedincylindrical38999connectors-SeeAmphenolCombinedCircularConnectorcatalog/PCBcontactsectionformoreinformationonquadraxcontactsandcables.
Quadrax Contacts are gold plated, crimp terminationFinishofmatingcontactsparts:suppliedwith0.000050min.goldovernickelonmatingparts.ConsultAmphenolforavailabil-ityofotherfinishes.Quadrax Size 8 Contact Performance:• Bandwidth:Upto3Gigahertz• DataRate:Exceeding3Gbits/sec.• VoltageRating:500Vrmsmax.@sealevel• DielectricWithstandingVoltage:1000VACrmsbetweenallinnercontacts@sealevel500VACrmsbetweeninnerandoutercontacts@sealevel
TYPICAL QUADRAX SOCKET CONTACT has socket outer contact with a socket inner contact
TYPICAL QUADRAX PIN CONTACT has pin outer con tact with a pin inner contact
BRAID JACKET
INSULATION
(4) CENTERCONDUCTORS
ORIENTATIONKEY
PIN CONTACTMATING FACE
SOCKET CONTACTMATING FACE
1
23
41
2
34
Suggested Numbering for Quadrax Contacts
CompliantPinQuadraxsize8contactsareavailablewithholediameters:.025±.002PTHQuadraxcontact.040±.003PTHshellgroundingAccomodatesbackplane.125inchmin.thickness(ConsultAmphenolAerospaceforavailabilityofadditionalconnectorconfigurations.)
3.440
.500
.720.381
.475
3.640
H G F E D C B A A B C D E F G H
2.200 2.000
.475
.376
.500
.720
4 POSITION BOARD LEVEL CONNECTOR WITH QUADRAX
8 POSITION BOARD LEVEL CONNECTOR WITH QUADRAX
Cable Illustration Quadrax Contact
Board Level Interconnects with Quadrax Contacts
124
AmphenolAerospace
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
LRM
(Lin
e Re
plac
eabl
e M
odul
es)
Stag
gere
d/
GEN
-X
Hyb
rids
- Fib
er O
ptics
/ H
i Spe
ed/R
F/Po
wer
O
ptio
ns/
Acc
esso
ries
Hig
h D
ensi
tyH
DB3
H
SB3
Hi S
peed
Low
Mat
ing
Forc
e M
IL-D
TL-5
5302 St
anda
rd
Brus
hH
ybrid
s - S
igna
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Coax
/Fib
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ptics
Rack
& P
anel
Br
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Rugg
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/ A
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Intro
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on/
Pkg.
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LMD
/LM
S Re
ctang
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In
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Oth
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The RADSOK® Design:RADSOK®technologyisbaseduponastampedandformedflatgrid,uniquelytwistedintoahyperbolicgeometrytoproviderobust,highdensitycontacttothematingpincontact.Mostpinandsockettechnologiesrelyuponspring(beamelement)proper-tiesofthecontactelements,whichtendtoweakenovertime.Unlikemostotherpinandsocketsolutions,theRADSOK®alsoutilizesthetensilestrengthpropertiesoftheflat,highconduc-tivityalloygrid.Thisprovidesthehighnormalforcesrequiredforconductivitywhilealsoprovidinglargeconductivesurfacearea.Correspondinglylowvoltagedropandlowtemperaturerisearealsoachievedwhilemaintaininglowinsertionforces.
RADSOK®InterconnectSolutions
HIGH POWER APPLICATIONS
RADSOK® Advantages:• High ReliabilityUniqueRADSOK®designandconstructiontechnologycreateanelectricalcontactinterfacethatexceedstypicalinterconnectrequirements.Applicationsinaerospace,medical,industrial,automotive,mining,offshore,andotherharshenvironmentsdependonhighreliabilityoftheAmphenolRADSOK®technology.
• Low Contact Engagement/ Separation ForcesThehyperboliclamellasocketcontactconstructiondistributesnormalforcesoverahighpercentageofthematingpinsurface.Thiscreatesasmooth,evenengagementeffort.Thisforcedistributionalsocontributestoexcellentperformanceinvibrationapplicationswithresistancetotypicalfrettingcorrosion.
0
100
200
300
400
500
600
700
2.4mm3.6mm5.7mm9.1mm10.3mm14.0mm
0 20 40 60 80 100 120 140 160
Ambient Temperature (C)
Cur
rent
(A
)
RADSOK® Derating Chart - Temp. vs. CurrentBasedonsingleconductorsinfreeair.Wirecross-sectionsamesizeaspincontactcross-sectionalarea.
RADSOK® Technology brings power to the board in a wide variety of applications such as:• Replacementofringterminals(lugs)onthreadedstuds• HighcurrentPCBs• Communicationtowers• Backplanepower• Uninterruptedpowersupplies• Fuelcellconnectors• Hybridelectricvehicles• ACinductivedrivemotors• Powerdistributionmodules• Busbarterminations(plug-inhardware/modules)• “Pluggable”breakers• Batteryterminals• ContactswithRADSOK®technologygive50%moreampacity.• RADSOK®contactscanbedesignedtofitanyhousing.• CombinationsofRADSOK®andhighspeedcoppercontactsinthesameinterconnectpackage
RADSOK® Technology brings high power to Military and Aerospace applications:• Naval• Military&CommercialAvionics• MilitaryVehicles• MissilesandOrdnance• C4ITherearemanydevelopingmilitaryapplicationsofRAD-SOK®technology-combinationsofRADSOK®andhighspeedcoppercontactsinthesameinterconnectpackagehasbecomearequirementinrectangularaswellascircularconnectors.
RADSOK® Key Features:• Socketcylinderwithinfemalecontacthasseveralequallyspacedlongitudinalbeamstwistedintoahyperbolicshape• Asmalepinininserted,axialmembersinthefemalehalfdeflect,impartinghighcurrentflowacrosstheconnectionwithminimalvoltageloss.• Thehyperbolic,stampedgridconfigurationensuresalarge,coaxial,face-to-facesurfaceareaengagement.• Idealforcrimpterminationapplicationsrequiringrepeatedmatingcyclesandhighcurrentwithlowmilli-voltdrop.
• Low Contact Resistance Thelargeinterfaceareabetweenthesocketlamellaandpinsurfaceresultinverylowcontactresistance,enablingtheRADSOK®contacts’highcurrentratingscomparedtotraditionalpowercontactdesigns.
• High Mating Cycle DurabilityRADSOK®contactswithtypicalsilverplatingfinisheshavedemonstratedsurvivalof20,000matingcycles.Specializedplatingandcontactlubricantscanextendcyclelifeto200,000matingsorhigher.Evenwithcontinuousexposuretoharshenvironmentalabuse(salt,sand,andhighhumidity),RADSOK®contactshavebeentestedtomaintainlowcontactresistancebeyond10,000matingcycles.
TheRADSOK®(RADialSOcKet)HighAmperage,LowInsertionForceElectricalTerminalprovidesvaluetoyourpurchasing,engineering,qualityandmanufactur-ingobjectives.
125
AmphenolAerospace
ContactAmphenolAerospaceformoreinformationat800-678-0141•www.amphenol-aerospace.com
LRM (Line Replaceable M
odules)Staggered/
GEN
-X
Hybrids - Fiber O
ptics/ H
i Speed/RF/Power
Options/
Accessories
High D
ensityH
DB 3
HSB 3
Hi Speed
Low M
ating Force MIL-D
TL-55302Standard
BrushH
ybrids - Signal/Power/
Coax/Fiber Optics
Rack & Panel
Brush Ruggedized
Docking Conn./
Accessories/Install.
LMD
/LMS
Rectangular Interconnects
Other
Rectangular Interconnects
Introduction/Pkg. Solutions/Brush Contact
Ruggedized V
ME 64x/
VITA
60, 66
Amphenol offers high current single-point connec-tions for PC boards with RADSOK® contacts: • PowerBlokTM
• RADSERTTM
• PGYTM
Thecompactfootprintdesignoftheseproductscansupplyupto120Amptotheboardwhichpreservessurfaceareaandprovidesmoreflexibilityinboarddesign.• PowerBlokisavailableina3.0mm(70AMPS)whichispress-fitintothePCB• RADSERT’sareavailablein2.4mm(35AMPS)and3.6mm(70(AMPS).Offeredinsolderorpress-fitstyles,andavailableformanyboardthicknesses.• RADSOKPGY’sareavailablein3.6mm(70AMPS)and5.7mm(120AMPS).Pgy’sareconnectedtothePDBthroughasolderreflowprocess.
RADSOK®InterconnectSolutions
HIGH POWER FOR BOARD LEVEL CONNECTORS
Standard and Custom-Developed Solutions• InadditiontothevariousstandardsizesofRADSOK®components,custom-developedsolutionsarealsoavailable.Amphenolhastheglobaldesign,engineeringandmanufacturingresourcestoprovideRADSOK®socketspressedintobusbars,crimpedtocables,assembledintoconnectors,assembledintocustomerorAmphenoldesignedspecializedelectricaldevices,orasstand-alonecomponents.Amphenolalsomanufacturesafullcomplimentofmatingpincontactsforanyapplication.• Steady-statecurrentcapacitiesforstandardRADSOK®productsrangefrom50ampstoover1000amps.• AmphenolconnectorswithRADSOK®contactsareofferedwithavarietyofpositive-lockingfeaturesthatinsureandmaintainfully-matedconnections.• Sealing(SealtacTM)andhighvoltagehotbreakoptionsareavailablewithintheRADSOK®itselforwithinaverywiderangeofIPratedconnectorhousingstoprovideenvironmentalprotectiontothecontactarea.
RADSOK® contacts in LRM connectors: see page 30 of the LRM Section.
RADSOK® contacts in Ruggedized Rack and Panel Connectors - see pages 97 & 98.
New Mil-Power Group of Connectors
Rectangular Connectors for High Power ApplicationsAmphenol’soffersnewPowerInterconnectsforyourhighpowerapplicationsfeaturingRADSOK®technology.Thismulti-polefamilyofconnectorsisdesignedfor1750VRMSor2450VDCat400Acontinuous.Designfeaturesinclude:• Easytoidentifyshellpolarization• Split-insertconstructionforeaseofassemblyofcontacts• Shelltoshellbottomingforelectricalconductivity/EMIprotection• Customerprogrammablekeyingandalatchwithsnapdetentforsolidengagementlocking
• Alsoofferedinalowprofilerightangle90degreebackshelloptionwithovermoldcapabilities,helpingeasethestrainoftightfittingapplications.
• OfferedinstandardplatingoptionsaswellasDurmalonfinish*
* ConsultAmphenolAerospaceformoreinformationoncadmiumalternative,Durmalonfinish.
126
AmphenolAerospace
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
LRM
(Lin
e Re
plac
eabl
e M
odul
es)
Stag
gere
d/
GEN
-X
Hyb
rids
- Fib
er O
ptics
/ H
i Spe
ed/R
F/Po
wer
O
ptio
ns/
Acc
esso
ries
Hig
h D
ensi
tyH
DB3
H
SB3
Hi S
peed
Low
Mat
ing
Forc
e M
IL-D
TL-5
5302 St
anda
rd
Brus
hH
ybrid
s - S
igna
l/Pow
er/
Coax
/Fib
er O
ptics
Rack
& P
anel
Br
ush
Rugg
ediz
edD
ocki
ng C
onn.
/ A
cces
sorie
s/In
stal
l.
Intro
ducti
on/
Pkg.
Sol
utio
ns/
Brus
h Co
ntac
t
LMD
/LM
S Re
ctang
ular
In
terc
onne
cts
Oth
er
Recta
ngul
ar
Inte
rcon
nects
Rugg
ediz
ed
VM
E64x
/
VITA
60,
66
RFHighFrequencyContactsforLRMInterconnectsFROM SV MICROWAVE, AMPHENOL DIVISION
.164 ±.001DIAMETER
.188DIAMETER
(.316)(.352 FREE STATE)
(.751)
.160 .002PANELRP
RF High Frequency Contacts Available for LRM ConnectorsAmphenoldivisionsofSVMicrowaveandAmphenolAerospaceworktogethertoprovideconnectorswithhighfrequencies.SVMicrowavedivisionofAmphenolisaworldleaderinthedesignandmanufactureofRF/MWconnectorsandcompo-nents.Theyprovidehighfrequencycontactswithaunique“FloatMount”technol-ogywhichallowsforconsistentmicrowaveperformancewhilemaintainingtightmechanicaltolerances.Thesecontactsexhibitsuperiorelectricalperformanceandwillmaintainanaccuratephaselengthwhenmated.SystemdesignandplatformneedshaverequiredsmallerpackagingwithRF,D/Csignalandpowerallincloseproximity.SVMicrowave’sprovendesignsandblindmatetechnologyhaveenabledtheintegrationofmultiportRFsignalsintosinglehousingsforgangmatingcapability.Formoreinformation,consultSVMicrowave.*SMPMcontactsshownonthispageareavailableforuseinLRMinterconnects(asshowninstaggeredgridpatternsonpage29intheLRMsectionofthiscatalog).
* SVMicrowave Phone:561-840-1800 Website:www.svmicrowave.com
SMPM RF Contacts for use in Amphenol LRM ConnectorsSOCKETSize12,50Ohm
Socket Contact, SMPM RF used in LRM Interconnects
SMPM RF Contacts for use in Amphenol LRM ConnectorsPINSize12,50Ohm
Pin Contact, SMPM RF used in LRM Interconnects
(.462)
(.174)
.146 ±.001DIAMETER
(.288)
.160 ±.002PANEL
.188DIAMETER
127
AmphenolAerospace
ContactAmphenolAerospaceformoreinformationat800-678-0141•www.amphenol-aerospace.com
LRM (Line Replaceable M
odules)Staggered/
GEN
-X
Hybrids - Fiber O
ptics/ H
i Speed/RF/Power
Options/
Accessories
High D
ensityH
DB 3
HSB 3
Hi Speed
Low M
ating Force MIL-D
TL-55302Standard
BrushH
ybrids - Signal/Power/
Coax/Fiber Optics
Rack & Panel
Brush Ruggedized
Docking Conn./
Accessories/Install.
LMD
/LMS
Rectangular Interconnects
Other
Rectangular Interconnects
Introduction/Pkg. Solutions/Brush Contact
Ruggedized V
ME 64x/
VITA
60, 66CylindricalInterconnectsforPrintedCircuitBoardAttachmentPC TAIL OR COMPLIANT PIN TERMINATION
Cylindrical Connectors with PC Tail ContactsAmphenolAerospaceistheleaderininterconnectsystemsforaerospace/harshenvironmentapplications.MIL-DTL-38999,MIL-C-26482,MIL-5015aswellasproprietarycylindricalscanincorporatepctailcontacts.Jamnut(Dhole)orpanelmount(fourhole)stylesaresoldermountedtoprintedcircuitboards.PCBcontactsareavailableinsizes16,20and22D.ConsiderationsmustbemadeforlengthofPCBtailsandanymechanicalmethodsneededtostabilizetheboard.Commonlyusedtaildiametersandtailstick-outdimensionsaregiveninamphenol’scombinedCircularInterconnectCatalog/PrintedCircuitBoardsection.PCBcontactsareavailableincoax,twinax,triaxandquadraxtypes.Cylindricalconnectorscanbeattachedtoboardswithflexterminationwhichcreatesaself-lockingterminalpadandeliminatestheneedforanadditionalinterconnecttothePCboard.
Cylindrical Connectors on PC Board
MIL-DTL-38999 with PC Tail contacts
MIL-DTL-38999 with Special Stand-off Shell Configuration and Quadrax Contacts with PC Tails
Cylindrical Press Fit Connectors with Compliant PinsMIL-DTL-38999connectorscanbesuppliedwithcompliantpincontactsforsolderlessmountingonprintedcircuitboards.CompliantpinsengagetheplatedthroughholesinthePCboardwithouttheneedforsolderingwhichprovidesforhighspeed,lowcostboardassembly.Theyaccommodateboardswithminimumof0.090inchthicknessand0.040±.003platedthroughholes.BothpinandsocketcontactsareavailableinanyMIL-DTL-38999SeriesI,IIorIIIinsertpatternhavingcontactsize16,20or22D.Connectorsaresoldcompletelyassembledorareavailablefullypre-assembledonablackplaneassembly.FormoreinformationonPressFitconnectorsseeAmphenol’sCombinedCircularInterconnectcatalog/Options&Otherssect.,on-lineatwww.amphenol-aerospace.com.
Cylindrical Connectors with Flex Circuitry. Flex is designed to geometrically fit the shape of the connector to board package. It is strong and rigid, yet the circuit body is highly flexible.
Alignment Discs on PC tail connectors provide simplified installation of contacts to PCB boards.
Cylindrical Connectors with Compliant Pin Contacts
128
AmphenolAerospace
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
LRM
(Lin
e Re
plac
eabl
e M
odul
es)
Stag
gere
d/
GEN
-X
Hyb
rids
- Fib
er O
ptics
/ H
i Spe
ed/R
F/Po
wer
O
ptio
ns/
Acc
esso
ries
Hig
h D
ensi
tyH
DB3
H
SB3
Hi S
peed
Low
Mat
ing
Forc
e M
IL-D
TL-5
5302 St
anda
rd
Brus
hH
ybrid
s - S
igna
l/Pow
er/
Coax
/Fib
er O
ptics
Rack
& P
anel
Br
ush
Rugg
ediz
edD
ocki
ng C
onn.
/ A
cces
sorie
s/In
stal
l.
Intro
ducti
on/
Pkg.
Sol
utio
ns/
Brus
h Co
ntac
t
LMD
/LM
S Re
ctang
ular
In
terc
onne
cts
Oth
er
Recta
ngul
ar
Inte
rcon
nects
Rugg
ediz
ed
VM
E64x
/
VITA
60,
66
Amphenol’sBroadProductOfferingofCircularInterconnectsSOLUTIONS FOR A WIDE RANGE OF APPLICATIONS
Amphenol Corporation
Amphenol Aerospace
40-60 Delaware AvenueSidney, NY 13838-1395Phone: 800-678-0141 or 607-563-5011Fax: 607-563-5157www.amphenol-aerospace.com
Am
ph
eno
l Circular Interconnects
Amphenol
• Aluminum• Stainless Steel/Firewall• Composite• Printed Circuit Board Connectors• High Speed Connectors
12-C
AmphenolAerospace
The Interconnection
Leader
Products for Military, Aerospace and Harsh Environments
12-CE
ditio
n 4
• Fiber Optics• Full Complement of Contacts/Cables• EMI Filter/Transient• Accessories• Backshells
Edition 4
26482M
atrix 2
II Dualok
III
SJT
38999
I
83723 IIIM
atrix|Pyle5015
Crimp Rear
Release M
atrix
26500 Pyle
22992 C
lass L Back- Shells
Options
Others
HD
EMI Filter
Transient
Fiber Optics
ContactsConnectorsCables
HIgH SPEED
PCB
Accessories
Aquacon
Herm/Seal
WhenyoucometoAmphenol,youareconnectedtothebroadestrangeofinterconnectionproductsinthemarketplace.Amphenolhasbecometheleaderininterconnectionproductsthroughitslonghistoryofengineeringexpertiseforproductsolutionsolving.TheBoardLevelandRectangularinterconnectsshowninthiscatalogareonlyapartoftheverywiderangeofinterconnects-thereisalsothewholeworldofCirculars.ManyofthemilitaryspecificationsforcylindricalconnectorsweredevelopedbyAmphenol,formerlyBendixConnectorOperations,attheSidney,NYfacility.
CircularProductsofferedbyAmphenolAerospaceincludethemajormil-speccylindricalsandcommer-cialversions,plusmanyinterconnectsthatmeetspecialapplications.Alsowithinthecircularintercon-nectofferingfromAmphenol,throughtheAmphenolIndustrialOperationsdivision,aremanycommercialtypesofconnectors.
ThefollowinglistisabriefoverviewofCircularInterconnectproductsofferedbyAmphenolAero-spaceandAmphenolIndustrialOperations.Thereisavastarrayofproducts-manyserieswithinMIl-specs,andmanyoptionswithinseries.• MIL-DTL-38999SeriesI,IIandIII• MIL-DTL-5015and5015types:97SeriesCommercial,GTandACA-BReverseBayonetConnectors
• MIL-DTL-26482,SeriesI&2• MIL-DTL-83723,SeriesIII• HermeticConnectors• FilterProtectionConnectors• FiberOpticConnectors• EnergySuppressionConnectors• HighPowerConnectorsincludingproductswithRADSOK®highamperagecontacts
• Plusawiderangeofcontactsforcirculars:•Standard500cycleand1500cycle,M39029typepowerandsignal•Crimpforfrontorrearreleaseconnectorapplications•Soldertypefixedcontacts•Highfrequencyshieldedcoax,triax,twinaxcontacts•High-speedquadraxanddifferentialtwinaxcontacts
• WiderangeofAccessoresforusewithCircularConnectors
TheproductbreadthofAmphenolforCircularInterconnectsrepresentstheAmphenolexpertisetoprovidealmostanyinterconnectionsolution.Amphenoldivisionsworkinsynergytoprovideourcustomerswithwhattheyneedfortheirspecifcperformancerequirements.ItisthissynergyandteamdriveneffortthathasmadeAmphenoltheinterconnecttechnologyproviderofchoicetoindustryleadingcompaniesthroughouttheworld.Withabroadanddiverseproductportfolio,Amphenolisabletodevelopetherightsolutionsforourcustomersacrossthediversesegmentsoftherapidlyexpandingelectronicmarket.
We invite you to see our Combined Circular Interconnects catalog online at www.amphenol-aerospace.com
Also see the many circular interconnects offered by Amphenol Industrial Operations at www.amphenol-industrial.com.
Contact us at: Phone: 607-563-5011 or 800-678-0141
Military/Aerospace Markets - Amphenol Circular InterconnectsMilitary Avionics . . Commercial Avionics . . Military Vehicles . . UAVs . . Missiles/Missiles Defense . . Naval . . C4I . . Space
Industrial Markets - Amphenol Circular InterconnectsRail/Mass Transit . . Process Control . . Wind & Solar Energy . . Heavy Equipment . . Telecommunications . . Power Generation . . Petro-Chemical