Manufacturers Name & address:
M/S Amphenol Interconnect India Pvt Ltd
Plot No:61, Keonics Electronics City
Bangalore: 560100, INDIA.
TEST REPORT
Report No:AIIPL/QC/BS06042015/1
Date: 06.04.2015
Page no:1 of 15
Tested By:
Mahabala Shetty
Reviewed & Approved By:
C.N.Ramesh (Head – QC)
Amphenol
TITLE : VALIDATION OF PRODUCT Refer Specification : - AS85049C & AIIPL Product Standard: PSTDBS570 Product Tested : EMI/RFI BACKSHELL LIGHT WEIGHT (BML1) AIIPL PART NO: BML1SRK10W Test Location : Amphenol Interconnect India Pvt ltd., Bangalore Qty : 03
A. Dimensional Inspection Report (Dimensions in mm) as per PSTDBS570
Sl No
Parameter / Specification
Min. Max. Inspection
Tool
Sample Result (Pass/ Fail) 001 002 003
1 Φ 22.99 - 24.99 VC 24.06 24.05 24.06 Pass
2 B 23.90 - 23.90 VC 22.16 22.14 22.15 Pass
3 F 21.84/26.90 21.84 26.90 VC 25.01 25.02 25.03 Pass
4 C 6.70 ± 0.78 5.92 7.48 VC 7.24 7.25 7.26 Pass
5 E 21.81/22.23 21.84 22.23 VC 22.14 22.13 22.14 Pass
6 D 6.90 Min 6.90 - VC 8.89 8.87 8.88 Pass
7 6.35 Max - 6.35 VC 4.46 4.45 4.46 Pass
8 Weight - - Weighing
Scale 22
Gram Pass
B. Visual Inspection as per PSTDBS570
Sl. No
Parameter Specification Inspection
Tool
Sample Result (Pass/ Fail) 1
1 Free Rotation & Mating
Back shell is coupled on plug until it is well located on the teeth
Visual Ok Pass
2 General
Workmanship
No Molding defects, Burrs, Nicks &
Chipping of plating or Finish
Visual 100% Found
okay Pass
Manufacturers Name & address:
M/S Amphenol Interconnect India Pvt Ltd
Plot No:61, Keonics Electronics City
Bangalore: 560100, INDIA.
TEST REPORT
Report No:AIIPL/QC/BS06042015/1
Date: 06.04.2015
Page no:2 of 15
Tested By:
Mahabala Shetty
Reviewed & Approved By:
C.N.Ramesh (Head – QC)
Amphenol
C. Test as per AS85049C, Category 4C (Light Duty)
Sl. No
Parameter Specification
Observations
Result (Pass/ Fail)
1 External Bending Moment
Required load 64.76 lbf-in
Applied load :P1 65.4 inch-lbs P2 65.8 inch-lbs
Pass
Holding duration: 60Sec.
On completion of load application for the duration of 60secs each direction Back Shells were visually examined there is no evidence of damage detrimental to their normal operation.
2 Coupling Thread Strength
Required Torque 50 ± 5 inch - lbs
Applied torque 50 inch -lbs
Pass
Holding duration;60Secs
On completion of torque application for the duration of 60secs, Back Shells were visually examined there is no evidence of damage detrimental to their normal operation.
3 Magnetic Permeability
Shell be less than 2.0Mu for aluminum
and 5.0Mu for stainless steel
Aluminium body less than 2.0Mu
Pass Stainless Screw less than 5.0Mu
4 Shell To Shell Conductivity
Should not exceed 2.5 milliohms
Measured Test Voltage:1.5VDC
Pass Measured Test Current: 1.0ADC
Measured Resistance: 0.38 Milli Ohms
5 Life Cycling Ten full cycles of Engagement & Disengagement
Ten full cycles of engagement & disengagement onto the mating plug for six full turns in clockwise direction & six full turns in counter clockwise direction. Pass On completion of test Back shell were visually examined there is no evidence of damage detrimental to their normal operation.
6 Interchangeability
Back Shell shall be Interchangeable with
its counterpart connector
Mated with counterpart connector & found satisfactory
Pass
Manufacturers Name & address:
M/S Amphenol Interconnect India Pvt Ltd
Plot No:61, Keonics Electronics City
Bangalore: 560100, INDIA.
TEST REPORT
Report No:AIIPL/QC/BS06042015/1
Date: 06.04.2015
Page no:3 of 15
Tested By:
Mahabala Shetty
Reviewed & Approved By:
C.N.Ramesh (Head – QC)
Amphenol
7 Random Vibration
Frequency range50-2000) Hz. Power Spectral Density: 1g2/Hz Overall rms g :43.92 Test Duration; 8hours in the longitudinal direction & 8hours in the perpendicular direction
Refer test Profile graph on page:4 - 9
Pass
On completion of test Back shell were visually examined & no damage or loosening of parts observed.
Prior to the test and after the test Back Shells were subjected to Shell-to-Shell conductivity test & test results were found satisfactory. Measured voltage drop is less than 2.5mV.
8 Shock test
Shock Wave form: Half Sine, 100g, 6msec No of Shocks: Three shocks in each direction are applied along three axes of the test specimens for a total of 18 shocks.
Refer test profile graph on page:10-15
Pass On completion of test Back shell were visually examined & no damage or loosening of parts observed.
Manufacturers Name & address:
M/S Amphenol Interconnect India Pvt Ltd
Plot No:61, Keonics Electronics City
Bangalore: 560100, INDIA.
TEST REPORT
Report No:AIIPL/QC/BS06042015/1
Date: 06.04.2015
Page no:4 of 15
Tested By:
Mahabala Shetty
Reviewed & Approved By:
C.N.Ramesh (Head – QC)
Amphenol
VBRATION TEST GRAPH DUT: Back shell
Serial Number: BML1SSK10W (3nos) OX Axis
Project File Name: Random vibration 43.92grms.prj
Profile Name: Default Test Type: Random Run Folder: .\RunFolder Apr 01, 2015 13-43-56
profile(f)
high-abort(f)
low-abort(f)
high-alarm(f)
low-alarm(f)
control(f)
2000.0050.00 100.00 1000.00
6.0256
0.0631
0.1000
1.0000
Frequency (Hz)
(gn)²/Hz
Level: 100 %
Control RMS: 44.258648 gn Full Level Elapsed Time: 08:00:00 Lines: 400 Frame Time: 0.200000 Seconds
Demand RMS: 43.941341 gn Remaining Time:00:00:00 DOF: 154 dF:5.000000 Hz
Data saved at 09:54:53 PM, Wednesday, April 01, 2015 Report created at 09:54:54 PM, Wednesday, April 1, 2015
Manufacturers Name & address:
M/S Amphenol Interconnect India Pvt Ltd
Plot No:61, Keonics Electronics City
Bangalore: 560100, INDIA.
TEST REPORT
Report No:AIIPL/QC/BS06042015/1
Date: 06.04.2015
Page no:5 of 15
Tested By:
Mahabala Shetty
Reviewed & Approved By:
C.N.Ramesh (Head – QC)
Amphenol
DUT: Back shell
Serial Number: BML1SSK10W (3nos) OX Axis
Project File Name: Random vibration 43.92grms.prj
Profile Name: Default Test Type: Random Run Folder: .\RunFolder Apr 01, 2015 13-43-56
input1(f)
input2(f)
drive(f)
profile(f)
2000.0050.00 100.00 1000.00
15.8489
6.31E-081.00E-07
1.00E-06
1.00E-05
0.0001
0.0010
0.0100
0.1000
1.0000
Frequency (Hz)
(gn)²/Hz
input1(f): Max=115.195,Min=-128.952,Peak=128.952,RMS=38.132210,PSD RMS=37.568779input2(f): Max=157.150,Min=-149.267,Peak=157.150,RMS=51.571754,PSD RMS=50.062393
Level: 100 %
Control RMS: 44.258648 gn Full Level Elapsed Time: 08:00:00 Lines: 400 Frame Time: 0.200000 Seconds
Demand RMS: 43.941341 gn Remaining Time: 00:00:00 DOF: 154 dF: 5.000000 Hz
Data saved at 09:54:53 PM, Wednesday, April 01, 2015 Report created at 09:54:54 PM, Wednesday, April 1, 2015
Manufacturers Name & address:
M/S Amphenol Interconnect India Pvt Ltd
Plot No:61, Keonics Electronics City
Bangalore: 560100, INDIA.
TEST REPORT
Report No:AIIPL/QC/BS06042015/1
Date: 06.04.2015
Page no:6 of 15
Tested By:
Mahabala Shetty
Reviewed & Approved By:
C.N.Ramesh (Head – QC)
Amphenol
Project File Name: Random vibration 43.92grms.prj
Data saved at 09:54:53 PM, Wednesday, April 01, 2015 Report created at 09:54:55 PM, Wednesday, April 1, 2015
Manufacturers Name & address:
M/S Amphenol Interconnect India Pvt Ltd
Plot No:61, Keonics Electronics City
Bangalore: 560100, INDIA.
TEST REPORT
Report No:AIIPL/QC/BS06042015/1
Date: 06.04.2015
Page no:7 of 15
Tested By:
Mahabala Shetty
Reviewed & Approved By:
C.N.Ramesh (Head – QC)
Amphenol
DUT: Back shell
Serial Number: BML1SSK10W (3nos) OY Axis
Project File Name: Random vibration 43.92grms.prj
Profile Name: Default Test Type: Random Run Folder: .\RunFolder Apr 02, 2015 09-29-13
input1(f)
input2(f)
drive(f)
profile(f)
2000.0050.00 100.00 1000.00
15.8489
1.00E-07
1.00E-06
1.00E-05
0.0001
0.0010
0.0100
0.1000
1.0000
Frequency (Hz)
(gn)²/Hz
input1(f): Max=153.386,Min=-111.123,Peak=153.386,RMS=38.365021,PSD RMS=37.392780input2(f): Max=152.395,Min=-161.950,Peak=161.950,RMS=51.440865,PSD RMS=50.014328
Level: 100 %
Control RMS: 44.156834 gn Full Level Elapsed Time: 08:00:00 Lines: 400 Frame Time: 0.200000 Seconds
Demand RMS: 43.941341 gn Remaining Time:00:00:00 DOF: 154 dF:5.000000 Hz
Data saved at 06:57:43 PM, Thursday, April 02, 2015 Report created at 06:57:44 PM, Thursday, April 2, 2015
Manufacturers Name & address:
M/S Amphenol Interconnect India Pvt Ltd
Plot No:61, Keonics Electronics City
Bangalore: 560100, INDIA.
TEST REPORT
Report No:AIIPL/QC/BS06042015/1
Date: 06.04.2015
Page no:8 of 15
Tested By:
Mahabala Shetty
Reviewed & Approved By:
C.N.Ramesh (Head – QC)
Amphenol
DUT: Back shell
Serial Number: BML1SSK10W (3nos) OY Axis
Project File Name: Random vibration 43.92grms.prj
Profile Name: Default Test Type: Random Run Folder: .\RunFolder Apr 02, 2015 09-29-13
profile(f)
high-abort(f)
low-abort(f)
high-alarm(f)
low-alarm(f)
control(f)
2000.0050.00 100.00 1000.00
6.0256
0.0631
0.1000
1.0000
Frequency (Hz)
(gn)²/Hz
Level: 100 %
Control RMS: 44.156834 gn Full Level Elapsed Time: 08:00:00 Lines: 400 Frame Time: 0.200000 Seconds
Demand RMS: 43.941341 gn Remaining Time: 00:00:00 DOF: 154 dF: 5.000000 Hz
Data saved at 06:57:43 PM, Thursday, April 02, 2015 Report created at 06:57:44 PM, Thursday, April 2, 2015
Manufacturers Name & address:
M/S Amphenol Interconnect India Pvt Ltd
Plot No:61, Keonics Electronics City
Bangalore: 560100, INDIA.
TEST REPORT
Report No:AIIPL/QC/BS06042015/1
Date: 06.04.2015
Page no:9 of 15
Tested By:
Mahabala Shetty
Reviewed & Approved By:
C.N.Ramesh (Head – QC)
Amphenol
Project File Name: Random vibration 43.92grms.prj
Data saved at 06:57:43 PM, Thursday, April 02, 2015 Report created at 06:57:45 PM, Thursday, April 2, 2015
Manufacturers Name & address:
M/S Amphenol Interconnect India Pvt Ltd
Plot No:61, Keonics Electronics City
Bangalore: 560100, INDIA.
TEST REPORT
Report No:AIIPL/QC/BS06042015/1
Date: 06.04.2015
Page no:10 of 15
Tested By:
Mahabala Shetty
Reviewed & Approved By:
C.N.Ramesh (Head – QC)
Amphenol
Manufacturers Name & address:
M/S Amphenol Interconnect India Pvt Ltd
Plot No:61, Keonics Electronics City
Bangalore: 560100, INDIA.
TEST REPORT
Report No:AIIPL/QC/BS06042015/1
Date: 06.04.2015
Page no:11 of 15
Tested By:
Mahabala Shetty
Reviewed & Approved By:
C.N.Ramesh (Head – QC)
Amphenol
Manufacturers Name & address:
M/S Amphenol Interconnect India Pvt Ltd
Plot No:61, Keonics Electronics City
Bangalore: 560100, INDIA.
TEST REPORT
Report No:AIIPL/QC/BS06042015/1
Date: 06.04.2015
Page no:12 of 15
Tested By:
Mahabala Shetty
Reviewed & Approved By:
C.N.Ramesh (Head – QC)
Amphenol
Manufacturers Name & address:
M/S Amphenol Interconnect India Pvt Ltd
Plot No:61, Keonics Electronics City
Bangalore: 560100, INDIA.
TEST REPORT
Report No:AIIPL/QC/BS06042015/1
Date: 06.04.2015
Page no:13 of 15
Tested By:
Mahabala Shetty
Reviewed & Approved By:
C.N.Ramesh (Head – QC)
Amphenol
Manufacturers Name & address:
M/S Amphenol Interconnect India Pvt Ltd
Plot No:61, Keonics Electronics City
Bangalore: 560100, INDIA.
TEST REPORT
Report No:AIIPL/QC/BS06042015/1
Date: 06.04.2015
Page no:14 of 15
Tested By:
Mahabala Shetty
Reviewed & Approved By:
C.N.Ramesh (Head – QC)
Amphenol
Manufacturers Name & address:
M/S Amphenol Interconnect India Pvt Ltd
Plot No:61, Keonics Electronics City
Bangalore: 560100, INDIA.
TEST REPORT
Report No:AIIPL/QC/BS06042015/1
Date: 06.04.2015
Page no:15 of 15
Tested By:
Mahabala Shetty
Reviewed & Approved By:
C.N.Ramesh (Head – QC)
Amphenol