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AN OVERVIEW OF GAS PROCESSING EQUIPMENT
AN OVERVIEW OF
GAS PROCESSING EQUIPMENT
AN OVERVIEW OF
GAS PROCESSING EQUIPMENT Rev 6 Dated 24.08.2018
Company Gas Processing Equipment Private Limited (GPE)
Location T-181/1/B, MIDC, Bhosari, Pune – 411026, Maharashtra, India
Website www.gasprocessing.in
Overview
We are a global supplier of gas dehydration, separation, purification, filtration and compression
units. We also engineer and supply process equipment meeting the most stringent specifications
and expectations of our global customers. We take pride in our expertise in process engineering,
skid packaging and working with some of the most explosive process gases, under pressures
exceeding 300 bar. Our executions include super duplex stainless steel, incoloy, hestaloy,
nicrofer and cupronickel. With a growing team of professionals, equipped with latest simulation,
solid modelling, mechanical and thermal sizing software, we provide customers with complete
turnkey solutions for all their gas processing requirements. We also offer engineering services
such as process and detail engineering, operation & maintenance and commissioning support.
Products
Categories
Product Categories Products Range
Gas & Liquid Treating
Air Dehydration Flow upto 150,000 Nm3/hr and
pressures upto 30 bar g
Gas Dehydration &
Treating
Flow upto 250,000 Nm3/hr and
pressures upto 80 bar g
Liquid Dehydration &
Treating
Flow upto 100,000 m3/hr and
pressures upto 60 bar g
Gas & Liquid Separation /
Purification
Gas Separation
( Bulk Removal) Please refer catalogue
Gas Purification
( Fine Separation ) Please refer catalogue
Liquid Purification Please refer catalogue
Gas & Liquid Cleaning
Gas Filtration Flow upto 800,000 Nm
3/hr and
pressures upto 320 bar g
Gas Separation Flow upto 800,000 Nm
3/hr and
pressures upto 320 bar g
Liquid Filtration Flow upto 100,000 m3/hr and
pressures upto 60 bar g
AN OVERVIEW OF
GAS PROCESSING EQUIPMENT Rev 6 Dated 24.08.2018
Services
Engineering Process Engineering, Detail Engineering, Residual
Engineering, FEED, Up-gradation Support,Training Programs
Operation & Maintenance 24 X 7 Operations through field engineers, maintenance
program, Spare parts planning and inventory management.
Export
Markets
Global
Associates &
Tie-up
Partners
Company Name Country Product Category Range
Schmack Carbotech
GmbH Germany
PSA Plants, Coke-oven Gas
Desulphurization Units
Please refer website
www.carbotech.info
Key Customer
Contacts
Shankar
Chattopadhyay
Managing
Director
shankar.chattopadhyay@gasproc
essing.in
+91 2030629748 (O)
+91 9890759000 (M)
Somdev
Chattopadhyay
General
Manager
somdev.chattopadhyay@
gasprocessing.in
+91 2030629749 (O)
+91 7709040090 (M)
Priyanka
Chattopadhyay
General
Manager
priyanka.chattopadhyay@
gasprocessing.in
+91 2030629752 (O)
+91 7709040089 (M)
Organisation
Description Engineering Production Quality
Control
Finance &
Accounts
Others
Engineers 12 2 2 0 3
Others 4 0 0 4 2
Contract Labour 0 21 0 0 1
GPE also employs 70 personnel through its associate company GAPSPL. GAPSPL provides
operation & maintenance services to two gas processing installations of Tata Steel, at Jamshedpur.
GAPSPL field experts also support GPE for erection and commissioning supervision.
Employee’s Provident Fund Organisation Code
MH/PUN/307176
Employee’s State Insurance Corporation Code
33000440390000606
List of Codes
followed
API 618, API 619, API 672, API 941, API 661, ASME Sec 8 Div. I, TEMA, NEMA, IS, DOSH,
GOST, DIN
Industries
Served
Upstream
hydrocarbon
Mid /downstream
hydrocarbon
Steel Fertilizers Renewable
Energy
Quality
Management
System
ISO 9001:2015
Design, Engineering, Manufacture
and Commissioning of Gas
Processing Equipment
Certified by Rina
Services S.p.A.
Certificate No
34921/17/ANS
AN OVERVIEW OF
GAS PROCESSING EQUIPMENT Rev 6 Dated 24.08.2018
Engineering
Software
Software Application No of Licences
WINSIM (ChemShare) Process Simulation 1
CADWorx P&ID Piping & Instrumentation Diagram 3
Visio Technical Piping & Instrumentation Diagram 1
PV Elite Mechanical Strength Calculation 1
CAESAR II Piping Stress Analyses 1
CADWorx Professional 3 D Plant Modelling 6
Pro/Engineer 3 D Plant Modelling 2
COADE TANK Mechanical Calculation of Tank 1
STADD Pro Structural Analyses 1
HTRI Thermal Calculation of Heat Exchangers 1
Process Tools Sizing of Safety /Control Valves, Orifices 1
Quality
Management
System
ISO 9001:2015
Design, Engineering, Manufacture
and Commissioning of Gas
Processing Equipment
Certified by Rina
Services S.p.A.
Certificate No
34921/17/ANS
Facilities
Packaging Plant Fabrication Plant Office
5000 Sq. Ft. 3500 Sq. Ft. 4000 Sq. Ft. ( 3 Floors)
Material Handling Electric Overhead Travel Crane SWL 15 MT, 5 MT
Installed Power Supply with diesel generator backup 100 HP
Welding
Procedures
Approved
by TUV
Nord
GTAW
FCAW
SMAW
Welding
Positions
3F / 6G
Max. Plate
Thickness
200 mm
Max. Pipe
Thickness
21.94 mm
Min. Pipe
Size
15 NB
NDT RT DPT UT MT ET
General
Testing
Hydrotesting, pneumatic testing, leakage testing. Continuity testing, other electrical
testing. Functional testing of package - powering control panels, instrumentation
and actuated valves. Simulation of control logic, operation of valves, HMI check.
Material Grades Carbon steel, stainless steel and special ferrous material
Type of
Organization Private Limited Company Registered in India under the Companies Act, 1956
Year of
Incorporation 2010
External
Auditors Subodh V. Shah & Co
Banking
Information
Bank Name Fund Based Credit Non Fund Based Credit Contact Number
Deutsche Bank No Yes +919890088127
HDFC Bank No Yes +919371285591
Maharashtra Bank No No +919730000528
AN OVERVIEW OF
GAS PROCESSING EQUIPMENT Rev 6 Dated 24.08.2018
Execution
Capability
All values in US Dollars
Largest Contract Executed To Date 3,221,342
Customer JCAPCPL ( A JV of Tata Steel, Nippon Steel & Sumitomo Metal Corp.)
Project Name Cokeoven Gas Desulphurization and Hydrogen Generation Plant
Supplier Credit
Approvals Van Air Inc.
Rockwell
Automation
Emerson
Process Wika Instruments
Pentair Valves &
Controls
Noteworthy
Projects
Ethylene Dehydration Package
Dry ethylene regenerated system including 2 adsorber vessels, inlet and
regeneration separators, regeneration cooler, electric heater, after filters,
instrumentation, two dew point analyzers. All the equipment were ASME U
stamped. The package also included a X purge panel for power
distribution, heater control and a Z purge panel for PLC system.
End User Location Service
Fluid
Flow
Kg/hr.
Inlet Pr.
Kg/cm2 g
Outlet
Purity
Croda
Inc.
DE, USA Ethylene 3400 21 < 1 ppm
Platforming Dryer Package
Process dryer with same pressure dry gas (closed loop) blower recirculated
regeneration system. Package includes inlet filter separator, electric heater,
regen KO drum, adsorber vessels, after filter and regen gas coolers (shell &
tube heat exchanger and fin fan cooler). Heater and PLC panel mounted in
safe area. Local purge panel with 15” TFT HMI in hazardous area.
End User Location Service
Fluid
Flow
Kg/hr.
Inlet Pr.
Kg/cm2 g
Outlet
Purity
MRPL Mangalore,
India
Mixed
Gas
1375 5.4 < 15 ppm
Gas Conditioning for Gas Turbines
Dry gas regenerated system including 3 adsorber vessels each containing
approx. 9000 kg of desiccant, a gas to gas recuperative heat exchanger set
comprising of 6 shell & tube exchangers, actuated change over and control
valves, electric heater with control panel, instrumentation and Z purge
panel to house unit PLC. Brings down H2S from 700 ppm to below 2 ppm.
End User Location Service
Fluid
Flow
Kg/hr.
Inlet Pr.
Kg/cm2 g
Outlet
Purity
KDUMAL
OQ-GAZ
Bukhara,
Uzbekistan
Natural
Gas
13,000 55 < 2 ppm
Cokeoven Gas Desulfurization & Hydrogen Generation Plant
Process plant including a wash tower for bulk removal of H2S, activated
carbon vessels for removal of tar and naphtha, activated carbon vessels
for removal of H2S down <10 ppm, boosters, gas screw compressors, H2
PSA system and tail gas buffer vessel, complete electrical, instrumentation
supply and plant automation.
End User Location Service
Fluid
Flow
Kg/hr.
Inlet Pr.
Kg/cm2 g
Outlet
Purity
JCAPCPL Jamshed-
-pur, India
Coke
oven gas
6,000 0.1 Refer
Catalogue
Ethylene Dehydration Package
Closed loop nitrogen regenerated system including 2 adsorber vessels,
inlet and regen. separators, regen cooler, electric heater, after filters,
instrumentation, a dew point analyzer and a RH meter. Also included
regen. blowers. It was divided into 2 skids and the adsorber vessels were
placed on concrete foundation. It also included NEMA 4X “Z” Purge Panel
End User Location Service
Fluid
Flow
Kg/hr.
Inlet Pr.
Kg/cm2 g
Outlet
Purity
TCI
SANMAR
Port Said,
Egypt
Ethylene 8,000 17 < 1 ppm
AN OVERVIEW OF
GAS PROCESSING EQUIPMENT Rev 6 Dated 24.08.2018
Aviation Fuel Treater
Unit consisting of a feed drum, 2 clay treater vessels, 2 sets of recuperative
heat exchangers, a forced convection air finned cooler, multistage
centrifugal pump with flame proof motor, electric heater, control valves and
instrumentation. The package also included a heater control panel & PLC
panel housed in the safe area, All the equipment were ASME U stamped
End User Location Service
Fluid
Flow
Kg/hr.
Inlet Pr.
Kg/cm2 g
Outlet
Purity
Al Sanea
Chemicals
Kuwait Aviation
turbine fuel
6,000 1 Refer
Catalogue
Feed Gas Dehydration Package
Separate gas regenerated system including 3 adsorber vessels, coalescer
and after filters, motor operated change over valves, separators,
exchangers and heater. The dryer had a three adsorber bed configuration.
Entire package was controlled and automated through plant DCS.
End User Location Service
Fluid
Flow
Kg/hr.
Inlet Pr.
Kg/cm2 g
Outlet
Purity
ONGC Uran,
Mumbai
Natural
Gas
224,000 54.2 < 1 ppm
CO2 Dehydration Package
Wet gas regeneration system including 2 adsorber vessels, steam heater,
regen cooler, regen separator, regen chiller, regen chiller separator,
coalescers, after filters and final product chiller. All the valves were
mounted on a single skid, remaining items were placed on concrete
foundation. Unit was controlled and automated through plant DCS.
End User Location Service
Fluid
Flow
Kg/hr.
Inlet Pr.
Kg/cm2 g
Outlet
Purity
GNFC Bharuch,
Gujarat
Carbon
Dioxide 59,200 4.08 < 50 ppm
Tar Removal System
Process plant for cleaning the tail gas from hydrogen PSA and feeding the
same into clean coke oven gas line. Plant included adsorber vessels,
control valves, piping, manual valves, structurals & platforms, and
instrumentation. Brown field project inside existing COGD plant at
Jamshedpur which is 15 years old.
End User Location Service
Fluid
Flow
Kg/hr.
Inlet Pr.
Kg/cm2 g
Outlet
Purity
Tata
Steel
Jamshed-
-pur, India
Coke
Oven Gas 2000 0.2
Refer
Catalogue
Cokeoven Gas Desulfurization & Hydrogen Generation Plant
Process plant including a wash tower for bulk removal of H2S, activated
carbon vessels for removal of tar and naphtha, activated carbon vessels
for removal of H2S down <10 ppm, boosters, gas screw compressors, H2
PSA system and tail gas buffer vessel, complete electrical, instrumentation
supply and plant automation.
End User Location Service
Fluid
Flow
Kg/hr.
Inlet Pr.
Kg/cm2 g
Outlet
Purity
Tata Steel
Ltd.
Jamshed-
-pur, India
Coke
oven gas
6,000 0.1 Refer
Catalogue
AN OVERVIEW OF
GAS PROCESSING EQUIPMENT Rev 6 Dated 24.08.2018
“Whether on
our shop floor
or in the field,
our team is
committed to
achieve
nothing short
of excellence”
Shankar
Chattopadhyay
Managing
Director
AN OVERVIEW OF
GAS PROCESSING EQUIPMENT Rev 6 Dated 24.08.2018
Our values and actions always focus on the ENDUSER
Ensure diligence in detail engineering to avoid confusion during execution of the project
Nurture relationships with our global associates, tie-up partners and strictly follow their guidelines
Develop awareness through interaction with customers and consultants on optimized gas processing solutions
Understand latest process engineering developments from across the world and customize them
Source bought out items only from leading Indian and international suppliers with strong service organisations
Ensure highest standards of quality, inspection and internal testing during fabrication and packaging
Recruit and retain talented individuals in the team through proper training and motivation
