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Research Article An Integral Formulation of Two-Parameter Fatigue Crack Growth Model Jianguo Wu, 1 Shan Jiang , 2 Wei Zhang , 2 and Zili Wang 2 1 Science and Technology on Reliability and Environmental Engineering Laboratory, Beijing Institute of Structure and Environment Engineering, Beijing, China 2 Science and Technology on Reliability and Environmental Engineering Laboratory, School of Reliability and Systems Engineering, Beihang University, Beijing, China CorrespondenceshouldbeaddressedtoShanJiang;[email protected] Received 5 September 2017; Revised 17 November 2017; Accepted 20 December 2017; Published 13 March 2018 AcademicEditor:DariuszRozumek Copyright©2018JianguoWuetal.isisanopenaccessarticledistributedundertheCreativeCommonsAttributionLicense, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited. A two-parameter fatigue crack growth algorithm in integral form is proposed, which can describe the continuous crack growth process over the time period. In this model, the fatigue crack propagation behavior is governed by the temporal crack-tip state includingthecurrentappliedloadandthephysicalconditionduetothepreviousloadsequence.eplasticity-inducedcrackclosure, left by the historical loading sequence, controls the following fatigue crack growth behavior and typically leads to the interaction effects.Intheproposedmethod,amodifiedcrackclosuremodelderivingfromthelocalplasticdeformationisemployedtoaccount for this load memory effect. In general, this model can simulate the fatigue crack growth under variable amplitude loading. Additionally, this model is established on the physical state of crack tip in the small spatial and temporal scale, and it is used to evaluatethemacroscopiccrackpropagationandfatiguelifeunderirregulartension-tensionloading.Aspecialsuperimposedloading caseisdiscussedtodemonstratetheadvantageoftheproposedmodel,whilethetraditionaltwo-parameterapproachisnotproper functional. Moreover, the typical various load spectra are also employed to validate the method. Good agreements are observed. 1. Introduction Sincethedamagetoleranceconceptisofgreatsignificanceto the engineering design, the prediction of fatigue crack growth life under the service environment becomes a pre- requisite. Many fatigue-critical structures are usually sub- jected to variable amplitude (VA) loading condition. e fatigueanalysisinthiscasehastoencounterhighnonlinear mechanisms of damage accumulation. An appropriate so- lutiontotheinteractioneffectsincrackpropagationprocess under VA loading is necessary and valuable. Many references have focused to evaluate the interaction effects and further predict the fatigue crack growth under complex loading condition [1–4]. Wheeler and Willenborg et al. state that the yield zone size correlates with the fatigue crack growth rate [5, 6]. Afterwards, the forward and reverse plastic zone interaction is considered to be an essential char- acteristic of load sequence effects [7, 8]. Based on this hy- pothesis, Zhang et al. introduced a novel parameter, da/dS,to define the fatigue crack propagation rate with the stress var- iation at any moment of a cycle [7]. Furthermore, Zhang derived the relationship between da/dS and the traditional da/dN parameterthatrepresentedthefatiguecrackgrowthrate percycle.LuandLiuproposedasmalltimescalefatiguecrack growthmodel,inwhichtheincrementalcrackgrowthkinetics was calculated [8]. Zhang and Liu stated that the crack-tip opening displacement (CTOD) is the driving parameter of fatigue crack growth and developed a time-based formulation [9]. Nevertheless, the computation results in the internal of a cycle are discontinuous by using these aforementioned methods. e requirement of cycle counting before predicting the fatigue crack growth is inevitable, which leads to the fundamental incapacity to utilize the load sequence in- formation. Sadananda and Vasudevan suggested that the fa- tiguecrackpropagationrateisdeterminedbytwoparameters, the maximum stress intensity factor, K max , and the stress in- tensity factor range, ΔK [10]. erefore, this paper presents a novel integral formulation of two-parameter model to Hindawi Advances in Materials Science and Engineering Volume 2018, Article ID 8707929, 12 pages https://doi.org/10.1155/2018/8707929
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Page 1: AnIntegralFormulationofTwo-ParameterFatigueCrack GrowthModeldownloads.hindawi.com/journals/amse/2018/8707929.pdf · closes with length “b.”It is assumed that the crack “annealing”

Research ArticleAn Integral Formulation of Two-Parameter Fatigue CrackGrowth Model

Jianguo Wu,1 Shan Jiang ,2 Wei Zhang ,2 and Zili Wang2

1Science and Technology on Reliability and Environmental Engineering Laboratory,Beijing Institute of Structure and Environment Engineering, Beijing, China2Science and Technology on Reliability and Environmental Engineering Laboratory,School of Reliability and Systems Engineering, Beihang University, Beijing, China

Correspondence should be addressed to Shan Jiang; [email protected]

Received 5 September 2017; Revised 17 November 2017; Accepted 20 December 2017; Published 13 March 2018

Academic Editor: Dariusz Rozumek

Copyright © 2018 Jianguo Wu et al. +is is an open access article distributed under the Creative Commons Attribution License,which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

A two-parameter fatigue crack growth algorithm in integral form is proposed, which can describe the continuous crack growthprocess over the time period. In this model, the fatigue crack propagation behavior is governed by the temporal crack-tip stateincluding the current applied load and the physical condition due to the previous load sequence.+e plasticity-induced crack closure,left by the historical loading sequence, controls the following fatigue crack growth behavior and typically leads to the interactioneffects. In the proposed method, a modified crack closure model deriving from the local plastic deformation is employed to accountfor this load memory effect. In general, this model can simulate the fatigue crack growth under variable amplitude loading.Additionally, this model is established on the physical state of crack tip in the small spatial and temporal scale, and it is used toevaluate the macroscopic crack propagation and fatigue life under irregular tension-tension loading. A special superimposed loadingcase is discussed to demonstrate the advantage of the proposed model, while the traditional two-parameter approach is not properfunctional. Moreover, the typical various load spectra are also employed to validate the method. Good agreements are observed.

1. Introduction

Since the damage tolerance concept is of great significance tothe engineering design, the prediction of fatigue crackgrowth life under the service environment becomes a pre-requisite. Many fatigue-critical structures are usually sub-jected to variable amplitude (VA) loading condition. +efatigue analysis in this case has to encounter high nonlinearmechanisms of damage accumulation. An appropriate so-lution to the interaction effects in crack propagation processunder VA loading is necessary and valuable.

Many references have focused to evaluate the interactioneffects and further predict the fatigue crack growth undercomplex loading condition [1–4]. Wheeler and Willenborget al. state that the yield zone size correlates with the fatiguecrack growth rate [5, 6]. Afterwards, the forward and reverseplastic zone interaction is considered to be an essential char-acteristic of load sequence effects [7, 8]. Based on this hy-pothesis, Zhang et al. introduced a novel parameter, da/dS, to

define the fatigue crack propagation rate with the stress var-iation at any moment of a cycle [7]. Furthermore, Zhangderived the relationship between da/dS and the traditionalda/dN parameter that represented the fatigue crack growth rateper cycle. Lu and Liu proposed a small time scale fatigue crackgrowth model, in which the incremental crack growth kineticswas calculated [8]. Zhang and Liu stated that the crack-tipopening displacement (CTOD) is the driving parameter offatigue crack growth and developed a time-based formulation[9]. Nevertheless, the computation results in the internal ofa cycle are discontinuous by using these aforementionedmethods. +e requirement of cycle counting before predictingthe fatigue crack growth is inevitable, which leads to thefundamental incapacity to utilize the load sequence in-formation. Sadananda and Vasudevan suggested that the fa-tigue crack propagation rate is determined by two parameters,the maximum stress intensity factor, Kmax, and the stress in-tensity factor range, ΔK [10]. +erefore, this paper presentsa novel integral formulation of two-parameter model to

HindawiAdvances in Materials Science and EngineeringVolume 2018, Article ID 8707929, 12 pageshttps://doi.org/10.1155/2018/8707929

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calculate the continuous fatigue crack propagation processwithout cycle counting. An equivalent physical state is pro-posed. It is assumed that the various physical states can bequantized by the several mechanism parameters. �is hy-pothesis is bene�cial to characterize the previous loading e�ectsthrough the measurable physical function. Hence, the fatiguecrack growth behavior is simultaneously determined by thecurrent applied loads and the physical state ahead of the cracktip. In this investigation, the driving parameters are designatedto be the current loading and the CTOD variation which isunder the in uence of the plastic-induced crack closure. Basedon that, an integral two-parameter fatigue crack growth modelis derived in the small spatial and temporal scale. �e mac-roscopic crack propagation behavior under irregular tension-tension loading condition at arbitrary time can be estimated.

�e paper is organized in four sections. Firstly, themodel inintegral form is proposed to calculate the fatigue crack growthrate. Next, the modi�ed crack closure model is reviewed.Especially, the superimposed loading condition is discussed. Inaddition, Section 3 validates this model by comparison with theexperimental data of aluminum alloy under VA loading. Fi-nally, Section 4 summarizes and concludes this investigation.

2. Methodology

2.1.�e Integral Fatigue Crack GrowthModel. As it is shownin Figure 1, the fatigue crack growth model is derived in thesmall spatial and temporal scale, which can describe the con-tinuous fatigue propagation process over the time period. Forthe tension-tension loading condition, it is proven that the crackgrowth only occurs during the loading process [11]. In theloading path, the crack remains closed initially until the appliedstress increases beyond the crack closure level. “Δa” is the crackincrement in one cycle. “ΔKe�” represents the e�ective stressintensity range. “dt” is the arbitrary small-scale time within onecycle; “dK” is the corresponding stress intensity factor range.“da” is the crack increment in “dt,” which represents the

transient crack growth.�erefore, the basic fatigue crack growthformulation can be written as an integrated formulation:

δa � ∫Kf

Kida ·H( _K) ·H Kf −Kop( ), (1)

where δa is the crack increment in arbitrary time period, Kiis the initial stress intensity factor, Kf is the �nal stress in-tensity factor, Kop is the stress intensity factor of crackclosure level, and H is the Heaviside step function.

From the recent in situ SEM fatigue experiment observations[12, 13], it is revealed that the fatigue crack growth kinetics ishighly correlated with CTOD variation under cyclic loadings.�e CTOD variation is the fundamental for the fatigue crackgrowth prediction at any arbitrary time,which is the consequenceof the elastic and plastic deformation around the crack tip. �eCTOD variation, a function of the e�ective stress intensity factorrange, is a quantity that has a de�nitude physical signi�cance.Additionally, at present many investigations show that the crackgrowth is not only determined by the stress intensity factor rangeΔK, but also by the maximum stress Kmax [14, 15].�erefore, thecrack increment can be expressed as follows:

da � f(K,CTOD)dCTOD, (2)

where K is the current stress intensity factor, f(K, CTOD) isa function of the current stress intensity factor and the CTODvariation, and dCTOD is the derivative of CTOD variation.�e CTOD variation can be expressed as follows [9]:

CTOD �

K−Kop( )2

2Eσy, K>Kop,

0, K≤Kop,

(3)

where E is Young’s modulus and σy is the yield strength. �efunction f(K, ΔCTOD) is the di�erential form of the two-parameter model, which can be written as follows:

f(K,CTOD) � C ·Kα−1 · 2Eσy · CTOD( )(β−2)/2 · α · 2Eσy · CTOD( )

0.5 + β ·K[ ], (4)

Loading

One cycle

Time

dt

dK∆Keff

∆t

(a)

N (cycle)

Cracklength dt

da

Δt

Δt

Δa

Δa

(b)

Figure 1: Schematic illustration of the state-based fatigue crack model.

2 Advances in Materials Science and Engineering

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where C is the material parameter and α and β are the �ttingparameters. From (2–4), the fatigue crack increment can beobtained as follows:

da � f(K,CTOD) · dCTOD

� C · Kα−1 · 2Eσy · CTOD( )(β−2)/2

· α · 2Eσy · CTOD( )0.5 + β · K[ ] · d

K−Kop( )2

2Eσy

� CI ·Kα−1 · α · K−Kop( ) + β ·K[ ] · K−Kop( )

β−1 · dK,(5)

where CI is equal to C/(Eσy), which depends on the materialonly. �e crack increment “da” is substituted into (1), and thefatigue crack growth formulation can be rewritten as follows:

δa�∫Ktf

Kti

f(K,CTOD)dCTOD ·H( _K) ·H Ktf −Kop( )

�∫Ktf

Kti

CI ·d Kα · K−Kop( )β

[ ] ·H( _K) ·H Ktf −Kop( )

� CI · Kαtf · Ktf −Kop( )

β−Kα

ti · Kti−Kop( )β

[ ]

·H( _K) ·H Ktf −Kop( ).

(6)

�e general expression of fatigue crack growth can beexpressed as follows:

at � a0+ ∑n

i�1Δai�a0+ ∑

n

i�1CI · K

αmax·i · Kmax·i−Kop·i( )

β−Kα

min·i · Kmin·i−Kop·i( )β ·H Kmin·i−Kop·i( )[ ] ·H _Ki( ) ·H Kmax·i−Kop·i( ),

(7)

where “t” is the given time, a0 is the initial crack length, andat is the fatigue crack length at “t”. �e power of e�ectivestress intensity factor range (β in the integral model) is the�tting parameters. Many researches show that β� 2 isa reasonable �tting result for aluminum alloy [16, 17].

�e proposed model can calculate the continuous crackpropagation within one cycle, whereas the cycle-basedmodel isnonfunctional in the internal of the cycle. �e general cycle-based two-parameter method can be written as follows [15]:

da

dN� CT · ΔK

αT · KβT , (8)

where da/dN is the crack increment per cycle andCT, αT, andβT are the material parameters. Similarly, the power of stressintensity factor range (βT in the two-parameter model) is 2.

�e simpli�ed loading cases are shown in Figure 2. Firstly,the constant amplitude (CA) loading condition is discussed.K1is the intermediate stage in the loading process. �e com-parison between the integral model and the traditional two-parameter method is carried out.�e crack increments in thesetwo stages can be calculated, as shown in Table 1.

For both of these two models, if the load level directlyincreases from Kop to Kmax, the crack growth rates duringthis cycle can be calculated as shown in Table 2.

Loading

II

IK1

Kmax

T

Kop

(a)

LoadingC

B

A

D

T

K1K2

LoadingC

B+D

A

T

Kmax

Kop

K1K2

(b)

Loading

+

Kmax

Kop

K1

K2

Loading

K1K2

T T

(c)

Figure 2: �e simpli�ed loading cases. (a) Constant amplitude loading. (b) Superimposed loading condition. (c) Superimposed loadingcondition.

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Obviously, the equation δaI + δaII� δaCA is satis�ed byusing the integral model, whereas that is untenable for thecycle-based method. It indicates that the crack incrementduring continuous loading process only depends on theinitial and ultimate state, instead of the calculation path.Moreover, this can be extended to the superimposed loadingconditions, as shown in Figures 2(b) and 2(c). For these twocases, the crack growth during these “complex cycles” shouldbe equivalent to that under the small and large cycle. Takingthe case (b) for example, δaAB represents the crack in-crement when the applied stress level increases from A to B,and so on. For the integral model, the following equation canbe established:

δaAB + δaDC � δaAD + δaDB + δaDC � δaAC + δaDB. (9)

Especially, when K2 is in�nitely approaching to K1, thecrack increment will approximate to that in the CA loadcycle. It is manifested that the proposed model can handlethe continuous crack growth prediction under the complexloads without cycle counting.

2.2. �e Analytical Crack Closure Model. With the purposeof calculating the crack closure level, the analytical model ismodi�ed. Since the crack closure is caused by residual plasticdeformation, the plastic state due to the preceding large cyclesis traced to depict the interaction e�ect. �e equivalent

plastic zone concept is introduced, which can be expressedas follows:

a0 +∑i

j�1daj +Deq·i

� max a0 +∑i

j�1daj + di, a0 +∑

i−1

j�1daj +Deq·i−1

,

(10)where Deq·i is the equivalent plastic zone size in the ith cycle,di is the current plastic zone size in the ith cycle, and i is thecurrent cycle number. Figure 3 shows the plastic statevariation under arbitrary loading sequence case. In the upperplot, the crack length is “a” and high-amplitude load isapplied at “t1,” which gives rise to the large plastic zones.When the current load is applied at “t2,” the crack grows to“a” in distance. In the lower plot, the dashed ellipse is thecurrent plastic zone that does not exceed the previous one.Hence, the remaining plastic state will persist to a�ect thefatigue crack growth at that moment.

In [12], an analytical crack closure model is developedand veri�ed under CA loading. �is model is modi�ed inthis paper, and the schematic illustration is shown in Figure 4.�e plastic state after the unloading process is shown in theupper plot of Figure 4.�ere is a reverse plastic zone with drin diameter ahead of the crack tip “O.” �e crack equably

Table 1: �e crack increments in the two stages of loading path.

�e integral model �e traditional two-parameter modelδaI � CI ·Kα

1 · (K1 −Kop)β,

δaII � CI · Kαmax · (Kmax −Kop)

β −C · Kα1 · (K1 −Kop)

βδaI � CT ·K

αT1 (K1 −Kmin)

βT ,δaII � CT ·K

αTmax · (Kmax −K1)

βT

Table 2: �e crack increments in the whole loading path [15].

�e integral model �e traditional two-parameter modelδaCA � CI ·Kα

max · (Kmax −Kop)β δaCA � CT · K

αTmax(Kmax −Kmin)

βT

t1

t2

O1

O2

T

T

a

a′

Loading

Loading

Previous sequence Equivalentplastic zone Current

plastic zone

Figure 3: Schematic illustration of equivalent plastic zone.

4 Advances in Materials Science and Engineering

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closes with length “b.” It is assumed that the crack“annealing” happens once it is fully closed. �erefore, thecrack length can be perceived as a− b, and the reverseplastic zone diameter is Dr. �e equation Dr � b + dr can beestablished. In the next loading process, the closed part ofcrack gradually opens until completes. Eventually, theforward plastic zone is df in diameter. �e aforementionedequation can be written as df�Dr− dr.

�e equivalent plastic zone is substituted, and thehardening is taken into account. �us, the above equationcan be rewritten as follows:

π8( dm·eq8/π2aY)

0.5σy − σmin

2σy

2

π(a− b)− dr

� c ·π8

σop − σmin·eq

σy( )

2

π(a− b), (11)

where c is the hardening factor that is related to materialonly and can be obtained by calibration, dm·eq is theequivalent monotonic zone size, σy is the tensile yieldstrength, and σmin·eq is the equivalent minimum stress levelthat is calculated based on the reverse plastic state. Solving

this equation, the theoretical expression of σop can beachieved:

σop � σmin·eq +

( dm·eq8/π2aY)

0.5σy − σmin

2−

8π2aY

σ2ydr,

√√

(12)

where σop is the crack closure level.

3. Model Validation

3.1. Model Validation under Superimposed LoadingCondition. �e superimposed of high-frequency and low-frequency load cycle condition is one of the most commonservice environments in many engineering projects. Forexample, the wing of an aircraft is always subjected to theslow cycle superimposed with faster loads which occurs inturbulent air prominently during the climb and descentperiod at low altitudes [18]. In order to verify the superiorityof the proposed model, the fatigue testing data of Al 7075-T6under this condition is employed [9]. �e yield strength ofoperational Al 7075-T6 is σy� 520MPa. �e specimens usedin this experiment are made of 40mm wide and 4.7mm

Stress

T

a

b

OO′

Dr

Unloading

Kop

Stress

T

Loading

Kop′

dr

df

Figure 4: Schematic illustration of crack closure.

50

Precracked

Thickness = 4.7

(mm)

50 2

1040

7~8

(a)

Initial crack

(b)

Figure 5: Geometry of CT specimen and precracked specimen.

Advances in Materials Science and Engineering 5

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thick, as shown in Figure 5. �e initial crack length is11.3mm. Zhang and Liu provide the geometric factor al-gorithm of the stress intensity factor [9]:

Y �1πη√

2 + η(1− η)3/2( )

× 0.886 + 4.64η− 13.32η2 + 14.72η3 − 5.6η4( ),

(13)

where η � a/w in which w is the width of specimen. Figure 6shows the applicable loading conditions in detail. �e low-frequency baseline loading is CA load with the maximum

tensile forcePmax� 2000N,R� 0.1. Five di�erent specimenswereused as the control group.�e two high-frequency loads are 20%and 10% of themaximum load level, respectively.�ree di�erentspecimens were used for each of these two superimposed loads.

�ere are several unknown parameters in the fatiguecrack growth formulation (6) and (8). �e da/dN-ΔK testingdata under baseline loading are employed to identify thesecalibration parameters [9], as shown in Figure 7. �e cali-bration curves of these two models are coincident. �eresults are CI� 1.3469e− 10, α� 1.3268, and c� 0.95 for theintegral model, and CT� 4.5832e− 11 and mT� 3.3268 forthe two-parameter method.

0 5 10 150

500

1000

1500

2000

2500

Time (s)

Load

(N)

One cycle

(a)

0 5 10 150

500

1000

1500

2000

2500

Time (s)

Load

(N)

(b)

0 5 10 150

500

1000

1500

2000

2500

Time (s)

Load

(N)

(c)

0 5 10 150

500

1000

1500

2000

2500

Time (s)

Load

(N)

(d)

0 5 10 150

500

1000

1500

2000

2500

Time (s)

Load

(N)

b

a c

One cycle

(e)

Figure 6: Applicable loading conditions: (a) baseline; (b) 10% low ratio; (c) 20% high ratio; (d) superimposed loading with 10% low ratio;(e) superimposed loading with 20% high ratio.

6 Advances in Materials Science and Engineering

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Taking the high ratio loading condition (Figure 6(e)) asan example, the comparison between the integral model andthe two-parameter method is shown in Table 3.

�e comparison between the proposed model and thetraditional method is also shown in Figure 8. Under thebaseline condition, the predicted a-N curves of thesetwo models coincide with each other. �e reason is thatthe integral model is equivalent to the two-parametermethod under constant amplitude loading. Nevertheless,in the superimposed loading cases, the predictions of thetraditional approach are slower than the baseline results,which is inconsistent with the experiment observation.It is noted that the integral approach can give the betterpredictions. �e proposed model is veri�ed to be ap-propriate under the superimposed loading condition. Itis clear that the interaction e�ects can be evaluatedwell.

It is natural that the crack-tip damage occurs becauseof the current loading and the loading history and doesnot depend upon future loading, in the cycle-countingalgorithm [19]. In these cases, as shown in Figure 6(e),

when the applied load reaches to the point b, the largecycle cannot be identi�ed without the future loading(point c). Hence, the traditional two-parameter approachis unable to calculate the fatigue crack growth undersuperimposed loading conditions, whereas the integralmodel is functional.

3.2. Model Validation under Variable Amplitude Loading.McMillan and Pelloux collected the fatigue testing data onthe Al 2024-T3 specimen with center through crack undercomplex VA loading [20]. �e specimens geometry pa-rameters are as follows: width� 229mm, length� 610mm,and thickness � 4.1mm. Two types of spectrum are dis-cussed in this section. Two kinds of the Al 2024-T3 com-position are used, and the materials mechanism propertiesare ultimate strength σult � 473.3MPa and yield strengthσy � 327.9MPa.

One set of da/dN-ΔK testing data under CA loading(R� 0.1) are employed to calibrate the �tting parameters,as shown in Figure 9 [21]. �e calibration results are

10–3

10–2

10–1

100

100 101 102

101

102

da/d

N (µ

m/c

ycle

)

ΔK (MPa · m0.5)

R = 0.1 experimental dataIntegral model calibrationTwo-parameter calibration

Figure 7: da/dN-ΔK calibration of Al 7075-T6.

Table 3: �e crack increments in the whole loading path.

�e loading path �e integral model �e traditional two-parameter model

0

500

1000

1500

2000

2500

Load

(N)

Time (s)

Kop

K1

K2Kmax

K3

Kmin

K4

da � CI · Kα1 · (K1 −Kop)

β

+CI · Kα2 · (K2 −Kop)

β

+CI · Kαmax · (Kmax −Kop)

β

− CI ·Kα3 · (K3 −Kop)

β

da � CT ·KαT1 · (K1 −Kmin)

βT

+CT ·KαT2 · (K2 −K4)

βT

+CT ·KαTmax · (Kmax −K3)

βT

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CI� 6.6619e− 11, α� 1.3874, and c� 0.9 for the integralmodel, and CT� 2.1283e− 11 and mT� 3.3874 for the two-parameter model. Good agreements are observed, whichproved that the calibration results are available.

For the constant loading condition, the integral model isequivalent to the two-parameter method, so the predictionsof these two approaches are the same. In this section, sixtypes of VA loading condition are used to further validatethe proposed model. �ese spectra and the correspondingprediction results are shown in Figure 10. Taking spectrum 1as an example, the comparison between the integral modeland the two-parameter method is shown in Table 4. For

the variable loading case, the calculation results betweenthese two models are obviously di�erent. As it is shown inFigure 10, there is little di�erence between the �rst twospectra (spectrum 1 and 2). �e reason might be that thecrack closure level is stable and almost the same. �us, theinteraction e�ects under these two cases have no obviousdi�erence, and the predicted a-N curves approximatelycoincide with each other. It is indicated that the proposedmodel is able to depict the interaction e�ects well and givethe better predictions than the two-parameter method. Ingeneral, the results of the proposed model can match thetesting data better.

10−4

10−5

10−6

10−7

10−8

10−9

100 101 102

ΔK (MPa · m0.5)

da/d

N (m

/cyc

le)

R = 0.1 experimental dataIntegral model calibrationTwo-parameter calibration

Figure 9: da/dN-ΔK calibration of Al2024-T6.

0.03

0.028

0.026

0.024

0.022

0.018

0.02

0.016

0.014

0.012

0.010 0.5 1 1.5 2 2.5 3 3.5 4 4.50 2.5 5 7.5 10 12.5 15 17.5 20 22.5

Crac

k le

ngth

(m)

Baseline integral predictionBaseline two-parameter predictionLow ratio integral predictionLow ratio two-parameter predictionHigh ratio integral prediction

Low ratio two-parameter predictionBaseline experimental dataLow ratio experimental dataHigh ratio experimental data

× 104 N (cycles)× 104 Time (s)

Figure 8: a-N curves for superimposed loading condition.

8 Advances in Materials Science and Engineering

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0 10 20 30 40 500

20

40

60

80

100

Time (h)

Load

ing

(MPa

)

0 5 10 15× 104

0

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

N (cycles)

Crac

k le

ngth

(m)

Experimental dataIntegral predictionTwo-parameter prediction

(a)

0 10 20 30 40 50Time (h)

Crac

k le

ngth

(m)

0 5 10 150

20

40

60

80

100

Load

ing

(MPa

)

0

0.02

0.04

0.06

0.08

0.1

× 104 N (cycles)

Experimental dataIntegral predictionTwo-parameter prediction

(b)

0 10 20 30 40 50Time (h)

Crac

k le

ngth

(m)

0 5 10 150

20

40

60

80

100

Load

ing

(MPa

)

0

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

× 104 N (cycles)

Experimental dataIntegral predictionTwo-parameter prediction

(c)

Figure 10: Continued.

Advances in Materials Science and Engineering 9

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Crac

k le

ngth

(m)

0 20 40 60 80 1000

20

40

60

80

100

Time (h)

Load

ing

(MPa

)

0

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0 5 10 15× 104 N (cycles)

Experimental dataIntegral predictionTwo-parameter prediction

(d)Cr

ack

leng

th (m

)

0 10 20 30 40 500

20

40

60

80

100

Time (h)

Load

ing

(MPa

)

0

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0 5 10 15× 104 N (cycles)

Experimental dataIntegral predictionTwo-parameter prediction

(e)

Crac

k le

ngth

(m)

0 10 20 30 40 5030

40

50

60

70

80

90

100

Time (h)

Load

ing

(MPa

)

0 0.5 1 1.5 20

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

N (cycles)

Experimental dataIntegral predictionTwo-parameter prediction

× 105

(f)

Figure 10: a-N curves under VA loading. (a) Spectrum 1, (b) spectrum 2, (c) spectrum 3, (d) spectrum 4, (e) spectrum 5, and (f) spectrum 6.

10 Advances in Materials Science and Engineering

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4. Conclusions

In this paper, an integral fatigue crack growth model isproposed. Based on the current investigation, several con-clusions can be drawn.

�is approach is a general form of the traditional model.One advantage of the proposed model is that it can calculatethe fatigue crack propagation under VA loading withoutcycle counting. Another advantage is that it can be used forfatigue analysis at arbitrary time periods and scales. Ingeneral, the model validation shows overall good agreementsbetween the predictions and testing data under CA/VAloading cases. �e interaction e�ects can be describedwell by considering the plasticity-induced crack closure.Furthermore, a typical loading condition is used to validatethis model, which is the superimposed of the high-frequencysmall load cycles and low-frequency baseline. In this case,the proposed model can calculate the continuous crackpropagation, while the traditional two-parameter approachis not proper functional.

Nomenclature

δa: Crack increment in arbitrary time periodΔt: Time of one cycleΔa: Crack increment in one cyclea: Crack lengthda: In�nitesimal crack incrementσmin,σmax:

Minimum and maximum stress in one loadingcycle

σop: Stress level at which the crack begins to growKmax,Kmin:

Maximum/minimum stress intensity factor

ΔK: Stress intensity factor rangeKop: Stress intensity factor at which the crack begins

to growCI, ress: Material parameters in the integral modelCT, αT,βT:

Material parameters in the two-parametermodel

Deq: Equivalent plastic zone sizeDm: Monotonic plastic zone sizedf : Forward plastic zone sizedr, Dr: Reverse plastic zone sizeσy: Material yield strengthY: Geometry factor of the stress intensity factor.

Conflicts of Interest

�e authors declare no con icts of interest.

Acknowledgments

�is work was supported by the National Natural ScienceFoundation of China (grant no. 51405009) and the AcademicExcellence Foundation of BUAA for PhD Students.

References

[1] B. Moreno, A. Martin, P. Lopez-Crespo, J. Zapateroa, andJ.Dominguez, “On theuse ofNASGROsoftware to estimate fatiguecrack growth under variable amplitude loading in aluminium alloy2024-T351,” Procedia Engineering, vol. 101, pp. 302–311, 2015.

[2] D. Simunek, M. Leitner, J. Maierhofer, and H. P. Ganser,“Fatigue crack growth under constant and variable amplitudeloading at semi-elliptical and V-notched steel specimens,”Procedia Engineering, vol. 133, pp. 348–361, 2015.

[3] A. Ray and R. Patankar, “Fatigue crack growth under variable-amplitude loading: part I–model formulation in state-spacesetting,” Applied Mathematical Modelling, vol. 25, no. 11,pp. 979–994, 2001.

[4] A. Ray and R. Patankar, “Fatigue crack growth under variable-amplitude loading: part II–code development and modelvalidation,” Applied Mathematical Modelling, vol. 25, no. 11,pp. 995–1013, 2001.

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[7] J. Zhang, X. D. He, and S. Y. Du, “Analyses of the fatigue crackpropagation process and stress ratio e�ects using the twoparameter method,” International Journal of Fatigue, vol. 27,no. 10–12, pp. 1314–1318, 2005.

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[9] W. Zhang and Y. Liu, “A time-based formulation for real-timefatigue damage prognosis under variable amplitude loadings,”in Proceedings of the 54th AIAA/ASME/ASCE/AHS/ASCStructures, Structural Dynamics and Materials Conference,Boston, MA, USA, 2013.

[10] K. Sadananda and A. K. Vasudevan, “Crack tip driving forcesand crack growth representation under fatigue,” InternationalJournal of Fatigue, vol. 26, no. 1, pp. 39–47, 2004.

Table 4: �e crack length in the loading path.

�e loading path �e integral model �e traditional two-parameter model

0

50

100

Stre

ss (M

Pa)

da � CI · Kαmax · (Kmax −Kop)

2β+2

− CI ·Kαmin · (Kmin −Kop)

2β+2 da � CT · KαTmax · (Kmax −Kmin)

βT

Advances in Materials Science and Engineering 11

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[11] K. L. Roe and T. Siegmund, “An irreversible cohesive zonemodel for interface fatigue crack growth simulation,” EngineeringFracture Mechanics, vol. 70, no. 2, pp. 209–232, 2003.

[12] W. Zhang and Y. Liu, “In situ SEM testing for crack closureinvestigation and virtual crack annealing model develop-ment,” International Journal of Fatigue, vol. 43, pp. 188–196,2012.

[13] W. Zhang and Y. Liu, “Investigation of incremental fatigue crackgrowth mechanisms using in situ SEM testing,” InternationalJournal of Fatigue, vol. 42, pp. 14–23, 2012.

[14] D. Kujawski, “A fatigue crack driving force parameter withload ratio effects,” International Journal of Fatigue, vol. 23,no. 1, pp. 239–246, 2001.

[15] A. H. Noroozi, G. Glinka, and S. Lambert, “A two parameterdriving force for fatigue crack growth analysis,” InternationalJournal of Fatigue, vol. 27, no. 10–12, pp. 1277–1296, 2005.

[16] A. J. McEvily, “Phenomenological and microstructuralaspects of fatigue,” pp. 204–225, +e Microstructure andDesign of Alloys, 1973.

[17] R. W. Lardner, “A dislocation model for fatigue crack growthin metals,” Philosophical Magazine, vol. 17, no. 145, pp. 71–82,1968.

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[19] J. C. Newman, J. W. Shaw, B. S. Annigeri, and B. M. Ziegler,“Fatigue and crack growth in 7050-T7451 aluminum alloyunder constant-and variable-amplitude loading,” Journal ofEngineering for Gas Turbines and Power, vol. 135, no. 2,p. 022101, 2013.

[20] J. C. McMillan and R. Pelloux, Fatigue Crack PropagationUnder Programmed and Random Loads, Boeing ScientificResearch Labs, Solid State Physics Lab, Seattle, WA, USA, 1966.

[21] Z. Lu and Y. Liu, “A comparative study between a small timescale model and the two driving force model for fatigueanalysis,” International Journal of Fatigue, vol. 42, pp. 57–70,2012.

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