Annexure I Homeopathy Plant & Other accessories

(A) DILUTION SECTION

S.

No.

Description Qty.

1. HOMOGENIZER MACHINE (GMP Compliant)

CAPACITY Upto 500 Ltr. Per/batch. CONTACT PARTS S.S.304.

SYSTEM

In line Homogenizer with 500Ltr Capacity.

PURPOSE

Syrup, Liquid, Suspensions etc

POWER Electrical motor of. 2800 RPM, 3 HP motor 220 V, 50 Hz

01 No.

2. HORIZONTAL FILTER PRESS -Plate TYPE (GMP Compliant) For Alcoholic Preparations

(Zero Holdup Filterpress).

Operation:- Diameter of Plate: 18"Dia, Number of Plate : 8

Filtering Area : 1.27 Sq Meter approx. 51 litres capacity and 2500litres/hour Capacity is acceptable.

The unfiltered liquid is fed into the filter under positive pressure where liquid travels in downwards direction and find its

way through opening on sides of the filter plates. As the liquid pressure, increases the filter media holds the foreign particles

and allows only clear

filterate to pass through the central channel formed by inter-loc king pressure cups to the outlet. Filteration is continued until

the ca- ke holding capacity of the unit is reached or until the filterate rate becomes too slow owing to cake resistance.

Features Horizontal plate filter press is enclosed construction, preventing evaporation, oxidation, leakage and fumes escaping from

the product.

Filter plates require to available in two sizes. Deep plate for large percentage of cake holding capacity and shallow plate for

small percentage of cake holding capacity.

Horizantal filter plate and even thickness of cake, prevents the cake, dropping as well as cracking, thus assuring better

filtrate quality.

The filtration area and cake holding capacity can be increased or decreased according to requirement.

Provided with suitable pump mounted on S.S. trolley fitted with fiber castors. Manufactured from S.S 316 quality, argon

arc welded and mirror polished.

Provided with additional plates, frames, filter cloths and with suitable pump depending upon the viscosity of liquid and out

put.

M.S / S.S Jacketed to be provided for hot filtration. Power: Complete with 1 HP Pump and starters.

01 No.

3. AUTOMATIC LIQUID LINE:-

The unit should comprises of 30” Turn Table, Automatic Four Head Liquid Filling, Single head Capping Machine &

Sticker Labeling Machine..

TURN TABLE (30 INCH DIA.)

DESCRIPTION: Stainless steel Scrambler & Unscrambler, which is familiar as turn table. This should built on MS Square frame,

solid guide rail & reduction gear box for jerk less & noiseless performance. Turntable should be useful to ensure

total synchronization, uniform flow of container and to take a turn at 90 degree to suit different machines and

purposes for automatic transfer of container for further operation.

OPERATION: Container to be loaded on turn table manually or automatically will rotate on disc of turn table. During rotation of turn

table, the container to be guided by a SS strip towards outlet path. The output of turn cable should be maintained by A.C.

Frequency drive.

TECHNICAL SPECIFICATION:

01 Set

SIZE : 30 Inch

Material : S.S. 304

Model : G.M.P.

Motor : ¼ H.P. 440 V

AUTOMATIC FOUR HEAD LIQUID FILLING MACHINE DESCRIPTION: All change parts to achieve filling

range should be supplied along with the machine.

Automatic Volumetric Liquid Bottle Filling Machine should works on volumetric principle with diving nozzles. The unit

should be compact, versatile and enclosed in stainless steel elegantly matt finish body, s h o u l d consists of S.S. Slat

Conveyor, Reciprocating Nozzle with self-centering devices & SS Syringe. No container No filling system

arrangement s h o u l d b e o f standard features of the machine. The main drive of the machine and conveyor drive

should consist of A/c Motor with synchronized variable A/c Frequency Drive.

OPERATION: Containers moving on SS Slat conveyor, feed below the filling nozzles through a settable twin pneumatically operated

stopper system. The twin pneumatically operated stopper system and reciprocating nozzles should precisely match for

centering of container below nozzles, to avoid spillage of liquid on container. To minimize foaming adjustable nozzle

should reciprocate according to filling dose, nozzle should go upwards slowly from bottom level of bottle towards

neck during filling. The dosing block with a hexagonal bolt fitted below syringes to easily set the fill size.

TECHNICAL SPECIFICATION: Capacity : 30 ml to 500 ml or better (Bottle Size 30ml, 50ml, 100ml, 200ml & 500ml)

Contact part : S.S. 304

Non contact part : S.S. 304

Out put : upto 40 fills/minute

Conveyor : 6 feet x 3 inch for filling

: 6 feet x 3 inch for capping

Electric motor : 1 H.P. 440 V of any reputed brand with ISI mark with suitable gear box (of any reputed brand)

: 1 H.P. 440 V any reputed brand with ISI mark for capping with Suitable gear box (of any reputed

brand) : ¼ H.P. 440 V any reputed brand with ISI mark for filling conveyor

SHOULD HAVE FOLLOWING SALIENT FEATURES:

• Should be Total cGMP model.

• Contact parts of S.S.304

• ± 1 % Filling accuracy on single dose.

• No Bottle No Filling System.

• Rigid vibration free construction for trouble free performance

• S.S. Elegantly matt finished body.

• Minimum change overtime, from one size to another container or fill size.

• Self-lubricating UHMW-PE guide profile for S.S. slat chain provides low friction wear surface, smooth and

noiseless conveying.

• Bottle Stopping arrangement through Pneumatic system.

• Safety guard for conveyor gearbox, motor and pneumatic cylinders.

• Sealing pressure can be varied to suit different gauges and size of caps.

• Inbuilt protection against over current, voltage fluctuation, short circuit in A/c frequency drive.

AUTOMATIC SINGLE HEAD SCREW CAP SEALING MACHINE

DESCRIPTION: The Automatic Screw Cap Sealing Machine should be precision built on sturdy welded MS frame to be completely

enclosed in stainless steel sheet and doors to be providied to facilitate the servicing of machine.

OPERATION: The feed container moving on conveyor belt should be fed into star wheel, bringing the container below the sealing head in

the subsequent indexing part, mean while the bottle pickup a cap from the delivery chute of cap feeding bowl, where the

body and the neck of the container are positioned below the rotating head, where the sealing head is performing perfect

operation of threading & sealing.

AUTOMATIC SELF ADHESIVE ROUND BOTTLE STICKER LABELING MACHINE WITH SERVO MOTOR

& HMI:

DESCRIPTION: The Automatic Vertical Sticker Labeling Machine should be users friendly. The machine to be used for full/partial wrap

around labeling on different size of round containers. It should be capable of labelling 60 – 100 containers per

minutes depending on products and label size. It should be equipped with roller spacing device.

OPERATION: The round containers positioned on conveyor to be released at equal distance by creating space between two containers with

the help of roller spacing device. At the labeling point, an electronics product sensor should senses container & releases a

label from self adhesive label roll. The sensed round container should moves on conveyor and picks the released

label. Then the labeled container moves further through a rubber pressing belt & stationary rubber pad which ensures neat

& perfect fixing of label on the container diameter.

Unit should be supplied with 5 line Batch Printing Device. (Inkjet printer)

TECHNICAL SPECIFICATION: Direction of Movement : Left to Right

Output/Hour : 3600 to 6000 Nos.

Electrical Specification

6 ft. Conveyor Motor : 0.25 HP, 415 Volts, 50 Hz

Pressing Device Motor : 0.25 HP, 220 Volts, 50 Hz

VFD :

Sticker Roll Servo Motor :

PLC-HMI :

Should have SALIENT FEATURES:

• Total cGMP model., S.S. 304 quality contact parts.

• Accurate Label placement

• PLC System

• Product data storage facility

• No change parts requirements

• Very less down time for change over

• Suitable for Round - Glass, Plastic, Pet, Tin, Corrugated containers

4. 1 TRAY DRIER –12 Tray (GMP Complaint) For drying of bottles & containers

Designed for uniform circulation of hot air in the drying chamber. Electrical heating system.

Fresh air inlet with fan motor having electrical interlocking for safety of heating elements. Heating coils and fan motor

having electrical interlocking for safety of heating elements.

Inside surface is S.S.304L with heat resistant glass wool and outside S.S. 304.

Timer ti be provided to set cyclic period for automatically operation in absence of operator. Suitable trolley to be provided.

Capacity: 12 trays

Chamber Construction: Double walled type. Chamber inside MOC: S.S. 304 SWG. Chamber Outside MOC: S.S. 304 SWG.

Size of trays: 32"×16"×1.1/4"(H).with 1 mm thickness

Thickness of insulation: 50mm. Type of shelves: Fixed type.

Mode of heating: S.S. 304 Electric heaters.

Total Heater load: 3kW.

Electric Motor: 0.5 HP/ 1400 RPM/ 3 Phase Non FLP type.

Operating Panel: Non FLP type.

Operating Panel Features: Indicating Lamps, Temperature Indicator cum controller. Bach timer, Heater ON/OFF Switch and

Motor ON & OFF Switch.

Temperature range should be 100°C

Heating load should be 06 Kw

Fan Motor should be 0.5 HP

Internal Dimensions in cm.: 86×86"×86" (W×D×H) approx

Outer Dimension in cm.: 180x95x110 (W×D×H) approx approx

01 No.

5. HIGH PRESSURE BOTTLE RINSING MACHINE (Suitable for Plastic/Glass Bottles)

The machine should be of compact type. . The multifunction multi featured machine should comply with the GMP

01 No.

requirements of glass and plastic bottles. The machine should operate on the rotary principle with „GENEVA‟ mechanism

and required manual loading and unloading of bottle.

The bottles should be loaded on rotating platform and should be cleaned in series of operations. Specially designed bottle

holders should be provided to hold bottle with varying neck diameter. The bottles should be placed in an inverted position

in these cup shaped holders. Spraying showers dose the external cleaning of the bottles. Solenoid valves should be

provided to enable the regulation of wash timing and sequence of various washing media to suit specific requirement.

The high pressure HIGH PRESSURE BOTTLE RINSING MACHINE should have the following technical specifications:

Output / Hour* 4000 to 6000

Direction of Machine** Clock wise

Electrical

Specifications**

Main Motor 1 HP / 415 Volts / 50 Hz

Pump Two Nos. 0.5 HP x 2 = 1 HP / 415 Volts / 50 Hz

Electrical Heater 3 Kw.

Tank Capacity 75 Ltr. S.S. 304 (2 Nos.) { 450(L),

450(W), 600(H)}

Wash Cycle 4 Inner+1 Outer (Inner wash sequence are

inter changeable)

Working height 860 to 910 mm approx

Overall Dimensions 2100(L), 1650(W), 1500(H) approx

The high pressure HIGH PRESSURE BOTTLE RINSING MACHINE should have the following features:

Geneva Mechanism.

Four inner (Included one air wash) & one outer.

Stationary nozzles eliminate contamination of water cycles.

Individual solenoid valve for each washing sequence, that eliminates carbon plate and other accessories reduce leakage

and maintenance to minimum.

The stationary nozzles avoid chipping of bottle necks.

Pumps and tanks are mounted on portable stand for easy maintenance.

Bottle guide system especially for lightweight bottle.

Separate panel control to avoid any short circuit due to spraying of water.

(B) OPTHALMIC (EYE) DROPS, OINTMENTS AND NASAL / EAR DROPS

S.

No.

Description Qty.

1. Colloid Mill

Should be GMP model

All contact parts must be made of S.S. 316 quality and non contact parts of S.S. 304 quality. It driven by a 3 H.P. 2800

RPM electric motor, capacity 100 to 500 ltr. Per hour, depending on the viscosity, density input particle size and output

particle size desired. The Vessel should be jacketed having capacity of 15 – 20 liters. Unit must be Mechanical sealed.

01 No.

2. KETTLE - electrically heated

It should be GMP Model with following features:

Capacity 110 Ltr, made of 2mm thick S.S.316 quality sheet.

The vessel should be (double jacketed).

The unit should be electrically heated, provided with 6 KW. Heaters (2 no. of 3 KW heating elements).

The kettle and it‟s inside jacket should be made of 2mm thick S.S. 316 quality sheet and it‟s outer jacket should be made of

1.6mm thick S.S. 316 quality sheet and gap filled with mineral wool to prevent heat loss.

The kettle should have ball valve of 25/30mm at the bottom for releasing the material.

It should Complete with S.S. control panel with Digital temperature controller.

Kettle should be provided with an S.S. 316 quality slow speed stirrer mounted on the jacketed kettle on a bridge type S.S.

stand, driven by a 1 HP geared motor to run at 50 RPM.

01 No.

3. (A) Automatic Eye Drop Filling & Plugging Machine

The output capacity of the filling machine should be 02-30 ml. The machine should be provided with two set of

Pump & Syringe, 1st for 02-10 ml filling range and 2

nd for 10-30 ml filling range.

Machine should be built on principal of vertical travel of bottles while filling & plugging for perfect centering of vials. Unit

should built on Stainless Steel square pipe frame & totally encompassed with Stainless Steel coverings in pleasing matt

finish. Large openings should be available on bottom side of the machine for absolute cleaning.

Electrical control panel should be of pendant type lifted from machine for ease of operation and safety.

Should have following Salient Features

Should be Compact GMP model.

Production output up to approx 2400 bottles/hour

All contact parts should be made from high quality Stainless Steel 316L & other Non-contact parts made from Stainless

Steel 304.

Machine should be suitable for filling 2-10ml to 10-30ml in bottles.

Should have “No Bottle – No Filling” system.

Should have Pneumatic operations for plugging.

Should have facility for Bottle neck centering during filling & plugging operations.

Should have provision for Nitrogen gas flushing during filling(Two nozzles in the machine, the outside nozzle with

releasing nitrogen and inside nozzle with releasing material).

Full accessibility for easy maintenance.

4 Inch Touch Screen PLC

Pick n place for inner plug system

“No Inner Cap – Interlocking” system

Servo driven fill volume adjustment

Filling Volume controlled by PLC

Counter for counting number of filled vials.

The incoming vials should be fed through the in-feed turn table (24") and suitably guided on the moving SS 316

Conveyor belt at the required speed of the correct placement below filling unit.

Should have following specifications

Type of Packing Plastic Vials Filling

No. of Filling Heads Two

No. of Plugging Head Single

Filling Range 2 to10ml and 10 to 30ml

Production Output Up to approx 2400 vials/hour

Filling Accuracy ± 1%

Nitrogen Flushing Pre Nitrogen Flushing should be Available

Power Specification 1 H.P.

Electrical Characteristics 220 Volts, Single Phase, 50/60 Hertz

01

Set*

Contact Parts Made from Stainless Steel 316L

Non Contact Parts Made from Stainless Steel 304

Basic unit should include followings:

In built In-feed turn table 30” – 1 No

Stainless Steel 316L syringe for 10ml to 30ml filling volume.

Piston pump filling.

4 Inch Touch Screen PLC (“Delta” make).

Pick n place for inner plug system.

“No Inner Cap – Interlocking” system.

Servo driven fill volume adjustment.

Counter for counting number of filled vials.

Proximity Sensor for No Vial – No Filling” system.

“No Vial– No Plugging” system.

Pre & Post Nitrogen Gas Flushing

External Drive For Turn Table

External Drive For Conveyor Belt

Imported Gear Motor

Variable AC Frequency drive for speed adjustment

Star plate with guide

Recommended Spares

Should be supplied with following Change Parts

30ml to 100 Piston Pump/Syringe (2 Nos)

Starwheel & guide set for different vial size

Nitrogen Pressure Sensor

Machine stop in case of “No Nitrogen” or “Nitrogen Pressure is lower than desired”

Safety Cabinet Covering Machine

Polycarbonate made safety cabinet with doors for machine.

Castor Wheel with Brake for easy movement

(B) Automatic Single Head Rotary Bottle Screw Capping Machine

It must be suitable for screw capping of bottles. Machine should be suitable for round or other shape of glass, plastic, PET,

LDPE, HDPE bottles with approx production speed of 20 to 60 bottles per minute depending on bottle diameter, bottle

height, bottle shape and cap size. Machine should be made from stainless steel matt finish on M.S. frame structure with

stainless steel cladding/enclosures.

Machine should be equipped with vibratory type bowl feeder depending on cap shape and size for continues feeding of cap

for online operation on any liquid or powder filling line. Machine should be suitable for various sizes of bottles and caps

with the help of change parts.

The filled bottles should get fed on feeding conveyor through back pressure of the liquid filling machine conveyor and fed

into an in feed star wheel by in-feed worm.

Following Salient Features should be available in equipment

“No Bottle - No Capping” system.

“No Cap – No Capping” system.

Machine construction in Stainless Steel matt Finish.

In-feed and exit star wheel with overload clutch system to avoid bottle breakage. Y Single drive synchronizing total

operation of star wheel and turret with star wheel Y cap feeder with variable speed system for feeding control of caps.

Minimum change over and setting time

Hopper can be completely dismantle for easy cleaning

Various safety features including Clutch system to avoid bottle breakage

Single drive synchronizing operation of conveyor and star wheel

Minimum change over time

No. of head Single

Production output 20 to 60 containers/minute

(Depending on bottle & neck diameter)

Change Parts Made of UHMW/Cast Nylon

Contact Parts Stainless Steel 304

Basic Machine MS Angle Cladded with Stainless Steel

Motor Make Rotomotive/Euro

A.C. Drive Make Delta

Sensor Proximity Sensor

Power Supply 1 H.P.

Electrical Characteristics 220 Volts, Single Phase, 50Hertz, 4 Wire System

Air Required 2 Kgs.

Bottle diameter Up to 90mm

Cap size As per sample

Conveyor height 750 mm to 840mm Adjustable

Automatic Eye Drop Bottle Screw Capping Machine fitted with suitable parts for any one bottle & cap size.

Machine should be Suitable for Tightening Plastic Pre Threaded, Flat Head, Round Caps.

Type of Container: Round

Bottles Caps: Screw Caps

Production Output: 20 to 60 bottles/minute

Basic unit should include the followings:

Stainless Steel Bowl – 1 No.

Stainless Steel Chute – 1 No.

Variable A.C. Frequency Drive for speed adjustment.

No Bottle - No Cap System.

Recommended Spares

Safety Cabinet Covering Machine

Polycarbonate / equivalent make safety cabinet with doors.

Castor Wheel with Brake for easy movement

4. Fully Automatic Vertical Autoclave

Fully Automatic Vertical Stainless steel Autoclave with automatic water fill technology

Should have CE Certificate with pressure directives from International Notified body (Valid certificate along with model

name should be attached for quoted model).

Fully Automatic operation cycle begins by press of the START button.

Should have initial air purging cycle to remove air automatically from the chamber.

Temperature Control and Display should be through color Touch Screen Display with Microcontroller. 3” to 4”

Color TFT display. Preset programs of Discard, Media, Liquid and Glassware with 2 user defined programs, user friendly

menu / display, indications of every stage of sterilizing cycle process.

Automatic hydraulic door cannot open under pressure

In built digital time: Timer can be adjusted as per sterilization load requirement, 1 to 99minutes. Automatic steam exhaust

at the end of cycle. Low water level heater safeguard. Safety high pressure release valve. Safety high temperature cut off.

Pressure range: 10 to 30 PSI, factory set at 15 PSI, 15 minutes sterilization Cycle time.

Should have Printer Interface facility to record data.

Capacity should be 50 liters (±2Liters variation will accepted)

Temperature Range: 110°C to 134°C.

Temperature Resolution: 0.1°C / Temperature Accuracy: ±0.5°C.

Pressure gauge 0-50 PSI, safety spring loaded pressure valve, steam release valve.

Should have fallowing Safety Features. Pressure Switch, CE certified for additional safety. Factory set at 30PSI. Vacuum breaker cum lid locking arrangement

for locking lid above 95°C. Multiple micro-switches to sense lid closure, lid proper latching such that heating won‟t start

if parameters not satisfied.

Calibration of temperature sensor probe, Temperature controller calibration, Validation IQ, OQ and PQ documentation and

protocols should be provided with equipment.

Should have 21 CFR Part 11 complaint Software (Printer interface facility): Multiple Level Passwords- Multi user

level/ group passwords (Administrator, Super user,

Guest) accordingly to be able to define levels.

01 No.

5. Stirrer 3 H.P., GMP Compliant

Technical Specification

MOC of Shaft: Stainless Steel 316

01 No.

Diameter of Shaft: 32mm

Length of Shaft: 1 meter

Thickness of Shaft: 3mm

Motor: 3H.P.

Motor Make: Any reputed brand ISI mark.

Speed Regulator: Fitted in machine,

Blade: 5 inch

Gear should be connected directly to the motor and both are mounted on adjustable stand such that height and space can be

adjusted.

6. Water for Injection System

Capacity 80 Litres./Hour

Column 4 Nos.

Electrical load 1.0KW

M. O. C. Contact Parts SS 316L Non Contact parts SS 304.

Gaskets Teflon / Silicon.

Insulation Glass Wool.

Cladding SS 304.

Surface Finish Internally contact parts Electro Polished. Pickling and Passivation for columns. And externally mirror

polished.

Should have following specifications

1. Square Tubular Stand 25mm X 25mm X 2mm THK with SS 304

2. Condensor for column Quantity : 4 Nos.

Diameter 3” OD X 2.0MM thick, SS 316 L

SS 316L Seamless Tubes: 10 OD x 08 ID

3. Column Quantity: 4 Nos.

Diamter 4 ” OD X 2 MM Thick - SS 316 L

4. Interconnecting Pipelines SS 316 L Quality, - seamless ¾”

5. Structure SS 304 Quality

6. Sampling Valve SS 316L Quality, - ¼”.

7. Valves Diaphram type

8. Gaskets Teflon & Silicon

9 Nut Bolts SS 304 Quality

10 Insulation Glass Wool

11. Cladding SS 304 Quality, with Mirror Finish

12 Control Panel SS 304 Quality, Fully Automatic with PLC base panel board

1. FEED WATER PUMP. QTY-1 Nos.

Make / Model GRUNDFOSS / any other standard

Details Type: Vertical Centrifugal

Capacity:7 KG./CM2 at 150 lit./hr water

MOC: SS 316

Mechanical Seal: Tungsten Carbide.

2. COOLONG WATER PUMP QTY-1 No.

Make / Model MONOBLOCK / any other standard make like

Details. Type: Horizontal, Centrifugal

Capacity: 200 LIT./HR

MOC: SS 316

Mechanical Seal: Tungsten Carbide.

3. ROTA METER QTY-2 Nos.

Range. 0- 200 LPH.

4. PNEU-MATIC ON/OFF VALVES QTY- 2 Nos.

Purpose / Location 1 No at last column bottom for purging 1 No. for air vent.

5. VALVES DIAPHRAM TYPE - TC END QTY-08 Nos.

Location. 2 No. Sample taking valve (DIAPHRAM TYPE)

01 No.

1 No. at Feed Pump Line ( Needle Valve)

1 No at Cooling water line ( Needle Valve )

1 No. at 1st column excess water drain (BALL VALVE)

1 No. at Steam trap by pass, (BALL VALVE)

1 No. at Last column purging valve (BALL VALVE)

1 No. at outlet line from top cooler (DIAPHRAM VALVE)

Should be supplied with following Essential Accessory:

Electrical Steam Generator / Boiler

Electrical Steam Generator in case of operation of MCWS by mean of electric. Equipment consists below:

Flow Meter

27 K.W. Heater

Float Switch

Pressure Gauge

Safety Valve

PT 100 Sensor

* Prices must be quoted combined for Item no. 3 (A) and 3 (B), because these two equipments are require to complete a single process.

(C) GLOBULES SECTION

S.

No.

Description Qty.

1. COUNTING AND FILLING MACHINE Designed for Homoeopathic tablets/Globules which are normally softer than Allopathic Tablets.

No friction and no brushing to avoid weight loss. Capacity : 20 to 25 gms.

Output: 10kg to 12 kg/hr Power: 1 Phase 230 V, 300 W. All contact parts: S.S. 316L.

Hard anodized (Food Grade) aluminium plates.

01 No.

2. TRITURATING MACHINE GMP Complaint

One portion in bowl should be fitted in the centre of the machine.

4 NOS of vessels should be fitted in the four corner of mortar.

Total system should be driven by 1/2H.P, 220 volt, Crompton Greaves / equivalent make motor with gear box for

desired RPM.

The total machine should be covered by stainless steel and front and bottom is covered by acrylic sheet to watch the

performance.

01 No.

3. Traye Dryer is to be manufacturered as per GMP standard.

Construction

The main construction of the dryer should be made by70mm×70mm×3mm thick s.s 304 angles. Outer

chamber dryer should be made of s.s 304 sheet. inner chamber dryer should be made of s.s 316 sheet with

radius corner. 75mm thick should be insulated and it should be provided for heat control. It should be able

for taking Special type of precaution for special purpose. s.s heaters should be finned type. Special guard

sould be be provided with tray dryer. The total machine should be finished by mat polish. Heating control

should be done by digital temperature controller type not thermostatic type.

Electrical Heating

The Air inside the Tray Dryer should be heated by "U" tube S.S.304 air heaters, each of 1 KW. The heaters

should be fitted on the sides of the dryer to facilitate uniform heating. Maximum temperature attained inside

the dryer should be 100° C and also it should be be indicated and controlled by a Digital Temperature

indicator cum controller over full range of heating load.

Total Heating Load For 24 Trays Dryer should be 6 KW. The Heater should be inserted inside tubular pipe to

prevent it from becoming RED HOT. The terminals of the heaters should be brought outside the dryer to

make it more safe for operations for solvent based products.

Air Circulation

Air inside the dryer should circulated by one heavy duty axial flow S.S.304 blower fitted on a shaft of and

driven by 1 H.P. through belt. The special design of the Blower ensures uniform air circulation so that there is

uniform air current over the entire charge loaded in the Trolley inside the dryer. The working of the motor

should indicated by lamps in the control panel.

Trays

Trays should be made from 1.6 mm SS 316 sheets with radius corner. Its dimensions should be 32" x 16" x 1

l/4". The unit should be supplied with 24 nos. of trays

Racks And Trolleys

Racks should be provided for trays inside the Dryer. It should be of fixed type for 24 Trays Model. Racks

should be provided with wheels to slide them in and out of the Dryer.

One Additional set of 24 trays and one trolley of same material SS 316 with radius corner and same

dimensions should be provided alongwith the dryer system.

Haeting Load Should be as follows:

100°C 12 x1000 W

200°C 15 x1000 W

300°C 18 x1000 W

Note:Essentially (Mother tincture & Dilution Sections) Flame proof Motors for Alcoholic section should be provided

with tray dryer.

01 No.

4. SHIEVING MACHINE (Shieve Separator)

Screens SS 304

01 No.

Capacity/Hour 30 to 200 Kgs.

Charging height 1250 mm.

Discharging height 790 mm.

Electric Motor 0.5 H.P. special vibratory motor

Net weight (Approx.) 200 Kgs.

Gross weight (Approx.) 260 Kgs.

Machine Dimension (in mm) 900mm x 900 mm x 1250 mm (App.)

Case Dimensions (in mm) 1000 mm x 1000 mm x 1400 mm (App.) 5. SUGAR CRUSHING MACHINE:

Saco CRUSHER is suitable for Crushing Sugar, and other soft and medium hard materials. Easy opening and cleaning, No

need of extensive auxiliary equipment, can be quickly opened by releasing some bolts.

No need of foundation. As it is individually tailored to fit all equipments including motor. Stainless Steel sieve is provided

into the CRUSHER.

Output. 100 kg/hr.

Chamber size 14’’ Dia and 5’’ Thickness

Hopper Size- 20” Length & 14” Dia

Motor Required-3 Hp.

01 No.

6. GLOBULES MAKING PAN:

Globule machine should be based on the GMP standards. globule making machine should be especially designed for

film coating of oral solid dosage forms at controlled atmosphere in pharmaceutical industries ensuring user friendly

operation. It should be able for effective mixing of final product bed, lowering emission of organic solvents, long term

performance, automatic emptying and many more.

It should have the following salient features

• Specially designed Hopper.

• Compact vibratory design for high speed & dust free sieving.

• Noiseless and minimum maintenance machine.

• All contact parts and screen made of SS 316

• Low power consumption compared to reciprocating vibratory system.

• Easy dismantling and cleaning of contact parts.

• Heaters /Motors should be ISI marked compliant to relevant standards

• All contact parts can be easily washed and / or sterilized.

• Machine should be fitted with the castor wheels for easy mobility

Technical Specification:

Globule making Size 36” DIA

Shieve size 10, 20, 30 ,40, 60 should be provided

Volumetric Cap. 75 ltrs

Speed 15 - 31 RPM

Main Drive Motor 1.5 KW/ 2 H.P. ,960 RPM ,3 Phase , 415 Volts, 50 Hz.

Blower Motor 0.75 KW/ 1 H.P., 2800 RPM, 3 Phase, 415 Volts, 50 Hz.

Electric Heater 1.5 KW Three heaters

01 No.

(D) LIQUIDS / SYRUPS SECTION

S.

No.

Description Qty.

1. HOMOGENIZER MACHINE (GMP Compliant)

CAPACITY Upto 500 Ltrr. Per/batch. CONTACT PARTS S.S.304.

SYSTEM

In line Homogenizer with 500Ltr Capacity.

Vessel top dish end type

PURPOSE

Syrup, Liquid, Suspensions etc

POWER

Electrical motor of. 2800 RPM, 3 HP motor 220 V, 50 Hz

01 No.

2. HORIZONTAL FILTER PRESS -Plate TYPE (GMP Compliant) For Aqueous Preparations

Zero Holdup Filterpress).

Operation:- Diameter of Plate: 18"Dia, Number of Plate : 8

Filtering Area : 1.27 Sq Meter approx. 51 litres capacity and 2500litres/hour Capacity is acceptable.

The unfiltered liquid is fed into the filter under positive pressure where liquid travels in downwards direction and find its

way through opening on sides of the filter plates. As the liquid pressure, increases the filter media holds the foreign

particles and allows only clear

filterate to pass through the central channel formed by inter-loc king pressure cups to the outlet. Filteration is continued

until the ca- ke holding capacity of the unit is reached or until the filterate rate becomes too slow owing to cake resistance.

Features Horizontal plate filter press is enclosed construction, preventing evaporation, oxidation, leakage and fumes escaping from

the product.

Filter plates require to available in two sizes. Deep plate for large percentage of cake holding capacity and shallow plate

for small percentage of cake holding capacity.

Horizantal filter plate and even thickness of cake, prevents the cake, dropping as well as cracking, thus assuring better

filtrate quality.

The filtration area and cake holding capacity can be increased or decreased according to requirement.

Provided with suitable pump mounted on S.S. trolley fitted with fiber castors. Manufactured from S.S 316 quality, argon

arc welded and mirror polished.

Provided with additional plates, frames, filter cloths and with suitable pump depending upon the viscosity of liquid and

out put.

M.S / S.S Jacketed to be provided for hot filtration. Power: Complete with 1 HP Pump and starters.

01 No.

3. AUTOMATIC LIQUID LINE:-

The unit should comprises of 30” Turn Table, Automatic Four Head Liquid Filling, Single head Capping Machine &

Sticker Labeling Machine..

TURN TABLE (30 INCH DIA.)

DESCRIPTION: Stainless steel Scrambler & Unscrambler, which is familiar as turn table. This should built on MS Square frame,

solid guide rail & reduction gear box for jerk less & noiseless performance. Turntable should be useful to ensure

total synchronization, uniform flow of container and to take a turn at 90 degree to suit different machines and

purposes for automatic transfer of container for further operation.

OPERATION: Container to be loaded on turn table manually or automatically will rotate on disc of turn table. During rotation of turn

table, the container to be guided by a SS strip towards outlet path. The output of turn cable should be maintained by A.C.

Frequency drive.

TECHNICAL SPECIFICATION:

01 Set

SIZE : 30 Inch

Material : S.S. 304

Model : G.M.P.

Motor : ¼ H.P. 440 V

AUTOMATIC FOUR HEAD LIQUID FILLING MACHINE DESCRIPTION: Automatic Volumetric Liquid Bottle Filling Machine should works on volumetric principle with diving nozzles. The

unit should be compact, versatile and enclosed in stainless steel elegantly matt finish body, s h o u l d consists of S.S.

Slat Conveyor, Reciprocating Nozzle with self-centering devices & SS Syringe. No container No filling system

arrangement s h o u l d b e o f standard features of the machine. The main drive of the machine and conveyor drive

should consist of A/c Motor with synchronized variable A/c Frequency Drive.

OPERATION: Containers moving on SS Slat conveyor, feed below the filling nozzles through a settable twin pneumatically

operated stopper system. The twin pneumatically operated stopper system and reciprocating nozzles should

precisely match for centering of container below nozzles, to avoid spillage of liquid on container. To minimize

foaming adjustable nozzle should reciprocate according to filling dose, nozzle should go upwards slowly from

bottom level of bottle towards neck during filling. The dosing block with a hexagonal bolt fitted below syringes to

easily set the fill size.

TECHNICAL SPECIFICATION: Capacity : 30 ml to 500 ml or better (Bottle Size 30ml, 50ml, 100ml, 200ml & 500ml)

Contact part : S.S. 304

Non contact part : S.S. 304

Out put : 40 fill/minute

Conveyor : 6 feet x 3 inch for filling

: 6 feet x 3 inch for capping

Electric motor : 1 H.P. 440 V any reputed brand with ISI mark for filling with suitable gear box (with any reputed

brand) : 1 H.P. 440 V any reputed brand with ISI mark for capping with Suitable gear box (with any reputed

brand) : ¼ H.P. 440 V any reputed brand for filling conveyor

SHOULD HAVE FOLLOWING SALIENT FEATURES:

• Should be Total cGMP model.

• Contact parts of S.S.304

• ± 1 % Filling accuracy on single dose.

• No Bottle No Filling System.

• Rigid vibration free construction for trouble free performance

• S.S. Elegantly matt finished body.

• Minimum change overtime, from one size to another container or fill size.

• Self-lubricating UHMW-PE guide profile for S.S. slat chain provides low friction wear surface, smooth and

noiseless conveying.

• Bottle Stopping arrangement through Pneumatic system.

• Safety guard for conveyor gearbox, motor and pneumatic cylinders.

• Sealing pressure can be varied to suit different gauges and size of caps.

• Inbuilt protection against over current, voltage fluctuation, short circuit in A/c frequency drive.

AUTOMATIC SINGLE HEAD ROPP CAP SEALING MACHINE

DESCRIPTION: The Automatic Screw Cap Sealing Machine should be precision built on sturdy welded MS frame to be completely

enclosed in stainless steel sheet and doors to be providied to facilitate the servicing of machine.

OPERATION: The feed container moving on conveyor belt should be fed into star wheel, bringing the container below the sealing head

in the subsequent indexing part, mean while the bottle pickup a cap from the delivery chute of cap feeding bowl, where

the body and the neck of the container are positioned below the rotating head, where the sealing head is performing

perfect operation of threading & sealing.

AUTOMATIC SELF ADHESIVE ROUND BOTTLE STICKER LABELING MACHINE WITH SERVO

MOTOR & HMI:

DESCRIPTION: The Automatic Vertical Sticker Labeling Machine should be users friendly. The machine to be used for full/partial wrap

around labeling on different size of round containers. It should be capable of labeling 60 – 100 containers per

minutes depending on products and label size. It should be equipped with roller spacing device.

OPERATION: The round containers positioned on conveyor to be released at equal distance by creating space between two containers

with the help of roller spacing device. At the labeling point, an electronics product sensor should senses container &

releases a label from self adhesive label roll. The sensed round container should moves on conveyor and picks the

released label. Then the labeled container moves further through a rubber pressing belt & stationary rubber pad which

ensures neat & perfect fixing of label on the container diameter.

Unit should be supplied with5 line Batch Printing Device. (Inkjet Printer)

TECHNICAL SPECIFICATION: Direction of Movement : Left to Right

Output/Hour : 3600 to 6000 Nos.

Electrical Specification

6 ft. Conveyor Motor : 0.25 HP, 415 Volts, 50 Hz

Pressing Device Motor : 0.25 HP, 220 Volts, 50 Hz

VFD :

Sticker Roll Servo Motor :

PLC-HMI :

Should have SALIENT FEATURES:

• Total cGMP model., S.S. 304 quality contact parts.

• Accurate Label placement

• PLC System

• Product data storage facility

• No change parts requirements

• Very less down time for change over

• Suitable for Round - Glass, Plastic, Pet, Tin, Corrugated containers

4. 2 TRAY DRIER –12 Tray (GMP Complaint) For drying of bottles & containers

Designed for uniform circulation of hot air in the drying chamber. Electrical heating system.

Fresh air inlet with fan motor having electrical interlocking for safety of heating elements. Heating coils and fan motor

having electrical interlocking for safety of heating elements.

Inside surface is S.S.304L with heat resistant glass wool and outside S.S. 304.

Timer ti be provided to set cyclic period for automatically operation in absence of operator. Suitable trolley to be

provided.

Capacity: 12 trays

Chamber Construction: Double walled type. Chamber inside MOC: S.S. 304 SWG. Chamber Outside MOC: S.S. 304

SWG. Size of trays: 32"×16"×1.1/4"(H).with 1 mm thickness

Thickness of insulation: 50mm. Type of shelves: Fixed type.

Mode of heating: S.S. 304 Electric heaters.

Total Heater load: 3kW.

Electric Motor: 0.5 HP/ 1400 RPM/ 3 Phase Non FLP type.

Operating Panel: Non FLP type.

Operating Panel Features: Indicating Lamps, Temperature Indicator cum controller. Bach timer, Heater ON/OFF Switch

and Motor ON & OFF Switch.

Temperature range should be 100°C

Heating load should be 06 Kw

Fan Motor should be 0.5 HP

Internal Dimensions in cm.: 86×86"×86" (W×D×H) approx

Outer Dimension in cm.: 180x95x110 (W×D×H) approx approx

01 No.

5. HIGH PRESSURE BOTTLE RINSING MACHINE (Suitable for Plastic/Glass Bottles)

The machine should be of compact type. . The multifunction multi featured machine should comply with the GMP

requirements of glass and plastic bottles. The machine should operate on the rotary principle with „GENEVA‟

01 No.

mechanism and required manual loading and unloading of bottle.

The bottles should be loaded on rotating platform and should be cleaned in series of operations. Specially designed bottle

holders should be provided to hold bottle with varying neck diameter. The bottles should be placed in an inverted

position in these cup shaped holders. Spraying showers dose the external cleaning of the bottles. Solenoid valves should

be provided to enable the regulation of wash timing and sequence of various washing media to suit specific requirement.

The high pressure HIGH PRESSURE BOTTLE RINSING MACHINE should have the following technical

specifications:

Output / Hour* 4000 to 6000

Direction of Machine** Clock wise

Electrical

Specifications**

Main Motor 1 HP / 415 Volts / 50 Hz

Pump Two Nos. 0.5 HP x 2 = 1 HP / 415 Volts / 50 Hz

Electrical Heater 3 Kw.

Tank Capacity 75 Ltr. S.S. 304 (2 Nos.) { 450(L),

450(W), 600(H)}

Wash Cycle 4 Inner+1 Outer (Inner wash sequence are

inter changeable)

Working height 860 to 910 mm approx

Overall Dimensions 2100(L), 1650(W), 1500(H) approx

The high pressure HIGH PRESSURE BOTTLE RINSING MACHINE should have the following features:

Geneva Mechanism.

Four inner (Included one air wash) & one outer.

Stationary nozzles eliminate contamination of water cycles.

Individual solenoid valve for each washing sequence, that eliminates carbon plate and other accessories reduce leakage

and maintenance to minimum.

The stationary nozzles avoid chipping of bottle necks.

Pumps and tanks are mounted on portable stand for easy maintenance.

Bottle guide system especially for lightweight bottle.

Separate panel control to avoid any short circuit due to spraying of water.

(E) MOTHER TINCTURE SECTION

S.

No.

Description Qty.

1. SIFTER – (For sieving, grading & straining) (GMP Compliant) Suitable for separation of solids from solids, liquids from solids and gradation of materials in accordance with their sizes.

Screens SS 304.

Screen Diameter 750mm. Capacity/Hour 20 to 100Kgs. Charging Height 1050 mm without lid. Discharging height 670±5mm.

Electric Motor 0.25 HP/1440RPM/3PH.

One screen set provided.

01 No.

2. TINCTURE PRESS (GMP compliant)

One Suitable for extracting mother tincture from herbs and decotious infusions.

SS 316 grade perforated container with provision for automatically pressing by hydraulic pump and plunger movement.

Collection of mother tincture in SS 316 container encasing the perforated container.

Pressure controller to be provided.

Complete with 1HP electrical motor and hydraulic system.

01 No.

3. POTENTIZER Automatic filling, stroke and evacuation.

Individual operations of each head and Auto cut off 24 hrs. Memory backup.

Double filtered and De-moisturized air for evacuation. All Direct contact parts are made by S.S. 316.

Power: 1 Phase 230V, 2500 W.

01 No.

4. AUTOMATIC POTENTIZER BACK POTENCY MAKER Automatic filling, stroke and evacuation.

Individual operations of each head and Auto cut off 24 hrs. Memory backup.

Double filtered and De-moisturized air for evacuation.

All Direct contact parts are made by S.S. 316.

Power: 1 Phase 230V, 1800 W.

SS 304 construction. With cam mechanism, timer switch on control panel

01 No.

5. PHARMACEUTICAL HERBS CUTTER MACHINE Cutting length herbs: 5mm.

Speed of Cutter: 2800 RPM.

Hard and Ground knives : 3 Nos, S.S. 316.

Capacity : 1000 kg/hr.

All direct contact parts are made up off S.S. 316. Power: 3HP & 1 Phase.

01 No.

6. HORIZONTAL FILTER PRESS -Plate TYPE (GMP Compliant) For Alcoholic Preparations

Operation:- Diameter of Plate: 8" Number of Plate : 6

Filtering Area : 0.254 M²

Cake holding capacity Liters: 5.78Ltrs Capacity Litr/hr: 500

The unfiltered liquid is fed into the filter under positive pressure where liquid travels in downwards direction and find its way

through opening on sides of the filter plates. As the liquid pressure, increases the filter media holds the foreign particles and

allows only clear

filterate to pass through the central channel formed by inter-loc king pressure cups to the outlet. Filteration is continued until

the ca- ke holding capacity of the unit is reached or until the filterate rate becomes too slow owing to cake resistance.

Features Horizontal plate filter press is enclosed construction, preventing evaporation, oxidation, leakage and fumes escaping from the

product.

Filter plates require to available in two sizes. Deep plate for large percentage of cake holding capacity and shallow plate for

small percentage of cake holding capacity.

Horizantal filter plate and even thickness of cake, prevents the cake, dropping as well as cracking, thus assuring better filtrate

quality.

The filtration area and cake holding capacity can be increased or decreased according to requirement.

Provided with suitable pump mounted on S.S. trolley fitted with fiber castors. Manufactured from S.S 316 quality, argon arc

welded and mirror polished.

Provided with additional plates, frames, filter cloths and with suitable pump depending upon the viscosity of liquid and output.

M.S / S.S Jacketed to be provided for hot filtration. Power: Complete with 1 HP Pump and starters.

01 No.

7. PERCULATOR

Perculator should be a conical shape unit used for proper perculation for herbs.

In perculator herbs are dissolve with alcohol in a proper ratio.

In the bottom there should be aperforated screen to hold the herbs properly and after perculation to collect only the

liquid via a boll valve in the bottom of perculator.

Water lined system should be fitted in the neck to prevent alcohol evaporation.

The perculator should be fitted on a MS Structure with tilting arrangement MOC SS 304, 1.5mm Thick, Sheet.

(F) OINTMENT & GEL SECTION

S. No. Description Qty. 1. PLANITARY MIXTURE

The Planetary mixture should be GMP model with following specifications:

The mixer should be made with all the contact parts namely the vessel, shaft, blades etc. in S.S. 316 quality non-

magnetic highly polished stainless steel.

Load capacity should be 50 liters, driven by a 2 HP motor of Remi / equivalent make with suitable gear box and

with variable output speed through a VFD drive of Danfoss / equiv make.

The entire body and frame must be covered with stainless steel.

The Mixing Vessel should be stainless steel jacketed and provided with 3 KW.

Water immersion electric heater with thermostatic control, inlet & outlet for water, mechanical lifting and provided

with P.U. wheels.

The unit should Complete with S.S. control panel with digital temperature controller, on-off push button etc.

Load capacity should be 50 liters, driven by a 2 HP motor and provided with 3 phase to 3 phase VFD of Danfoss /

Equiv make.

Planatory mixer must be provided with the following essential accessories:

Lobe Pump

It should be 1HP pump with 960 RPM, 440 volts, 3 phase, 50 Hz motor

Storage Vessel

50 Liter working capacity

Made form SS304 / SS316 material

Conical Type Bottom

Jacketed with water Immersible Heater

40 mm Mineral Wool Insulation with Cladding of SS304 / SS316

PU make wheels

Metering Pump Reciprocating Type

1HP, 3phase, 1440 RPM

01 No.

2. FULLY AUTOMATIC LEMI AND PLASTIC TUBE FILLING MACHINE WITH SEALING, CUTTING

& BATCH CODING - GMP Model The unit must be Suitable for Lami and Plastic Tubes.

Unit should be Compact, Versatile and enclosed in stainless steel elegantly matt finish body with all contact parts

made of S.S.304 quality.

The filling device comprises of a syringe pump housing and rotary piston with a blow off instrument pneumatic tail

cut-off system.

The machine should be provided with a single head plain hopper of capacity 40 liters and with loaded change part

of 12 no. nylon holders of any one tube size.

The machine should have capability to fill from 10gm to 30 gm. Or 50 gm. To 200gm. Paste with a filling speed of

18 to 20 tubes per minute.

Machine should complete with preheating and sealing, trimming, batch coding and the tubes are automatically

ejected.

Unit should be driven by a 1 HP DC Drive single phase motor of 1440 RPM through a suitable gear box and

provided with electric control panel with speed regulator.

Salient Features:

Automatic high speed operation with 12 stations compact rotar.

GMP model with all contact parts of S.S. 304 quality

Suitable to fill from 10gm to 30 gm. Or 50 gm. To 200 gm. Capacity tube.

With no tube - no filling device, with a bottom upwards filling system and accuracy +/ -0.1%.

Technical Specifications:

Filling Station: Single head hopper provided with cut off valve which is connected to the filling cylinder with

01 No.

capacity adjustment facility.

Sealing System: It should have a sealing station and a pre-heating station.

Heating Station: 2 no. of pencil type heaters of 200W each with temperature controller should be provided to heat

the sealing area of tube.

Sealing Station: It should be mechanically operated and the tube is sealed with special jaws. At this station batch

coding is done.

Trimming Station: Uneven end is trimmed.

Batch-Coding Station: Sealing station does batch coding.

Ejection: The tubes should be automatically ejected at this point.

Overall Dimensions: 1020mm (L) x 770mm (W) x 1830mm (H) approx

(G) BIOCHEMIC / TABLETTING SECTION

S.

No.

Description Qty.

1. MASS MIXER MACHINE (GMP Compliant)

Mass Mixer should be well designed to facilitate thorough Mixing of dry or damp materials and especially suitable for tablet

granulation.

Suitable geared drive and sturdy mixing paddle for dealing with difficult or sticky ingredients.

S. S. 304 mixing drum, mixing drum body, mixing paddles and tilting arrangements.

Safety Transparent Poly-Carbonate Dust cover provided with inter locking System, Safety device to be priovided for machine

to stop when cover is opened.

Tilting device to be provided.

Self adjusting sealing arrangement to ensure no black particles enter into mixing drum.

Should be designed to facilitate thorough mixing. Ease in cleaning.

Tilting device to be provided for ease in unloading by means of Hand wheel. Self-adjusting sealing arrangement to ensure no

black particles enter into the mixing drum.

Capacity : Upto 50 kgs/hr

Main motor : 3HP, RPM 1440

01 No.

2. SINGLE SIDE ROTARY TABLETING MACHINE (GMP Compliant) Output min. 14000 tablets per hour. Max. tablet dia 25 mm.

Depth of Fill Max 21.00mm. Turrent RPM (min/max) 15/35.

Max Compression pressure 10 Ton. Upper Punch Penetration 1.50/8.00 mm. Diameter of Die 38.10 mm.

Length of Die 23.81 mm. Length of Punch 133 mm.

Electric Motor 1.5KW (2HP), 960 RPM. Machine Size in mm 1000×950×1300. Net weight in Kg 960.

Gross weight in Kg 1185. Case Size in mm 39×37×51. Hand wheel provided.

Turrent with lower punch seal.

Safety interlocking for upper and lower guard. Gravity feeding system.

Two piece turret.

Upper roller with penetration adjustement system. Control panel with bypass switches.

Control panel with separate display for Tablet count and RPM. Fixed hopper with slide to control power flow.

Re-designed variable speed pully.

Turret of SGIRON 400/12 Grade casting.

Cam tracks and pressure rolls made out of alloy steel for maximum wear resistance

and long life.

Machine is totally enclosed i.e. top half of the machine(compression Zone) with SS- hood acrylic covers in G.M.P model.This

reduce the noise level and to & fro flow of

dust between compression zone and machine room. Phosphor Bronze bush provide inside the turret hold. SS Turret Guards.

Lower Punch Cam can be removed without dismantling the lower roller

assembly.

Turret with electro less nickel plating including nickel die plate. Upper Punch cup seals.

Lower punch key way for break-line/Embossing alignment.

Anti-vibration mounting to be provided.

Two Sets of Dies and Punches to be provided

01 No.

3. TABLET COUNTING AND FILLING MACHINE Designed for Homoeopathic tablets which are normally softer than Allopathic Tablets.

No friction and no brushing to avoid weight loss. Capacity : 20 to 25 gms.

Output: 10kg to 12 kg/hr Power: 1 Phase 230 V, 300 W. All contact parts: S.S. 316L.

Hard anodized (Food Grade) aluminium plates.

01 No.

4. TRITURATING MACHINE GMP Complaint

One portion in bowl should be fitted in the centre of the machine.

3 4 NOS of vessels should be fitted in the four corner of mortar.

4 Total system should be driven by 1/2H.P, 220 volt, Crompton Greaves / equivalent make motor with gear box for

desired RPM.

5 The total machine should be covered by stainless steel and front and bottom is covered by acrylic sheet to watch the

performance.

01 No.

5. FLUID BED DRIER (GMP Compliant) Capacity 2 to 5 kgs per batch. Container volume 16 litres.

Blower Motor 1.5 HP/1400 RPM/3ph.AC supply. Heating media: Electrically heated. Total heating load 6kW.

Drying temperature 50 to 75°C. Contact Parts S.S. 316.

Non contact parts S.S. 304 covered/cladded. Compression required Maximum 3-4 kgs/cm square. Required floor space

56×30×62 Approx.

01 No.

Uniformity in drying and reduction in drying time.

Micro filters to be provided to prevent dust with inlet air. Explosion safety flap at rear end of the drier and earthing point to

prevent static charge of the machine. Timer for process time.

Suitable for wet as well as dry granulation. GMP SS 316 flame proof construction.

Micro vee & HEPA filters for inlet air filteration. Micro processor based temperature indicator cum controller with computer

interface facility. Pneumatic gasket for lifting of product container. Pneumatic controlled dampers for air flow.

Electrical, thermic fluid steam heating with SS steam radiator and temperature controlled valves.

Online sampling facility. Solid flow monitoring system.

Programmable logic controller with computer interface, for controlling / recording of various dates of operations. Silencer for

reducing noise level.

6. Dust extraction equipment Dust extractor is used for controlling dust generated during tablet compression tablet de-dusting, granulation & other

processes. It avoids product cross contamination. All contact parts in SS 304/ SS 316 quality. Machine is provided with castor

wheels and one nos. manifold to connect two or

three machines at a time. Suction capacity : 300CFM

Inlet connection : 63 MM- 2 nos. / 38.1 MM-6 nos. Motor : 1.5 HP X 2800 RPM X 3 Phase.

01 No.

7. Hydraulically operated pallet trucks Capacity : 1000kg to 2500kg Type : Manual

•Available Lifting height : Double masts Provided with

Heavy duty castor wheels Material handeling trolley

Hydraulic hand pallets and stackers Scissor lift table

Electric dragger and battery operated trolly Storage pallets and racking system

01 No.

8. BLISTER PACKING MACHINE Maximum PVC width: 210mm. Maximum ALU Foil width: 206mm. Maximum pack length: 200mm. Maximum Advance:

110mm. Machine web speed: 5 meters/min.

Machine cutting speed: 120 strokes/min. Forming depth: 12mm.

Blister packing machine double track. Double station machine.

With full SS 304 Pre finished sheets cladding (CGMP Model). Control panel/Back cover cladding in SS 304 pre finished

sheets. PLC controlled operation.

Print registration control.

Micro adjustment, feeding system mounting assembly. Universal batch code printing unit.

One set of change parts consist off : Blister forming roller

Counter sealing roller Inclined feeding channel Guide track

Punching tool with main change gears & BCP Gears. For packing any one size of tablets/capsules. Organic acrylic guard.

Universal non fill detection unit.

01 No.

9. Granulator

Output, 50 kg to 500 kg per/hr

Mocher 15% to 40% weight cake suitable

Power as per suitable

Motor crompton 1HP

Gear box GMICON

Electric part L&T

M.O.C. contact part S.S

Other part M.S.

Granules size 1 mm to 10 mm round shape.

(H) Distillation Plant/Water Demineralization plant, Storage and Distribution Capacity – 500 ltr / hour – 02 Nos. of plant

Capacity: 500 Ltrs. Per/Hour.

Comprising of

One No. Sand Filter

Material of construction : FRP, valves & pipes etc

One No. Carbon Filter

Comprising of Activated Carbon Unit, FRP constructed, with suitable valves & pipes

Cation Unit

Material of construction: FRP With suitable valves & pipes.

Thermax / equivalent resin

Anion Unit

Material of construction: FRP With suitable valves & pipes.

Conductivity Meter

Type : Digital, range 0 - 10 with sensor.

Cartridge Filter:

Made of SS 316

Ultraviolet Disinfectant

SS 316. No. of operating hours 7000

Electrical Panel

Front door type. Made of SS 304

Front door type

Skid

Made of SS 304

WATER STORAGE, SUPPLY & DISTRIBUTION Comprising of:

Pipes & Fittings

SS 316 Seamless pipes & fittings, valves etc for distribution of demineralised water from 2nd floor of building to processing plants, QC laboratories, change room etc

Storage tanks & Accessories

3000 Ltrs Steam Jacketed Storage Tank in SS 316L, vent filters, steam trap assembly, steam valves, level transmitter with sensor etc

Purified Water Distribution skid