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ANNEXURE-XIX - gpcb.gujarat.gov.in · r' The unit is analyzing quality of ambieat aL quality and...

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ANNEXURE-XIX 347
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N $ssNGAEED- rrSYNTEX PVT- LTD.

Aate lAlCGI2()16

To,

The Member Secretary

GUJARAi POLLUTION CO]iTROL BOAROParyavaran Bhavan,

Sector 10 - A,

Gandhinagar - 382 010

SUB: SUBMISSION OF ENVIRONMENTAL AUDIT REPORT(PERtOD APR|L, 20t5 TO MARCH, 2016)

Dear Sir,

We are pleased tc submit three no of clpies of the EnMronmental Audit Repon (Penod Apnl. 2011t

to March,2016) for our unit as per the Hon'ble High Court of Gujarat dated-20/121996,13/0V't997, 16/09/1999 & 22/!/,12010.

Kindly find encicsed herevrilh a DD No 080215 dated 03/06/2016 for Rs. 10,0001 in favoi of"Guiarat Pollution Control Board, Gandhinagal' as processing fee lor audit reporl

Thanking you.

Yours faithfully,

For SHREE DURGA EX TD,

(A Signa

Encl.: a / a

Copy: [4/s. AQUA-AIR ENVIRONI'IENTAL ENGRS. P. LTD.

403. Centre Point, Nr. Kadiryala School,

Ring Rcad, Sural - 395 0C2,

Gujaral, INDIA

*ffi*,:

Block No. 128. 129, 130 & 175, Plot No. Z & EVill.: Jolwa, Tal.: Palsana, Dist.: Surat, Pin-394 305,Ph.: 99740 93573 / 74,02622 274477 1274478E-mail [email protected]

ANNEXURE-XX

409

Aqua'Air

During rhe visits of audit team, dre preliminary survsy tvas caEied out regarding differc

aspects and impacts on the envirctuDent. The major aspocts identified were: Water, Air,Solid,/Ha"ardous Wastg Noise, Health aad Safe8 Meosure.

. WATER

/ The unit has provided p.olgram for regCar maiEtGnance of Emue[t Troahent pta[t

& ftrplemeuted durhg audit period.

r' The unit has proviileil magnetic type flow m€ter at outlet of ihe ET? & recorded

daily/monthlv readings of flow at ETP outlet.

/ The unit has developed in hous€ laboEtory & doiag the aaalysis ofthe ellluerlt every

daJ.

/ The lrtlit has installed separafe eaerg5r o€ter to €lviaonDeBtd mail3geE€Dr syste6.

Thc mit is maintaining oonthly rcadings rcgulajy.

/ The unit is maintahing printed log book for item tike eoersr consuDption at ETP,

Solid Waste Generation and productior, raw tmlerial consumptiorL etc.

r' It is suggested to adopl wasrc recycling for colservation ofuatural &souces.

/ The rmit is suggested to Fovide hydraulic flon, diagram n€{r ETP.

ln is sugs,estcd fo itEgoye the nouse teeping & fo rdopf waste nininicqrioD

. tecboiques, cleaner prcduction lecbdques aad 5nd aaplicability of sam€ bt saving

ofcnerst, mao power and finance.

. AIRr' The unit is analyzing quality of ambieat aL quality and stack emission iom boiler

with ia house laboratory.

/ The unit has prsvided sack mordtoriEg facilities & *q>t opea for iEspectioE al any

time-

r' The unit is using coal based Thermopack ofcapacity 14000 U & provided ESP & all

old Thermopack & Steam Boilers are inoperative during audit period.

r' Th€ utrit has provided CPP Engine 3 Nos. Thc utrit is usirg CPP on staod by modc.

I

OBSERVATION AND RECOMMENDATIONS

ANNEXURE-XX

410

Aqua-Air

. NOISE

/ The uait has provided noise proof wallVbarrier arouad the Gas based Generator.

./ The unit is maintsining electric unit generation ofgenerator set motrthly basis.

y' The noise level at Ge[erator, Boiler and Process area is found higher and provided

proper protective equipment's to ihe workem.

. IIEALTII AND SAFETY MEASIJRE

r' The u t is suggestod {o .ppoht modioal otrcer on part tine basis snd graintain

rEtords ofperiodical check up reporS.

/ It has been advised to incr€as€ t€e pla[tadon b premis€s to improve thc air qua[ty

aod redrce noise cffect

r' It is rccomm€oded to caEy out r€gula. lredical check-up ofworkeis and to Eahtsi!'

thcir health rcords.

r' Ih€ u.it.ha5 prcvi&d prope( sbo€raDd r€$n€d safely appliaaces ro the wo&rr../ Thc rmit is $rggcslcd 10 paid mccharical pat regu dly so as to in(rcasc dl€

visibility.

/ It is .ecoemended to give regular trairdtrg to all the workers atrd employers about

use of fire extitrguish€rs.

r' It is suggested to display board/sign to iocrease safety awareness in ernploye€.

. SOLID/HAZARDOUS WASTf,/ The indusfy has submitted aonual rerum of solid waste for the furanci,Ell yeat 2Ol4'

2015.

y''Ihc unit has maintained records of Haz. / Solid waste generatioo, disposal and

stDct ofthc Bgme.

/ Regular post storage monitoring of sludge is recommended to carqr out ald rcport

should be regularly submitted to GFCB.

r' It is suggested to dispose solid waste rcgularly as p. guideii,res ofGPCB.

ANNEXURE-XX

411

EvaluaUng unhcensed DynamicPDF fealure. Click here lor detarls.I4:oievall

M/s. sht€€ Durea syntex M. Ltd.Plot No. Z & E, Block No. 12a,129,13O & r75,Vi[: JolEe, TeI: Pelsrna,Di.t: Suat.

COMPLIANCE REPORT OF RECOMMENDATIONSor ATTDIT - 2015-2()16

SR,NO.

COMPLIAITCE

I It is suggested to adopt waste recyclin8for conservation of natural resources.

As much as possible we are trying to adopt th.reqicling system for the tieatcd emuent.

2 The unit is s\rggested to provide thchousc keepina & to adopt wastcminimization tec.hniques, deeerproduction techniques and nndapplicabiliry of same for saving for savinaof encrsy. md Dowcr and finance.

As much as possiblc, we arc trying to minimizc

3 It is sugaested to dispose solid wasteregularly as per guidclines of GPCB.

V/c havc stated disposing Discarded Contain€rs

I The unit is suggested to appoint medicalofiicr on pan timc basis and maintainEcords of penodical check-up reports.

We are not a chemicat industly, so periodicalychecking is not requre but whofler require wear€ callinq Doctor for a visit to our plant.

5 It is recomendcd to carry out regularEedical check-up of workers and tomaintain their h€alth records.

We a.r€ flot a chemical industry, so pcriodica.llychecking

's not rcquu. bul wh.nevd require wc

are calliDs Docto! for a visit to our plant .

6. The unit is suBscsted to parnt mechanicslpa-rt r€eularly so as to increas€ th€visibility.

We have staned rcgrnery paintina of mcchanical

7 It is rccommend.d to give regular traininato all the workers ed employees aboutuse of lire eJdrsuishers.

we have giveD t}le propcr training to atl theworkcrs about using of fire €xinguishers.

t. It is suggested to display board/sisD toincrease safety awareness in employee.

we havc providcd display board & siAn for safetyawar€ness to employees.

For S&.r htr 6r .r Pn. lrd.

fl<tn {.-L.dr

AUDITOR'S RECOIII}IENDATIONS

ANNEXURE-XX

412

SYNTEX PVT. LTD-

Authorized Signatory

Encl.: I . Enr,. Audit Report (3 Copies)

2. RTGS Receipr

cujra Puuoon CqIlu goamScctor .llo. tcl

Grndhtn g.A!&[io

(lP('B ID: 21289

1b

The Member Secretary

Gujarat Pollution Control Bosrd

Paiyavaran Bhavan, Sector- 10 - A,

Gandhinagar 382 010.

Respected Sir

With reference 10 the above referred subject, we are hereby submitting, Environmental

Audit Report for the period of 0U042016 to 31.n3DO17 in triplicate with RTGS receipt of

Rs. 10,000 /- as audit prccessi[g fees.

Kindly acknorvledge rhe same and oblige

Yours faithfully.

For, Shree Durga Syntex Pvt Ltd \a

Block No. 128, 129, 130 & 175, Plot No. Z & EVill.: Jolwa, Tal.: Palsana, Dist.: Surat, Pin-394. 305,Ph,: 99740 93573 / 74,02622 274471 1274478E-mail: shreedr rroasvntaYd)vah^.r m in

(

No. G PCB/AUDIT/05120I6.17

28rh June, 2017

Subject: Submission ofEovironmental Audit Report ofthe Y ear 2O16-2017

Thanking You.

ANNEXURE-XX

413

tt

? PLANET

AUDITOR'S COMMENTS- RECOMMENDATION & OBSERVATION

During the visits of Audat team, the preliminary survey was carried out regardingditferent Environment lmpacl & aspect. The major aspects identified were: Water,Air, Solid/Hazardous Waste, Noise, Health and Safety Measures.

WATERl. The Unit has provided regular maintenance & implemented of ETP plant

during audit period.* The unit has provided flow meter at outlet of ETP & remrded their readings

daily/monthly..:. The unit is maintaining printed logbook for item like ETP, Solid waste

Generation, Production & Raw material consumption etc.{. lt is suggested to improve the house keeping & to adopt waste minimization

techniques, cleaner techniques & saving of energy, man power & ,[email protected]

* The unit has provided stack monitoring facilities & kept open for inspection atany time.

.:. The unit is using coal based Thermopack of capacity 14000 U & providedESP & all old Thermopack & Steam Boilers are inoperative during auditperiod.

Fnvironmpntel Autiit Rpoon /2O16 20 I 7) I

RT

SOLID/HAZARDOUS WASTE.:. The industry has submitted annual retum of solid waste for the financial year

2016-2017.t The unit has maintained records of Haz./Solid waste generation & disposal.

- .:. lt is suggested to dispose solid waste regularly as per guideline of GPCB.

NOISE.:. The unit has provided noise proof walls/barrier around the Gas based

generator..1. The unit is maintaining electric unit generation of generalor set monthly

basis..:. The noise level at Generator, Boiler and Process area is found higher and

provided PPE to the workers.

HEALTH & SEFTY MEASURE.i The unit is suggested to appoint medical officer on part time basis &maintain records.

* lt has been advised to increase tree plantation in premises to improve the airquality & reduce noise effect.

.|. The unit is suggested to give regular training to all workers & empbyeesabout use of lire extinguishers..l lt is suggested to display board / sign to increase safety awareness inemployee.

ANNEXURE-XX

414

R & D CONSIJLTANTS.

DurinS the visits of audit team, the preli]ninary survey was ca.rried out legardirE dificr€nt

aspccts and impacts on the environment. The major aspects idcntiflcd were: A) Water, B) Air, C)

Solid/Hszardous Waste, D) Noh€, E) Safety, F) Heafth.

OBSERVATIONS AND RECOMMENDATIONS

A) WATER:

l. The unit haa constructed screen chamber nesr ir et so as to prevent cntry of cloth

pieces & PVC bags.

2. The unit has providcd prograE for regular maintenance of Emuedt Treatacnt Plant

& implemented during audit period.

3. The unit haa developed ful house laboratory & doing thc analysis of the emucnt cvery

day. The urit is suggestcd to anatrze quality of trcated cmucnt onc€ ty onc of the

l,aboratories recotnircd lry thc pollution control Board.

4. The unit has providcd magnctic flow meter flow mctcr at outlet of ttrc EtP &r€corded daily/monthly rcadings of flow at ETP oudct.

5. The urit has instalcd ecparate energr Eeter to cnvironmcntel iqn.geEeDt systcm.

The unit is maintaining Eontl y readings regularly.

6. The unit is maintainint priltcd log book lor itcrE like cner6/ consumptiott at gtP,

Solid Waste Generation and ETP chemical consumption.

7. The unit is suggcatcd to paint Emuent TreatEent Plant and to designatc each unitpropcrly.

8. Ttrc unit has submitted watcr cess retums for thc fnancial year 2013-2014 and

s,aiting for Asscss&cnt Order for 6nal paymcnt. It i8 suggcstcd to remit tlrc ccss

palEerrt for ycar cnding Merch - 2014.

9. Thc unit is suggcst d to providc hydraulic flow dia8raE ncai EtrP.

10. It b suggested to itnprovc the hous€ kecpint & to adopt crast ninini-ationtechniques and clcancr production tccbniques.

l. The urit is analyzing quality of aabient air quality and stack emission ftoE boile!

with in hous. l,aboratory.

2. The urrit is using coal bas.d nrcrmopack of capacig l,lO0O U & ptovidcd ESP & all

otd Thermopack & St a.D! Boilcls ar€ inoFrativc durinA audit Friod.3. The urit is using 1.5 T/hr StaaE Generator which is attached witi ticroopack.

4. The unit has providcd stack aoaitoring facilities & kcpt opcn ior inspectioo at any

timc.

5. Thc unit has pro\ridcd CPP Enginc 3 Nos. The uflit is usint CPP on

I/S. SHREE DURGA SYNTEX PVT. LTD.

L:>

B) AIR :

ANNEXURE-XX

415

R & D CONSULTANTS-

c) soLtD/HAzAROOUS WASTE :

D) NOrSE:

1. The urrit has providcd noisc proof walls/barricr amund thc Gas ccncrator Sct.

2. Thc unit is providinS ca.r plugs to thc workcE to protect thcm ftom noisc pollution

while Gas G€nerator io opcration.

3. The unit is aaintaining elcctric unit gcncration of gcncrator sct on montlrly basis.

4. Thc noisc level at Ga3 Gcncrator Sct, Boilcr and Prcclss aree is found highcr and

providcd proFr prot ctive cquipments to thc workcrs.

E) SEE.IL

l. nrc unit has providcd propcr shocs and ,equircd safety appliarces to the {rorkers.

2. The unit has providcd railings around thc collcction tank and sidc raifings to ETP

urlits for tfrc salcq ofs'orkers.

3. Tlrc unit has providcd ftc fthting equiprncnts nea.r BoileG.

4. Thc unit is sugSe8tcd to paint mechanical part rcgul,arly so as to incitas the

vtuibility.

F) HEALTH:

l. The unit has disposed off all accumulatcd Uscd Oil & Discarded Contained to MOEF

approved recycler & GPCB authorized firm respectively.

2. The unit has disposed offall accumulated gIP sludge to the ultimatc TSDF site.

3. The unit has Eaintaincd rccords of Haz. / Solid waste gcneration, disposal and

stock of the same.

1. Thc unit is suggcstcd to appoint medical officcr on pait tiac basb and rDaintain

records of periodical check-up reports.

2. The unit is suggested to provid€ facility like periodical medical check up of blood,

urine, X-ray, etc ior workera.

M/S. SHREE DURGA SYNTEX PVT. LTD.

ANNEXURE-XX

416

-=.*S=NEE Vs\N$ fSYNTEX PVT. LTD.

To,The MeEber Secretary,GPC Board, Sector No: 10/A,Garldhinagar - 3a2 O10.

HAND DDLIVERY(fr " r' z't1

Yours fairhfull\,

Dcar Sir.Wilh referencc 1., thc subjecr citcd above, $c are enclosing hereq,ith an

Environmentsl Audil Rr:pofl - 3 copics ior thr pcriod from Jsnuar! 13 to Dcccmb<r 13tosetber sith a D/D No: e2a225. Dr ll/lgll2qllfor Rs: !oooo/- iRupccs Trn rhousand(hlyl towards processing fees ss per $e directives of Hontle Guja.at high Coun. jn order toimprove Environmcnr Managcmenr s_\,rtcm and to mainGin th. quality ol Narural

PCB tD;212a9lu_b,;.qilvlrgsnr€ntr| .1ndi, !.eport - 2q!3

lo

Now, wr request you kindb 10 acknowledge l}le reccipt ot the paymenr and tlo n(d(ul

s.\."t !!.Eacl: 1l audtt Report - 3 q.*dfis

2l D/D for Rs: lo(rcq-

| \'io\ glato

;-|l's^'

Thanking YouL

G

rruJAaAt toLLt r.lo! coNlltIL 8(,^ll,

,llov7ol1

+i qr qi, qr&r,w Jord., ne n< t fu

,i,r' At:aniu'ir ltarrk ffiH-j;^?*ormrroo zc.-- i:,rc.-- CB

qifr cr on o.fr.nd Pay 3:

f'iici iui?gN flto0sANDr ONLY 3R16i rJi

ir*rc'gco*vataararnua.FI tF c.n r. Er.r

' 'r.--xcnoal.tffi0

arxrff f ll*orlSItNLt tlilll: ; rq ?8 2 29"' oooo lsooor:

1i;l-.15

l

2

l

1i imr *r ro,c-r'" e.nr

I lO ? ? ?rF lS

Block No. 129 &'175, Plot No. Z & E, Village : Jotwa,Taluka :Palsana, Dist. : Surat, Pin - 394 305Ph (02622) 274477 .274478, F ax- (02622) 27447IE mail shreedurgasyntex@yahoo co rn

r.r.....10o00.0o

L*f'*

ANNEXURE-XX

417

)

)

)

)

)

)

OIREE OURGA SYNTEX PW. LTD.BLOCK NO. 129 & 175'

PLOTNO.Z&E,TALUKA : PALSANA

VILLEGE : ZOLIA' DIST. : SURAT

OBSERVATIONS AND RECOMMENDATIONS

During t}Ie visits of audit team, the preliminary suwcy was carried out regarding dillcrcdt

aspects and impacts on the cnviionment. The major aspccts identifrcd {rcre: A) Watcr, B} Aif, C)

Solid/Hazardous Waste, D) Nois€, E) Safety, F) Health.

1. The unit has constructed screen chamkr lrear inlet so as to prevcnt entry of cloth

picces & PVC bags.

2. The unit has providcd prograra for regular maintcnancr of Emucut Trcatmcnt Plsnt

& i$ipleEeotcd durinA audit period.

3. Thc unit has dcaclopcd in houBc laboratory & doiDg the an lyei. of thc cf,lucDt cvcry

day. Thc unit i. sut86tcd to an $'zc quafity of trEet d cdlucot oacc by ooc of thc

laboratorie! rccognir.d by thc polutiotr colfrol Boad.4- Thc unit ha. prwA.d -rg-etic tknr tnct r llow Ect r .t outlct of tic ETP &

rccordcd daty/Eonthly EadiDt of Oow et El? outlcl5. Thc u.uit haa turtellcd aeFrata coltE Ectlf to cE hEtacotal DaDlgaacttt rystaro.

Thc ulit is oainteiDilg Eontbry rcadirrgr tlguhtt-6. The urit is Eaiatainiry print d log book fo. it o fkc cn€rg. coaruEptto n at ETP,

Solid Warte Gencration and tfP ch"nical coDsultptioo.

7. Thc unit is ruggcatcd to FiDt Ef,lucrt TrcalErot Plaltt and to dcsigDAtc.ac,h unitproperly. a

8. The unit he.s subEittcd watcr ccls rcturoa for tlc trrls.ocial ycar 2ol2-20t3 and

rcEiftcd satcr ccs6 pq)rBctrt.

9. The unit ia suggcstcd to providc hydraulic ll,ow diegrae near EfP.10. tt is 6ugge8ted to ioplsvc tlc bousc kccpiog & to adopt $astc minini,atiorl

'- tactttdque atrd clelrtcr productioo taabniquc& r-11. Ttrc unit has obtaincd Bellbcrlhip of CETP and stsrtcd discba4ing c$ucDt as pcr

trlct norms of CTEP M/a. PEPL.

B) AIR :

l. Thc unit b analyziDg quality of ambicnt air quality and stack coi$ion ftolr! boilcf,

witi in hous€ l,aboratory.

2. The unit is using gas ba.cd two TFH of capacity 1OOOOU & two TFH of cap6city

2OO U cepacity & out of that onc is usiDg on stand by lrodc.3. The unit is using one I T/hr capacity gas based stcam boilcr also.

4. The udit is using hot oil of thermopack lor gcncrating 3teah s'ith stcara boilcr.

A) WATER :

ANNEXURE-XX

418

)

)

)

)

c) SOLID/HAZAROOUS WASTE :

l. The unit has dispos€d off all ac-cumuLated Uscd Oil & Discarded Containcd to MOEF

approved recycler & GPCB authoriz.d 6rm rcsp€ctivcly.

2. The unit has disposed off all accumulatcd ETP studgc to thc ultiDatc TSDF sitc-

3. The unit has maintaincd records of Haz. / Solid waste gcncration, dbposal and

stock of the same.

D) NOISE:

f. Thc unit ha3 Fsvidcd !oi.c proofssltrs/bardr aDund thc D- O. Set

2. The uait is psovidirg car plugs to thc wod(crr to lrot ct tict! tld nd& pollution

$tilc D. G. Stt ttr opcration.

3. Thc unit k Eaintaiuiag clccfic unit geoeration of gcdcrqtor s.t lroathb/.

4. Thc noisc lcvcl at D.G. Sct, Boil6 ard Prcccss alla is fouad biahcr and proeidcd

proFr protcctivc cquipocnt! to tlc work6r.

E} SAFETY:

l. Thc unit has p@\,ided Plopcr .holcs and rcqutrd ratcty apptiancc. to tbr tpod(cr!.

2. Ttrc udt has proeidcd railings arcurd ttrc cotlcctior taDk altd.idc railing. to EfPunit! for tbc safcty of workcf!.

3. Thc u,Iit has ploetdcd frt fuhtiDg cquipEcots uear Boilcf,.,

4. Thc unit ia.suggcstcd to peiDt Ec.haaic€l pert rqularly 80 as to incrls-sc thc

Yisibiltty.

FI HEALTH:

1. The unit is suggcatcd to appoint Bcdical o6ccr o! part tiEc ba8is and Baintainrccordr of pcriodica! chcck-up rrports.

2. Ttre unit is suggestcd to prsvidc facility like pcriodical Ecdical chcck up of btood,

urinc, X-ray, etc fo! workers.

o

OTTE DI'RGA SYIITEX PvI. LID,BLOCK NO. 129 & l?5-

PLOTNO.ZEE.-_._ TALUKA: PALSAN1V|tLEGE ; ZOLVA, otSr, : iuUT.

5. The unit is using natural gas as fuel in thermopack.

6. Thc unit has providcd stack monitoring faciutics & kcpt opcn for inspcction at any

timc.

7. The unit has pmvidcd CPP Enginc 3 Nos. Thc unit is using CPP oD 3tard ty Eode.

ANNEXURE-XX

419

COMPLIANCE OF CTO/CCA AMENDMENT

sR.

(r)

4.2

4.2.1

In exercises of the power conferred under section-25 of the water (Prevention of Pollution)ACT-1974, under Section -21 of the Air (Prevention and Control of Pollutlon) 1981 andHazardous Waste Rules 2008. This Board is empowered to Amend Consent Order in Connectionwith Above references no.(2) the CCa order-AWH-sO2gO issued under the provisions of thevarious Environment AcVRules, which stahd amended for the Followinq:

CONDITIONS

CONDITIONS UNDER AIR ACT 19al shall be read as:-

Sr. No. Fuel Utility TotalQuantity

1 Natural Gas CPPEngines-3nos.51500 SCM/Day

Steam Boile(1 TPH)2 NaturalGas

Coal

Gas Eased Thermopack

Coal Based Thermopack

22440 SCMlDay

80 MT/Day3 LDO/FO Thermic Fluid Heate.

(r000 u)Stand By

100 m3/Day

The applicant should operate air pollution control equipments in order to achleve normsPrescribed below.

gas emissions through CPP/fFH/Steam Eoiler Stack shall conform to following

SRNO

11

1

2

3 20

The fluestandards

StackAttached

TO

AirPollutionControlSystem

Permissiblelimlt

Natural Gas EasedCPP Enqine-3 Nos.

150 MG/NM1OO PPM50 PPM

Natural Gas BasedSteam Boiler(1 TPH)

150 t4G/NM1OO PPM

50 PPM

Natural Gas BasedThermic Fluid Heater(200 u)Stand by

150 MG/N1OO PPI\4

50 PPM

StackHei9ht

ini.leter

30(each)

ParticulateMatterSO:Nox

ParticulateIVattersozNO,

ParticulateMatterSorNO,

REMARKS

Herewith we ar€applyang forobtaining CCA-Renewal curAmendment fronthe Board.

Complied

We have lnstallecand shall operate airpollution controequipments ln ordelto achieve normsprescribed by th€board.

LtdFor Shree 0urg8 Syntax

/Director

4.7. The following shall be used as fuel :

ANNEXURE-XXI

420

4.2.2

4.2.3

4.2.4

4.2.5

(II)

Natural Gas BasedThermi. Fluid Heater(200 u)Stand by

ParticulateIYatterSO:Nox

150 MG/NMl100 PPtvt

50 PPM

Particulate!latterSO:Nox

1s0 r.1GlNMr100 PPr450 PPll

Natural cas &LDO/FO basedThermic Fluid Heater(10000 u x2)Stand by

5 Coal Based ThermicFluidHeater (14000 U)

50 ElectroStaticPrecipitator

ParticulateMatterSozNox

150 MG/NMr1OO PPM50 PPP]

There shall be no process emission from the manufacturing process as well as any otherancallary process.

The Concentration of the following Parameters in the ambient air within the premises of the

industry and a dlstance of lometers from the source other than the stack/vent) shall not

exceed the following levels.

The industry shall take adequate measures for control of noise levels from its own sources

within the premises so as to maintain ambient air quality standards in respect of noise to less

than 75dB(a) during day time and 70 dB (A) during night time. Daytime is reckoned in between

6 a.m. And 10 p.m. and nighttime is reckoned between 10 p.m. and 6 a-m.

All measures for the control of environmental pollution shall be provlded before commencingproduction.All other conditions of CCA Order No.AWtl-sO2gO Date of issue: 22/lO/2Ot2 & itssubsequent amendment valid up to date: O3/07 /2OL7 shall temain unchanqed.

There shall not bcany proces!emassaon.

Complied

Complied.

Complied

Complied.

For Shree rga syntax Ltd.

/Direclor

ANNEXURE-XXI

421

5! CONDIfION REMARKS

power conferd under sectioo-25 of the W.ter (Preventionof Pollution) ACI-1974, under Sectioo -21 of the Air (prev€nton and Conrot otPollution) r98r and Hazardous Waste Rules 200a, This Board is enpowered toAmend Consent Order in Connection with Above references no.(2) the CCAorder AWH-50290 issled lnder the provisions of rhe various ErvircnmentAcvRules, which stand amended for the Followingr

2,50,000 2,50,000

l.

Subiect to SpeclfiG Conditio.s:-1. Unit shall comply with Gondltions mentioned CTE issued by GPCB videletter No: GPcB/ cTE/sRT-2125/46935 dated: 20/03/2O1O.

3 CONDITTON UNOER TTIE WATER ACI 1974 :

3,1 rhe quantity of tlad€ efiuent hom the factory shall not exce€d lao ILrD.v

3.1 The quality of oomestic etrluent frcm the factory shall not exceed 22 KL/D.V

TRADE EFFfUENT

3.3,1 The applicant shall prcvide adequate effuent system so that efflu€nt frcm theindustrial unit shall conform to the CEIP inlet norms mentioned below howeverthe linal discharge of treated etrlue.t from CETP shall adhere to the pEscribedstandards for CEIP of M/s. Palsana Envirc Prctection Ltd. (PEPL)

6.5toa.5

Total dissolved.hrom'!m

Efflust

CETP ol

3.3.2 The final t.eated effluent confirming to the above standards shall be fullyconveyed ioto CETP of M/s. Palsana Enviro Prot€ction Ltd. (PEPL) throughunderground drainaqe synem or PEPI & in no case etrluent shall be dischargedin to Environment by any means.

3.3.3 In case of fallure of CETP, applicant shall have to t@t tle trade elfllent of theirunit fully so as to achieve the quantity of the E€at€d effluent frcm theirindushial premises as per the GPCB norms mentioned below.

COMPLIANCE OF CCA.AMENDMENI

Durgl SynFor

risod / Director

ANNEXURE-XXI

422

oa

The applic.nt shall either stop or drtail aG p.oduction adivities af the effluent isnot adequately keated by the CETP, PEPL to confom to the standards specifiedby G.P.C,B.

1.3.4 The applicant shall be responsible for conveyan.e of entire tre.ted effluent tothe CEIP of M/s. PEPL & due care shall be laken to avoid any le.kase or spillaseof effuent durino convevance of treated effluent throuqh drain

3.3,5 Unit shallProvide Flow meters at outl€t of ETP

3.3.6 Th€ applicant shall inform renewal/termination of CETP membeEhip well in

3.3.? Domestic eftluent shall be dEposed ofr tirough Septic tank/Soak pit system

3.3.8 The applic.nt shall b€ requir€d to make storase facilitiG to stor€ the pnmarYtreated etrlu€ot for at hast 48 houE by providing acid proof bnck InedimpeNious tanks/HDPE tanks

3.3.9 The applicant shall make fixed arangement for loadinq the effluent afterprimary treatment to the €ffluent. The unit shall not keep any by-pass line orsystem or loose or flo(ible pipe line for dEcharsins efflu€nt into theund€rground dl?inage system of PEPL.

3.3.10 teachate from the hazardous sold waste, if any shall also be conneded into acollection tank through leachate colledDn facilities and shall b€ conveyed alonqwith ndustrial effluent to the CETP of PEPL.

3.3.11 Magn€tic flow m€ters shall be installed at the Inlet & oud€t of.ffluent coll€ctiootank/ETP to md$re the qu.ntity of etrlu€nt discharging in to undelgEunddEinage system of PEPL.

3,3,12 The ENTIRE qsantity of industrial etrlu€nt shall have to be conveyed by PEP[. Inno circlmstances the efluent either treated or unt@ted shall be discharged

3.3.13 oisposat system ror sto.m water shall be provided s€paEtely. In noorcumstances stom water shall be mited with the industnal eflluent.

LldFor Sh Durga

d/Directot

2n9/l

coD

ANNEXURE-XXI

423

PEPL mehber unt have to modify/rmprove p€dorman.e of existing Effluentt.eatment faciltEs for efficien.y & adequacy rn order to complv wth orescribed

3.3,14

3.3.15

3.3.16 In @se of shut-down of plant for more than three days for any reaen, the PEPLunit member sh.ll aotimate to PEPL authority & GPCB well in advance for theb€tter oD€Etion & manaonent ofCETP.

3.3.t7 The authorized representative of PEPI may have rqht of entry at any time forthe pu.pose of inspection and monitoring the effluent colledion facilities/ElP (if@uted) of [email protected].

3.3.18 lf th€ PEPL authority teminates the rnemb€Ehip of the applic.nt for CEIP, thePEPL member unit shall have to close down the manuracturing a.tivilies/industnal operation of the process plant immediately until the PEPL membeEhip

3,3.19 The applacnt shall put up at the entr.nce a boad displaying PEPL memberchrpnumber & date of joining of PEPI, the name of unit, D.rti.ulars of theproducts/process and the name or prcprietor/pa.tneE/directors of the unit andthe electriciw consumer numberas on th€ record or DGVCI.IHE CONDITIOI{ UNDEF TIIE AIR ACT:

3t/o3/2Ot5.

l.c&a.

The followins shall be used as fuel

Sr. Utility

Gas

50660 SCM/DAY

(200 u)35 scM/Hr

Thermic Fluid Heater(200u)

35 scM/Hr

(1000 u)900 SCM/Hr

(1IPH)35 sctl/Hr

2 LDO/FO(r00ou)

4.2 The applicant shall install & operdte air pollution control svstem in ord€r to

achieve noms prescnbed below

GPCB

Ihe appllcant shall keep accurate records of quantity of prod!<tion of eachp.od!ct, quantty of water consumption, quannty of eafluent generated andconsumptron of electricity on day to day basrs and requred to slbmr rhecompled record ol one month to GPCB & PEPL on or before fifth day ol

For Sh Ltda

/Direc(or

1,

ANNEXURE-XXI

424

1,2 |

tEn9ines-3 30 (each)

NO.

t50 mg/Nt4l

50 PPM2

(l rPH)11

NO,

1s0 mglNMrlOO PPM50 PPM

3

(200 u)20

150 mg/NMr1OO PPM

50 PPM

(200 u) NOY

150 mglNMr100 PPtl50 PPM

(1000 u)35

SPM

NO,

1so mg/NMr1OO PPM

50 PPM

(1000 u)

5PM 150 mq/NI'lr

50 PPM

4.2,2 There shall not be prc.ess emission. From the manufactunng P.ocss as well asany other ancillary prccess.

4.2.3 The Concentration of the following PaEmeteE in the amblent air wlthln the

premis of the industry and a distance of lometers ftom the sour.€ other than

th€ stack/vent) shall not exceed th€ following levels.

PERMISSIBLE LIMIT100 Mi.mdr.m Per Cubic Meter60i'li.roqram Per Cub c l'1etera0 Microoram Per cubc Metera0 Microor.m Per Cublc Beter

4.2.4 Th€ applicant shall provide porthol6, ladder, platform etc at chimn€y(s) fo.

monitorinq the aar emissions and the same shall b€ oPen for inspection to/and

for use or Soard! staff. The chimoey (s) vents attached to vanous sources of

emission shall be desisned by numbe.! such as S-1, S-2, €tc. and these sh.ll be

p€inted / displayed to facilitate identlfi.ation.

4,2.5 The industry shall take adequate .rEasuEs for @ntrol of nois€ levels from its

own sources vvithin the premises so as to maint in amblent aar quality stand.tds

ln respect of notse to less ttan 75dB(a) during day time and 70 dB (A) dunng

night time. Daytlm€ is reckoned in b€tween 6 a.m. And 10 p.m. a.d nlghttime

as reckoned between 10 p.m. and 6..m.

6 AUIHORISATIOI{ FOR THE MANAGEMEI{T & HANDLING OF HAZARDOUS

wasTEs FoRM - 2 (see rule 3 (c) ahd 5 (s))

6,1 Number of authorDation: AIU!:5E9!3. Date or issue: 29lo7l2013

qas emiseon thrcugh stack att..hed to CPPlboile.^Ftl conform ro rhe

NO.STACKATTACHED

sTACt(HEIGHT METER

PERMISSTALELIMI'

rga Syntax Itd,For Sh

Authori /Dirsclo,

Poirt is noted.

ANNEXURE-XXI

425

6,2 M/S.SHREE OURGA SYNTEX PvT.LTo. s hereby granted an authonzed tooperate facility lor following hazardous waste on the premlses situated at PLOTt{O.Z & E BLOCK NO.129 & !75, VILLAGE: JOIWA TA: PALSANA OIST :SURAT.

25 coll.ctlon, stor.ge,transpodanon, drsposalat TSOF apprcv.d by

C.ll.cton, slor.ge,Tr.nsponation, oispoelby *llinq to reglsteredRerenners apprcv.d by

3. 500 33.3 Collectron, Storaqe, De

TSDf.

sold to GPCB

6,1.2 The authorized is gr.nted to opeEte a facility fo. @lletion, storage, withan the

factory premises transportation and ultimate disposal of Hazardous wastes at

TSDF site apprcv€d by GPCB.

7 All other Condition of the CCA Order tao .aWH-5O29O date ot issue:

22l1Ol2Ol2 a its Subscqrent amendments valid up to Oate:

03 /o7 I 2oL7 Bhall remain u.changed.

For Shre rga SYntax Ltd

/ Ditector

L 5l

ANNEXURE-XXI

426

COMPLIANCE OF CTElNOC AMENDMENT

REMARKSsR.NO.

CONDITIONS

without prejudice to the powers of this Aoard tinder the water (p.evention andcontrol of pollution ) Act- 1974, the Air Act-1981 and the Environment(protection) Act-1985 AND without reducing your responsibrlities under the saidActs in any way, this is to inform you that this Board grants Consent toEstablish- Amendment for setting up of an industrial planV activines at Plot NO:-Z &E, Block NO.128,129,130 &175, vill.:.lolva, jolvar-394305, Tal:-Palsana,Oistr- Surat for

Sr Exrstin9

1 Captive power Plant 21 MW 21 mW

cca

SITBJECT TO THE FOLIOWING CoNDITIONS :-1 The validity ofthis order wlll be uo to fve years r.e.25lOAl2O2O

CONDITIONS UNDER wATER AcI 19741

I The quantity of the industrial €ffluent to b€ g€nerated and discharg€ from themanufaduring process and othe. ancillary industrial operations shall not exce€d41O XLlDav

2, Ihe quantity of domestic waste water shall not ex.eed 22 XLlDav3. The quaonty of fresh water to be used for the mfg. Pro.ess and other .n.rllary

industrial oDeration shall not exceed 14OO XL/Dav4. The eff,uent tre6tment plant consisting of the followlnq unlts as proposed by you

shall be installed.. Scre€n Chamber. Oil Separ.tion Tank. Treated W.ter Stor.ge tank. Water Transfer PumD

complied

5 The quality of industrial emu€nt shall conform to the following standards:treat theindustrial

ETP so as

GPCB

6 The effluent conformlng to the above standards shall b€ disposed at CETP ofl4/s. Palasana Envlro Protectton ttd.Domestic waste water shall be disoosed throuqh s€Dtic tank/soak Dit system

a The unit shall install meters for measuring category wise (category as glven Inwater cess Act -1977 Schedule- II) consumptlon of water.

9 Unit shall also provide flow meter at ETP.10. In case of failure of CETP, applicant shall have to treat the trdde effluent of

their unit fully so as to achieve the oualitv of the treated effluent from their shall

rga SyntaxFor Shree

Authorisc Direc.cr

Phenollc comDoundsSulphld€s

ANNEXURE-XXI

427

PARA14ETERS GPCB NORMS6.5 rO 8.5

SusDended SolidsOil and Grease 10 mqllTotal orsslov€d solids 2100 mq/lPhenolic ComDoundsSulohides 2.0 mo/lAmmonicalNrtroaen 50 ma/l

2 mq/lHeaxavelent Chromium 0.1 mo/lBoD f5 daYs at 2oo c) 30 mq/lCOD 100 mq/l

1000 mq/l

GPCB norms mentioned below

ORThe applicant shall either stop or curt.il its production activities if the eflluent isnot adequat€ly treated by the CETP of PEPL to conform to the standardssDecifi€d by G.P.C.B.CONDITIONS UNDER AIR ACT 1941:

11.Sr. Unit Existin9

1 CoalOR (Coal

Bdsed

4501\4TlDayOR

450t'lT/Oay

Li 500OR

500l"lTt2 The applicant shall install &operate air pollutlon control system in order to

achieve GPCB norms prescribed.Installed

13. The flue gas emisslon through CPP Sets stack shall conform to the followlngstandardsl

Stack Stack Stackheight

PermlsslbleLlmltNO

L SteamBoil€r(93 TPH)

a0 l50mg/N100 ppm50 ppmand EsP 50:

Nox

14, There shall be no process gas emlsslon from the manufacturing process as wellas anv other ancillarv orocess.

15. Stack monitoring facllities like port hole, platform/ladder etc., shall be providedwith stacks/vents chimney in order to fa€llltles sampling of gases being emlttedinto the almosDhere,

16, Ambient air quallty within the premises of the andustry shall conform to the

t7 All measures for the control of environmental pollution shall be provided beforecommencino oroductlon.CONOITIONS UNDER HAZARDOUS WASTE:-

18. ADDlicant shall have to comolv wlth orovlslons ol Hazardous Waste

a $yntax h^.

thorised/ c:.cr

Fcr Shree

ANNEXURE-XXI

428

(r,lanag€m€nt & Sandling & Trans boundary l,lovement ) Rules -2008 asamended f.om time to time.

19.1 The applicant shall obtain memb€rshap of (ommon TSDF site for disposal ofHaz. Waste as categorized in Hazardous Wast€ (tlangement & Handling & Transboundary movement ) Rules-zooa as amended from time to time.

t9.2 The applicant shall obtaln membership of common H.z. Waste inciner.tor fordisposal of Incinerable waste,

19.3 The applicant shall provide tempor.ry storage f.cilti€s for each type of tl.zWast€ as per Hazardous wast€ (Manag€m€nt & Handling & Trans boundaryMovement) Rules-2ooa as amended from tim€ to tlmeGENERAL CONDIIION:

2A Adequate plantatlon shall be carried out all along the periphery ofthe lndustrialpremises in such a way that the density or plantation is atleast 1000 trees peracre of land and a qreen belt of 3 meters width is developed.

2t. The applicant shall have to submit the returns ln prescribed form regardlngwater consumption and shallhave to make paym€nt of water cess to th€ aoardunder the water Cess Act'1977.

22 In case or.hange or ownership/management the name and address of the n€wowners / partners/directors/propn€tor should immediately be intimated to theBoard.

23 The applic.nt shall however, not without the prior .onsent of the Board brlnginto use any new or alt€r€d outl€t for the discharge of effluent or gaseousemission or sewage waste from the proposed industrlal plant, The applicant lsrequired to make applications to this Board for thls purpose ln the prescrlbedforms under the provisions ofthe Water A€F 1974, the ak Act-1981 and theEnvironment f orotection) Act -19a6.

24 The applicant also comply with the general conditions as pe. annexure -Iaftached herelvith (No. 1 to 38)

25 Th€ concentratlon of Noise in ambient air wlthin the premlses of lndustrlal unltshall not ex(eed following levels:Between 5 A.M. and 10 P.H. : 75 dB(A)Between 10 P.M. and 5 P.M. : 70 dB(A)

26 Applicant is requlred to comply with the manufaduring, storage and Import ofHazardous chemlcals Rules -1989 framed under the Environment (Protectlon)Act-1986.

27 If it is established by any .ompetent authority that the damage is caused due tothelr hdustrlal actlvities to any person or his prope(y in that case they areoblioed to oav the comDensation as determined by the comoetent authorlty,

Poht ls

For Shree D S)'ntax RJL

aLAuthoricod/ irecior

ANNEXURE-XXI

429


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