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AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of...

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Page 1: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

AnoxKaldnes™ MBBR Technology

>

Page 2: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

The reference in environmental solutions

A global leader able to cover the entire range

of environmental solutions

The global benchmarkfor water services

€12.1 billion

The global benchmark for energy optimization

€7.3 billion

The global benchmarkfor waste managementand resource recovery

€9.1 billion

2

WATER

WASTE MANAGEMENT

ENERGY SERVICES

€28.5 billion revenues

77 countries

331,266 employees

KLY1

Page 3: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Slide 2

KLY1 VWST revenue missing.

Confirm latest figures.Kok Lai Yin, 1/11/2015

Page 4: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

3

Who is AnoxKaldnes?- a biotechnological company with environmental focu s

1986 1989 2002 2007

Anox• Spinn-off from LU Sweden, focused on

biological treatment.

Kaldnes• Commercialized the MBBR technology,

developed at Tech. Univ. of Trondheim

Page 5: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

AnoxKaldnes Experience

o Over 29 Years Experience

o World’s First MBBR Company

o Over 750 Installations in More than 65Countries (from 1 m3/d to 300,000 m3/d)

Page 6: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

AnoxKaldnes™ MBBR Principle

Page 7: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

The MBBR principle

Moving Bed Biofilm Reactor

Page 8: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

The MBBR principle- Reactor

ReactorAny shape (circular/rectangular)

Any material (steel/concrete/fiber glass reactor)

Covered/non covered

Existing reactors

Page 9: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

The MBBR principle- Carriers

CarriersSupport for microorganisms

High protected surface area (filling degree: 10 – 65%

Different types for different applications

HDPE/PE

Density close to 1

Page 10: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

The MBBR principle- Carriers

Microanimals(cilates and rotifers)

HeterotrophsNitrifiers

Page 11: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

The MBBR principle- Carriers

10

BOD Removal

Nitrification

Page 12: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

The MBBR principle- Aeration System

Continuous movement of carriers

Aeration system (Ø 4mm) (aerobic)

•BOD/COD removal

•nitrification

Page 13: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

The MBBR principle- Aeration System

12

o Fixed-in place 304 stainless steel aeration system

o Medium Bubble Orifice size = 4 mm

Maintenance-Free Aeration Grids

Page 14: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

The MBBR principle- Mixers

Continuous movement of carriersMixers (anoxic)

•denitrification

Page 15: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Sieves: Aeration system = Cylindrical sieves

The MBBR principle- Sieves

Page 16: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Sieves: Mixer = Flat sieves

The MBBR principle- Sieves

Page 17: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

AnoxKaldnes™ MBBR

Bio media Sieves/Mixers Aeration

+ Design

AnoxKaldnesTM biofilm process

Page 18: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Application and Process Selection

Page 19: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

AnoxKaldnes solutions – Highly Flexible

AnoxKaldnes’s Expertise Spans All Major Market Segments for WWTP and DWTP

• Proven Processes in the Following Fields

Pulp & Paper

Food & Beverage

AquaCulture

Oil & Gas

Metals & Mining

Pharma

Electronics

Chemical

Municipal

Page 20: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

AnoxKaldnes solutions – Highly Flexible

MBBR stand-alone

MBBR as pre-treatment (roughing, BASTM)

MBBR as tertiary treatment(polishing, LagoonGuardTM)

MBBR in activated sludge (HYBASTM/IFAS)

MBBR/IFAS for side-stream treatment (Anita™Mox)

Page 21: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Applications and Process Selection- Configurations

MBBR HYBASTM

No Return Activated Sludge (RAS) – “Flow Through” process

Fixed film only

Includes RAS

Fixed film and suspended growth

Page 22: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Applications and Process Selection- Applications

MBBR HYBASTM

o Greenfield / Upgrade

o Small size to medium size projects

o Very compact footprint (more media)

o Compact separation system (Actiflo, discfilter, Membranes…)

o Greenfield / Upgrade

o Medium size to big size projects

o Compact footprint (less media)

o Secondary clarifier downstream is required

Page 23: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

MBBR: Key Advantages

Page 24: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

MBBR: Key advantages- Compactness

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Page 25: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

MBBR: Key advantages- Flexibility

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100 kg/d

134 kg/d

Load today

Future + 34 %

50%

67%

Page 26: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

MB

BR

: Key advantages

-R

obustness

25

Nordre Follo O

nline NH

4 -N W

eek 42 (8:00 am to 8:00 am

)

0,00

10,00

20,00

30,00

40,00

50,00

60,00

10/18/99

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Date

NH4-N Concentration (mg/l)

NH

4-N Inlet

NH

4-N L1 R

5

NH

4-N L2 R

5

Page 27: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Case StudiesLille Marquette WWTP, France

Putrajaya WWTP, MalaysiaTRX WW Reuse, Malaysia

Nam Du Thuong DWTP, Vietnam

Page 28: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Marquette-Lez-Lille

Marquette-Lez-Lille WWTP

Page 29: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Marquette-Lez-Lille WWTP- Design criteria 620 000 PE/64 MGD

Parameter 95% centile

Flow 10 080 m3/h241 920 m3/d

BOD5 33 320 kg/d

COD 92 637 kg/d

TSS 59 925 kg/d

TKN 7 860 kg/d

TP 1 013 kg/d

Page 30: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Marquette-Lez-Lille WWTP- Outlet requirements

Parameter Concentrationin 2013

BOD5 20 mg/l

COD 90 mg/l

TSS 30 mg/l

TKN 5 mg/l

TN 10 mg/l

TP 1.0 mg/l

Concentrationin 2027

6 mg/l

70 mg/l

30 mg/l

2 mg/l

10 mg/l

0.7 mg/l

Page 31: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Marquette-Lez-Lille-Hybas integration

Quai Branly museum

Existing 2013

Page 32: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Marquette-Lez-Lille WWTP- Biological Treatment

Biological reactors

Blowers

Page 33: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Marquette-Lez-Lille WWTP- Clarifiers

Clarifiers

Degassing

Page 34: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Marquette-Lez-Lille WWTP- Tertiary Treatment

Hydrotech

discfilters

Page 35: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Putrajaya WWTP

General

• Putrajaya STP2 - 600,000 PE (ultimate population design)

Why:

When project awarded effluent discharge requirement same as per STP2-M1.

During construction authorities implemented new discharge standard (to include Nitrogen removal) – EQ(Sewage)Regulations 2009

Not possible to change biological treatment process as civil construction started

Solution : to retrofit with MBBR, HYBAS process for Nitrogen Removal

Page 36: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Putrajaya WWTP- Layout Overview

Page 37: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Putrajaya WWTP- Biological Treatment

Page 38: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Putrajaya WWTP- Anoxic Tank

Page 39: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Putrajaya WWTP- Activated Sludge Tank

Page 40: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Putrajaya WWTP- HYBAS Tank

Page 41: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Putrajaya WWTP- DeOx Tank

Page 42: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Tun Razak Exchange

Tun Razak Exchange (TRX)Kuala Lumpur’s 1st world class business and financial hub

Page 43: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Tun Razak Exchange

The Master Developer seeks to procure a partner to provide wastewater treatment services and supply recycled water (irrigation, district cooling, toilet flushing).

Recycled Water was proposed for this project and must be at a discounted rate to regulated potable water charge (RM 2,28/m3) to encourage use.

The technology partner shall deliver, install the technology and operate for a long term concession (20-year).

Page 44: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Tun Razak Exchange- Design Data

Page 45: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Tun Razak Exchange- Process Flow

Page 46: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Tun Razak Exchange- Summary

o TRX is setting industry leading targets of up to 55% water re-use

on site through the construction of an on-site Water Treatment &

Recycling Plant.

o Only through the use of MBBR technology and its more efficient

Opex costs has the client been able to levy a recycled water tariff

at a discount to potable water tariff’s (RM 1.70/m3 vs.2.28/m3)

Page 47: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Nam Du Thuong DWTP- Design Data

Nam Du Thuong

Page 48: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

Nam Du Thuong DWTP- Ammonia Removal via Nitrification Process

Design Data:

Average flow: 35,000 m3/d

Design NH3-N: inlet 10mg/l outlet 2mg/l

Results

Operation: NH3-N outlet <0.5mg/l,

Page 49: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

In Summary

Page 50: AnoxKaldnes™ MBBR Technology - MWA 1120-1140 mr. Lim Kok Chian … · o Only through the use of MBBR technology and its more efficient Opexcosts has the client been able to levy

THANK YOU!

Direction or Department name 49


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