Answers for Industry. - Siemens · saving service features. Diagnostics and simulation functions,...

1/2 Siemens FI 01 · 2009 US Edition

© Siemens AG 2008

1/3Siemens FI 01 · 2009 US Edition

Answers for Industry.

Siemens Industry answers the challenges in the

manufacturing and the process industry as well as in

the building automation business. Our drive and automation

solutions based on Totally Integrated Automation (TIA) and

Totally Integrated Power (TIP) are employed in all kinds

of industry. In the manufacturing and the process industry.

In industrial as well as in functional buildings.

Siemens offers automation, drive, and low-voltage switching technology as well as industrial software from stan-dard products up to entire industry solu-tions. The industry software enables our industry customers to optimize the en-tire value chain – from product design and development through manufacture and sales up to after-sales service. Our electrical and mechanical components offer integrated technologies for the en-tire drive train – from couplings to gear units, from motors to control and drive solutions for all engineering industries. Our technology platform TIP offers ro-bust solutions for power distribution.

The high quality of our products sets industry-wide benchmarks. High environmental aims are part of our eco-management, and we imple-ment these aims consistently. Right from product design, possible effects on the environment are examined. Hence many of our products and systems are RoHS compliant (Restriction of Hazard-ous Substances). As a matter of course, our production sites are certified ac-cording to DIN EN ISO 14001, but to us, environmental protection also means most efficient utilization of valuable resources. The best example are our energy-efficient drives with energy sav-ings up to 60 %.

Check out the opportunities our automation and drive solutions provide. And discover how you can sustainably enhance your competitive edge with us.

© Siemens AG 2008


Chemical

Pharmaceutical

Water/wastewater

Mining, aggregates,cement

Oil and gas/hydrocarbonprocessing

Pulp and paper

Food and beverage

Marine

IndustriesIn the field of process instrumentation, process analytics and weighing

technology, Siemens focuses on a number of key industries such as:

© Siemens AG 2008


Siemens offers a comprehensive range of

process instruments for pressure, temper-

ature, flow and level measurement.

Pneumatic valve positioners, process con-

trollers, process recorders and process

protection devices complete the package.

Whether you need a single instrument or

a complete instrumentation package,

Siemens is your professional supplier for

any project.

Process Instrumentation

© Siemens AG 2008


Pressure Measurement InstrumentsSITRANS P comprises a complete range of instruments for measuring relative,differential and absolute pressure. In addition to high measuring precision andruggedness, defining features include the convenience and functionality of themodular system as well as the perfect safety concept. We have a proven range ofproducts for all pressure applications.

Z series

ZD series

MPS series

Compact series

Compact series

SITRANS P300

The SITRANS P300 offers measuring pre-cision and ruggedness, and advanced oper-ation. The SITRANS P300 was designed forthe food and beverage industry as well aspharmaceutical processes. It is an integralcomponent of the SITRANS P family becauseof its 0.075 % accuracy, a hygienic stainlesssteel housing with lasered rating plate, andthe proven SITRANS P DS III local operatingphilosophy.

Cleaning (CIP) and sterilization (SIP) of theprocess volume during measuring modeare handled without drift at a specifiedtemperature of 150 °C (302 °F). The usercan monitor the cleaning process usingthe drag pointers which record the min./max. values of the sensor temperature.You can read the process data via a HART,PROFIBUS PA or Fieldbus Foundationinterface. The SITRANS P300 is availablecombined with absolute or relativepressure measuring cells. The range ofprocess connections are available for thefood and beverage, pharmaceutical, andpaper industries, including threaded andflanged versions.

Overview of the SITRANS P range:

SITRANS P MPS

Convenient hydrostatic level measurement.

SITRANS P transmitter, MPS series, is usedfor hydrostatic level measurements. It isimmersed in the measured medium connec-ted by a cable. The sensor has a stainlesssteel enclosure and is suitable for applica-tions ranging from drinking water to cor-rosive liquids.

SITRANS P Z

The single-range transmitter for relativeand absolute pressures.

Two types of pressure sensor are used inthe Z Series: a stainless steel sensor and asensor with ceramic diaphragm. An optionfor the Z Series meets the requirementsof the compressor and pump industry byusing a brass enclosure.

SITRANS P ZD

Transmitter with digital display and stain-less steel enclosure.

The SITRANS P ZD digital pressure trans-mitter is provided with a display and a 10:1turndown. The enclosure and the processconnection are stainless steel. The digitaldisplay is available either radially or axiallyto the process connection.

SITRANS P Compact

For the special requirements of the foodand beverage, pharmaceutical and bio-technology industries.

The design corresponds to the hygiene re-quirements of EHEDG, FDA, and GMP. Theincreased hygiene demands are satisfiedby a range of aseptic stainless steel pro-cess connections as well as stainless steelhousing. Cleaning and sterilization proce-dures (CIP, SIP) are standard practice.

© Siemens AG 2008


P300 series

DS III series

Remote seals

SITRANS P DS III

Digital transmitters with integral diagnosticsfunction, HART, PROFIBUS PA or FieldbusFoundation communication, and convenientkey operation.

Within a range from 1mbar to 400bar,the SITRANS P DS III works well even withextreme chemical and mechanical loadsor electromagnetic influences. It offersadditional safety functions such as plantand self-monitoring, fault diagnostics andprovides maintenance messages advisingwhen the next calibration is due. Theself-test function is unique for fail-safeoperation. Measuring cells can be quicklyand easily replaced so that on-site repairsare fast, simple and cost-effective. Inaddition to convenient local operation,SITRANS P transmitters can be connectedto networks using the PROFIBUS PA,Foundation Fieldbus, or HART protocol.

SITRANS P DS III is designed for nominalpressures up to PN 420. The wetted partsare available in stainless steel, Tantalum,Hastelloy®, Monel®, or gold plated.Explosion-proof versions are also available.The high safety level is documented byglobally recognized certificates, includingATEX, SIL, CENELEC, FM, CSA, NEPSI. It istested according to the NAMUR guidelines.Many different versions of remote seals areavailable.

Adjust the zero, span, damping and otherfunctions using three pushbuttons and thelarge, freely-programmable display.

The versatility required for every applica-tion is integral in the SITRANS P. Whethermanual or HART operation, or operationvia SIMATIC Process Device Manager (PDM),everything is possible.

Remote seals

The measuring possibilities of the SITRANS Pline are extended by a wide range of re-mote seals. These seals are used whenmeasuring hot, corrosive, highly viscous,or crystallizing material. The followingtypes of remote seals are available:

Flanges according to EN, ASME, andother connections, either rigid connec-tion to the transmitter or via flexiblecapillary.Various filling liquids for temperaturesof material up to 400°C (750°F).Various diaphragm material options.Special versions specific to eachindustry.

Hastelloy® is a registered trademark of Haynes International.Monel® is a registered trademark of Special Metals Corporation.

© Siemens AG 2008


Temperature MeasurementInstrumentsThe instruments in the SITRANS T line are true temperature measurements, evenunder extreme conditions. Whether high or low temperatures or hazardousareas, the SITRANS T with communications capability can meet all demands ina wide variety of industries.

SITRANS TH400

SITRANS TW

SITRANS TH100/200/300Transmitters for rail-mounting

SITRANS TR200

Universal transmitter programmable viaPC (SIPROM T). Cost-saving operationalfunctions and diagnostics LED.

SITRANS TR300

HART universal transmitter configurablevia SIMATIC PDM or HART protocol. Cost-saving operational functions and diag-nostics LED. Remote or local diagnosticsand simulation.

SITRANS TW

Universal transmitter for rail-mounting,HART communication, comprehensivediagnostics and simulation functions, con-figurable using SIMATIC PDM, optionallimit value relay.

Transmitter for field-mounting

SITRANS TF

Transmitter for mounting in the fieldwhere excessive heat or vibrations arepresent at the measuring point; IP68 deg-ree of protection, programmable, HART,optional programmable digital display.Can also be used as remote display withouttransmitter for any 4 to 20 mA signal.

SITRANS TF2

Digital display thermometer

Combines a Pt100 sensor with a 4 to 20mAtransmitter and digital display. Stainlesssteel enclosure with IP65 degree of protec-tion includes simple configuration usingthree pushbuttons with no additional soft-ware required.

All transmitters are also available in intrin-sically safe versions; the SITRANS TF is Ex dcertified.

Whether you require a sensor, head, rail orfield-mounted transmitter, or a completemeasuring station – we can offer you thisindividually or as a complete package. Thecost-effective SITRANS T transmitters canmeasure accurately in any application, andcan be connected simply and rapidly tothermocouples or resistance thermometers.You can set the parameters using theintelligent SIMATIC PDM software packagein no time at all, and without input errors.The following units are available:

Transmitters for head-mounting

SITRANS TH100

Pt100 transmitter. Low-cost and compact,configurable using PC (SIPROM T).

SITRANS TH200

Universal transmitter, configurable usingPC (SIPROM T). Cost-saving servicefeatures.

SITRANS TH300

HART universal transmitter, configurableusing SIMATIC PDM or HART protocol. Cost-saving service features. Diagnostics andsimulation functions, remotely or locally.

SITRANS TH400

Fieldbus transmitter in designs forPROFIBUS PA or FOUNDATION Fieldbus.

Configurable using SIMATIC PDM (PA) orAMS (FF). Comprehensive diagnostics andsimulation functions, transmission of im-portant device and process data over thebus cable.

SITRANS TR200/300

SITRANS TF

SITRANS TF2

© Siemens AG 2008


Resistance thermometers for pharmaceutical,food and beverage and biotechnology

applications

Sensors for combustion plantsand furnaces

Temperature sensors

Selection of the correct temperaturesensor.

Many resistance thermometer and thermo-couple designs are available for use in theprocess industry. The materials, processconnections, construction and accessoriesare appropriate for a wide range of processapplications. Furthermore, our processengineers can help you select appropriatematerials for protective/neck tubes ormounting types.

For piping and tanks.

Resistance thermometers for threaded,welded, or flange connection. Availablewith various protective tubes and solidbarstock for maximum stress conditions.

For combustion plants and furnaces.

Straight thermocouples and flue gas resis-tance thermometers.

For applications with high sanitaryrequirements according to EHEDGrecommendations.

– Resistance thermometers for instal-lation in pipelines with hygienicprocess connections.

– Clamp-on resistance thermometerscan be retrofitted without interfer-ing with process operation, no deadvolume.

For rooms with high humidity.

Room temperature sensor of Pt100 design.

For limited installation conditions.

Jacket thermocouples with attached cable,plug or connection head.

Accessories.

Measuring inserts and connection headsfor your spare parts strategy.

Do you have a specialized application?

In the industrial temperature measuringsector, applications exist which requireadapted devices. We will be pleased to helpyou with individual solutions.

Sensors for pipelinesand tanks

© Siemens AG 2008


Flow Measurement InstrumentsChoosing the right flowmeter for the right application can dramatically improveyour bottom line. In all industries, Siemens offers a comprehensive selection ofelectromagnetic, coriolis, ultrasonic, vortex, rotary pistol and differential pres-sure flowmeters suitable for meassuring a variety of fluids.

MAG 3100/6000 Industry

MAG 8000 Battery Water meter

MAG 5100 WaterBattery-powered electromagnetic watermeter, MAG 8000 DN 25 to DN 600(1‘‘ to 24‘‘).

Designed for the water industry, theMAG 8000 program is a battery-poweredsolution that makes it easier than everto install a reliable water meter virtuallyanywhere.

Drinking water approvals.MI 001 EU Approval.OIML R49 type approval.Battery lifetime up to 6+ years.Mains powered 24V AC/DC, 115V AC/230V AC with battery backup.IP68 (NEMA 6P) enclosure for sensorand transmitter in compact or remoteversion.

High power electromagnetic alternatingfield flowmeter, TRANSMAG 2 DN 15 toDN 1000 (1/1‘‘ to 40‘‘).

Specially designed for heavy mining slur-ries with or without magnetic particles aswell as the most difficult applications inthe pulp and paper industry.

A wide choice of corrosion-resistantliner materials.Heavy duty industrial enclosure.No movable parts.

SITRANS F M –Electromagnetic flowmeters

SITRANS F M flowmeters measure the vol-ume flow of electrically-conductive fluids.Water, chemicals, food and beverage,slurries, sludge, paper stock, and miningslurries with magnetic particles are mea-sured using SITRANS F M. The productrange is divided into three types of electro-magnetic meter:

Standard pulsed DC magnetic flowmeter,SITRANS F M DN 2 to DN 2000 (1/12“ to 78“).

Full transmitter program MAG 5000/MAG 6000/MAG 6000 I Ex compact orremote mounting.Variety of inputs and outputs and buscommunication modules; PROFIBUS PA/DP, HART, and Modbus® RTU.MAG 1100/1100 HT sensor for generalprocess industries.MAG 1100 F sensor for food andbeverage and pharmaceutical industries.MAG 3100/MAG 3100 HT sensor forgeneral process industry and harshrequirements in the chemical industry.MAG 5100W sensor designed forwater and wastewater applications.

MAG 1100 F

Modbus® is a registered trademark of Schneider Electric.

TRANSMAG 2

© Siemens AG 2008


MASS 2100 DI 1.5

SITRANS FC300

MC2 Standard

MASS 2100 and MASS 6000 Exd

SIFLOW FC070SITRANS F C – Coriolis massflowmeters

The SITRANS F C coriolis mass flowmetersmeasure the direct mass flow rate of liquidsand gases in almost any application with-out special calibration.

It is a multivariable device deliveringreliable information on mass flow,volume flow, temperature, density andconcentration (e.g. Brix or Baume).

Flexibility and high performancewith the MASS 6000 Coriolis trans-mitter

The flexible MASS 6000 transmitters,designed for high performance, easyoperation ensuring a low cost of owner-ship.

Variety of transmitter enclosures.Multiple I/O as standard and commu-nication modules PROFIBUS PA/DP,MODBUS RTU and HART.SENSORPROM facilitating true plugand play.Advanced diagnostics for easy service.Fast signal processing enabling highspeed batching.

Seamless integration with theSIFLOW FC070 Coriolis transmitter

SIFLOW FC070 is a true multi-parametercoriolis transmitter ready for quick instal-lation and system integration. SIFLOW FC070is the most compact, space-saving andversatile transmitter available.

Direct integration into SIMATIC S7automation system.Standardized user interface – SIMATICManager, PCS7 and SIMATIC PDM.Compatible with the complete range ofSITRANS F C coriolis sensor.Stand-alone functionality or third partyPLC integration.Ultra compact space saving design inSIMATIC 40 mm standard module.

Sensors meeting the toughestchallenges

Optimum meter performance is achievedthrough an intelligent sensor design witha strong focus on safety, repeatability, andquality, enabling a high accuracy 0.1 % ofrate with a large turndown range. Sensorcapacity ranges from few g/h to 510,000kg/h(few lb/h to 1,124,300 lb/h), covering appli-cations ranging from mini-plants to bulkloading.

The SITRANS F C sensors offer:Multi-plug connector for plug and playinstallation.Wide choice of process connections.Wetted parts available in stainless steelor Hastelloy.

MASS 2100 DI 1.50 to 65 kg/h (0 to 143 lb/h):

Ideal for low flow applications measuringliquid or gas.

FC300 DN 40 to 350 kg/h (0 to 772 lb/h):

Low flow sensor with focus on compact-ness and integration.

MASS 2100 DI 3 – DI 400 to 52,000 kg/h (0 to 114,600 lb/h):

Medium range sensors for general purposeapplications.

Standard MC2 DN 50 – 150 andHygenic version DN 20 – 800 to 510,000 kg/h (0 to 1,124,300 lb/h):

Large sensors offering ideal fit betweensize and maximum flow capacity.

© Siemens AG 2008


Flow Measurement Instruments

SITRANS FUE380

SITRANS FUS1010 Clamp-on

SONO 3300 IndustryClamp-On ultrasonic flowmeters

Ultrasonic clamp-on flowmeters providehighly accurate liquid and gas flow measure-ment. The external transducers can quicklyand easily be installed on the outside ofthe pipes ranging from DN 6 to DN 9140(0.25” to 360”) in size.

They are available in six different familiesideal for a very broad range of energy(FUE1010), water and wastewater(FUS1010 and FUS1020), hydrocarbon(FUH1010), natural and process gasapplications (FUG1010).

The portable versions (FUP1010) are per-fectly suitable for check-metering and veri-fication of existing flowmeters regardlessof measurement technology.

All clamp-on meters are characterized by:

Easy installation: no need to cut pipe orstop flow.Minimal maintenance: external trans-ducers do not require periodic cleaning.Excellent accuracy and repeatability.No moving parts to wear and no pres-sure drop or energy loss.

SITRANS F US – ultrasonic flowmeters

SITRANS F US ultrasonic flowmeters areavailable as in-line and clamp-on versions.Both meter types can be used with homo-geneous conductive and non-conductiveliquids and gases (only clamp-on). In ad-dition to standard volume flow, they canalso provide information on media qualityand temperature. Meter calibration can becertified to industry standards.

In-line ultrasonic flowmeters

Ultrasonic in-line flowmeters are suitablefor industrial applications with pipe sizesranging from DN 50 to DN 1200 (2” to 48”).Full 2 and 4-wire sensors are available incombination with the SITRANS FUS060transmitter.

Option between mild and stainless steelsensors.Transducers can be exchanged withoutinterrupting operation.

Retrofit flowmeter type, SONOKIT

The SONOKIT system up to DN 4000 (160”)is designed for in-line retrofitting on allexisting pipelines as a 1-wire or 2-wireflowmeter. The unique design enablesinstallation on empty pipes or pipes underpressure without process shut-down.

Robust version can be buried andwithstands constant flooding.Outstanding accuracy; the bigger thepipe, the more accurate the result.

For the utility industry the 2-wire flow-meters, SITRANS FUS380 and FUE380, aredesigned to measure water flow in districtheating plants, local networks, boilerstations, substations and other generalwater applications.

Approved for district heating custodytransfer applications.Battery or mains power enables instal-lation where needed. Battery lifetimeis 6+ years.

SITRANS FUP1010 Clamp-on

SONOKIT

© Siemens AG 2008


SITRANS FX300Single converter, sandwich

SITRANS FX300Dual converter, flange

OCM III

SITRANS F R

SITRANS FX300Single converter, flange with shut-off valveSITRANS F X – Vortex flowmeters

SITRANS F X Vortex flowmeters provideaccurate standard volumetric and mass flowmeasurement of steam, gases, conductiveand non-conductive liquids. The Vortex flow-meter functions as an “All-in-one-solution”with integrated temperature and pressurecompensation.

It is specially designed for applications thatrequire reliable flow measuring indepen-dent of pressure, temperature, viscosityand density. This makes it perfectly appli-cable in especially the chemical industry,HVAC & power, food & beverage, oil & gasand pharma.

The SITRANS F X Vortex flowmeter is avail-able as flanged or sandwich version in thefollowing configurations:

SITRANS FX300 as single converteris available as a volumetric and massflowmeter:

Volumetric flowmeter. Measurement ofsteam, gases and conductive and non-conductive liquids.Mass flowmeter. Measurement withtemperature sensor for saturated steamcompensation as standard feature.Option with a pressure and integratedtemperature sensors for compensationof gases, wet gases, mixtures or steam.Option within pressure sensor is theshut-off valve allowing the pressuresensor to be shut off for the purposeof pressure and leak testing of thepipeline or for being exchanged with-out interrupting the process.

SITRANS FX300 as dual converter is avail-able as a volumetric and mass flowmeter.

Dual measurement for twofoldreliability.Redundant system with two indepen-dent sensors and two converters.Optimally suited for measurements inmulti product pipelines.Each converter can be individually pro-grammed for the given product.Measurement with temperature sensorfor saturated steam compensation asstandard feature.

OCM III

High accuracy ultrasonic flow controllerfor open channel flow monitoring in water/wastewater and plant effluent applications.Non-contact Echomax series ultrasonic trans-ducers are used to complete the controlsystem.

SITRANS F R – rotary piston meters

Used to measure the volume flow ofconductive and non-conductive liquids.High viscosity media, acids and alcohol-based concentrates are accuratelyrecorded. Even measurements subject tocalibration standards can be undertaken.No inflow and outflow runs required.

SITRANS F O – differential pressureflowmeters

Universal flow measurement for liquids,gases and vapors. Always provide accurateresults even with large bores, high temper-ature and extreme pressure.

SITRANS F O

© Siemens AG 2008


Level Measurement Instruments

Pointek CLS200

SITRANS LVS200

Pointek CLS100

Capacitance

Siemens Pointek switches use a uniqueinverse frequency shift approach to capaci-tance technology that provides accurate,reliable, and repeatable measurement,even in dusty, turbulent, and vaporous en-vironments or situations with productbuild-up. Because even a small level changecreates a large change in frequency, ourinstruments provide optimum resolutionand consistently outperform conventionaldevices. Siemens offers a comprehensiveselection of switches for level and inter-face detection of solids, liquids, slurriesand foam.

Pointek® CLS100 – compact 2-wireswitch for level detection in constrictedspaces.Pointek CLS200 – versatile switch witha high level of chemical resistance.Pointek CLS300 – level switch for de-manding conditions of low/high pres-sure, high temperatures and corrosiveand abrasive materials.Pointek CLS500 – level switch forcritical conditions of more extremetemperatures and pressures.

POINT LEVEL DETECTION

Electromechanical

Our robust electro-mechanical switches arebuilt for harsh and abrasive environments.They detect high or low levels of powdersand granular solids with low bulk densities.

SITRANS LPS200 rotary paddle switchdetects solids with densities as low as15g/l (0.94 lb/ft3).SITRANS LVS200 vibratory switchdetects solids with densities as lowas 5g/l (0.3 lb/ft3).

Ultrasonic

Pointek® ULS200 is an ultrasonic level switchwith two switch points, effective in bulksolids, liquids, and slurries, and is ideal forsticky materials.

SITRANS LPS200

Siemens level measurement instruments serve process industries worldwide,including water and wastewater, aggregate, cement, mining, dry-bulk storage,chemical, petrochemical, oil and gas, food and beverage, and pharmaceutical.A wide portfolio of technologies and products lets you choose the right solutionfor your application.

Pointek® is a registered trademark of Siemens Milltronics® Process Instruments Inc.

Pointek CLS500

Pointek CLS300

© Siemens AG 2008


SITRANS LR200

SITRANS LR250

SITRANS LR260

SITRANS LR460

SITRANS Probe LR

CONTINUOUS LEVEL MEASUREMENT

Sonic Intelligence® and ProcessIntelligence

Our patented Sonic Intelligence and ProcessIntelligence signal processing technologieswere developed using knowledge providedby our field service engineers and datafrom devices installed in real applications.Siemens instruments offer the unique ad-vantage of this technology. Both signal pro-cessing technologies differentiate betweentrue echoes from the material and falseechoes from obstructions or electrical noise.The sophisticated software is continuallyupdated and supported by field data gainedfrom more than a million applications. Thisin-depth knowledge and experience is builtinto the software’s advanced algorithms toprovide intelligent processing of echo pro-files. The result is a repeatable, fast and re-liable measurement you can trust.

Radar

Even in harsh process conditions, Siemensradar transmitters are virtually unaffected.Non-contacting radar technology meanslow maintenance and provides reliablecontinuous level measurement for short-to long-range applications.

Siemens offers a variety of radar instruments.Process Intelligence signal processing soft-ware ensures reliable and accurate levelmeasurement and features Auto False-EchoSuppression, a technique that can automat-ically detect and suppress false echoes fromvessel obstructions. This ensures high per-formance and is easy to implement, usingjust a few parameter entries on the infraredhandheld interface or via SIMATIC PDM.

SITRANS Probe LR – 2-wire, 6GHz pulseradar level transmitter for continuousmonitoring of liquids and slurries instorage vessels with nominal pressureand temperature, to a range of 20 m(66ft).SITRANS LR200 – 2-wire, 6GHz pulseradar level transmitter for continuousmonitoring of liquids and slurries instorage and process vessels includinghigh temperature and pressure, to arange of 20 m (66ft).SITRANS LR250 – 2-wire, 25GHz pulseradar level transmitter for continuousmonitoring of liquids and slurries instorage and process vessels includinghigh temperature and pressure, to arange of 20 m (66ft). Ideal for smallvessels and low dielectric media.Sitrans LR260 – 2-wire, 25GHz pulseradar level transmitter for continuousmonitoring of solids in silos to a rangeof 30m (98.4 ft). Ideal for applicationswith extreme dust and high tempera-tures to 200°C (392°F).SITRANS LR300 – 4-wire, 6GHz pulseradar level transmitter for continuousmonitoring of liquids and slurries instorage and process vessels includinghigh temperature and pressure, to arange of 20 m (66ft).SITRANS LR400 – 4-wire, 24GHz FMCWradar level transmitter for continuousmonitoring of liquids and slurries instorage and process vessels includinghigh temperature and high pressure, toa range of 50m (164 ft). Ideal for lowdielectric media.SITRANS LR460 – 4-wire, 24GHz FMCWradar level transmitter for continuousmonitoring of solids in vessels to arange of 100m (329 ft). Ideal for ap-plications with extreme dust and hightemperatures to 200 °C (392 °F).

Sonic Intelligence® is a registered trademark of Siemens Milltronics Process Instruments Inc.

© Siemens AG 2008


Level Measurement Instruments

Guided Wave Radar

Guided wave radar uses Time Domain Re-flectometry (TDR) to measure level byguiding an electromagnetic pulse down aprobe (solid steel rod, steel cable or coaxialcable) toward the material. When the pulsereaches the material surface, the change indielectric value between air and the ma-terial causes a portion of the pulse to reflectback toward the transmitter. Guided waveradar is unaffected by vapor, density, foam,dielectric fluctuations, temperature, andpressure changes, and works well for shortand medium-range measurements.

SITRANS LG200 – Advanced loop-pow-ered, guided wave radar level trans-mitter for liquids, slurries, interface andbulk solids with a dielectric of 1.4 andhigher. The wide selection of modelsand echo-processing software ensurereliable measurement in liquids withcorrosive vapors, foam, saturated steam,high viscosity, surface agitation, highfill/empty rates and varying dielectric ordensity.

Ultrasonic

Siemens is the world leader in ultrasoniclevel technology and offers compact leveltransmitters including SITRANS Probe LUas well as a range of level control systems.Ultrasonic systems linking a non-contactingtransducer to a controller are a cost-effec-tive choice for a wide range of applications.

SITRANS Probe LU – 2-wire, loop pow-ered ultrasonic transmitter for level/volume/flow monitoring of liquids instorage vessels, simple process vessels,and open channels.MultiRanger® – Versatile short- tomedium-range single- and multi-vesselcontroller for applications up to15m (50 ft).HydroRanger 200 – Level controller forup to 6 pumps including pump control,differential control, and open channelflow monitoring.SITRANS LUC500 – High-end duplex liftstation controller for the water/waste-water industry.SITRANS LU series – Long range levelmonitoring of liquids and solids, mea-suring up to 10 points to a range of60m (200 ft).Rugged Echomax® transducers are builtfor harsh environments. They are imper-vious to dust, moisture, corrosion, vibra-tion, flooding, and extreme temperature.They are easy to install and virtuallymaintenance-free.

MultiRanger controller withEchomax transducers

MultiRanger® and Echomax® are registered trademarks of Siemens Milltronics® Process Instruments Inc.

SITRANS LG200

SITRANS Probe LU

SITRANS LUC500

© Siemens AG 2008


SITRANS MPS

SITRANS P

SITRANS LC500

SIWAREX FTC

Capacitance

All continuous capacitance level transmit-ters from Siemens use the unique inversefrequency shift approach to capacitancetechnology. This provides accurate, reli-able and repeatable measurements even inchallenging environments. Because even asmall level change creates a big change infrequency, our instruments provide betterresolution and consistently outperformconventional devices. These level transmit-ters have a patented Active Shield to ensurereliable continuous level and interface mea-surements even in conditions with moisture,vapor or buildup.

SITRANS LC300 – Level transmitter forapplications including food and bever-ages, pet food and bulk solids.SITRANS LC500 – Monitoring of leveland interface in extreme process con-ditions, such as oil and liquid gas, toxicand aggressive chemicals up to 100bar(1450psi), up to 200°C (392°F) anddown to –50°C (–58°F) as optionfor applications in cryogenics (contactyour Siemens representative).

Hydrostatic

Low-cost level measurement for directmounting or mounting with remote sealson tanks and vessels. SITRANS P MPS andSITRANS P DS III can handle extreme chemi-cal and mechanical loads as well as electro-magnetic interference. They are widelyapplied in the chemical and petrochemicalindustries.

Gravimetric

Gravimetric level measurement withSIWAREX weighing technology offershighly precise measurement withoutmaterial contact independent of mediumtemperature, tank shape, built-in partsand material characteristics.

SITRANS LC300

© Siemens AG 2008


Positioners

SIPART PS2 (EEx d)mounted at linear actuators

SIPART PS2mounted at part-turn actuators SIPART PS2

The SIPART PS2 positioner is available indifferent models:

Control via 4 to 20 mA (standard) andHART signal (optional).PROFIBUS PA or Foundation Fieldbuscommunication.For hazardous or non-hazardousapplications; available either as anintrinsically-safe device (EEx ia/ib) or ina flame-proof casing (EEx d).Plastic, aluminum or stainless steelhousing.Plug-in optional modules for alarms,position feedback, and external positiontransducers.SIL 2 certified (IEC 61508/IEC 61511).

Extended online diagnostic

The following valve and actuator failurescan be detected.

Friction and clogging of a valve.Pneumatic leakage (e.g. tear in actuatormembrane).Growing deposits in a pipeline or tear ofvalve plug for continuous processes.Wear and tear of valve seat or valveplug.Deposits or incrustations on valve seator valve plug.Stiction of stuffing box.“Partial Stroke Test“ (PST) for open/closevalves (e.g. safety valves, ESD) and con-trol valves.

The SIPART PS2 electropneumatic positionerleads the field of positioners. The positioneroffers significant advantage over conven-tional devices.

SIPART PS 2 can be controlled using4 to 20mA HART, PROFIBUS PA orFoundation Fieldbus allowing applica-tion flexibility.Ex-protected versions further extend thescope of possible applications.The SIPART PS2 can also be used forlinear and part-turn actuators.Easy local operation is ensured withpush buttons and an LCD display.Easy set-up using an automatic commis-sioning feature with selfadjusting zeroand span.Integrated diagnostics function providesinformation about the status of bothvalve and actuator.

With the SIL certified positioner as ourstandard device, there are no extra costsfor higher security and peace of mind.

A convenient Partial Stroke Test functionenhances the plant safety when SIPART PS2is operated at shut-off or shut-downvalves. For safety relevant applicationsSIPART PS2 offers SIL 2 certificationaccording IEC 61508 and IEC 61511.

SIPART PS2mounted at linear actuators

When it comes to precision control of valves in different industries and appli-cations, SIPART PS2 is the first choice, because of its robust performance,quality control and ease of use. With its integrated microprocessor, SIPART PS2offers clear advantages over conventional products.

SIPART PS2 (EEx d)mounted at part-turn actuators

© Siemens AG 2008


Milltronics ZSS

Milltronics MFA 4p withMSP or XPP probe

SITRANS DA400

SITRANS CU 02

Milltronics Millpulse 600

Process Protection

ACOUSTIC SENSORS

Acoustic sensors for pumpmonitoring

Even smallest leakages on delivery valvesof oscillating positive displacement pumps(e.g. piston pumps) can be detected bymeasuring cavitation. The acoustic diag-nostic device SITRANS DA400 consists ofcavitation sensors and an analyzer unitwhich supplies the sensors with electricalenergy and detects, filters and evaluatesthe measured signal and outputs an alarmsignal on exceeding a defined limit value.

Acoustic sensors for materialflow monitoring

The SITRANS AS 100 acoustic sensor de-tects high frequency acoustic emissionsfrom friction or the impact of dust, pow-ders, granules and other solids in motion.It signals flow/no flow or high/low flow. Itfeatures compact stainless steel construc-tion for harsh environments and non-in-vasive mounting. The SITRANS AS 100 canbe connected to a SITRANS CU 02, whichprocesses signals from the sensor, provid-ing relay and analog outputs for connec-tion into a process, or it can be connecteddirectly to a PLC analog input.

MOTION SENSORS

Non-contacting acoustic and motion sen-sors detect changes in motion and speedof conveying, reciprocating and rotatingmachinery.

Milltronics® MFA 4p with MSP or XPPprobes

This sensitive, single-setpoint motion sen-sor system can be used even in hazardous,high temperature, and harsh conditionsbecause of its superior sensing probe de-sign. The system protects equipment bydetecting absence of motion, as well asunderspeed or overspeed conditions.

Milltronics Millpulse 600

This heavy-duty 2-wire motion sensor pro-vides a solid state switch output to PLCswhen monitoring speed of rotating, recip-rocating or conveying equipment.

Milltronics ZSS

This heavy-duty, zero-speed alarm switchdetects absence or presence of motionof rotating, reciprocating or conveyingequipment.

Detect to protect your process. Detect flow problems, blockages, screen faults,cavitation in pumps, or burst filter bags. Process protection devices can be anearly warning system to avoid costly process interruptions and breakdowns ofequipment. Rugged construction makes them impervious to dust, dirt, buildupand moisture.

SITRANS AS 100

© Siemens AG 2008

Design andEngineering

Installation andCommissioning Operat

PROCESS FIELD BUS


Communication and Software

struments designed by Siemens have beenperfectly integrated into the TIA concept.The SIMATIC PDM (Process Device Manager)is used as a central parameterization tool

Totally integrated automation – TIA

Totally Integrated Automation is character-ized by its unique degree of integrationwhich ensures a high level of transparencyat all plant levels – from the field level tothe production control level and the cor-porate management level. This conceptprovides considerable benefits throughoutthe entire plant life cycle, from the initialplanning and engineering stages, commis-sioning, operations and maintenance rightthrough to modernization. The process in-

© Siemens AG 2008

peration MaintenanceModernizationand Upgrade


to allow the user continuous access to allthe field devices of his plant. Thanks to mo-dern fieldbus communication like HART,PROFIBUS or Foundation Fieldbus the field

devices can be integrated into the overallplant. By integrating the devices into thePCS7 Asset Management system the userreceives diagnostics information from thefield devices whenever he needs it, allow-ing him to optimize the servicing and main-tenance of his plant and avoid downtime.

Maintenance Control

Maintenancerequest

Diagnostics

© Siemens AG 2008

S7-400 S7-400

System bus

PROFIBUS PA

DP/PALink

SIMOCODE

SIPART DR

Gas analyzer

ET 200iS

SITRANS PSITRANSTH400

SITRANS LR

SIPOS 5Flash

RS 232/RS 485

HARTmultiplexer

SITRANS F US

SIMATIC PCS 7 Engineering Stationwith STEP 7, WinCC, etc.with SIMATIC PDM

PROFIBUS DP fieldbus up to 12 Mbit/s

Workstationcomputerwith SIMATIC PDM

Device on theWorkbench

ET200 M(IM 153-2with HARTmodules)

HART protocol

SITRANS P

HA

RT

SITRANS F US

SIMATICPDM

SIMATICPDM

SIMATICPDM

SIMATICPDM

SIMATICPDM

SIMATICPDM

SITRANS F M SIPART PS2

SIPART PS2

Communication

PROCESS FIELD BUS

Applications for SIMATIC PDM

HART – field communication protocol

The HART® communication standard iswidely used for field devices. HART devicesare defined by the HCF (HART Communi-cation Foundation). The HART standardextends analog 4 to 20 mA signals to mo-dulated, industry-quality, digital HART sig-nals. The advantage is the combination oftried-and-tested analog measurement-value transfer and simultaneous digitalcommunication with bi-directional, acyc-lic transfer. This allows transfer of diag-nostics, maintenance and process infor-mation from field devices to higher-levelsystems. Standardized parameter sets canbe used for the non-proprietary operationof all HART devices.

HART device descriptions (EDD) are usedto integrate HART devices into the SIMATICPDM.

This ensures simple operation and com-missioning of field devices, even in in-accessible locations.

SIMATIC PDM

SIMATIC PDM (Process Device Manager) isa universal, non-proprietary tool for the con-figuration, parameterization, commission-ing, diagnostics and maintenance of intelli-gent field devices (sensors and actuators)and field components (remote I/Os, multi-plexers, control room devices, compactregulators).

Over 1,200 process devices from morethan 100 manufacturers are supported bySIMATIC PDM. The design and functionof the devices can be described using theElectronic Device Description Language(EDDL), based on the leading EDD inter-national standard (Electronic DeviceDescription; IEC 61804).

SIMATIC PDM uses this to automaticallycreate an easy-to-use interface providingthe required information on the processdevices. The extension and standardizationof the EDDL into Enhancement Levels 1and 2 means a wide range of importantfunctions are available in the EDD, includ-ing the OPC unified architecture.

Communication with process devices is byHART, PROFIBUS or alternative protocols.SIMATIC PDM can be used as a non-proprie-tary parameterization tool as well as in theintegrated version in the SIMATIC Step7/PCS 7 environment.

SIMATIC PDM meets both requirements inthe field as well as those for a central en-gineering system and centralized serviceand maintenance.


© Siemens AG 2008

Asset management view in PCS 7

Asset Management

Asset Management comprises all activitiesand measures designed to maintain or in-crease the value of a plant. This primarilyincludes value-enhancing service andmaintenance (plant-specific asset man-agement) in addition to business manage-ment, process management and processoptimization. SIMATIC PDM is particularlysuited to plant-specific asset managementwith its comprehensive functionality forconfiguration, parameterization, com-missioning, diagnostics and maintenanceof intelligent field devices and compo-nents. To deliver detailed and reliable re-sults, asset management systems requirea large amount of basic information.

SIMATIC PDM can provide the device datarequired for plant-specific asset manage-ment and transfer it to higher-level assetmanagement systems in XML format via auniform interface. It is based on the devicedescriptions (EDD) that are independentof the operating system. Extraction of in-formation and interpretation of results areindependent of the type of device, so it isirrelevant whether the device is an actuatoror a sensor, a PROFIBUS or a HART device.However, SIMATIC PDM is much more thanjust a data logger for higher-level asset man-agement systems. It offers a wide range ofasset management functions as well.

PROFIBUS

Decentralized automation solutions basedon open field buses are currently standardin many areas of the production and pro-cess industry. The benefits of digital com-munication can only be fully exploited incombination with field buses, includingimproved resolution of measurement val-ues, diagnostics options and remote para-meterization.

PROFIBUS is currently the most successfulopen field bus, providing a flexible plat-form for a variety of applications. Based onthe IEC 61158 standard, it is a reliable in-vestment and suitable for fast communica-tion in production and process automation.It is the first field bus and meets the re-quirements of both sectors with the samecommunication performance.

PROFIBUS PA is tailored to the requirementsof the process industry, handling both thepower supply for the devices and commu-nication between the devices and higher-level systems.

PROFIBUS PA is intrinsically safe and can beused in hazardous areas.

Foundation Fieldbus

Field devices for measuring pressure andtemperature and actuators are also avail-able for the intrinsically safe FF bus. Com-munication via FF is also based on the EDDstandard and thus also offers the benefitsof digital communication.


© Siemens AG 2008

Complete Solutions

Real-world measurement technology fromSiemens is a multi-faceted offering. For ex-ample, we provide all field instruments froma single source, as requested by many cus-tomers. Our ”one-stop shopping” approachincludes both sensors and actuators.Siemens supports integrated engineeringof your complete process instrumentationall the way to integration with your processcontrol system. Additional industrial com-ponents and systems integrate seamlesslyinto the overall plant and ensure smoothprocess flows.

Overview of our services portfolio:

Plant engineering and scheduling by anexperienced project management team.Specialists assist you in the selectionand use of the field instruments.SIPLAN C/E is state-of-the-art softwareavailable for effective plant engineeringand order processing. This program isalso very useful for providing actual cus-tomer documentation.Plant documentation comprises:– Basic documentation, including device

specifications, product and use lists.– Higher-level documentation, including

plant, process, identification andgrounding concepts.

Siemens offers a complete service package to assist you in engineering, designing, supplying, installing and commission-ing measurement solutions for complete industrial plants. In addition, we guarantee seamless after-sales service based onuser-friendly documentation of the solution and your plant.

– Mechanical documentation, includingsetup and installation diagrams, hook-ups, cable routings.

– Electrical documentation, includingcircuit and wiring diagrams, cable lists.

Specification and delivery of all requiredprocess instruments.Intensive preparation for installation.Reliable supply of installation material.Installation and/or installationsupervision.Commissioning and/or commissioningsupervision.Comprehensive after-sales service.

Regardless of the solution we offer you,the focus is always on customer value.


© Siemens AG 2008

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