Anvil Pipe Fit Handbook

030/TL 03/01 50M, ©Copyright 2001, Anvil International$3.50

Pipe Fitter HandbookAnother Anvil Advantage…

➣ Mini-catalog

➣ Installation Procedures

➣ Technical Data

©Copyright 2001 by Anvil International, Inc. All Rights Reserved. No portion of this book may be reproducedin any form by photostat, microfilm, xerography, or any other means, or incorporated into any informationretrieval system, electronic or mechanical, without the written permission of Anvil International, Inc.

THE ANVIL ADVANTAGE ––––––––––––––––––––––––Anvil international is the largest and most complete manufacturer of fittingsand hangers in the world, with ISO 9000 manufacturing facilities inColumbia, PA; Statesboro, GA; Henderson, TX; Longview, TX; Houston, TX;and North Kingstown, RI. Together, they produce a package of quality flowcontrol products unmatched by any other single manufacturer.

With over 140 years of industry experience, you can rely on proven productsolutions to meet your specific needs. Just as important, Anvil salesengineers help you get the job, and then help you get the job done. Thatincludes piping schematics - done by the experts in pipe support and strutsupport engineering.

Plus, with five Regional Service Centers and various satellite offices locatedstrategically throughout North America, we can provide fast, local service,yet we're big enough to offer the choices you need for a winning advantage.

Our focused product offerings include:

• Malleable Iron Fittings and unions• Gruvlok® Fittings and Valves• Cast Iron Fittings and Flanges• Pipe Hangers and Supports• Strut and Strut Fittings• Welded and Seamless Pipe Nipples• Wrot Steel Couplings

• Forged Steel Fittings, Unions,and Couplings

• Swage Nipples and Bull Plugs• Catawissa® Unions• Engineered Hangers• Mueller® T-0ffs• Mueller® UL-FM Valves

Fittings and Hangers – Anvil is the largest manufacturer of fittings andhangers in the world. Our foundries, equipped with current state-of-the-artautomated systems designed to maximize manufacturing efficiencies, pro-duce a diverse line of malleable, forged steel, and cast iron fittings,couplings, unions and steel nipples. The complete line includes a pipehanger or support of American manufacture for virtually any suspensionproblem encountered in pipe installation work.

Gruvlok® – Universally utilized for joining pipe in a wide variety of pipingsystems. The Gruvlok line has grown from a line of standard couplings andfittings to a broad range of grooved product, plain end product, valves, pipepreparation tools, and various accessories. The Gruvlok Copper Method em-ploys the same procedures as those used for joining steel pipe, and offers asimple and durable method of installing capper pipe without messy solder.

Power-Strut® – The Power-Strut metal framing system can be regarded as abasic building material. An endless array of fittings provides freedom towork at virtually any angle, along any surface, to shape a support systemthat fits our customers exact needs.

History of Support – Anvil International can trace its roots back to the mid1800’s. As we've evolved - first as Grinnell Supply Sales and Manufacturing,then Supply Sales Company, and finally into Anvil - we've earned a globalreputation for producing quality, effective products you can trust. We willbuild on the solid foundation of our past by continuing to provide the high-est level of critical service and support, R&D, and the most completepackage of fittings, couplings, hangers, and supports in the world.

Anvil International. Our products have earned your trust. Our company willkeep it. Visit us on the web at: www.anvilintl.com

– 5 –

––––––––––––––––––––––––– TABLE OF CONTENTS

MINI CATALOG ............................................... 5 - 103GRUVLOK COUPLINGS FOR GROOVED-END PIPE ............................................. 7COUPLING DATA CHART NOTES .................................................................. 8FIGURE 7001 STANDARD COUPLING .................................................... 9 - 10FIGURE 7011 STANDARD COUPLING ......................................................... 11FIGURE 7401 – RIGIDLOK® COUPLING .............................................. 12 - 13FIGURE 7000 – LIGHTWEIGHT COUPLING .................................................. 14FIGURE 7400 – RIGIDLITE® COUPLING ..................................................... 15FIGURE 7003 – HINGELOK® COUPLING ..................................................... 16FIGURE 7010 REDUCING COUPLING ......................................................... 17FIGURE 7012 – FLANGE ................................................................ 18 - 20FIGURE 7013 – 300# FLANGE ................................................. 18 - 19, 21FIGURE 7042 OUTLET COUPLING ..................................................... 22 - 24FIGURE 7044 BRANCH OUTLET ............................................................... 25FIGURE 7045-FPT BRANCH ........................................................... 26 - 30FIGURE 7046-GR BRANCH ............................................................ 26 - 30FIGURE 7047, 7048, 7049 CLAMP-T CROSS .......................................... 30GRUVLOK FITTINGS FOR GROOVED-END PIPE ....................................... 31 - 60

FLOW DATA – FRICTIONAL RESISTANCE ............................................. 32FITTING SIZE .............................................................................. 33FIGURE 7050 - 90° ELBOW ......................................................... 33FIGURE 7051 - 45° ELBOW ......................................................... 33FIGURE 7052 - 221⁄2° ELBOW .................................................... 33FIGURE 7053 - 111⁄2° ELBOW .................................................... 34FIG. 7050 LR - 90° LR ELBOW .................................................. 34FIG. 7051 LR - 45° LR ELBOW .................................................. 34FIGURE 7060 – TEE ................................................................... 35FIG. 7061 REDUCING TEE STANDARD ....................................... 36 - 37FIGURE 7063 – TEE W/THREADED BRANCH ...................................... 38FIGURE 7064 REDUCING TEE WITH THREADED BRANCH ..................... 39FIG.URE 7072 – GR X GR CONCENTRIC REDUCERS .......................... 40FIGURE 7076 – CONCENTRIC REDUCER GROOVE BY THREAD ................. 41FIGURE 7076 – GR X THD – CONCENTRIC REDUCERS ...................... 41FIGURES 7073 & 7097 – ECCENTRIC REDUCERS .............................. 42FIGURE 7069 – 45° LATERAL ...................................................... 43FIGURE 7069 LATERALS ............................................................... 43FIGURE 7070 – 45° REDUCING LATERAL ....................................... 44FIGURES 7077, 7078 & 7079 – SWAGED NIPPLES ......................... 45FIGURE 7067 – REDUCING TEE WYE .............................................. 46FIGURE 7066 – TEE WYE ............................................................ 47FIGURE 7071 – TRUE WYE .......................................................... 48FIGURE 7084 - GROOVE X CLASS 150 FLANGE ................................. 49FIGURE 7085 - GROOVE X CLASS 300 FLANGE ................................. 49FIGURE 7055 – GR X MPT - 90° ADAPTER ELBOW ......................... 50FIGURE 7056 – GR X MPT - 45° ADAPTER ELBOW ......................... 50FIGURE 7087 – GR X FPT ......................................................... 51FIGURE 7050 RF REDUCING BASE SUPPORT ELBOWS ......................... 51FIGURE 7087 FEMALE THREAD ADAPTER .......................................... 51FIGURE 7074 –CAP .................................................................... 52FIGURE 7068 – CROSS ............................................................... 52FIGURE 7062 BULLHEAD TEE (GR X GR X FPT) ............................. 53FIGURE 7065 STANDPIPE TEE (GR X GR X FPT) ............................. 53FIGURE 7075 – BULL PLUG ......................................................... 53FIGURE 7050-3D - 90° ELBOW ................................................... 54FIGURE 7057-3D - 60° ELBOW ................................................... 54FIGURE 7051-3D - 45° ELBOW ................................................... 54

– 6 –

TABLE OF CONTENTS –––––––––––––––––––––––––FIGURE 7058-3D - 30° ELBOW ................................................... 55FIGURE 7052-3D - 221⁄2°ELBOW ................................................ 55FIGURE 7053-3D - 111⁄4°ELBOW ................................................ 55FIGURE 7050-5D - 90° ELBOW ................................................... 56FIGURE 7057-5D - 60°ELBOW .................................................... 56FIGURE 7051-5D- 45°ELBOW ..................................................... 56FIGURE 7058-5D - 30°ELBOW .................................................... 57FIGURE 7052-5D - 221⁄2°ELBOW ................................................ 57FIGURE 7053-5D - 111⁄4°ELBOW ................................................ 57FIGURE 7050-6D - 90°ELBOW .................................................... 58FIG. 7057-6D - 60°ELBOW ........................................................ 58FIG. 7051-6D - 45°ELBOW ........................................................ 58FIG. 7058-6D - 30°ELBOW ........................................................ 59FIG. 7052-6D - 221⁄2°ELBOW ................................................... 59FIG. 7053-6D - 111⁄4°ELBOW ................................................... 59FIGURE 7080, 7081 & 7082 - ADAPTER NIPPLES .......................... 60FIGURE 7086 - HOSE NIPPLES ...................................................... 60

SERIES 7700 – GRUVLOK BUTTERFLY VALVE ...................................... 61 - 65SERIES 7600 - BUTTERFLY VALVE .................................................... 66 - 67SERIES 8000 GR - BUTTERFLY VALVE .............................................. 68 - 71SERIES 7800 - GRUVLOK CHECK VALVE ............................................ 72 - 74SERIES 7500 - GRUVLOK BALL-VALVES ............................................ 75 - 76FLOW CONTROL COMPONENTS ............................................................... 77 -

GBV-S, GBV-T GLOBE VLAVES ................................................... 77GBV-G, GBV-A BALANCING VALVES ...................................... 78 - 79FIGURE 722FTV - TRI-SERVICE VALVE .................................... 80 - 81FIGURE 7250 SUCTION DIFFUSER ............................................ 82 - 83

COPPER METHOD .......................................................................... 84 - 90FIGURE 7400 RIGIDLITE COUPLING ................................................. 85FIGURE 7012 – GRUVLOK FLANGE ................................................ 86FIGURE 7550 - 90° ELBOW ......................................................... 87FIGURE 7551 - 45° ELBOW ........................................................ 87FIGURE 7560 - TEES .................................................................. 87FIGURE 7572 (GR X GR) - CONCENTRIC REDUCER ............................ 88FIGURE 7574 - END CAPS ........................................................... 88FIGURE 7582 - TRANSITION FITTING ............................................... 88FIGURE 7575 (GR X CUP) - REDUCING ADAPTER .............................. 88FIGURE 7561A - REDUCING TEE - (GR X GR X GR) .......................... 89FIGURE 7564A - REDUCING TEE - (GR X GR X CUP) ......................... 89FIGURE 7500C GROOVED-END COPPER BALL VALVE .......................... 90

FIGURE 7088, 7089 & 7090 DI-LOK® DI-ELECTRIC NIPPLES ........... 91 - 92HIGH PRESSURE COUPLINGS ............................................................ 93 - 94

FIGURE 7004 – HPR® COUPLING ................................................. 93FIGURE 7004 – EG® END-GUARD COUPLING ................................... 94

GRUVLOK SOCK-IT® PIPING METHOD ................................................. 95 - 98FIGURE 7100 – 90° ELBOW (SOCK-IT X SOCK-IT) ........................... 95FIGURE 7101 – 90° REDUCING ELBOW (SOCK-IT X NPT) .................. 96FIGURE 7103 – STRAIGHT TEE ...................................................... 96FIGURE 7105 – SOCK-IT TEE ....................................................... 97FIGURE 7107– SOCK-IT COUPLING (S X S) ..................................... 98FIGURE 7106– SOCK-IT REDUCING TEE (S X S X NPT) .................... 98

GRUVLOK GASKETS ..................................................................... 99 - 101GRUVLOK LUBRICANTS ............................................................... 102 - 103

INSTALLATION ............................................. 104 - 125TECHNICAL INFORMATION ................................... 126 - 183ANVIL DESIGN SERVICES ................................... 184 - 185

Gruvlok Couplings for Grooved-End Pipe – 7 –

–––––––– GRUVLOK COUPLINGS FOR GROOVED-END PIPE

Gruvlok couplings forgrooved-end pipe are avail-able in nominal pipe sizes 1"thru 30" and metric sizes.The variety of coupling de-signs provides a universalmeans for the connectionfor pipe, fittings, and pipesystem components. Thewide assortment of Gruvlok couplings and gaskets permit selectionof the most suitable combination for a specific application, thusproviding the most versatile and economical pipesystem installation.

Material Specifications:Housing:

Ductile Iron conforming to ASTM A536, Grade 65-45-12 orMalleable Iron conforming to ASTM A47, Grade 32510.

Coatings:Rust inhibiting lead-free paint

Color: ORANGE (standard)RED (optional)

Hot Dipped Zinc Galvanized (optional)For other requirements contact your Gruvlok Sales Office.

Gaskets:Elastomers with properties as designated in accordance withASTM D2000 for each gasket grade. Refer to the Gruvlok Gas-ket Selection Guide for details.

ANSI Bolts and Heavy Hex Nuts:Heat treated, oval neck track head bolts conforming to ASTMA183 Grade 2 with a minimum tensile strength of 110,000 psiand heavy hex nuts of carbon steel conforming to ASTM A563.Bolts and nuts are provided zinc electroplated as standard.

Metric Bolts and Heavy Hex Nuts:Heat treated, zinc electroplated oval neck track head boltsmade of carbon steel with mechanical properties per ISO 898-1 Class 8.8 or 9.8. Hex nuts are zinc electroplated followed bya yellow chromate dip.Stainless Steel Bolts and Nuts are also available.Contact your Gruvlok Sales Office for details.

– 8 – Gruvlok Couplings for Grooved-End Pipe

10

9

8

7

COUPLING DATA CHART NOTES (CONT.)

Coupling Dimensions Coupling Bolts Bolt Approx.X Y Z Qty Size Torque Wt. Ea.

In/mm In/mm In/mm In/mm Ft.-Lbs./N-M Lbs./Kg

10987

Gruvlok Couplings are identified by either the nominal ANSIpipe size in inches or pipe O.D. in millimeters (see column 2).

Nominal Outside Diameter of Pipe.

Maximum line pressure, including surge, to which a joint canbe subjected. Working pressure ratings are based on standard

wall steel pipe with standard cut or roll grooves in accordance withGruvlok specifications. For Performance Data on other thanstandard wall pipe, refer to Technical data section.Note: For one time field test only the maximum joint workingpressure may be increased to 11/2 times the figure shown.

Maximum end load from all interior and/or exterior forces towhich the joint can be subjected are based on standard wall

steel pipe with standard cut or roll grooves in accordance withGruvlok specifications.

Range of pipe end separation is the gap between the pipeends due to assembly.

Maximum allowable deflection of pipe from centerline whenusing standard cut grooved steel pipe. For details see design

factors in Gruvlok Technical data section.

“X”, “Y”, and “Z” are external dimensions for referencepurposes only.

The quantity of bolts equals the number of housing segmentsper coupling.

When applicable, nuts must be tightened alternating andevenly to the recommended bolt torque.

Approximate weight for a fully assembled coupling withgasket, bolts, and nuts.

6

5

4

3

2

1

COUPLING DATA CHART NOTES –––––––––––––––––––

654321

COUPLING DATA CHART NOTES

Range of Deflection from CLMax. Wk. Max. End Pipe End Degrees Per

Nom. Size Pipe OD Pressure Load Separation Coupling in./ft.

In/mm In/mm PSI/bar Lbs./KN In/mm mm/m


––––––––––––––– FIGURE 7001 STANDARD COUPLING

The Fig. 7001 is designed for a wide range of applications, includingCommercial/Industrial Construction, Mining, Process piping, and manyothers.

The housing design allows for optimum strength without excessive castingweight. The Fig. 7001 coupling has a working pressure rating up to 1000psi (69 bar).

Working Pressure, End Load, Pipe End Separation and Deflection valuesare based on standard wall steel pipe with cut grooves in accordance withGruvlok specifications.

For standard Roll Groove steel pipe reduce the values for deflection from CLby 50%.

SIZES 1" - 14"

SIZES 16" - 24"

Y

X

Z

Y

X

Z

FM

For fire protection servicecontact your Gruvlok representative


FIGURE 7001 STANDARD COUPLING

Range DeflectionMax. Max. of Pipe from CL

Nom. Pipe Wk. End End Per Per Coupling Dim. Coupling Bolts*Approx.Size OD Press. Load Sep. Coupling in./ft. X Y Z Size Wt. Ea.

In/mm In/mm PSI/bar Lbs./KN In/mm Degrees mm/m In/mmIn/mm In/mm Qty. In/mm Lbs./Kg

1 1.315 1000 1,358 0 -1⁄8 5° 26' 1.14 21⁄2 41⁄2 17⁄8 2 3⁄8 x 21⁄4 1.325 33.4 68.9 6.04 0 - 3.2 94.7 64 114 48 M10 x 57 0.6

11⁄4 1.660 1000 2,164 0 -1⁄8 4° 19' 0.90 23⁄4 41⁄2 17⁄8 2 3⁄8 x 21⁄4 1.432 42.2 68.9 9.63 0 - 3.2 75.3 70 114 48 M10 x 57 0.6

11⁄2 1.900 1000 2,835 0 -1⁄8 3° 46' 0.79 3 45⁄8 17⁄8 2 3⁄8 x 21⁄4 1.540 48.3 68.9 12.61 0 - 3.2 65.7 76 117 48 M10 x 57 0.72 2.375 1000 4,430 0 -1⁄8 3° 1' 0.63 35⁄8 61⁄8 17⁄8 2 1⁄2 x 3 3.150 60.3 68.9 19.71 0 - 3.2 52.6 92 156 48 M12 x 76 1.4

21⁄2 2.875 1000 6,492 0 -1⁄8 2° 29' 0.52 41⁄4 61⁄2 17⁄8 2 1⁄2 x 3 3.765 73.0 68.9 28.88 0 - 3.2 43.3 108 165 48 M12 x 76 1.7

3 OD 2.996 1000 7,050 0 -1⁄8 2° 23' 0.50 41⁄4 63⁄4 17⁄8 2 1⁄2 x 3 4.365 76.1 68.9 31.36 0 - 3.2 41.6 108 171 48 M12 x 76 2.0

3 3.500 1000 9,621 0 -1⁄8 2° 3' 0.43 47⁄8 71⁄8 17⁄8 2 1⁄2 x 3 4.380 88.9 68.9 42.80 0 - 3.2 35.8 124 181 48 M12 x 76 2.0

31⁄2 4.000 1000 12,566 0 -1⁄8 1° 48' 0.38 51⁄4 81⁄4 17⁄8 2 5⁄8 x 31⁄2 5.190 101.6 68.9 55.90 0 - 3.2 31.4 133 210 48 M16 x 89 2.3

4 4.500 1000 15,904 0 -1⁄4 3° 11' 0.67 61⁄4 83⁄4 2 2 5⁄8 x 31⁄2 6.8100 114.3 68.9 70.75 0 - 6.4 55.5 159 222 51 M16 x 89 3.1

5 5.563 1000 24,306 0 -1⁄4 2° 35' 0.54 71⁄4 111⁄4 2 2 3⁄4 x 41⁄2 9.6125 141.3 68.9 108.12 0 - 6.4 45.1 184 286 51 M20 x 110 4.4

6 6.625 1000 34,472 0 -1⁄4 2° 10' 0.45 85⁄8 113⁄4 2 2 3⁄4 x 41⁄2 11.8150 168.3 68.9 153.34 0 - 6.4 37.8 219 298 51 M20 x 110 5.4

61⁄2 OD6.500 1000 33,183 0 -1⁄4 2° 12' 0.46 81⁄4 113⁄4 2 2 3⁄4 x 41⁄2 11.8150 165.1 68.9 147.61 0 - 6.4 38.4 210 298 51 M20 x 110 5.48 8.625 800 46,741 0 -1⁄4 1° 40' 0.35 11 143⁄8 23⁄8 2 7⁄8 x 5 21.7

200 219.1 55.2 207.91 0 - 6.4 29.1 279 365 60 M22 x 140 9.8

10 10.750 800 72,610 0 -1⁄4 1° 20' 0.28 131⁄8 165⁄8 25⁄8 2 7⁄8 x 5 27.0250 273.0 55.2 322.99 0 - 6.4 23.3 333 422 67 M22 x 140 12.2

12 12.750 800 102,141 0 -1⁄4 1° 7' 0.23 151⁄2 185⁄8 25⁄8 2 7⁄8 x 5 35.0300 323.9 55.2 454.35 0 - 6.4 19.5 394 473 67 M22 x 140 15.9

14 14.000 300 46,181 0 -1⁄4 1° 2' 0.22 161⁄8 201⁄2 3 2 7⁄8 x 5 37.0350 355.6 20.7 205.43 0 - 6.4 18.0 410 521 76 M22 x 140 16.8

16 16.000 300 60,319 0 -1⁄4 0° 54' 0.19 181⁄8 227⁄8 3 4 1 x 51⁄2 50.0400 406.4 20.7 268.31 0 - 6.4 15.7 460 581 76 – 22.7

18 18.000 300 76,341 0 -1⁄4 0° 48' 0.17 211⁄8 253⁄8 31⁄8 4 1 x 51⁄2 72.0450 457.2 20.7 339.58 0 - 6.4 14.0 537 645 79 – 32.7

20 20.000 300 94,248 0 -1⁄4 0° 43' 0.15 23 281⁄4 31⁄8 4 1 x 51⁄2 82.0500 508.0 20.7 419.23 0 - 6.4 12.5 584 718 79 – 37.224 24.000 300 135,717 0 -1⁄4 0° 36' 0.13 27 323⁄8 31⁄8 4 11⁄8 x 51⁄2 90.0600 609.6 20.7 603.70 0 - 6.4 10.5 686 822 79 – 40.8

28 ID 28.875 150 98,226 0 -1⁄4 0° 33' 0.12 331⁄2 351⁄2 31⁄8 6 11⁄8 x 51⁄2 105700 733.4 10.3 436.93 0 - 6.4 9.6 851 902 79 – 47.6

30 ID 31.000 150 113,215 0 -1⁄4 0° 28' 0.10 333⁄4 381⁄4 35⁄8 6 1 x 51⁄2 137750 787.4 10.3 503.61 0 - 6.4 8.1 857 972 92 – 62.1

* Available in ANSI or metric bolt sizes only as indicated.For additional details see coupling data chart notes

FIGURE 7001 STANDARD COUPLING –––––––––––––––


––––––––––––––– FIG. 7011 – STANDARD COUPLING

The Gruvlok Figure 7011 StandardCoupling is a flexible coupling designedto join roll grooved or cut grooved30" OD pipe for a wide range ofapplications, including Commercial/Industrial Construction, Mining, ProcessPiping and many others. This coupling'soperating temperature ranges from+40°F to 230°F (-40°C to 110°C) with the Grade E EPDM gasket and +20°F to 180°F (-29°C to 82°C) with the Grade T Nitrile gasket. Theoperating pressure ranges 15" of Hg. vacuum to 300 psig on standard wallsteel pipe.

Housing Design: This six-segment coupling's housing is cast in ductile ironper ASTM A536 Grade 65-45-12. Each housing segment is machined to as-sure a close dimensional fit with pipe ends that are prepared in accordancewith Gruvlok "Roll and Cut Groove Specifications" shown in the installationsection of this handbook.

Gasket Design: The gasket design is a "C" Style cross section and features alarger cross section to provide optimal sealing throughout the range of pipedimensional variations and operating conditions. The gasket is available inEPDM and Nitrile, to facilitate use in a wide range of applications. ForGruvlok gasket material recommendations see the Gruvlok catalog.

Bolts and Heavy Hex Nuts: Heat treated, oval neck track bolts of carbonsteel conforming to ASTM A183 Grade 2 and heavy hex nuts of carbon steelconforming to ASTM A563. Bolts and nuts are zinc plated per ASTM B633as standard.

Pipe End Preparation: Pipe grooving is simple, easy and quick. It is criticalthat the pipe ends be prepared in accordance with the Gruvlok "Roll and CutGroove Specifications" shown in the installation section of this handbook.For roll grooved pipe, grinding the weld seam on the interior and exterior ofthe pipe may be required. Not performing this operation may result in im-proper assembly of the coupling, gasket leakage and damage to the rollgrooving machine.

ZY

X

Working pressure and end load values are for standard wall pipe.

FIGURE 7011 STANDARD COUPLINGMax. Max. Range of Deflection from CL

Nom. Pipe Wk. End Pipe End Per Coupling Dim. Coupling Bolts* Approx.Size OD Press. Load Sep. Coupling in./ft. X Y Z Size Wt. Ea.

In/mm In/mm PSI/bar Lbs./KN In/mm Degrees mm/m In/mm In/mm In/mm Qty. In/mm Lbs./Kg

30 O.D. 30.000 300 212,058 0- 3⁄16 0°40' 0.14 34 391⁄2 5 6 11⁄4 x 43⁄8 200750 762.0 20.7 943.2 0-4.8 11.5 864 1003 127 – 90.9


FIGURE 7401 – RIGIDLOK® COUPLING –––––––––––––

The Fig. 7401 Rigidlok Coupling from Gruvlok provides a rigid,locked in pipe connection. Rigidity is attained simply; it is designed in.

The Fig. 7401 Rigidlok coupling is based on a technologically advancedhousing design that conforms to and grips the pipe. With the Fig. 7401there emerges a new generation of rigid couplings.

Coupling installation is fast and easy, remove only one nut and swing thehousing over the gasket and into the grooves. The exclusive Guidelok®

feature automatically separates the grooved pipe ends and guides thecoupling into position as the bolts are tightened. Precisely sized andoriented tines in the housing key section firmly grip the pipe. Thecombination of these designed in features produce a secure, rigid pipe jointconnection.

This coupling is an ideal connector for pumps, valves and most otherapplications that require a rigid connection.

The Fig. 7401 Rigidlok Coupling is designed for use with roll grooved or cutgrooved standard weight and roll grooved lightweight pipe, as well as withgrooved-end fittings and valves. The Rigidlok Coupling maintains a rigidconnection with support and hanging in conformance with applicable ANSIB31.1 Power Piping Code, ANSI B31.9 Building Service Pipe Code as well asNFPA 13 sprinkler systems.

The Fig. 7401 Rigidlok Coupling allows for working pressure ratings to 750psi (51.7 bar) when used on standard wall roll or cut grooved pipe.

11⁄2 - 12

20 - 24

14 - 18

YZ

X

Y Z

X

Y Z

X

FM



FIGURE 7401 RIGIDLOK COUPLINGRange

Max. Max. of PipeNom. Pipe Wk. End End Coupling Dim. Coupling Bolts* Approx.Size OD Pressure Load Sep. X Y Z Size Wt. Ea.

In/mm In/mm PSI/bar Lbs./KN In/mm In/mm In/mm In/mm Qty. In/mm Lbs./Kg

11⁄2 1.900 750 2,126 0 -1⁄8 3 51⁄8 17⁄8 2 3⁄8 x 21⁄4 1.840 48.3 51.7 9.46 0 - 3.2 76 130 48 M10 x 57 0.82 2.375 750 3,323 0 -1⁄8 31⁄2 55⁄8 17⁄8 2 3⁄8 x 21⁄2 2.450 60.3 51.7 14.78 0 - 3.2 89 143 48 M10 x 70 1.121⁄2 2.875 750 4,869 0 -1⁄8 4 61⁄8 17⁄8 2 3⁄8 x 21⁄2 2.965 73.0 51.7 21.66 0 - 3.2 102 156 48 M10 x 70 1.3

3 OD 2.996 750 5,287 0 -1⁄8 41⁄8 61⁄8 17⁄8 2 3⁄8 x 21⁄2 3.465 76.1 51.7 23.52 0 - 3.2 105 156 48 M10 x 70 1.53 3.500 750 7,216 0 -1⁄8 43⁄4 71⁄4 17⁄8 2 1⁄2 x 3 3.680 88.9 51.7 32.10 0 - 3.2 121 184 48 M12 x 76 1.64 4.500 750 11,928 0 -1⁄4 57⁄8 83⁄8 21⁄8 2 1⁄2 x 3 5.0

100 114.3 51.7 53.06 0 - 6.4 149 213 54 M12 x 76 2.35 5.563 750 18,229 0 -1⁄4 7 10 21⁄8 2 5⁄8 x 31⁄2 6.9

125 141.3 51.7 81.09 0 - 6.4 178 254 54 M16 x 89 3.151⁄2 OD 5.500 750 17,819 0 -1⁄4 7 93⁄4 21⁄8 2 5⁄8 x 31⁄2 6.9

125 139.7 51.7 79.26 0 - 6.4 178 248 54 M16 x 89 3.16 6.625 750 25,854 0 -1⁄4 81⁄8 111⁄8 21⁄8 2 5⁄8 x 31⁄2 7.9

150 168.3 51.7 115.00 0 - 6.4 206 283 54 M16 x 89 3.661⁄2 OD 6.500 750 24,887 0 -1⁄4 8 11 21⁄8 2 5⁄8 x 31⁄2 7.6

150 165.1 51.7 110.70 0 - 6.4 203 279 54 M16 x 89 3.48 8.625 600 35,056 0 -1⁄4 101⁄2 141⁄8 25⁄8 2 3⁄4 x 41⁄2 15.9

200 219.1 41.4 155.94 0 - 6.4 267 359 67 M20 x 110 7.210 10.750 500 45,381 0 -1⁄4 127⁄8 171⁄2 25⁄8 2 1 x 6 25.6

250 273.1 34.5 201.87 0 - 6.4 327 445 67 – 11.612 12.750 400 51,070 0 -1⁄4 15 191⁄2 25⁄8 2 1 x 6 30.5

300 323.9 27.6 227.17 0 - 6.4 381 495 67 – 13.814 14.000 300 46,181 0 -1⁄4 161⁄4 193⁄4 3 3 7⁄8 x 51⁄2 36.1

350 355.6 20.7 205.43 0 - 6.4 413 502 76 – 16.416 16.000 300 60,319 0 -1⁄4 181⁄8 221⁄4 3 3 7⁄8 x 51⁄2 40.8

400 406.4 20.7 268.31 0 - 6.4 460 565 76 – 18.518 18.000 300 76,341 0 -1⁄4 201⁄2 243⁄8 31⁄8 3 7⁄8 x 51⁄2 51.6

450 457.2 20.7 339.58 0 - 6.4 521 619 79 – 23.420 20.000 300 94,248 0 -1⁄4 23 267⁄8 31⁄8 4 1 x 6 68.3

500 508.0 20.7 419.23 0 - 6.4 581 683 79 – 31.024 24.000 250 113,097 0 -1⁄4 271⁄8 307⁄8 31⁄8 4 1 x 6 89.3

600 609.6 17.2 503.08 0 - 6.4 689 784 79 – 40.5

* Available in ANSI or metric bolt sizes only as indicated.For additional details see coupling data chart notes

––––––––––––– FIGURE 7401 – RIGIDLOK® COUPLING


FIG. 7000 – LIGHTWEIGHT COUPLING ––––––––––––––The Fig. 7000 Coupling is designed for applications requiring moderate in-ternal pressures. The Fig. 7000 Coupling is approximately 30% lighter inweight than the Fig. 7001 Coupling, and allows for working pressure ratingsup to 600 psi (41.4 bar). The Figure 7000 Lightweight Coupling with aGrade E Type A “C” Style Gasket is intended for use in fire protection sys-tems with a maximum ambient temperature of 150°F. when installed inaccordance with NFPA Standard 13 “SprinklerSystem”

For standard Roll Groove steel pipe reducethe values for deflection from CL by 50%.

FIGURE 7000 COUPLING

Max. Max. Range of Deflection from CLNom. Pipe Wk. End Pipe End Per Coupling Dim. Coupling Bolts* Approx.Size OD Press. Load Sep. Coupling in./ft. X Y Z Size Wt. Ea.

In/mm In/mm PSI/bar Lbs./KN In/mm Degrees mm/m In/mm In/mm In/mm Qty. In/mm Lbs./Kg

1 1.315 600 815 0 -1⁄8 5° 26' 1.14 23⁄8 41⁄4 13⁄4 2 3⁄8 x 21⁄4 1.325 33.4 41.4 3.62 0 - 3.2 94.7 60 108 44 M10 x 57 0.611⁄4 1.660 600 1,299 0 -1⁄8 4° 19' 0.90 23⁄4 43⁄8 13⁄4 2 3⁄8 x 21⁄4 1.432 42.2 41.4 5.78 0 - 3.2 75.3 70 111 44 M10 x 57 0.611⁄2 1.900 600 1,701 0 -1⁄8 3° 46' 0.79 3 45⁄8 13⁄4 2 3⁄8 x 21⁄4 1.540 48.3 41.4 7.57 0 - 3.2 65.7 76 117 44 M10 x 57 0.72 2.375 600 2,658 0 -1⁄8 3° 1' 0.63 31⁄2 51⁄2 13⁄4 2 3⁄8 x 21⁄4 3.150 60.3 41.4 11.82 0 - 3.2 52.6 89 140 44 M10 x 57 1.421⁄2 2.875 600 3,895 0 -1⁄8 2° 29' 0.52 4 53⁄4 13⁄4 2 3⁄8 x 21⁄4 2.365 73.0 41.4 17.33 0 - 3.2 43.3 102 146 44 M10 x 57 1.0

3 OD 2.996 600 4,230 0 -1⁄8 2° 23' 0.50 4 61⁄8 13⁄4 2 3⁄8 x 21⁄4 2.365 76.1 41.4 18.82 0 - 3.2 41.6 102 156 44 M10 x 57 1.03 3.500 600 5,773 0 -1⁄8 2° 3' 0.43 45⁄8 63⁄4 13⁄4 2 1⁄2 x 3 2.980 88.9 41.4 25.68 0 - 3.2 35.8 117 171 44 M12 x 76 1.331⁄2 4.000 600 7,540 0 -1⁄8 1° 48' 0.38 51⁄8 75⁄8 13⁄4 2 1⁄2 x 3 3.190 101.6 41.4 33.54 0 - 3.2 31.4 130 194 44 M12 x 76 1.44 4.500 600 9,543 0 -1⁄4 3° 11' 0.67 57⁄8 81⁄8 2 2 1⁄2 x 3 4.6

100 114.3 41.4 42.45 0 - 6.4 55.5 149 206 51 M12 x 76 2.141⁄4 OD 4.250 600 8,512 0 -1⁄4 3° 22' 0.70 51⁄2 73⁄4 2 2 1⁄2 x 3 4.0

100 108.0 41.4 37.86 0 - 6.4 58.7 140 197 51 M12 x 76 1.85 5.563 500 12,153 0 -1⁄4 2° 35' 0.54 7 95⁄8 2 2 5⁄8 x 31⁄2 6.1

125 141.3 34.5 54.06 0 - 6.4 45.1 178 244 51 M16 x 89 2.851⁄4 OD 5.236 500 10,766 0 -1⁄4 2° 44' 0.57 61⁄2 91⁄8 2 2 5⁄8 x 31⁄2 5.7

125 133.0 34.5 47.89 0 - 6.4 47.7 165 232 51 M16 x 89 2.651⁄2 OD 5.500 500 11,879 0 -1⁄4 2° 36' 0.54 63⁄4 93⁄8 2 2 5⁄8 x 31⁄2 6

125 139.7 34.5 52.84 0 - 6.4 45.4 171 238 51 M16 x 89 2.76 6.625 500 17,236 0 -1⁄4 2° 10' 0.45 8 11 2 2 5⁄8 x 31⁄2 8.1

150 168.3 34.5 76.67 0 - 6.4 37.8 203 279 51 M16 x 89 3.761⁄4 OD 6.259 500 15,384 0 -1⁄4 2° 17' 0.48 71⁄2 103⁄8 2 2 5⁄8 x 31⁄2 6.7

150 159.0 34.5 68.43 0 - 6.4 39.8 191 264 51 M16 x 89 3.061⁄2 OD 6.500 500 16,592 0 -1⁄4 2° 12' 0.46 73⁄4 103⁄4 2 2 5⁄8 x 31⁄2 7.0

150 165.1 34.5 73.80 0 - 6.4 38.4 197 273 51 M16 x 89 3.28 8.625 500 29,213 0 -1⁄4 1° 40' 0.35 10 131⁄4 23⁄8 2 3⁄4 x 41⁄2 14.2

200 219.1 34.5 129.950 - 6.4 29.1 264 337 60 M20 x 110 6.4

Y Z

X

For additional details seecoupling data chart notes

FM



FIGURE 7400 RIGIDLITE COUPLING

Max. Max. Range ofNom. Pipe Wk. End Pipe End Coupling Dim. Coupling Bolts Approx.Size OD Pressure Load Sep. X Y Z Size Wt. Ea.

In/mm In/mm PSI/bar Lbs./KN In/mm In/mm In/mm In/mm Qty. In/mm Lbs./Kg

1 1.315 300 407 0 -1⁄8 21⁄4 41⁄2 13⁄4 2 3⁄8 x 21⁄4 1.225 33.4 20.7 1.81 0 - 3.2 57 114 44 M10 x 57 0.511⁄4 1.660 300 649 0 -1⁄8 25⁄8 43⁄4 13⁄4 2 3⁄8 x 21⁄4 1.332 42.2 20.7 2.89 0 - 3.2 67 121 44 M10 x 57 0.611⁄2 1.900 300 851 0 -1⁄8 27⁄8 47⁄8 13⁄4 2 3⁄8 x 21⁄4 1.440 48.3 20.7 3.78 0 - 3.2 73 124 44 M10 x 57 0.62 2.375 300 1,329 0 -1⁄8 31⁄4 51⁄2 13⁄4 2 3⁄8 x 21⁄4 1.650 60.3 20.7 5.91 0 - 3.2 83 140 44 M10 x 57 0.721⁄2 2.875 300 1,948 0 -1⁄8 37⁄8 6 13⁄4 2 3⁄8 x 21⁄4 1.965 73.0 20.7 8.66 0 - 3.2 98 152 44 M10 x 57 0.9

3 OD 2.996 300 2,115 0 -1⁄8 4 57⁄8 13⁄4 2 3⁄8 x 21⁄4 1.965 76.1 20.7 9.41 0 - 3.2 102 149 44 M10 x 57 0.93 3.500 300 2,886 0 -1⁄8 41⁄2 63⁄4 13⁄4 2 3⁄8 x 23⁄4 2.180 88.9 20.7 12.84 0 - 3.2 114 171 44 M10 x 70 1.04 4.500 300 4,771 0 -1⁄4 55⁄8 73⁄4 17⁄8 2 3⁄8 x 23⁄4 3.1

100 114.3 20.7 21.22 0 - 6.4 143 197 48 M10 x 70 1.45 5.563 300 7,292 0 -1⁄4 67⁄8 91⁄4 2 2 1⁄2 x 3 4.6

125 141.3 20.7 32.44 0 - 6.4 175 235 51 M12 x 76 2.151⁄2 OD 5.500 300 7,127 0 -1⁄4 63⁄4 91⁄4 2 2 1⁄2 x 3 4.5

125 139.7 20.7 31.70 0 - 6.4 171 235 51 M12 x 76 2.06 6.625 300 10,341 0 -1⁄4 77⁄8 103⁄8 2 2 1⁄2 x 3 5.5

150 168.3 20.7 46.00 0 - 6.4 200 264 51 M12 x 76 2.561⁄2 OD 6.500 300 9,955 0 -1⁄4 73⁄4 103⁄8 2 2 1⁄2 x 3 5.5

150 165.1 20.7 44.28 0 - 6.4 197 264 51 M12 x 76 2.58 8.625 300 17,528 0 -1⁄8 101⁄4 123⁄4 23⁄8 2 1⁄2 x 3 8.4

200 219.1 20.7 77.97 0 - 3.2 260 324 60 M12 x 76 3.8

FM


––––––––––––––– FIG. 7400 – RIGIDLITE® COUPLING

The Fig. 7400 Rigidlite Coupling from Gruvlok is specially designed to pro-vide a rigid, locked-in pipe connection to meet the specific demands of rigiddesign steel pipe and copper tube systems. Fast and easy swing-over instal-lation of the rugged lightweight housing produces a secure, rigid pipe joint.

The Fig. 7400 Rigidlite Coupling is UL Listed and FM Approved for 300 psi(20.7 bar) fire protection service in both wet and dry systems with rollgrooved or cut grooved steel pipe prepared in accordance with Gruvlokgrooving specifications. Figure 7400 Rigidlite Coupling is available with theGrade E “C” style gasket intended for use with the Gruvlok Copper Method.

The Fig. 7400 Rigidlite Coupling with a GradeE Type A “C” style gasket is intended for usein ambient temperature fire protection sys-tems installed in accordance with NFPAStandard 13 “Sprinkler Systems”.

Y Z

X

For additional detail see coupling data chart notes.


FIGURE 7003 – HINGELOK® COUPLING –––––––––––––The Fig. 7003 Hingelok Coupling is specially designed for applicationsrequiring a quick connection and/or disconnection of a pipe joint. The twocoupling halves are hinged for ease of handling and are secured by a cam-action handle. Sizes 1-1/2" to 4" use toggle link plates and sizes 5" to 8" usea toggle bolt to attach the cam-action handle to the housings. A locking pinthrough the handle prevents accidental opening of the coupling. Fig. 7003Hingelok Coupling is a flexible coupling and allows working pressure ratingsup to 300 psi (20.7 bar).

Special Note:Fig. 7003 Hingelok Couplings are notdesigned for eccentric loading andtherefore are not recommended for use atthe end of concrete pumping booms orvertical risers above 30 feet (9.1 meters).Shockload must be considered and is tobe included in the maximum workingpressure listed above. Coupling keys,gasket cavity, and pipe grooves must bekept free of all foreign matter. Proper anchoring practice must always beexercised.

Y

X

FIGURE 7003 HINGELOK COUPLING

Max. Max. Range of Deflection from CL CouplingNom. Pipe Wk. End Pipe End °per Dimensions Approx. Size OD Pressure Load Sep. Coupling in./ft. X Y Z Wt. Ea.

In./DN(mm) In./mm PSI/bar Lbs./kN In./mm degrees mm/m In./mm In./mm In./mm Lbs./Kg

11⁄2 1.900 300 851 0 -1⁄8 3° 46' 0.79 35⁄8 41⁄4 17⁄8 1.740 48.3 20.7 3.78 0 - 3.2 65.7 92 108 48 0.8

2 2.375 300 1,329 0 -1⁄8 3° 1' 0.63 41⁄4 47⁄8 17⁄8 2.250 60.3 20.7 5.91 0 - 3.2 52.6 108 124 48 1.0

21⁄2 2.875 300 1,948 0 -1⁄8 2° 29' 0.52 51⁄4 57⁄8 17⁄8 3.265 73.0 20.7 8.66 0 - 3.2 43.3 133 149 48 1.5

3 3.500 300 2,886 0 -1⁄8 2° 3' 0.43 55⁄8 61⁄2 17⁄8 3.680 88.9 20.7 12.84 0 - 3.2 35.8 143 165 48 1.6

4 4.500 300 4,771 0 -1⁄4 3° 11' 0.67 7 73⁄4 2 5.1100 114.3 20.7 21.22 0 - 6.4 55.5 178 197 51 2.3

5 5.563 300 7,292 0 -1⁄4 2° 35' 0.54 85⁄8 91⁄2 21⁄8 9.5125 141.3 20.7 32.44 0 - 6.4 45.1 219 241 54 4.3

6 6.625 300 10,341 0 -1⁄4 2° 10' 0.45 97⁄8 107⁄8 21⁄8 11.2150 168.3 20.7 46.00 0 - 6.4 37.8 251 276 54 5.1

8 8.625 300 17,528 0 -1⁄4 1° 40' 0.35 12 131⁄8 21⁄2 18.1200 219.1 20.7 77.97 0 - 6.4 29.1 305 333 64 8.2

For additional details see coupling Data Chart Notes


–––––––––––––– FIGURE 7010 – REDUCING COUPLING

The Fig. 7010 Reducing Coupling makes it possible to directly connect twodifferent pipe sizes, eliminating the need for two couplings and a reducingfitting. The specially designedreducing coupling gasket with acenter rib assures proper positioningof the gasket and prevents thesmaller pipe from telescoping intothe larger during assembly. Fig.7010 Reducing Coupling allows forworking pressure ratings up to 500 PSI(34.5 bar).

FIGURE 7010 REDUCING COUPLING

Larger Smaller Max. Max. Range of Deflection from CL CouplingNom. Pipe Pipe Wk. End Pipe End °Per Coupling Dim. Bolts Approx.Size OD OD Press. Load Sep. Coupling in./ft. X Y Z Size Wt. Ea.

In/mm In/mm In/mm PSI/bar Lbs./KN In/mm Degrees mm/m In/mm In/mm In/mm Qty. In/mm Lbs./Kg

2 x 11⁄2 2.375 1.900 500 2,215 0 -1⁄8 1° 53' 0.39 35⁄8 57⁄8 17⁄8 2 1⁄2 x 23⁄4 2.050 x 40 60.3 48.3 34.5 9.85 0 - 3.2 32.9 92 149 48 M12 x 76 0.9

21⁄2 x 2 2.875 2.375 500 3,246 0 -1⁄8 1° 33' 0.32 41⁄4 63⁄8 17⁄8 2 1⁄2 x 23⁄4 3.565 x 50 73.0 60.3 34.5 14.44 0 - 3.2 27.0 108 162 48 M12 x 76 1.6

3 x 2 3.500 2.375 500 4,811 0 -1⁄8 1° 17' 0.27 47⁄8 71⁄8 17⁄8 2 1⁄2 x 23⁄4 4.480 x 50 88.9 60.3 34.5 21.40 0 - 3.2 22.4 124 181 48 M12 x 76 2.0

3 x 21⁄2 3.500 2.875 500 4,811 0 -1⁄8 1° 17' 0.27 47⁄8 71⁄8 17⁄8 2 1⁄2 x 23⁄4 4.180 x 65 88.9 73.0 34.5 21.40 0 - 3.2 22.4 124 181 48 M12 x 76 1.9

4 x 2 4.500 2.375 500 7,952 0 -3⁄16 2° 38' 0.55 61⁄4 87⁄8 2 2 5⁄8 x 31⁄2 8.9100 x 50 114.3 60.3 34.5 35.37 0 - 4.8 45.9 159 225 51 M16 x 89 4.0

4 x 21⁄2 4.500 2.875 500 7,952 0 -3⁄16 2° 38' 0.55 61⁄4 87⁄8 2 2 5⁄8 x 31⁄2 7.9100 x 65 114.3 73.0 34.5 35.37 0 - 4.8 45.9 159 225 51 M16 x 89 3.6

4 x 3 4.500 3.500 500 7,952 0 -3⁄16 2° 38' 0.55 61⁄4 87⁄8 2 2 3⁄4 x 41⁄2 6.7100 x 80 114.3 88.9 34.5 35.37 0 - 4.8 45.9 159 225 51 M20 x 110 3.0

5 x 4 5.563 4.500 500 12,153 0 -1⁄4 2° 5' 0.44 71⁄4 105⁄8 21⁄8 2 3⁄4 x 41⁄2 11.4125 x 100 141.3 114.3 34.5 54.06 0 - 6.4 36.4 184 270 54 M20 x 110 5.2

6 x 4 6.625 4.500 500 17,236 0 -1⁄4 1° 44' 0.36 81⁄4 115⁄8 21⁄8 2 3⁄4 x 41⁄2 13.4150 x 100 168.3 114.3 34.5 76.67 0 - 6.4 30.2 210 295 54 M20 x 110 6.1

6 x 5 6.625 5.562 500 17,236 0 -1⁄4 1° 44' 0.36 81⁄2 115⁄8 21⁄8 2 3⁄4 x 41⁄2 13.5150 x 125 168.3 141.3 34.5 76.67 0 - 6.4 30.2 216 295 54 M20 x 110 6.1

8 x 6 8.625 6.625 500 29,213 0 -1⁄4 1° 15' 0.26 101⁄2 14 21⁄4 2 3⁄4 x 41⁄4 17.7200 x 150 219.1 168.3 34.5 129.95 0 - 6.4 21.8 267 356 57 - 8.0

Y Z

X

FM


For additional details see coupling Data Chart Notes

Fig. 7010Coupling with Gasket


Notes 1 and 2

Note A

FIGURES 7012 & 7013 GRUVLOK FLANGES –––––––––The Gruvlok Fig. 7012 Flange allows direct connection of Class 125 or Class150 flanged components to a grooved piping system.

The Gruvlok Fig. 7013 300# Flange allows direct connection of Class 250 orClass 300 flanged components to a Gruvlok piping system. The two halvesof the 2" thru 12" sizes of both Gruvlok Flanges are drawn together by alatch bolt which eases assembly on the pipe. The 14" thru 24" sizes of theGruvlok Fig. 7012 Flange are cast in four segments. A specially designedgasket provides a leak-tight seal on both the pipe and the mating flangeface.

Gruvlok Flanges have designed-in anti-rotation tangs which bite into andgrip the side of the pipe groove to provide a secure, rigid connection.

Fig. 7012 – Flange

Z

2"-12" sizes 14"-24" sizes

Fig. 7013 – 300# Flange

X

YZ

XY Z

Bmin.

Amax.

Rubber Surface

Mating FlangeComponent

Gruvlok Figure 7012or 7013 Flange

Grooved PipeGruvlok Flange Adapter Insert


Notes 3 and 4

A. The sealing surfaces A Max. to B. Min. of the mating flange must befree from gouges, undulations and deformities of any type to ensureproper sealing of the gasket.

B. Gruvlok Flanges are to be assembled on butterfly valves so as not to in-terfere with actuator or handle operation.

C. Do not use Gruvlok Flanges within 90 degrees of one another on stan-dard fittings because the outside dimensions may cause interference.

D. Gruvlok Flanges should not be used as anchor points for tie-rodsacross non-restrained joints.

E. Fig. 7012 and Fig. 7013 Gruvlok Flange sealing gaskets require a hardflat surface for adequate sealing. The use of a metal adapter insert is re-quired for applications against rubber faced valves or other equipment.The adapter insert is installed between the Gruvlok Flange sealing gas-ket and the mating flange or surface to provide a good sealing surfacearea.

F. Gruvlok Flanges are not recommended for use against formed rubberflanges.

G. An additional bolt is recommended for the hinge side of the 2" - 12" Fig-ure 7012 when connecting to lug valves.

H. Contact your Gruvlok Sales Office for Di-Electric Flange connections.

Applications which require a Gruvlok Flange Adapter Insert:1. When mating to a wafer or lug valve, if the valve is rubber faced in the

area designated by the sealing surface dimensions (A Max. to B Min.),place the metal adapter insert between the valve and the Gruvlok flange.

2. When mating to a rubber-faced metal flange, the metal adapter insert isplaced between the Gruvlok Flange and the rubber-faced flange.

3. When mating to a serrated flange surface, a standard full-faced flangegasket is installed against the serrated flange face and the metal adapterinsert is placed between the Gruvlok Flange and the standard Flangegasket.

4. When mating to valves or other component equipment where the flangeface has an insert, use procedure described in note 3.

FM


Serrated FaceMating Flange

Gruvlok Flange Adapter InsertFlangeGasket

Gruvlok Figure 7012or 7013 Flange

Grooved Pipe

––––––––– FIGURES 7012 & 7013 GRUVLOK FLANGES


GRUVLOK FIGURE 7012 FLANGE

ANSI CLASS 125 AND 150 OR ISO PN10 OR PN16 BOLT PATTERNS

MatingMax. Max. Latch* Flange Bolts Approx.

Nom. Pipe Wk. End Bolt Range Dim. Sealing Surface Qty. Size Wt.Size OD Press. Load Size X Y Z A Max. B Min. ANSI (ANSI) in. Ea.

In/mm In/mm PSI/bar Lbs./KN In/mm In/mm In/mm In/mm In/mm In/mm PN10 (16) (ISO) mm Lbs./Kg

2 2.375 300 1,329 3⁄8 x 23⁄4 61⁄4 83⁄8 3⁄4 23⁄8 37⁄16 4 5⁄8 x 23⁄4 4.250 60.3 20.7 5.91 M10 x 70 159 213 19 60 87 4 M16 x 70 1.9

21⁄2 2.875 300 1,948 3⁄8 x 23⁄4 7 91⁄2 3⁄4 27⁄8 4 4 5⁄8 x 23⁄4 4.665 73.0 20.7 8.66 M10 x 70 178 241 19 73 102 - – 2.1

3 OD 2.996 300 2,115 - 71⁄4 93⁄4 3⁄4 3 41⁄8 - - 4.865 76.1 20.7 9.41 M10x70 184 248 19 76 105 4 M16 x 70 2.2

3 3.500 300 2,886 3⁄8 x 23⁄4 77⁄8 101⁄2 3⁄4 31⁄2 49⁄16 4 5⁄8 x 2-3⁄4 6.080 88.9 20.7 12.84 M10 x 70 200 267 19 89 116 8 M16 x 70 2.7

4 4.500 300 4,771 3⁄8 x 23⁄4 9 111⁄2 3⁄4 41⁄2 59⁄16 8 5⁄8 x 23⁄4 6.3100 114.3 20.7 21.22 M10 x 70 229 292 19 114 141 8 M16 x 70 2.9

5 5.563 300 7,292 3⁄8 x 23⁄4 10 121⁄2 7⁄8 59⁄16 63⁄4 8 3⁄4 x 27⁄8 8.8125 141.3 20.7 32.44 M10 x 70 254 318 22 141 171 - – 4.0

51⁄2 OD 5.500 300 7,127 - 97⁄8 127⁄8 7⁄8 59⁄16 63⁄4 - – 15.6125 139.7 20.7 31.70 M10 x 70 251 327 22 141 171 8 M16 x 75 7.1

6 6.625 300 10,341 3⁄8 x 23⁄4 11 14 7⁄8 65⁄8 713⁄16 8 3⁄4 x 31⁄8 9.6150 168.3 20.7 46.00 M10 x 70 279 356 22 168 198 8 M20 x 80 4.4

61⁄2 OD 6.500 300 9,955 - 111⁄4 14 7⁄8 65⁄8 713⁄16 - – 9.7150 165.1 20.7 44.28 M10 x 70 286 356 22 168 198 8 M20 x 80 4.4

8 8.625 300 17,528 3⁄8 x 23⁄4 131⁄2 161⁄2 1 85⁄8 10 8 3⁄4 x 31⁄4 15.6200 219.1 20.7 77.97 M10 x 70 343 419 25 219 254 8 (12) M20 x 80 7.1

10 10.750 300 27,229 3⁄8 x 23⁄4 16 19 1 103⁄4 121⁄8 12 7⁄8 x 31⁄2 18.2250 273.1 20.7 121.12 M10 x 70 406 483 25 273 308 12 M20 x 90 8.3

12 12.750 300 38,303 3⁄8 x 23⁄4 19 213⁄4 11⁄4 123⁄4 141⁄8 12 7⁄8 x 33⁄4 29.9300 323.9 20.7 170.38 M10 x 70 483 552 32 324 359 12 – 13.6

12 (PN) 12.750 300 38,303 - 181⁄8 211⁄4 1 123⁄4 141⁄8 12 – 20.9300 323.9 20.7 170.38 M10 x 70 460 540 25 324 359 12 M20 x 90 9.5

14 14.000 300 46,181 5⁄8 x 41⁄4 21 24 11⁄2 14 16 12 1 x 41⁄4 52.5350 355.6 20.7 205.43 - 533 610 38 356 406 - – 23.8

16 16.000 300 60,319 5⁄8 x 41⁄4 231⁄2 261⁄2 11⁄2 16 18 16 1 x 41⁄4 67.0400 406.4 20.7 268.31 - 597 673 38 406 457 - – 30.4

18 18.000 300 76,341 3⁄4 x 5 25 29 15⁄8 18 20 16 11⁄8 x 43⁄4 82.5450 457.2 20.7 339.58 - 635 737 41 457 508 - – 37.4

20 20.000 300 94,248 3⁄4 x 5 271⁄2 311⁄2 13⁄4 20 22 20 11⁄8 x 43⁄4 106.5500 508.0 20.7 419.23 - 699 800 44 508 559 - – 48.3

24 24.000 250 113,097 7⁄8 x 51⁄2 32 361⁄2 17⁄8 24 26 20 11⁄4 x 51⁄2 138.5600 609.6 17.2 503.08 - 813 927 48 610 660 - – 62.8

FIGURE 7012 – FLANGE ––––––––––––––––––––––Z

2"-12"sizes

14"-24"sizes

X

YZ


7012 and 7013 Notes:# PN 16 uses M24 x 90(PN) Dimensions for PN 10 and 16 flanges* Available in ANSI or metric bolt sizes only as indicated.• Effective sealing area of mating flange must be free from gouges,

undulations or deformities of any type to ensure proper sealing ofthe gasket.

• Flange cannot be assembled directly to Series 7700 butterfly valve.Flange can be assembled to one side of Series 7500 and 7600 valve.

GRUVLOK FIGURE 7013 FLANGE

ANSI CLASS 250 AND 300 BOLT PATTERN

MatingMax. Max. Latch Flange Bolts Approx.

Nom. Pipe Wk. End Bolt Range Dim. Sealing Surface Qty. Size Wt.Size OD Press. Load Size X Y Z A Max. B Min. ANSI (ANSI) in. Ea.

In/mm In/mm PSI/bar Lbs./KN In/mm In/mm In/mm In/mm In/mm In/mm PN10(16) (ISO)mm Lbs./Kg

2 2.375 750 3,323 3⁄8 x 21⁄2 61⁄2 8 1 23⁄8 37⁄16 8 5⁄8 x 3 5.050 60.3 51.7 14.78 M10 x 70 165 203 25 60 87 - – 2.3

21⁄2 2.875 750 4,869 3⁄8 x 21⁄2 71⁄2 91⁄8 1 27⁄8 4 8 3⁄4 x 31⁄4 6.965 73.0 51.7 21.66 M10 x 70 191 232 25 73 102 - – 3.1

3 3.500 750 7,216 3⁄8 x 21⁄2 81⁄4 97⁄8 11⁄8 31⁄2 49⁄16 8 3⁄4 x 31⁄2 9.480 88.9 51.7 32.10 M10 x 70 210 251 29 89 116 - – 4.3

4 4.500 750 11,928 3⁄8 x 21⁄2 10 113⁄8 11⁄4 41⁄2 55⁄8 8 3⁄4 x 33⁄4 14.4100 114.3 51.7 53.06 M10 x 70 254 289 32 114 143 - – 6.5

5 5.563 750 18,229 3⁄8 x 21⁄2 11 125⁄8 13⁄8 59⁄16 63⁄4 8 3⁄4 x 41⁄4 18.3125 141.3 51.7 81.09 M10 x 70 279 321 35 141 171 - – 8.3

6 6.625 750 25,854 3⁄8 x 21⁄2 121⁄2 141⁄8 11⁄2 65⁄8 713⁄16 12 3⁄4 x 41⁄4 24.9150 168.3 51.7 115.00 M10 x 70 318 359 38 168 198 - – 11.3

8 8.625 750 43,820 1⁄2 x 21⁄2 15 167⁄8 15⁄8 85⁄8 10 12 7⁄8 x 43⁄4 35.4200 219.1 51.7 194.92 - 381 429 41 219 254 - – 16.1

10 10.750 750 68,072 1⁄2 x 21⁄2 171⁄2 193⁄8 17⁄8 103⁄4 121⁄8 16 1 x 5 54.0250 273.1 51.7 302.80 - 445 492 48 273 308 - – 24.5

12 12.750 750 95,757 1⁄2 x 21⁄2 201⁄2 221⁄2 2 123⁄4 143⁄16 16 11⁄8 x 53⁄4 74.8300 323.9 51.7 425.95 - 521 572 51 324 360 - – 33.9

–––––––––––––––––– FIGURE 7013 – 300# FLANGE

XY Z


FIGURE 7042 - OUTLET COUPLING

Nom. IPS Size ... Nom. IPS SizeOutlet ...Run FPT MPT/Grv. Working Max. Run Pipe End

F M/G Pressure End Load Separation

In./DN(mm) In./mm In./mm psi/bar Lbs./kN In./mm

11⁄2 1⁄2 — 500 1418 3⁄4-11⁄1640 15 — 34.5 6.31 19-27

3⁄4 — 500 1418 3⁄4-11⁄16

20 — 34.5 6.31 19-271 — 500 1418 3⁄4-11⁄16

25 — 34.5 6.31 19-272 1⁄2 — 500 2215 11⁄16-1

50 15 — 34.5 9.85 17-253⁄4 — 500 2215 11⁄16-120 — 34.5 9.85 17-251 1 500 2215 11⁄16-125 25 34.5 9.85 17-25

21⁄2 1⁄2 — 500 3246 13⁄16-11⁄265 15 — 34.5 14.44 30-38

3⁄4 — 500 3246 13⁄16-11⁄220 — 34.5 14.44 30-381 — 500 3246 13⁄16-11⁄225 — 34.5 14.44 30-38— 11⁄4 500 3246 13⁄16-11⁄2— 32 34.5 14.44 30-38

3 3⁄4 — 500 4811 13⁄16-11⁄280 20 — 34.5 21.40 30-38

1 1 500 4811 13⁄16-11⁄225 25 34.5 21.40 30-38— 11⁄2 500 4811 13⁄16-11⁄2— 40 34.5 21.40 30-38

4 3⁄4 — 500 7952 19⁄16-17⁄8100 20 — 34.5 35.37 40-48

1 — 500 7952 19⁄16-17⁄825 — 34.5 35.37 40-48— 11⁄2 500 7952 19⁄16-17⁄8— 25 34.5 35.37 40-48— 2 500 7952 19⁄16-17⁄8— 50 34.5 35.37 40-48

6 1 — 500 17236 15⁄8-115⁄16150 25 — 34.5 76.66 41-51

11⁄2 11⁄2 500 17236 15⁄8-115⁄1640 40 34.5 76.66 41-51— 2 500 17236 15⁄8-115⁄16

— 50 34.5 76.66 41-51

FIGURE 7042 OUTLET COUPLING –––––––––––––––––The Gruvlok Fig. 7042 Outlet Coupling is designed tojoin two sections of grooved end pipe and form areducing outlet connection. The outlet couplingsare available for the 11⁄2 through 6" IPS or ISOrun pipe sizes with the outlet pipe sizes rangingfrom 1⁄2 through 2".

Assembly of the coupling creates a gap betweenthe pipe ends allowing the space required forintroduction of an outletconnection.

FM



––––––––––––––––– FIGURE 7042 OUTLET COUPLING

FIGURE 7042 - OUTLET COUPLING (CONT.)Nom. IPS Size .... Coupling Dimensions ......

Run FPT MPT Grv. Approx .X Y Z F M G Wt. Each

In./DN(mm) In./mm In./mm In./mm In./mm In./mm In./mm Lbs./Kg

11⁄2 215⁄16 43⁄4 23⁄4 21⁄16 21⁄2 — 2.640 75 121 70 52 64 — 1.2

215⁄16 43⁄4 23⁄4 21⁄16 21⁄2 — 2.675 121 70 52 64 — 1.2

215⁄16 43⁄4 23⁄4 115⁄16 21⁄2 — 2.675 121 70 49 64 — 1.2

2 37⁄16 51⁄4 23⁄4 25⁄16 27⁄8 — 3.350 87 133 70 59 73 — 1.5

37⁄16 51⁄4 23⁄4 25⁄16 27⁄8 — 3.387 133 70 59 73 — 1.5

37⁄16 51⁄4 23⁄4 23⁄16 27⁄8 3.5 3.387 133 70 56 73 89 1.5

21⁄2 43⁄16 61⁄2 31⁄4 29⁄16 31⁄8 — 4.865 106 165 83 65 79 — 2.2

43⁄16 61⁄2 31⁄4 29⁄16 31⁄8 — 4.8106 165 83 65 79 — 2.2

43⁄16 61⁄2 31⁄4 27⁄16 31⁄8 — 4.8106 165 83 62 79 — 2.2

43⁄16 61⁄2 31⁄4 — — 3.625 5.5106 165 83 — — 92 2.5

3 43⁄4 71⁄4 31⁄4 213⁄16 33⁄8 — 7.980 121 184 83 72 86 — 3.6

43⁄4 71⁄4 31⁄4 23⁄4 33⁄8 4 7.9121 184 83 70 86 102 3.643⁄4 71⁄4 31⁄4 — — 4 8.6121 184 83 — — 102 3.9

4 63⁄16 87⁄8 35⁄8 311⁄16 41⁄4 — 9.9100 157 225 92 94 108 — 4.5

63⁄16 87⁄8 35⁄8 39⁄16 41⁄4 — 9.9157 225 92 91 108 — 4.5

63⁄16 87⁄8 35⁄8 — — 4.875 11.0157 225 92 — — 124 5.0

63⁄16 87⁄8 35⁄8 — — 4.875 11.0157 225 92 — — 124 5.0

6 81⁄8 111⁄4 33⁄4 43⁄4 53⁄8 — 18.0150 206 286 95 121 137 — 8.2

81⁄8 111⁄4 33⁄4 43⁄4 53⁄8 6 18.0206 286 95 121 137 152 8.281⁄8 111⁄4 33⁄4 — — 6 18.7206 286 95 — — 152 8.5

G

Y

X

G

Y

X

Female IPS Outlet 7042F Male IPS Outlet 7042M

G

Y

X

Grooved Outlet 7042G

• Pipe ends must be prepared in accordance with Gruvlok "Roll or Cut Groove Speci-fications for Steel and Other IPS or ISO size Pipe".

• Pressure and end load ratings are for use with standard wall steel pipe.• For a one-time field test only, the maximum working pressure may be increased

11⁄2 times the figure shown.


FIGURE 7042 OUTLET COUPLING –––––––––––––––––

The gaskets are available in EPDM and Nitrile to suit a wide range ofapplications. The gasket design is a unique pressure responsive design thatprovides a higher sealing force as pressure is increased. The outlet gasketseal is reinforced by a steel ring and is mated to a machined housingsurface to assure a leak-tight outlet seal. Center ribs inside the gasket easepositioning of the pipe during installation and provide additional support tothe gasket. The outlet couplings are NOT recommended for vacuumapplications or for use with the Gruvlok Copper Method.

The Figure 7074 Cast Caps are NOT recommended for use on runconnections. Figure 7075 Bull Plugs must be used on end of line runconnections. Figure 7074 Cast Caps may be used on Figure 7042G outletconnections. Flow into the outlet connection of the Figure 7042 OutletCouplings must not exceed 7 ft./sec.


Ductile Iron conforming to ASTM A536, Grade 65-45-12Coating:

Rust inhibiting paint - color: orangeANSI Bolts and Heavy Hex Nuts:

Heat treated, zinc electroplated, carbon steel oval-neck track boltsconforming to ASTM A183.

Zinc electroplated carbon steel heavy hex nuts conforming to ASTM A563.

Gaskets: (Specify when ordering)Properties in accordance with ASTM D2000

Grade E EPDM (Green color code);Service Temperature Range: -40˚F to 230˚F (-40˚C to 110˚C).Recommended for water service, dilute acids, alkaline solutions,oil free air and many chemical services.NOT FOR USE IN PETROLEUM APPLICATIONS

Grade T Nitrile (Orange color code);Service Temperature Range: -20˚F to 180˚F (-40˚C to 110˚C).Recommended for petroleum applications, air with oil vapor, veg-etable, and mineral oils.NOT FOR USE WITH HOT WATER OR HOT AIR

Gruvlok Branch Outlets – 25 –

–––––––––––––––––––– FIG. 7044 BRANCH OUTLET

For direct connection of sprinkler heads, drop nipples and/or gauges, justcut a hole, saddle up and fasten it with the U-bolt. Ductile iron housingswith Grade E gasket and carbon steel U-bolt (3/8"dia.) with flanged nuts.Ductile iron housings are available black or galvanized.

Max Working Pressure: 175 PSI (12.1 bar)

FIGURE 7044 BRANCH OUTLET

Take- Approx.Nom. Hole Dia. Dimensions out Wt.Size Pipe OD Min - Max A B C T Each

In/mm In/mm In/mm In/mm In/mm In/mm In/mm Lbs./Kg

11⁄4 x 1⁄2 1.660 x 0.840 1.18 - 1.25 2.08 3.50 2.20 1.38 0.832 x 15 42.4 x 21.3 30 - 32 53 89 56 35 0.4

11⁄4 x 3⁄4 1.660 x 1.050 1.18 - 1.25 2.08 3.50 2.20 1.38 0.832 x 20 42.4 x 26.7 30 - 32 53 89 56 35 0.4

11⁄4 x 1 1.660 x 1.315 1.18 - 1.25 2.20 3.50 2.20 1.50 0.932 x 25 42.4 x 33.7 30 - 32 56 89 56 38 0.4

11⁄2 x 1⁄2 1.900 x 0.840 1.18 - 1.25 2.16 3.50 2.20 1.38 0.840 x 15 48.3 x 21.3 30 - 32 55 89 56 35 0.4

11⁄2 x 3⁄4 1.900 x 1.050 1.18 - 1.25 2.16 3.50 2.20 1.38 0.840 x 20 48.3 x 26.7 30 - 32 55 89 56 35 0.4

11⁄2 x 1 1.900 x 1.315 1.18 - 1.25 2.28 3.50 2.20 1.50 0.940 x 25 48.3 x 33.7 30 - 32 58 89 56 38 0.4

2 x 1⁄2 2.375 x 0.840 1.18 - 1.25 2.51 3.85 2.20 1.65 0.850 x 15 60.3 x 21.3 30 - 32 64 98 56 42 0.4

2 x 3⁄4 2.375 x 1.050 1.18 - 1.25 2.51 3.85 2.20 1.65 0.850 x 20 60.3 x 26.7 30 - 32 64 98 56 42 0.4

2 x 1 2.375 x 1.315 1.18 - 1.25 2.63 3.85 2.20 1.77 0.950 x 25 60.3 x 33.7 30 - 32 67 98 56 45 0.4

21⁄2 x 1⁄2 2.875 x 0.840 1.18 - 1.25 2.71 4.37 2.20 2.00 0.865 x 15 73.0 x 21.3 30 - 32 69 111 56 51 0.4

21⁄2 x 3⁄4 2.875 x 1.050 1.18 - 1.25 2.71 4.37 2.20 2.00 0.965 x 20 73.0 x 26.7 30 - 32 69 111 56 51 0.4

21⁄2 x 1 2.875 x 1.315 1.18 - 1.25 2.83 4.37 2.20 2.13 1.065 x 25 73.0 x 33.7 30 - 32 72 111 56 54 0.5

C

A T

B

FM


– 26 – Gruvlok Branch Outlets

FIGURES 7045 & 7046 GRUVLOK CLAMP-T®–––––––––––––––

The Gruvlok Clamp-T provides a quick andeasy outlet at any location along the pipe. Ahole drilled or cut in the pipe to receive thelocating collar of the Clamp-T is all that isrequired. The full, smooth outlet areaprovides for optimum flow characteristics.

The Clamp-T housing is speciallyengineered to conform to the pipe OD andthe Clamp-T gasket providing a leak tightreliable seal in both positive pressure and vacuum conditions. The maximumworking pressure for all sizes is 500 PSI (34.5 bar) when assembled onstandard wall steel pipe.

FIG. 7046 CLAMP-T, GROOVED BRANCH –––––––––––

FIG. 7045 CLAMP-T, FPT BRANCH ––––––––––––––

Y

V

W

U

Z

T

Z

V

Y

W

U

Y Z

TV

W

Fig. 7045 (U-BOLT)

The Gruvlok Clamp-T provides for a branch or cross connection in light wallor standard wall steel pipe.

The Fig. 7045 Clamp-T female pipe thread branch is available with NPT orISO 7/1 connection and the Fig. 7046 Clamp-T has grooved-end branchconnection.

Clamp-T cross connections are available in various sizes allowing greaterversatility in piping design.

Note: Variable End Configurations are Possible --Thd x Thd, Gr. x Gr. and Gr. x Thd.Sizes -- 2 1/2" x 1" through 8" x 4"

FM




Ductile Iron conforming toASTM A-536 or Malleable Ironconforming to ASTM A-47.

Coatings:Rust inhibiting lead-free paint

Color: ORANGE (standard)RED (optional)

Hot Dipped Zinc Galvanized(optional).

For other coatings contact yourGruvlok Sales Office.

Bolts and nuts:Heat treated, oval-neck trackhead bolts of carbon steel con-forming to ASTM A-183 Grade 2with a minimum tensile strengthof 110,000 psi and heavy hexnuts of carbon steel conformingto ASTM A563. Bolts and nutsare provided zinc electroplatedas standard.

Gasket:Grade E (EPDM) or Grade T (Ni-trile) Elastomers with propertiesdesigned in accordance with ASTM D 2000.

CLAMP-T FLOW DATA

(FRICTIONAL RESISTANCE)Fig. 7045 Fig. 7046

Threaded Branch Grooved BranchBranch Equiv. Pipe Equiv. Pipe

Size C.V. Length C.V. LengthInches Value Feet Value Feet

DN/mm Meters Meters

1/2 22 1.0 – –15 0.33/4 25 2.0 – –20 - 0.6

1 44 2.0 – –25 - 0.6

11/4 76 2.5 5.4 5.032 0.8 1.5

11/2 89 4.0 95 3.540 1.2 1.1

2 164 3.5 148 4.550 1.1 1.4

21/2 152 12.5 205 7.065 3.8 2.1

3 318 8.5 294 9.580 2.6 2.9

4 536 8.0 571 7.0100 - 2.4 - 2.1

––––––––– FIGURE 7045 & 7046 GRUVLOK CLAMP-T®

FIGURE 7045-FPT BRANCH

Hole DimensionsHole Max. Clamp-T Dimensions Approx .Saw Max.Working V Bolt Wt.

Nom. Size Pipe OD Size Dia. Press. T U Threaded W Y Z Size Each

In/mm In/mm In/mm In/mm psi/bar In/mm In/mm In/mm In/mm In/mm In/mm In/mm Lbs./Kg

2 x 1⁄2 2.375 x 0.840 11⁄2 15⁄8 500 21⁄8 9⁄16 25⁄8 1⁄2 51⁄2 3 1⁄2 U-Bolt 3.050 x 15 60.3 x 21.3 38 41 34.5 54 14 67 12 140 76 - 1.42 x 3⁄4 2.375 x 1.050 11⁄2 15⁄8 500 21⁄8 9⁄16 25⁄8 11⁄2 51⁄2 3 1⁄2 U-Bolt 2.950 x 20 60.3 x 26.7 38 41 34.5 54 14 67 38 140 76 - 1.32 x 1 2.375 x 1.315 11⁄2 15⁄8 500 2 9⁄16 25⁄8 11⁄2 51⁄2 3 1⁄2 U-Bolt 2.9

50 x 25 60.3 x 33.7 38 41 34.5 51 14 67 38 140 76 - 1.32 x 11⁄4 2.375 x 1.660 2 21⁄8 500 23⁄16 9⁄16 27⁄8 11⁄2 7 31⁄2 1⁄2 U-Bolt 4.050 x 32 60.3 x 42.4 51 54 34.5 55 14 73 38 178 89 - 1.82 x 11⁄2 2.375 x 1.900 2 21⁄8 500 23⁄16 9⁄16 27⁄8 11⁄2 7 31⁄2 1⁄2 U-Bolt 3.950 x 40 60.3 x 48.3 51 54 34.5 55 14 73 38 178 89 - 1.8

21⁄2 x 1⁄2 2.875 x 0.840 11⁄2 15⁄8 500 23⁄8 9⁄16 27⁄8 13⁄4 61⁄8 3 1⁄2 U-Bolt 3.065 x 15 73.0 x 21.3 38 41 34.5 60 14 73 44 156 76 - 1.4

21⁄2 x 3⁄4 2.875 x 1.050 11⁄2 15⁄8 500 23⁄8 9⁄16 27⁄8 13⁄4 61⁄8 3 1⁄2 U-Bolt 2.965 x 20 73.0 x 26.7 38 41 34.5 60 14 73 44 156 76 - 1.321⁄2 x 1 2.875 x 1.315 11⁄2 15⁄8 500 21⁄4 9⁄16 27⁄8 13⁄4 61⁄8 3 1⁄2 U-Bolt 2.965 x 25 73.0 x 33.7 38 41 34.5 57 14 73 44 156 76 - 1.3


FIGURE 7045-FPT BRANCH (CONT.)Hole DimensionsHole Max. Clamp-T Dimensions Approx .Saw Max.Working V Bolt Wt.



21⁄2 x 11⁄4 2.875 x 1.660 2 21⁄8 500 27⁄16 9⁄16 31⁄8 13⁄4 61⁄8 33⁄8 1⁄2 U-Bolt 3.465 x 32 73.0 x 42.4 51 54 34.5 61 14 79 44 156 86 - 1.5

21⁄2 x 11⁄2 2.875 x 1.900 2 21⁄8 500 27⁄16 9⁄16 31⁄8 13⁄4 61⁄8 33⁄8 1⁄2 U-Bolt 3.465 x 40 73.0 x 48.3 51 54 34.5 61 14 79 44 156 86 - 1.53 x 1⁄2 3.500 x 0.840 11⁄2 15⁄8 500 21⁄2 9⁄16 3 21⁄8 7 33⁄4 1⁄2 U-Bolt -2.880 x 15 88.9 x 21.3 38 41 34.5 64 14 76 54 178 95 - -1.23 x 3⁄4 3.500 x 1.050 11⁄2 15⁄8 500 21⁄2 9⁄16 3 21⁄8 7 33⁄4 1⁄2 U-Bolt 2.780 x 20 88.9 x 26.7 38 41 34.5 64 14 76 54 178 95 - 1.23 x 1 3.500 x 1.315 11⁄2 15⁄8 500 23⁄8 9⁄16 3 21⁄8 7 33⁄4 1⁄2 U-Bolt 2.7

80 x 25 88.9 x 33.7 38 41 34.5 60 14 76 54 178 95 - 1.23 x 11⁄4 3.500 x 1.660 2 21⁄8 500 211⁄16 11⁄2 33⁄8 21⁄8 67⁄8 33⁄4 1⁄2 x 23⁄4 3.480 x 32 88.9 x 42.4 51 54 34.5 68 38 86 54 175 95 - 1.53 x 11⁄2 3.500 x 1.900 2 21⁄8 500 211⁄16 11⁄2 33⁄8 21⁄8 67⁄8 33⁄4 1⁄2 x 23⁄4 4.480 x 40 88.9 x 48.3 51 54 34.5 68 38 86 54 175 95 - 2.03 x 2 3.500 x 2.375 21⁄2 25⁄8 500 25⁄8 11⁄2 33⁄8 21⁄8 67⁄8 41⁄8 1⁄2 x 23⁄4 4.6

80 x 50 88.9 x 60.3 64 67 34.5 67 38 86 54 175 105 - 2.14 x 1⁄2 4.500 x 0.840 11⁄2 15⁄8 500 3 9⁄16 31⁄2 25⁄8 73⁄4 33⁄4 1⁄2 U-Bolt 2.9

100 x 15 114.3 x 21.3 38 41 34.5 76 14 89 67 197 95 - 1.34 x 3⁄4 4.500 x 1.050 11⁄2 15⁄8 500 3 9⁄16 31⁄2 25⁄8 73⁄4 33⁄4 1⁄2 U-Bolt 2.8

100 x 20 114.3 x 26.7 38 41 34.5 76 14 89 67 197 95 - 1.34 x 1 4.500 x 1.315 11⁄2 15⁄8 500 27⁄8 9⁄16 31⁄2 25⁄8 73⁄4 33⁄4 1⁄2 U-Bolt 2.7

100 x 25 114.3 x 33.7 38 41 34.5 73 14 89 67 197 95 - 1.24 x 11⁄4 4.500 x 1.660 2 21⁄8 500 33⁄16 17⁄8 37⁄8 25⁄8 71⁄2 33⁄4 1⁄2 x 23⁄4 4.5100 x 32 114.3 x 42.4 51 54 34.5 81 48 98 67 191 95 - 2.04 x 11⁄2 4.500 x 1.900 2 21⁄8 500 33⁄16 17⁄8 37⁄8 25⁄8 71⁄2 33⁄4 1⁄2 x 23⁄4 4.6100 x 40 114.3 x 48.3 51 54 34.5 81 48 98 67 191 95 - 2.1

4 x 2 4.500 x 2.375 21⁄2 25⁄8 500 31⁄4 17⁄8 4 25⁄8 71⁄2 41⁄8 1⁄2 x 23⁄4 5.2100 x 50 114.3 x 60.3 64 67 34.5 83 48 102 67 191 105 - 2.44 x 21⁄2 4.500 x 2.875 23⁄4 27⁄8 500 31⁄16 17⁄8 4 25⁄8 71⁄2 43⁄8 1⁄2 x 23⁄4 5.2100 x 65 114.3 x 73.0 70 73 34.5 77 48 102 67 191 111 v 2.4

4 x 3 4.500 x 3.500 31⁄2 35⁄8 500 31⁄4 17⁄8 41⁄4 25⁄8 71⁄2 51⁄4 1⁄2 x 31⁄2 6.5100 x 80 114.3 x 88.9 89 92 34.5 83 48 108 67 191 133 - 2.94 x 3 OD 4.500 x 2.996 23⁄4 27⁄8 500 31⁄16 17⁄8 4 25⁄8 71⁄2 43⁄8 1⁄2 x 23⁄4 5.2100 x 80 114.3 x 76.1 70 73 34.5 77 48 102 67 191 111 - 2.45 x 11⁄4 5.563 x 1.660 2 21⁄8 500 311⁄16 17⁄8 43⁄8 31⁄4 91⁄8 33⁄4 5⁄8 x 31⁄4 5.4125 x 32 141.3 x 42.4 51 54 34.5 94 48 111 83 232 95 - 2.45 x 11⁄2 5.563 x 1.900 2 21⁄8 500 311⁄16 17⁄8 43⁄8 31⁄4 91⁄8 33⁄4 5⁄8 x 31⁄4 5.5125 x 40 141.3 x 48.3 51 54 34.5 94 48 111 83 232 95 - 2.5

5 x 2 5.563 x 2.375 21⁄2 25⁄8 500 33⁄4 17⁄8 41⁄2 31⁄4 91⁄8 41⁄8 5⁄8 x 31⁄4 5.7125 x 50 141.3 x 60.3 64 67 34.5 95 48 114 83 232 105 - 2.65 x 21⁄2 5.563 x 2.875 23⁄4 27⁄8 500 33⁄16 17⁄8 43⁄4 31⁄4 91⁄8 43⁄8 5⁄8 x 31⁄4 7.0125 x 65 141.3 x 73.0 70 73 34.5 81 48 121 83 232 111 - 3.2

5 x 3 5.563 x 3.500 31⁄2 35⁄8 500 4 17⁄8 5 31⁄4 91⁄8 51⁄4 5⁄8 x 31⁄4 8.7125 x 80 141.3 x 88.9 89 92 34.5 102 48 127 83 232 133 - 3.95 x 3 OD 5.563 x 2.996 23⁄4 27⁄8 500 33⁄16 17⁄8 43⁄4 31⁄4 91⁄8 43⁄8 3⁄4 x 41⁄4 7.0125 x 80 141.3 x 76.1 70 73 34.5 81 48 121 83 232 111 - 3.26 x 11⁄4 6.625 x 1.660 2 21⁄8 500 43⁄16 2 47⁄8 37⁄8 101⁄8 33⁄4 5⁄8 x 41⁄4 7.8150 x 32 168.3 x 42.4 51 54 34.5 106 51 124 98 257 95 - 3.56 x 11⁄2 6.625 x 1.900 2 21⁄8 500 43⁄16 2 47⁄8 37⁄8 101⁄8 33⁄4 5⁄8 x 41⁄4 7.8150 x 40 168.3 x 48.3 51 54 34.5 106 51 124 98 257 95 - 3.5

6 x 2 6.625 x 2.375 21⁄2 25⁄8 500 41⁄8 2 47⁄8 37⁄8 101⁄8 41⁄8 5⁄8 x 41⁄4 7.8150 x 50 168.3 x 60.3 64 67 34.5 105 51 124 98 257 105 - 3.5

FIGURE 7045-FPT –––––––––––––––––––––––––


Lubricate the gasket with Gruvlok® lubricant. Attach the U-bolt from the other side andfasten the nuts finger tight.

Note: 21⁄2", 5" and 6" Nom. size run pipe maybe used on 3" OD, 51⁄2" OD and 61⁄2" OD pipe

–––––––––––––––––––––––––––– FIG. 7046-GRZ

V

Y

W

U

––––––––––––––––––––––––––FIGURE 7045-FPT

FM


FIGURE 7045-FPT BRANCH (CONT.)Hole DimensionsHole Max. Clamp-T Dimensions Approx .Saw Max.Working V Bolt Wt.



6 x 21⁄2 6.625 x 2.875 23⁄4 27⁄8 500 41⁄8 2 51⁄8 37⁄8 101⁄8 43⁄8 5⁄8 x 41⁄4 8.4150 x 65 168.3 x 73.0 70 73 34.5 105 51 130 98 257 111 - 3.8

6 x 3 6.625 x 3.500 31⁄2 35⁄8 500 43⁄8 2 53⁄8 37⁄8 101⁄8 51⁄4 5⁄8 x 41⁄4 9.6150 x 80 168.3 x 88.9 89 92 34.5 111 51 137 98 257 133 - 4.46 x 3 OD 6.625 x 2.996 23⁄4 27⁄8 500 41⁄8 2 51⁄8 37⁄8 101⁄8 43⁄8 5⁄8 x 41⁄4 8.4150 x 80 168.3 x 76.1 70 73 34.5 105 51 130 98 257 111 - 3.8

6 x 4 6.625 x 4.500 41⁄2 45⁄8 500 43⁄8 2 51⁄2 37⁄8 101⁄8 61⁄2 5⁄8 x 41⁄4 10.5150 x 100 168.3 x 114.3 114 117 34.5 111 51 140 98 257 165 - 4.8

8 x 2 8.625 x 2.375 21⁄2 25⁄8 500 51⁄8 21⁄4 57⁄8 5 123⁄4 41⁄4 3⁄4 x 41⁄4 10.9200 x 50 219.1 x 60.3 64 67 34.5 130 57 149 127 324 108 - 4.98 x 21⁄2 8.625 x 2.875 23⁄4 27⁄8 500 55⁄16 21⁄4 61⁄4 5 123⁄4 43⁄8 3⁄4 x 41⁄2 11.1200 x 65 219.1 x 73.0 70 73 34.5 134 57 159 127 324 111 - 5.0

8 x 3 8.625 x 3.500 31⁄2 35⁄8 500 53⁄8 21⁄4 63⁄8 5 123⁄4 51⁄4 3⁄4 x 41⁄2 13.0200 x 80 219.1 x 88.9 89 92 34.5 137 57 162 127 324 133 - 5.98 x 3 OD 8.625 x 2.996 23⁄4 27⁄8 500 55⁄16 21⁄4 61⁄4 5 123⁄4 43⁄8 3⁄4 x 41⁄2 11.1200 x 80 219.1 x 76.1 70 73 34.5 134 57 159 127 324 111 - 5.0

8 x 4 8.625 x 4.500 41⁄2 45⁄8 500 53⁄8 21⁄4 61⁄2 5 123⁄4 61⁄2 3⁄4 x 41⁄2 16.2200 x 100 219.1 x 114.3 114 117 34.5 137 57 165 127 324 165 - 7.3

FIGURE 7046-GR BRANCH

Hole DimensionsHole Max. Clamp-T Dimensions ApproxSaw Max. Working V Bolt Wt.


In/mm In/mm In/mm In/mm psi/bar In/mm In/mm In/mm In/mmIn/mmIn/mm In/mm Lbs./Kg

21⁄2 x 11⁄4 2.875 x 1.660 2 21⁄8 500 27⁄16 9⁄16 31⁄8 13⁄4 61⁄8 31⁄2 1⁄2 U-Bolt 3.465 x 32 73.0 x 42.4 51 54 34.5 61 14 79 44 156 89 - 1.5

21⁄2 x 11⁄2 2.875 x 1.900 2 21⁄8 500 27⁄16 9⁄16 31⁄8 13⁄4 61⁄8 31⁄2 1⁄2 U-Bolt 3.465 x 40 73.0 x 48.3 51 54 34.5 61 14 79 44 156 89 - 1.53 x 11⁄4 3.500 x 1.660 2 21⁄8 500 211⁄16 11⁄2 31⁄2 21⁄8 67⁄8 33⁄4 1⁄2 x 23⁄4 3.480 x 32 88.9 x 42.4 51 54 34.5 68 38 89 54 175 95 - 1.53 x 11⁄2 3.500 x 1.900 2 21⁄8 500 211⁄16 11⁄2 31⁄2 21⁄8 67⁄8 33⁄4 1⁄2 x 23⁄4 4.480 x 40 88.9 x 48.3 51 54 34.5 68 38 89 54 175 95 - 2.0

3 x 2 3.500 x 2.375 21⁄2 25⁄8 500 25⁄8 11⁄2 31⁄2 21⁄8 67⁄8 41⁄8 1⁄2 x 23⁄4 4.680 x 50 88.9 x 60.3 64 67 34.5 67 38 89 54 175 105 - 2.14 x 11⁄4 4.500 x 1.660 2 21⁄8 500 33⁄16 17⁄8 4 25⁄8 71⁄2 33⁄4 1⁄2 x 23⁄4 4.2100 x 32 114.3 x 42.4 51 54 34.5 81 48 102 67 191 95 - 1.94 x 11⁄2 4.500 x 1.900 2 21⁄8 500 33⁄16 17⁄8 4 25⁄8 71⁄2 33⁄4 1⁄2 x 23⁄4 4.3

100 x 40 114.3 x 48.3 51 54 34.5 81 48 102 67 191 95 - 2.04 x 2 4.500 x 2.375 21⁄2 25⁄8 500 31⁄4 17⁄8 4 25⁄8 71⁄2 41⁄8 1⁄2 x 23⁄4 4.6

100 x 50 114.3 x 60.3 64 67 34.5 83 48 102 67 191 105 - 2.1


FIGURE 7047, 7048, 7049 CLAMP-T CROSS –––––––ZY

V

V T

Y Z

V

V

Y Z

V

V

Fig. 7048 – Groove x GrooveFig. 7047 – Thread x Thread

FIGURE 7046-GR ––––––––––––––––––––––––––FIGURE 7046-GR BRANCH

Hole DimensionsHole Max. Clamp-T Dimensions ApproxSaw Max. Working V Bolt Wt.


In/mm In/mm In/mm In/mm psi/bar In/mm In/mm In/mm In/mmIn/mmIn/mm In/mm Lbs./Kg

4 x 21⁄2 4.500 x 2.875 23⁄4 27⁄8 500 31⁄16 17⁄8 4 25⁄8 71⁄2 43⁄8 1⁄2 x 23⁄4 5.0100 x 65 114.3 x 73.0 70 73 34.5 77 48 102 67 191 111 - 2.3

4 x 3 4.500 x 3.500 31⁄2 35⁄8 500 31⁄4 17⁄8 4 25⁄8 71⁄2 51⁄4 1⁄2 x 31⁄2 5.6100 x 80 114.3 x 88.9 89 92 34.5 83 48 102 67 191 133 - 2.54 x 3 OD 4.500 x 2.996 23⁄4 27⁄8 500 31⁄16 17⁄8 4 25⁄8 71⁄2 43⁄8 1⁄2 x 23⁄4 5.0100 x 80 114.3 x 76.1 70 73 34.5 77 48 102 67 191 111 - 2.35 x 11⁄4 5.563 x 1.660 2 21⁄8 500 311⁄16 17⁄8 41⁄4 31⁄4 91⁄8 33⁄4 5⁄8 x 31⁄4 5.6

125 X 32 141.3 x 42.4 51 54 34.5 94 48 108 83 232 95 - 2.55 x 11⁄2 5.563 x 1.900 2 21⁄8 500 311⁄16 17⁄8 41⁄4 31⁄4 91⁄8 33⁄4 5⁄8 x 31⁄4 5.6

125 x 40 141.3 x 48.3 51 54 34.5 94 48 108 83 232 95 - 2.55 x 2 5.563 x 2.375 21⁄2 25⁄8 500 33⁄4 17⁄8 41⁄4 31⁄4 91⁄8 41⁄8 5⁄8 x 31⁄4 5.5

125 x 50 141.3 x 60.3 64 67 34.5 95 48 108 83 232 105 - 2.55 x 21⁄2 5.563 x 2.875 23⁄4 27⁄8 500 33⁄16 17⁄8 41⁄4 31⁄4 91⁄8 43⁄8 5⁄8 x 31⁄4 5.8

125 x 65 141.3 x 73.0 70 73 34.5 81 48 108 83 232 111 - 2.65 x 3 5.563 x 3.500 31⁄2 35⁄8 500 4 17⁄8 45⁄8 31⁄4 91⁄8 51⁄4 5⁄8 x 31⁄4 7.1

125 x 80 141.3 x 88.9 89 92 34.5 102 48 117 83 232 133 - 3.26 x 11⁄2 6.625 x 1.900 2 21⁄8 500 43⁄16 2 5 37⁄8 101⁄8 33⁄4 5⁄8 x 41⁄4 7.2

150 x 40 168.3 x 48.3 51 54 34.5 106 51 127 98 257 95 * 3.36 x 2 6.625 x 2.375 21⁄2 25⁄8 500 41⁄8 2 5 37⁄8 101⁄8 41⁄8 5⁄8 x 41⁄4 7.8

150 x 50 168.3 x 60.3 64 67 34.5 105 51 127 98 257 105 * 3.56 x 21⁄2 6.625 x 2.875 23⁄4 27⁄8 500 41⁄8 2 51⁄8 37⁄8 101⁄8 43⁄8 5⁄8 x 41⁄4 7.6

150 x 65 168.3 x 73.0 70 73 34.5 105 51 130 98 257 111 * 3.46 x 3 6.625 x 3.500 31⁄2 35⁄8 500 43⁄8 2 51⁄8 37⁄8 101⁄8 51⁄4 5⁄8 x 41⁄4 8.0

150 x 80 168.3 x 88.9 89 92 34.5 111 51 130 98 257 133 * 3.66 x 3 OD 6.625 x 2.996 23⁄4 27⁄8 500 41⁄8 2 51⁄8 37⁄8 101⁄8 43⁄8 5⁄8 x 41⁄4 7.6150 x 80 168.3 x 76.1 70 73 34.5 105 51 130 98 257 111 * 3.4

6 x 4 6.625 x 4.500 41⁄2 45⁄8 500 43⁄8 2 51⁄4 37⁄8 101⁄8 61⁄2 5⁄8 x 41⁄4 10.4150 x 100 168.3 x 114.3 114 117 34.5 111 51 133 98 257 165 * 4.7

8 x 2 8.625 x 2.375 21⁄2 25⁄8 500 51⁄8 21⁄4 61⁄8 5 123⁄4 41⁄4 3⁄4 x 41⁄4 10.4200 x 50 219.1 x 60.3 64 67 34.5 130 57 156 127 324 108 - 4.78 x 21⁄2 8.625 x 2.875 23⁄4 27⁄8 500 55⁄16 21⁄4 61⁄8 5 123⁄4 43⁄8 3⁄4 x 41⁄2 10.6

200 x 65 219.1 x 73.0 70 73 34.5 134 57 156 127 324 111 M20 x 110 4.88 x 3 8.625 x 3.500 31⁄2 35⁄8 500 53⁄8 21⁄4 61⁄8 5 123⁄4 51⁄4 3⁄4 x 41⁄2 11.5

200 x 80 219.1 x 88.9 89 92 34.5 137 57 156 127 324 133 M20 x 110 5.28 x 4 8.625 x 4.500 41⁄2 45⁄8 500 53⁄8 21⁄4 61⁄4 5 123⁄4 61⁄2 3⁄4 x 41⁄2 16.2

200 x 100 219.1 x 114.3 114 117 34.5 137 57 159 127 324 165 M20 x 110 7.3

Fig. 7049 – Groove x Thread

Gruvlok Fittings – 31 –

–––––––––– GRUVLOK FITTINGS FOR GROOVED-END PIPE

Gruvlok fittings are available through 24"nominal pipe size in a variety of styles. Usethe Fitting Size Table to convert nominal pipesize to corresponding pipe O.D.

These fittings are designed to provide minimumpressure drop and uniform strength.

Depending on styles and size, Gruvlok fittings areprovided in various materials including malleableiron, ductile iron, forged steel or fabricated steel.

Pressure ratings of Gruvlok standard fittingsconform to those of Fig. 7001 Gruvlok coupling.

Material Specifications

Cast Fittings:Ductile iron conforming to ASTM A 536 orMalleable iron conforming to ASTM A 47

Fabricated Fittings:1-4" Carbon steel, Schedule 40, conforming to ASTM A53, Grade B5-6" Carbon steel, Schedule 40 conforming to ASTM A53, Grade B8-12" Carbon steel, Schedule 30, conforming to ASTM A53, Grade B

14-24" Carbon steel, 0.375 wall, conforming to ASTM A53, Grade B

Adapter Flanges:Class 125 - carbon steelClass 150 - carbon steelClass 300 - carbon steel

Coating:Rust inhibiting lead-free paint, ORANGE (Standard), RED (Optional)Hot-dipped zinc galvanized (Optional).For other coatings contact your Gruvlok Sales Office

FM


– 32 – Gruvlok Fittings

FLOW DATA – FRICTIONAL RESISTANCE

(EXPRESSED AS EQUIVALENT STRAIGHT PIPE)Nom. Pipe Pipe Wall Elbow TeeSize OD Thickness 90° 45° Branch Run

In/mm In/mm In/mm Ft./m Ft./m Ft./m Ft./m

1 1.315 0.133 1.7 0.9 4.4 1.725 33.4 3.4 0.5 0.3 1.3 0.5

11⁄4 1.660 0.14 2.3 1.2 5.8 2.332 42.2 3.6 0.7 0.4 1.8 0.7

11⁄2 1.900 0.145 2.7 1.3 6.7 2.740 48.3 3.7 0.8 0.4 2.0 0.8

2 2.375 0.154 3.4 1.7 8.6 3.450 60.3 3.9 1.0 0.5 2.6 1.0

21⁄2 2.875 0.203 4.1 2.1 10.3 4.165 73.0 5.2 1.2 0.6 3.1 1.2

3 OD 2.996 0.197 4.3 2.2 10.8 4.365 76.1 5.0 1.3 0.7 3.3 1.3

3 3.500 0.216 5.1 2.6 12.8 5.180 88.9 5.5 1.6 0.8 3.9 1.6

4 4.500 0.237 6.7 3.4 16.8 6.7100 114.3 6.0 2.0 1.0 5.1 2.0

41⁄4 OD 4.250 0.220 6.4 3.2 16.1 6.4100 108.0 5.6 2.0 1.0 4.9 2.0

5 5.563 0.258 8.4 4.2 21.0 8.4125 141.3 6.6 2.6 1.3 6.4 2.6

51⁄4 OD 5.236 0.248 8.0 4.0 20.1 8.0125 133.0 6.3 2.4 1.2 6.1 2.4

51⁄2 OD 5.500 0.248 8.3 4.2 20.9 8.3125 139.7 6.3 2.5 1.3 6.4 2.5

6 6.625 0.280 10.1 5.1 25.3 10.1150 168.3 7.1 3.1 1.6 7.7 3.1

61⁄4 OD 6.259 0.280 9.7 4.9 24.3 9.7150 159.0 7.1 3.0 1.5 7.4 3.0

61⁄2 OD 6.500 0.280 10.0 5.0 24.9 10.0150 165.1 7.1 3.0 1.5 7.6 3.0

8 8.625 0.322 13.3 6.7 33.3 13.3200 219.1 8.2 4.1 2.0 10.1 4.1

10 10.750 0.365 16.7 8.4 41.8 16.7250 273.1 9.3 5.1 2.6 12.7 5.1

12 12.750 0.375 20.0 10.0 50.0 20.0300 323.9 9.5 6.1 3.0 15.2 6.1

14 14.000 0.375 22.2 17.7 64.2 22.9350 355.6 9.5 6.8 5.4 19.6 7.0

16 16.000 0.375 25.5 20.4 73.9 26.4400 406.4 9.5 7.8 6.2 22.5 8.0

18 18.000 0.375 28.9 23.1 87.2 31.1450 457.2 9.5 8.8 7.0 26.6 9.5

20 20.000 0.375 32.2 25.7 97.3 34.8500 508.0 9.5 9.8 7.8 29.7 10.6

24 24.000 0.375 38.9 31.1 113.0 40.4600 609.6 9.5 11.9 9.5 34.4 12.3

For the reducing tee and branches,use the value that is correspondingto the branch size.

For example: for 6" x 6" x 3" tee,the branch value of 3" is12.8 ft (3.9).

The Fitting Size Chart is used todetermine the OD of the pipe thatthe fittings is to be used with.Gruvlok Fittings are identified byeither the Nominal size in inchesor the Pipe OD in mm.

Nominal PipeSize O.D.

Inches Inches

DN/mm mm

51⁄2 OD 5.500125 139.7

6 6.625150 168.3

61⁄4 OD 6.259150 159.0

61⁄2 OD 6.500150 165.1

8 8.625200 219.1

10 10.750250 273.0

12 12.750300 323.9

14 14.000350 355.6

16 16.000400 406.4

18 18.000450 457.2

20 20.000500 508.0

24 24.000600 609.6

Nominal PipeSize O.D.

Inches Inches

DN/mm mm

1 1.31525 33.7

11⁄4 1.66032 42.4

11⁄2 1.90040 48.3

2 2.37550 60.3

21⁄2 2.87565 73.0

3 OD 2.99665 76.1

3 3.50080 88.9

31⁄2 4.00065 101.6

4 4.500100 114.3

41⁄4 OD 4.250100 108.0

5 5.563140 141.3

51⁄4 OD 5.236125 133.0

FITTING SIZE

GRUVLOK FITTINGS FOR GROOVED-END PIPE ––––––––––


C to E

FIGURE 705145° ELBOW*

Center Approx.to End Wt. Ea.

In/mm Lbs./Kg

13⁄4 C 0.544 0.2

13⁄4 C 0.744 0.3

13⁄4 C 0.944 0.42 C 1.551 0.7

21⁄4 C 1.957 0.9

21⁄2 C 3.364 1.5

21⁄2 C 2.264 1.0

23⁄4 C 4.370 2.03 C 5.476 2.4

27⁄8 C 4.483 2.0

31⁄4 C 9.083 4.1

31⁄4 C 7.383 3.3

31⁄4 C 7.883 3.5

31⁄2 C 11.289 5.1

31⁄2 C 10.189 4.6

31⁄2 C 11.189 5.0

41⁄4 C 19.8108 9.0

43⁄4 C 34.3121 15.6

51⁄4 C 50.0133 22.783⁄4 92.0222 41.710 117.0254 53.1111⁄4 146.0286 66.2121⁄2 179.0317 81.215 255.0381 115.7

C to E

FIGURE 705090° ELBOW*

Center Approx.Nom. Size Pipe OD to End Wt. Ea.

In/mm In/mm In/mm Lbs./Kg

1 1.315 21⁄4 C 0.625 33.4 57 0.311⁄4 1.660 23⁄4 C 1.032 42.2 70 0.511⁄2 1.900 23⁄4 C 1.240 48.3 70 0.52 2.375 31⁄4 C 1.750 60.3 83 0.821⁄2 2.875 33⁄4 C 2.665 73.0 95 1.23 3.500 41⁄4 C 4.080 88.9 108 1.8

3 OD 2.996 4 C 3.665 76.1 102 1.631⁄2 4.000 41⁄2 C 5.590 101.6 114 2.54 4.500 5 C 7.7

100 114.3 127 3.541⁄4 OD 4.250 43⁄4 C 7.7

100 108.0 121 3.55 5.563 51⁄2 C 11.1

125 141.3 140 5.051⁄4 OD 5.236 51⁄4 C 10.4

125 133.0 133 4.751⁄2 OD 5.500 51⁄4 C 10.9

125 139.7 133 4.96 6.625 61⁄2 C 16.5

150 168.3 165 7.561⁄4 OD 6.259 6 C 15.2

150 159.0 152 6.961⁄2 OD 6.500 61⁄2 C 17.4

150 165.1 165 7.98 8.625 73⁄4 C 30.6

200 219.1 197 13.910 10.750 9 C 53.5250 273.1 229 24.312 12.750 10 C 82300 323.9 25.4 37.214 14.000 21 169.0350 355.6 5533 76.716 16.000 24 222.0400 406.4 610 100.718 18.000 27 280.0450 457.2 686 127.020 20.000 30 344.0500 508.0 762 156.024 24.000 36 490.0600 609.6 -914 222.3

–––––––––– FIGURES 7050, 7051 & 7052 – ELBOWS

FIGURE 7052221⁄2° ELBOW*Center Approx.to End Wt. Ea.

In/mm Lbs./Kg

31⁄4 0.583 0.213⁄4 0.744 0.313⁄4 0.844 0.4

17⁄8 C 1.548 0.72 1.9

51 0.921⁄4 C 3.2

57 1.5- -- -

21⁄2 4.064 1.8

25⁄8 C 5.367 2.4- -- -

27⁄8 7.273 3.3- -- -- -- -

31⁄8 C 8.279 3.7- -- -- -- -

37⁄8 C 17.898 8.143⁄8 30.0111 13.647⁄8 40.4124 18.3

5 46.0127 20.9

5 52.2127 23.751⁄2 65.0140 29.5

6 80.0152 36.3

7 112.0178 50.8

C - Cast malleable or ductile iron, all others are fabricated steel.* 14"-24" Standard Radius 90° & 45° Elbows are 11⁄2D.Center to end dimensions and weights may differ from that shown in the chart.Contact your Gruvlok Sales Office for details.

C to E

C to

E


FIG. 7050 LR90° LR ELBOW*


In/mm Lbs./Kg

31⁄2 0.989 0.437⁄8 1.398 0.641⁄4 1.7108 0.8

43⁄8 C 2.5136 1.153⁄4 4.9146 2.2

57⁄8 C 6.5181 2.9

- -- -

71⁄4 9.7184 4.4

71⁄2 C 11.5191 5.2

- -- -

91⁄2 20.9241 9.5

- -- -- -- -

103⁄4 29.1273 13.2

- -- -- -- -

15 59.2381 26.918 104.0457 47.221 147.0533 66.721 169.0533 76.724 222.0610 100.727 280.0686 127.030 344.0762 156.036 490.0914 222.3

FIG. 7051 LR45° LR ELBOW*Center Approx.to End Wt. Ea.

In/mm Lbs./Kg

21⁄2 0.764 0.321⁄2 1.064 0.521⁄2 1.264 0.523⁄4 1.770 0.83 2.976 1.333⁄8 4.386 2.0- -- -

31⁄2 5.389 2.44 7.2

102 3.3- -- -5 12.2

127 5.5- -- -- -- -

51⁄2 17.4140 7.9

- -- -- -- -

71⁄4 34.0184 15.481⁄2 57.4216 26.010 82.6254 37.583⁄4 92.0222 41.710 117.0254 53.1111⁄4 146.0286 66.2121⁄2 179.0317 81.215 255.0381 115.7

FIGURE 7053111⁄2° ELBOW

Center Approx.Nom. SizePipe OD to End Wt. Ea.


1 1.315 13⁄8 0.325 33.4 35 0.111⁄4 1.660 13⁄8 0.532 42.2 35 0.211⁄2 1.900 13⁄8 0.740 48.3 35 0.32 2.375 13⁄8 0.950 60.3 35 0.421⁄2 2.875 11⁄2 1.565 73.0 38 0.73 3.500 11⁄2 2.080 88.9 38 0.9

3 OD 2.996 - -65 76.1 - -31⁄2 4.000 13⁄4 2.890 101.6 44 1.34 4.500 13⁄4 3.3

100 114.3 44 1.541⁄4 OD 4.250 - -

100 108.0 - -5 5.563 2 5.0

125 141.3 51 2.351⁄4 OD 5.236 - -

125 133.0 - -51⁄2 OD 5.500 - -

125 139.7 - -6 6.625 2 6.5

150 168.3 51 2.961⁄4 OD 6.259 - -

150 159.0 - -61⁄2 OD 6.500 - -

150 165.1 - -8 8.625 2 10.0

200 219.1 51 4.510 10.750 21⁄8 14.5

250 273.1 54 6.612 12.750 21⁄4 18.7

300 323.9 57 8.514 14.000 31⁄2 32.1

350 355.6 89 14.616 16.000 4 42.0

400 406.4 102 19.118 18.000 41⁄2 53.2

450 457.2 114 24.120 20.000 5 65.7

500 508.0 127 29.824 24.000 6 96.0

600 609.6 152 43.5

C to E

C to E

C to E

FIGURES 7053, 7050LR & 7051LR – ELBOWS –––––


C - Cast Malleable or Ductile Iron, all others are Fabricated Steel.

––––––––––––––––––––––––– FIGURE 7060 – TEE

Nom. Pipe Approx.Size OD C to E Wt. Ea.


1 1.315 21⁄4 C 0.925 33.4 57 0.4

11⁄4 1.660 23⁄4 C 1.532 42.2 70 0.7

11⁄2 1.900 23⁄4 C 1.840 48.3 70 0.8

2 2.375 31⁄4 C 2.450 60.3 83 1.1

21⁄2 2.875 33⁄4 C 4.065 73.0 95 1.8

3 3.500 41⁄4 C 5.880 88.9 108 2.6

3 OD 2.996 4 C 4.665 76.1 101 2.1

31⁄2 4.000 41⁄2 C 9.890 101.6 114 4.4

4 4.500 5 C 10.3100 114.3 127 4.7

41⁄4 OD 4.250 43⁄4 C 9.3100 108.0 121 4.2

5 5.563 51⁄2 C 16.2125 141.3 140 7.3

51⁄4 OD 5.236 51⁄4 C 14.1125 133.0 133 6.4

C to E

C to EC to E

C to E

Cast Fabricated

FIGURE 7060 TEE

Nom. Pipe Approx.Size OD C to E Wt. Ea.


51⁄2 5.500 51⁄2 C 16.1125 0.0 140 7.3

6 6.625 61⁄2 C 25.7150 168.3 165 11.7

61⁄4 6.236 6 C 20.8150 0.0 152 9.4

61⁄2 OD 6.500 61⁄2 C 24.4150 165.1 165 11.1

8 8.625 73⁄4 C 41.1200 219.1 197 18.6

10 10.750 9 C 74.5250 273.1 229 33.8

12 12.750 10 C 94.7300 323.9 254 43.0

14 14.000 11 118.0350 355.6 279 53.5

16 16.000 12 146.0400 406.4 305 66.2

18 18.000 151⁄2 218.0450 457.2 394 98.9

20 20.000 171⁄4 275.0500 508.0 438 125

24 24.000 20 379.0600 609.6 508 172


C to E

C to E

Cast Fabricated

C to E

C to E

Nominal Center Approx.Size to End Wt. Ea.

In/mm In/mm Lbs./Kg

11⁄4 x 11⁄4 x 1 23⁄4 1.532 x 32 x 25 70 0.711⁄2 x 11⁄2 x 1 23⁄4 1.840 x 40 x 25 70 0.8

11⁄2 x 11⁄2 x 11⁄4 23⁄4 1.840 x 40 x 32 70 0.8

2 x 2 x 1 31⁄4 C 2.650 x 50 x 25 83 1.22 x 2 x 11⁄4 31⁄4 1.7

50 x 50 x 32 83 0.82 x 2 x 11⁄2 31⁄4 C 2.7

50 x 50 x 40 83 1.221⁄2 x 21⁄2 x 1 33⁄4 4.165 x 65 x 25 95 1.9

21⁄2 x 21⁄2 x 11⁄4 33⁄4 4.265 x 65 x 32 95 1.9

21⁄2 x 21⁄2 x 11⁄2 33⁄4 4.365 x 65 x 40 95 2.021⁄2 x 21⁄2 x 2 33⁄4 4.465 x 65 x 50 95 2.0

3 x 3 x 1 41⁄4 C 7.080 x 80 x 25 108 3.23 x 3 x 11⁄4 41⁄4 5.8

80 x 80 x 32 108 2.63 x 3 x 11⁄2 41⁄4 5.9

80 x 80 x 40 108 2.73 x 3 x 2 41⁄4 C 5.5

80 x 80 x 50 108 2.53 x 3 x 21⁄2 41⁄4 6.3

80 x 80 x 65 108 2.94 x 4 x 1 33⁄4 7.0

100 x 100 x 25 95 3.24 x 4 x 11⁄4 5 9.6

100 x 100 x 32 127 4.44 x 4 x 11⁄2 5 10.2

100 x 100 x 40 127 4.64 x 4 x 2 5 C 10.2

100 x 100 x 50 127 4.64 x 4 x 21⁄2 5 C 11.2

100 x 100 x 65 127 5.1


In/mm In/mm Lbs./Kg

4 x 4 x 3 5 C 11.4100 x 100 x 80 127 5.2

5 x 5 x 1 51⁄2 13.6125 x 125 x 25 140 6.2

5 x 5 x 11⁄2 51⁄2 13.8125 x 125 x 40 140 6.3

5 x 5 x 2 51⁄2 14125 x 125 x 50 140 6.4

5 x 5 x 21⁄2 51⁄2 14.3125 x 125 x 65 140 6.5

5 x 5 x 3 51⁄2 14.6125 x 125 x 80 140 6.6

5 x 5 x 4 51⁄2 C 17.9125 x 125 x 100 140 8.1

6 x 6 x 1 61⁄2 20.5150 x 150 x 25 165 9.3

6 x 6 x 11⁄2 61⁄2 21.0150 x 150 x 40 165 9.5

6 x 6 x 2 61⁄2 C 26.4150 x 150 x 50 165 12.0

6 x 6 x 21⁄2 61⁄2 C 26.5150 x 150 x 65 165 12.0

6 x 6 x 3 61⁄2 C 26.5150 x 150 x 80 165 12.0

6 x 6 x 4 61⁄2 C 26.5150 x 150 x 100 165 12.0

6 x 6 x 5 61⁄2 C 28.0150 x 150 x 125 774 12.7

8 x 8 x 11⁄2 73⁄4 33.0200 x 200 x 40 197 15.0

8 x 8 x 2 73⁄4 32.7200 x 200 x 50 197 14.8

8 x 8 x 21⁄2 73⁄4 33.0200 x 200 x 65 197 15.0

8 x 8 x 3 73⁄4 33.5200 x 200 x 80 197 15.2

8 x 8 x 4 73⁄4 C 50.0200 x 200 x 100 197 22.7

8 x 8 x 5 73⁄4 34.7200 x 200 x 125 197 15.7

FIGURE 7061 STANDARD REDUCING TEE

FIGURE 7061 REDUCING TEE STANDARD ––––––––––––



In/mm In/mm Lbs./Kg

8 x 8 x 6 73⁄4C 54.0200 x 200 x 150 197 24.5

10 x 10 x 11⁄2 9 52.0250 x 250 x 40 229 23.6

10x 10x 2 9 52.2250 x 250 x 50 229 23.710 x 10 x 21⁄2 9 52.6

250 x 250 x 65 229 23.910x 10x 3 9 53.0

250 x 250 x 80 229 24.010x 10x 4 9 53.6

250 x 250 x 100 229 24.310x 10x 5 9 54.2

250 x 250 x 125 229 24.610x 10x 6 9 C 55.0

250 x 250 x 150 229 24.910x 10x 8 9 C 64.7

250 x 250 x 200 229 29.312 x 12 x 1 10 77.0

300 x 300 x 25 254 34.912 x 12 x 2 10 80.0

300 x 300 x 50 254 36.312 x 12 x 21⁄2 10 78.0

300 x 300 x 65 254 35.412 x 12 x 3 10 74.6

300 x 300 x 80 254 33.812 x 12 x 4 10 75.1

300 x 300 x 100 254 34.112 x 12 x 5 10 75.6

300 x 300 x 125 254 34.312 x 12 x 6 10 76.2

300 x 300 x 150 254 34.612 x 12 x 8 10 76.3

300 x 300 x 200 254 34.612 x 12 x 10 10 77.6

300 x 300 x 250 254 35.214 x 14 x 4 11 100.0

350 x 350 x 100 279 45.414 x 14 x 6 11 101

350 x 350 x 150 279 45.814 x 14 x 8 11 103

350 x 350 x 200 279 46.714 x 14 x 10 11 104

350 x 350 x 250 279 47.214 x 14 x 12 11 105

350 x 350 x 300 279 47.616 x 16 x 4 12 126

400 x 400 x 100 305 57.216 x 16 x 6 12 127

400 x 400 x 150 305 57.6


In/mm In/mm Lbs./Kg

16 x 16 x 8 12 128400 x 400 x 200 305 58.1

16 x 16 x 10 12 129400 x 400 x 250 305 58.5

16 x 16 x 12 12 130400 x 400 x 300 305 59.016 x 16 x 14 12 132

400 x 400 x 350 305 59.918 x 18 x 4 151⁄2 188

450 x 450 x 100 394 85.318 x 18 x 6 151⁄2 190

450 x 450 x 150 394 86.218 x 18 x 8 151⁄2 192

450 x 450 x 200 394 87.118 x 18 x 10 151⁄2 194

450 x 450 x 250 394 88.018 x 18 x 12 151⁄2 196

450 x 450 x 300 394 88.918 x 18 x 14 151⁄2 201

450 x 450 x 350 394 91.218 x 18 x 16 151⁄2 203

450 x 450 x 400 394 92.120x 20x 6 171⁄4 240

500 x 500 x 150 438 108.920x 20x 8 171⁄4 242

500 x 500 x 200 438 109.820x 20x 10 171⁄4 244

500 x 500 x 250 438 110.720x 20x 12 171⁄4 246

500 x 500 x 300 438 111.620x 20x 14 171⁄4 248

500 x 500 x 350 438 112.520x 20x 16 171⁄4 250

500 x 500 x 400 438 113.420x 20x 18 173⁄4 252

500 x 500 x 450 451 114.324 x 24 x 8 20 327

600 x 600 x 200 508 148.324 x 24 x 10 20 330

600 x 600 x 250 508 149.724 x 24 x 12 20 334

600 x 600 x 300 508 151.524 x 24 x 14 20 340

600 x 600 x 350 508 154.224 x 24 x 16 20 342

600 x 600 x 400 508 155.124 x 24 x 18 20 345

600 x 600 x 450 508 156.524 x 24 x 20 20 347

600 x 600 x 500 508 157.4

–––––––––––––– FIG. 7061 REDUCING TEE STANDARD


FIGURE 7063 – TEE W/THREADED BRANCH ––––––––––

C to TE

C to GE

FIGURE 7060TEE WITH THREADED BRANCH

Nominal Pipe Approx.Size OD C to GE C to TE Wt. Ea.

In/mm In/mm In/mm In/mm Lbs./Kg

1 1.315 21⁄4 21⁄4 0.925 33.4 57 57 0.4

11⁄4 1.660 23⁄4 23⁄4 1.432 42.2 70 70 0.6

11⁄2 1.900 23⁄4 23⁄4 1.740 48.3 70 70 0.8

2 2.375 31⁄4 41⁄4 2.950 60.3 83 108 1.3

21⁄2 2.875 33⁄4 33⁄4 4.765 73.0 95 95 2.1

3 3.500 41⁄4 6 8.180 88.9 108 152 3.7

31⁄2 4.000 41⁄2 41⁄2 8.890 101.6 114 114 4.0

4 4.500 5 71⁄4 13.5100 114.3 127 184 6.1

5 5.563 51⁄2 51⁄2 16.7125 140 140 7.6

6 6.625 61⁄2 61⁄2 25.6150 168.3 165 165 11.6

8 8.625 73⁄4 73⁄4 45.0200 219.1 197 197 20.4

10 10.750 9 9 73.0250 273.1 229 229 33.1

12 12.750 10 10 98.0300 323.9 254 254 44.5


––– FIGURE 7064 – REDUCING TEE W/THREADED BRANCH

Approx.Nominal Ctr. Wt.

Size* to End Ea

In/mm In/mm Lbs/Kg

2 x 2 x 3⁄4 31⁄4 1.650 x 50 x 20 83 0.7

2 x 2 x 1 31⁄4C 2.650 x 50 x 25 83 1.22 x 2 x 11⁄4 31⁄4 1.7

50 x 50 x 32 83 0.82 x 2 x 11⁄2 31⁄4C 2.7

50 x 50 x 40 83 1.221⁄2 x 21⁄2 x 1 33⁄4 4.165 x 65 x 25 95 1.9

21⁄2 x 21⁄2 x 11⁄2 33⁄4 4.365 x 65 x 40 95 221⁄2 x 21⁄2 x 2 33⁄4 4.465 x 65 x 50 95 2

3 x 3 x 3⁄4 41⁄4 5.780 x 80 x 20 108 2.6

3 x 3 x 1 41⁄4C 7.080 x 80 x 25 108 3.23 x 3 x 11⁄2 41⁄4 5.3

80 x 80 x 40 108 2.43 x 3 x 2 41⁄4 5.5

80 x 80 x 50 108 2.53 x 3 x 21⁄2 41⁄4 5.8

80 x 80 x 65 108 2.64 x 4 x 3⁄4 33⁄4 7.2

100 x 100 x 20 95 3.34 x 4 x 1 33⁄4 7.0

100 x 100 x 25 95 3.24 x 4 x 11⁄2 5 9.2

100 x 100 x 40 127 4.24 x 4 x 2 5 10.2

100 x 100 x 50 127 4.64 x 4 x 21⁄2 5 11.2

100 x 100 x 65 127 5.14 x 4 x 3 5 11.4

100 x 100 x 80 127 5.25 x 5 x 2 51⁄2 14.5

125 x 125 x 50 140 6.6


Size* to End Ea

In/mm In/mm Lbs/Kg

5 x 5 x 3 51⁄2 16.1125 x 125 x 80 140 7.3

5 x 5 x 4 51⁄2C 17.9125 x 125 x 100 140 8.1

6 x 6 x 2 61⁄2 26.4150 x 150 x 50 165 12

6 x 6 x 21⁄2 61⁄2 26.5150 x 150 x 65 165 12

6 x 6 x 3 61⁄2 26.5150 x 150 x 80 165 12

6 x 6 x 4 61⁄2 26.5150 x 150 x 100 165 12

6 x 6 x 5 61⁄2C 28.0150 x 150 x 125 165 12.7

8 x 8 x 2 73⁄4 37.5200 x 200 x 50 197 17

8 x 8 x 3 73⁄4 38.7200 x 200 x 80 197 17.6

8 x 8 x 4 73⁄4 50.0200 x 200 x 100 197 22.7

8 x 8 x 5 73⁄4 41.0200 x 200 x 125 197 18.6

8 x 8 x 6 73⁄4 54.0200 x 200 x 150 197 24.5

10 x 10 x 2 9 61.8250 x 250 x 50 229 28.0

10 x 10 x 3 9 63.0250 x 250 x 80 229 28.6

10 x 10 x 4 9 64.0250 x 250 x 100 229 29.0

10 x 10 x 5 9 65.1250 x 250 x 125 229 29.5

10 x 10 x 6 9 55.0250 x 250 x 150 229 24.9

10 x 10 x 8 9 64.7250 x 250 x 200 229 29.3

12 x 12 x 3 10 84.9300 x 300 x 80 254 38.5

FIGURE 7064 REDUCING TEE WITH THREADED BRANCH

Cast Fabricated

C to E

C to E C to E

C to E

*See pg. 21 for O.D.


Size* to End Ea

In/mm In/mm Lbs/Kg

12 x 12 x 4 10 85.8300 x 300 x 100 254 38.9

12 x 12 x 5 10 87.0300 x 300 x 125 254 39.5

12 x 12 x 6 10 88.3300 x 300 x 150 254 40.1

12 x 12 x 8 10 91.2300 x 300 x 200 254 41.4

12 x 12 x 10 10 94.8300 x 300 x 250 254 43.0

14 x 14 x 8 11 110.0350 x 350 x 200 279 49.7

14 x 14 x 10 11 114.0350 x 350 x 250 279 51.5

14 x 14 x 12 11 117.0350 x 350 x 300 279 52.8

6 x 16 x 8 12 135.0400 x 400 x 200 305 61.2

16 x 16 x 10 12 139.0400 x 400 x 250 305 63.0

16 x 16 x 12 12 142.0400 x 400 x 300 305 64.4

18 x 18 x 10 151⁄2 204.0450 x 450 x 250 394 92.5

18 x 18 x 12 151⁄2 209.0450 x 450 x 300 394 94.8

18 x 18 x 14 151⁄2 211.0450 x 450 x 350 394 95.7

18 x 18 x 16 151⁄2 216.0450 x 450 x 400 394 98.0

24 x 24 x 8 20 334.0600 x 600 x 200 508 152

24 x 24 x 10 20 342.0600 x 600 x 250 508 155

24 x 24 x 12 20 349.0600 x 600 x 300 508 158

C - Cast Malleable or Ductile iron, all others are fabricated steel.


Nom. Size End to Approx.(See pg. 21 End Wt. Ea.for O.D.)

In/mm In/mm Lbs./Kg

11⁄4 x 1 21⁄2 0.632 x 25 64 0.311⁄2 x 1 21⁄2 0.640 x 25 64 0.3

11⁄2 x 11⁄4 21⁄2 0.640 x 32 64 0.32 x 1 21⁄2 0.8

50 x 25 64 0.42 x 11⁄4 21⁄2 C 1.350 x 32 64 0.62 x 11⁄2 21⁄2 C 1.350 x 40 64 0.621⁄2 x 1 21⁄2 1.065 x 25 64 0.5

21⁄2 x 11⁄4 21⁄2 1.065 x 32 64 0.5

21⁄2 x 11⁄2 21⁄2 1.365 x 40 64 0.621⁄2 x 2 21⁄2 C 1.665 x 50 64 0.73 x 1 21⁄2 1.2

80 x 25 64 0.53 x 11⁄4 21⁄2 1.380 x 32 64 0.63 x 11⁄2 21⁄2 1.380 x 40 64 0.63 x 2 21⁄2 C 1.4

80 x 50 64 0.63 x 21⁄2 21⁄2 1.580 x 65 64 0.731⁄2 x 3 3 1.890 x 80 76 0.84 x 1 3 C 2.2

100 x 25 76 1.04 x 11⁄4 3 2.2

100 x 32 76 1.04 x 11⁄2 3 2.3

100 x 40 76 1.04 x 2 3 C 2.4

100 x 50 76 1.14 x 21⁄2 3 C 2.6

100 x 65 76 1.24 x 3 3 C 3.2

100 x 80 76 1.54 x 31⁄2 3 C 3.6

100 x 90 76 1.6

Nom. Size End to Approx.(See pg. 21 to End Wt. Ea. for O.D.)

In/mm In/mm Lbs./Kg

5 x 2 31⁄2 4.6125 x 50 89 2.15 x 21⁄2 31⁄2 4.5

125 x 65 89 2.05 x 3 31⁄2 4.4

125 x 80 89 2.05 x 4 31⁄2 C 4.5

125 x 100 89 2.06 x 1 4 6.8

150 x 25 102 3.16 x 11⁄2 4 6.9

150 x 40 102 3.16 x 2 4 C 6.0

150 x 50 102 2.76 x 21⁄2 4 6.0

150 x 65 102 2.76 x 3 4 C 5.4

150 x 80 102 2.46 x 4 4 C 5.6

150 x 100 102 2.56 x 5 4 C 6.0

150 x 125 102 2.78 x 3 5 12.0

200 x 80 127 5.58 x 4 5 C 9.0

200 x 100 127 4.18 x 5 5 11.5

200 x 125 127 5.28 x 6 5 C 10.6

200 x 150 127 4.810x 4 6 20

250 x 100 152 9.110 x 5 6 20

250 x 125 152 9.110x 6 6 20

250 x 150 152 9.110x 8 6 23.9

250 x 200 152 10.812 x 4 7 25

300 x 100 178 11.312 x 6 7 29

300 x 150 178 13.212 x 8 7 29

300 x 200 178 13.212 x 10 7 32.4

300 x 250 203 14.7

FIGURE 7072 CONCENTRIC REDUCER

FIG.URE 7072 – GR X GR CONCENTRIC REDUCERS ––––

Nom. Size End to Approx.(See pg. 21 to End Wt. Ea. for O.D.)

In/mm In/mm Lbs./Kg

14 x 6 13 54.3350 x 150 330 24.6

14 x 8 13 54.5350 x 200 330 24.714 x 10 13 55.7

350 x 250 330 25.314 x 12 13 57.3

350 x 300 330 26.016 x 8 14 65.4

400 x 200 356 29.716 x 10 14 66.7

400 x 250 356 30.316 x 12 14 68.1

400 x 300 356 30.916 x 14 14 71.0

400 x 350 356 32.218 x 10 15 82.3

450 x 250 381 37.318 x 12 15 83.6

450 x 300 381 37.918 x 14 15 86.2

450 x 350 381 39.118 x 16 15 87.2

450 x 400 381 39.620 x 10 20 123.0

500 x 250 508 55.820x 12 20 125.0

500 x 300 508 56.720x 14 20 129.0

500 x 350 508 58.520x 16 20 131.0

500 x 400 508 59.420x 18 20 133.0

500 x 450 508 60.324 x 10 20 147.0

600 x 250 508 66.724 x 12 20 149.0

600 x 300 508 67.624 x 14 20 152.0

600 x 350 508 68.924 x 16 20 153.0

600 x 400 508 69.424 x 18 20 154.0

600 x 450 508 69.924 x 20 20 155.0

600 x 500 508 70.3

(CAST) (WELD)

E to E E to E


C-Cast Malleable or Ductile Iron, all others are Fabricated Steel. Center toend dimensions may differ from those shown above, contact your GruvlokSales Office for details.

Nom. Size End to Approx.(See pg. to End Wt. Ea.

21 for O.D.)

In/mm In/mm Lbs./Kg

11⁄2 x 1 21⁄2 0.640 x 25 64 0.3

2 x 3⁄4 21⁄2 1.050 x 80 64 0.5

2 x 1 21⁄2 0.850 x 25 64 0.4

2 x 11⁄4 21⁄2 1.350 x 32 64 0.6

2 x 11⁄2 21⁄2 1.350 x 40 64 0.6

21⁄2 x 1 21⁄2 1.065 x 25 64 0.5

21⁄2 x 11⁄4 21⁄2 1.065 x 32 64 0.5

21⁄2 x 11⁄2 21⁄2 1.365 x 40 64 0.6

21⁄2 x 2 21⁄2 1.265 x 50 64 0.5

3 x 3⁄4 21⁄2 1.280 x 80 64 0.5

3 x 1 21⁄2 1.280 x 25 64 0.5

3 x 11⁄2 21⁄2 1.380 x 40 64 0.6

3 x 2 21⁄2 1.380 x 50 64 0.6

3 x 21⁄2 21⁄2 1.580 x 65 64 0.7

––FIGURE 7076 – GR X THD* – CONCENTRIC REDUCERS

(CAST) (WELD)

E to E E to E

Nom. Size End to Approx.(See pg. to End Wt. Ea.

21 for O.D.)

In/mm In/mm Lbs./Kg

31⁄2 x 3 3 1.890 x 80 76 0.8

4 x 1 3 2.2100 x 25 76 1.0

4 x 11⁄2 3 2.3100 x 40 76 1.0

4 x 2 3 2.3100 x 50 76 1.0

4 x 21⁄2 3 2.3100 x 65 76 1.0

4 x 3 3 2.6100 x 80 76 1.2

4 x 31⁄2 3 2.5100 x 90 76 1.1

5 x 4 31⁄2 4.5125 x 100 89 2.0

6 x 1 4 6.0150 x 25 102 2.7

6 x 2 4 6.0150 x 50 102 2.7

6 x 3 4 6.0150 x 80 102 2.7

6 x 4 4 5.9150 x 100 102 2.7

6 x 5 4 5.8150 x 125 102 2.6

FIGURE 7076 – CONCENTRIC REDUCER GROOVE BY THREAD


Approx.Nom. Size to End Wt. Ea.

In/mm In/mm Lbs./Kg

14 x 6 13 78350 x 150 330 35.4

14 x 8 13 80350 x 200 330 36.3

14 x 10 13 84350 x 250 330 38.1

14 x 12 13 88350 x 300 330 39.9

16 x 8 14 91400 x 200 356 41.3

16 x 10 14 96400 x 250 356 43.5

16 x 12 14 99400 x 300 356 44.9

16 x 14 14 104400 x 350 356 47.2

18 x 10 15 110450 x 250 381 49.9

18 x 12 15 113450 x 300 381 51.3

18 x 14 15 117450 x 350 381 53.1

18 x 16 15 121450 x 400 381 54.9

20x 10 20 145500 x 250 508 65.8

20x 12 20 149500 x 300 508 67.6

20x 14 20 152500 x 350 508 68.9

20x 16 20 156500 x 400 508 70.8

20x 18 20 160500 x 450 508 72.6

24 x 10 20 174600 x 250 508 78.9

24 x 12 20 179600 x 300 508 81.2

24 x 14 20 184600 x 350 508 83.5

24 x 16 20 189600 x 400 508 85.7

24 x 18 20 194600 x 450 508 88

24 x 20 20 199600 x 500 508 90.3

E to E

Fig. 7097 Gr x Thd(FABRICATED)

E to EFig. 7073 Gr x Gr

(FABRICATED)

Nominal End to Approx.Size to End Wt. Ea.

In/mm In/mm Lbs./Kg

11⁄4 x 1 81⁄2 1.532 x 25 216 0.711⁄2 x 3⁄4 81⁄2 1.640 x 20 216 0.711⁄2 x 1 81⁄2 1.740 x 25 216 0.8

11⁄2 x 11⁄4 81⁄2 4.540 x 32 216 2.02 x 3⁄4 9 2.1

50 x 80 229 1.02 x 1 9 2.2

50 x 25 229 1.02 x 11⁄4 9 2.450 x 32 229 1.12 x 11⁄2 9 2.550 x 40 229 1.121⁄2 x 1 91⁄2 3.265 x 25 241 1.5

21⁄2 x 11⁄4 91⁄2 3.465 x 32 241 1.5

21⁄2 x 11⁄2 91⁄2 3.665 x 40 241 1.621⁄2 x 2 91⁄2 4.065 x 50 241 1.83 x 1 91⁄2 4.0

80 x 25 241 1.83 x 11⁄4 91⁄2 4.380 x 32 241 2.03 x 11⁄2 91⁄2 4.580 x 40 241 2.03 x 2 91⁄2 4.8

80 x 50 241 2.23 x 21⁄2 91⁄2 5.680 x 65 241 2.531⁄2 x 3 91⁄2 6.690 x 80 241 3.04 x 1 10 5.9

100 x 25 254 2.74 x 11⁄4 10 6.3

100 x 32 254 2.94 x 11⁄2 10 6.4100 x 40 254 2.94 x 2 10 6.7

100 x 50 254 3.04 x 21⁄2 10 7.3

100 x 65 254 3.34 x 3 10 7.9

100 x 80 254 3.6

Nominal End to Approx.Size to End Wt. Ea.

In/mm In/mm Lbs./Kg

4 x 31⁄2 10 8.5100 x 90 254 3.9

5 x 2 11 9.3125 x 50 279 4.25 x 21⁄2 11 9.9

125 x 65 279 4.55 x 3 11 10.7

125 x 80 279 4.95 x 4 11 11.9

125 x 100 279 5.46 x 1 111⁄2 12.0

150 x 25 292 5.46 x 11⁄2 111⁄2 12.1

150 x 40 292 5.56 x 2 111⁄2 12.2

150 x 50 292 5.56 x 21⁄2 111⁄2 12.8

150 x 65 292 5.86 x 3 111⁄2 13.6

150 x 80 292 6.26 x 4 111⁄2 14.9

150 x 100 292 6.86 x 5 111⁄2 16.2

150 x 125 292 7.38 x 3 12 17.9

200 x 80 305 8.18 x 4 12 19.7

200 x 100 305 8.98 x 5 12 21.4

200 x 125 305 9.78 x 6 12 23.2

200 x 150 305 10.510x 4 13 29.7

250 x 100 330 13.510x 5 13 31.7

250 x 125 330 14.410x 6 13 34.0

250 x 150 330 15.410x 8 13 34.4

250 x 200 330 15.612 x 4 14 44.8

300 x 100 356 20.312 x 6 14 45.2

300 x 150 356 20.512 x 8 14 47.7

300 x 200 356 21.612 x 10 14 52.0300 x 250 356 23.6

Fabricated Steel *Figure 7097 is available in sizes 11⁄4 x 1 through 12 x 10. Center toend dimensions may differ from those shown below. Contact your Gruvlok Sales Officefor details.

FIGURE 7073 & 7097 ECCENTRIC REDUCER

FIGURES 7073 & 7097 – ECCENTRIC REDUCERS ––––––


C to LE

C to LEC to SE

–––––––––––––––––––FIGURE 7069 – 45° LATERAL

FIGURE 7069 LATERALS

Center to Center to Approx.Nom. Size Pipe OD Long End Short End Wt. Ea.


1 1.315 5 21⁄4 1.525 33.4 127 57 0.7

11⁄4 1.660 53⁄4 21⁄2 2.532 42.2 146 64 1.1

11⁄2 1.900 61⁄4 23⁄4 3.540 48.3 159 70 1.6

2 2.375 7 23⁄4 4.550 60.3 178 70 2.0

21⁄2 2.875 73⁄4 3 10.065 73.0 197 76 4.5

3 3.500 81⁄2 31⁄4 11.080 88.9 216 83 5.0

31⁄2 4.000 10 31⁄2 14.090 101.6 254 89 6.4

4 4.500 101⁄2 33⁄4 18.3100 114.3 267 95 8.3

5 5.563 121⁄2 4 30.0125 141.3 318 102 13.6

6 6.625 14 41⁄2 46.6150 168.3 356 114 21.1

8 8.625 18 6 82.8200 219.1 457 152 37.6

10 10.750 201⁄2 61⁄2 127250 273.1 521 165 57.4

12 12.750 23 7 165300 323.9 584 178 74.8

14 14.000 261⁄2 71⁄2 215350 355.6 673 191 97.5

16 16.000 29 8 345400 406.4 737 203 157

18 18.000 32 81⁄2 425450 457.2 813 216 193

20 20.000 35 9 517500 508.0 889 229 235

24 24.000 40 10 940600 609.6 1016 254 426


FIGURE 7070 – 45° REDUCING LATERAL –––––––––––

Center to Center to Approx.Nom. Size Long End Short End Wt. Ea.


3 x 3 x 2 81⁄2 31⁄4 9.880 x 80 x 50 216 83 4.43 x 3 x 21⁄2 81⁄2 31⁄4 11.5

80 x 80 x 65 216 83 5.24 x 4 x 2 101⁄2 33⁄4 15.5

100 x 100 x 50 267 95 7.04 x 4 x 21⁄2 101⁄2 33⁄4 17.0

100 x 100 x 65 267 95 7.74 x 4 x 3 101⁄2 33⁄4 18.5

100 x 100 x 80 267 95 8.45 x 5 x 2 121⁄2 4 22.5

125 x 125 x 50 318 102 10.25 x 5 x 3 121⁄2 4 26.5

125 x 125 x 80 318 102 12.05 x 5 x 4 121⁄2 4 30.5

125 x 125 x 100 318 102 13.86 x 6 x 2 14 41⁄2 33.0

150 x 150 x 50 356 114 15.06 x 6 x 3 14 41⁄2 37.0

150 x 150 x 80 356 114 16.86 x 6 x 4 14 41⁄2 40.0

150 x 150 x 100 356 114 18.16 x 6 x 5 14 41⁄2 45.0

150 x 150 x 125 356 114 20.48 x 8 x 4 18 6 59.6

200 x 200 x 100 457 152 27.08 x 8 x 5 18 6 68.0

200 x 200 x 125 457 152 30.88 x 8 x 6 18 6 75.0

200 x 200 x 150 457 152 34.010x 10x 4 201⁄2 61⁄2 83.0

250 x 250 x 100 521 165 37.610x 10x 5 201⁄2 61⁄2 100.0

250 x 250 x 125 521 165 45.410x 10x 6 201⁄2 61⁄2 105.0

250 x 250 x 150 521 165 47.610x 10x 8 201⁄2 61⁄2 116.0

250 x 250 x 200 521 165 52.612 x 12 x 4 23 7 137.0

300 x 300 x 100 584 178 62.112 x 12 x 6 23 7 140.0

300 x 300 x 150 584 178 63.512 x 12 x 8 23 7 147.0

300 x 300 x 200 584 178 66.7

Center to Center to Approx.Nom. Size Long End Short End Wt. Ea.


12 x 12 x 10 23 7 168300 x 300 x 250 584 178 76.2

14 x 14 x 4 261⁄2 71⁄2 173350 x 350 x 100 673 191 78.5

14 x 14 x 6 261⁄2 71⁄2 185350 x 350 x 150 673 191 83.9

14 x 14 x 8 261⁄2 71⁄2 195350 x 350 x 200 673 191 88.5

14 x 14 x 10 261⁄2 71⁄2 223350 x 350 x 250 673 191 101

14 x 14 x 12 261⁄2 71⁄2 240350 x 350 x 300 673 191 109

16 x 16 x 6 29 8 235400 x 400 x 150 737 203 107

16 x 16 x 8 29 8 250400 x 400 x 200 737 203 113

16 x 16 x 10 29 8 263400 x 400 x 250 737 203 119

16 x 16 x 12 29 8 283400 x 400 x 300 737 203 128

16 x 16 x 14 29 8 307400 x 400 x 350 737 203 139

18 x 18 x 6 32 81⁄2 275450 x 450 x 150 813 216 125

18 x 18 x 8 32 81⁄2 306450 x 450 x 200 813 216 139

18 x 18 x 10 32 81⁄2 321450 x 450 x 250 813 216 146

18 x 18 x 12 32 81⁄2 333450 x 450 x 3004813 216 151

18 x 18 x 14 32 81⁄2 358450 x 450 x 350 813 216 162

18 x 18 x 16 32 81⁄2 382450 x 450 x 400 813 216 173

20x 20x 12 35 9 390500 x 500 x 300 889 229 177

20x 20x 14 35 9 410500 x 500 x 350 889 229 186

20x 20x 16 235 9 440500 x 500 x 400 889 229 200

24 x 24 x 16 40 10 725600 x 600 x 4001016 254 329

24 x 24 x 20 40 10 785600 x 600 x 5001016 254 356

C to LE

C to LEC to SE

FIGURE 7070 REDUCING LATERIALS


–––– FIGURES 7077, 7078 & 7079 – SWAGED NIPPLES

Fig. 7078GR x THD

Fig. 7077GR x GR

E to E E to E E to E

End to Approx.Nom. Size to End Wt. Ea.

In/mm In/mm Lbs./Kg

4 x 21⁄2 9 8.0100 x 65 229 3.6

4 x 3 9 8.0100 x 80 229 3.64 x 31⁄2 9 8.0

100 x 90 229 3.65 x 2 11 12.0

125 x 50 279 5.45 x 21⁄2 11 12.0

125 x 65 279 5.45 x 3 11 12.0

125 x 80 279 5.45 x 4 11 12.0

125 x 100 279 5.46 x 1 12 19.0

150 x 25 305 8.66 x 11⁄4 12 19.0

150 x 32 305 8.66 x 11⁄2 12 19.0

150 x 40 305 8.66 x 2 12 19.0

150 x 50 305 8.66 x 21⁄2 12 19.0

150 x 65 305 8.66 x 3 12 19.0

150 x 80 305 8.66 x 31⁄2 12 17.0

150 x 90 305 7.76 x 4 12 19.0

150 x 100 305 8.66 x 5 12 19.0

150 x 125 305 8.6

End to Approx.Nom. Size to End Wt. Ea.

In/mm In/mm Lbs./Kg

2 x 1 61⁄2 2.050 x 25 165 0.92 x 11⁄4 61⁄2 2.050 x 32 165 0.92 x 11⁄2 61⁄2 2.050 x 40 165 0.921⁄2 x 1 7 3.565 x 25 178 1.6

21⁄2 x 11⁄4 7 3.565 x 32 178 1.6

21⁄2 x 11⁄2 7 3.565 x 40 178 1.621⁄2 x 2 7 3.565 x 50 178 1.6

3 x 1 8 5.080 x 25 203 2.33 x 11⁄4 8 5.080 x 32 203 2.33 x 11⁄2 8 5.080 x 40 203 2.3

3 x 2 8 5.080 x 50 203 2.33 x 21⁄2 8 5.080 x 65 203 2.331⁄2 x 3 8 7.090 x 80 203 3.2

4 x 1 9 8.0100 x 25 229 3.64 x 11⁄4 9 8.0

100 x 32 229 3.64 x 11⁄2 9 8.0

100 x 40 229 3.64 x 2 9 8.0

100 x 50 229 3.6

Fig. 7079GR x BEV

FIGURE 7077, 7078 & 7079 SWAGED NIPPLES


FIGURE 7067 REDUCING TEE WYES

Approx.Nom. Size G H E1 E2 Wt. Ea.

In/mm In/mm In/mm In/mm In/mm Lbs./Kg

4 x 3 x 3 15⁄8 73⁄8 103⁄4 55⁄8 16.012 x 12 x 10 41 187 273 143 7.3

4 x 3 x 4 33⁄4 101⁄2 135⁄8 81⁄8 27.012 x 12 x 10 267 346 206 12.2

5 x 3 x 3 11⁄4 93⁄4 111⁄2 61⁄2 25.012 x 12 x 10 32 248 292 165 11.3

5 x 3 x 5 4 121⁄2 161⁄8 10 44.012 x 12 x 10 102 318 410 254 20.0

5 x 4 x 3 17⁄8 91⁄8 117⁄8 67⁄8 21.012 x 12 x 10 48 232 302 175 9.5

5 x 4 x 4 17⁄8 91⁄8 123⁄4 71⁄4 25.012 x 12 x 10 48 232 324 184 11.3

6 x 4 x 6 41⁄2 14 181⁄4 111⁄2 61.012 x 12 x 10 114 356 464 292 27.7

6 x 5 x 3 11⁄4 103⁄4 13 8 27.012 x 12 x 10 32 273 330 203 12.2

6 x 5 x 4 11⁄4 103⁄4 137⁄8 83⁄8 31.012 x 12 x 10 32 273 352 213 14.1

8 x 6 x 4 1 12 143⁄4 91⁄4 45.012 x 12 x 10 25 305 375 235 20.4

8 x 6 x 8 6 18 231⁄4 151⁄4 95.012 x 12 x 10 152 457 591 387 43.1

E1

H

G

E2

FIGURE 7067 – REDUCING TEE WYE ––––––––––––––


––––––––––––––––––––– FIGURE 7066 – TEE WYE



2 x 2 x 2 23⁄4 7 9 45⁄8 6.450 x 50 x 50 70 178 229 117 2.9

21⁄2 x 21⁄2 x 21⁄2 3 73⁄4 101⁄2 53⁄4 11.565 x 65 x 65 76 197 267 146 5.2

3 x 3 x 3 31⁄4 81⁄2 111⁄2 61⁄2 16.580 x 80 x 80 83 216 292 165 7.5

31⁄2 x 31⁄2 x 31⁄2 31⁄2 10 13 73⁄4 2290 x 90 x 90 89 254 330 197 10.0

4 x 4 x 3 33⁄4 101⁄2 127⁄8 77⁄8 23100 x 100 x 80 95 267 327 200 10.4

4 x 4 x 4 33⁄4 101⁄2 135⁄8 81⁄8 26100 x 100 x 100 95 267 346 206 11.8

5 x 5 x 3 4 121⁄2 141⁄4 91⁄4 32125 x 125 x 80 102 318 362 235 14.5

5 x 5 x 4 4 121⁄2 151⁄8 95⁄8 35125 x 125 x 100 102 318 384 244 15.9

5 x 5 x 5 4 121⁄2 161⁄8 10 40125 x 125 x 125 102 318 410 254 18.1

6 x 6 x 3 41⁄2 14 155⁄16 105⁄16 50150 x 150 x 80 114 356 3937 2667 22.7

6 x 6 x 4 41⁄2 14 161⁄4 103⁄4 55150 x 150 x 100 114 356 413 273 24.9

6 x 6 x 5 41⁄2 14 171⁄4 111⁄8 58150 x 150 x 125 114 356 438 283 26.3

6 x 6 x 6 41⁄2 14 181⁄4 111⁄2 60.5150 x 150 x 150 114 356 464 292 27.4

8 x 8 x 3 6 18 183⁄16 133⁄16 100200 x 200 x 80 152 457 4648 3378 45.4

8 x 8 x 4 6 18 19 131⁄2 110200 x 200 x 100 152 457 483 343 49.9

E1

H

G

E2



8 x 8 x 56 18 20 137⁄8 111200 x 200 x 125 152 457 508 352 50.3

8 x 8 x 6 6 18 211⁄8 143⁄8 112200 x 200 x 150 152 457 537 365 50.8

8 x 8 x 8 6 18 231⁄4 151⁄4 120200 x 200 x 200 152 457 591 387 54.4

10x 10x 3 61⁄2 201⁄2 197⁄8 147⁄8 130250 x 250 x 80 165 521 505 378 59.0

10x 10x 4 61⁄2 201⁄2 203⁄4 151⁄4 135250 x 250 x 100 165 521 527 387 61.2

10x 10x 5 61⁄2 201⁄2 217⁄8 153⁄4 140250 x 250 x 125 165 521 556 400 63.5

10x 10x 6 61⁄2 201⁄2 227⁄8 161⁄8 145250 x 250 x 150 165 521 581 410 65.8

10x 10x 8 61⁄2 201⁄2 271⁄4 191⁄4 150250 x 250 x 200 165 521 692 489 68.0

10x 10x 10 61⁄2 201⁄2 271⁄4 18 190250 x 250 x 250 165 521 692 457 86.2

12 x 12 x 3 7 23 203⁄4 153⁄4 140300 x 300 x 80 178 584 527 400 63.5

12 x 12 x 4 7 23 211⁄2 16 145300 x 300 x 100 178 584 546 406 65.8

12 x 12 x 6 7 23 233⁄4 17 165300 x 300 x 150 178 584 603 432 74.8

12 x 12 x 8 7 23 26 18 175300 x 300 x 200 178 584 660 457 79.4

12 x 12 x 10 7 23 28 183⁄4 200300 x 300 x 250 178 584 711 476 90.7

12 x 12 x 12 7 23 31 201⁄2 240300 x 300 x 300 178 584 787 521 109

FIGURE 7066 TEE WYES


FIGURE 7071 – TRUE WYE ––––––––––––––––––––

C to LE

C to SE

FIGURE 7071 TRUE WYE

Nominal Pipe Center to Center to Approx.Size OD Long End Short End Wt. Ea.


1 1.315 21⁄4 21⁄4 1.125 33.4 57 57 0.5

11⁄4 1.660 23⁄4 21⁄2 1.532 42.2 70 64 0.7

11⁄2 1.900 23⁄4 23⁄4 1.840 48.3 70 70 0.8

2 2.375 31⁄4 23⁄4 2.350 60.3 83 70 1.0

21⁄2 2.875 33⁄4 3 5.065 73.0 95 76 2.3

3 3.500 41⁄4 31⁄4 6.180 88.9 108 83 2.8

31⁄2 4.000 41⁄2 31⁄2 8.390 101.6 114 89 3.8

4 4.500 5 33⁄4 10.5100 114.3 127 95 4.8

5 5.563 51⁄2 4 15125 141.3 140 102 6.8

6 6.625 61⁄2 41⁄2 21.6150 168.3 165 114 9.8

8 8.625 73⁄4 6 36.0200 219.1 197 152 16.3

10 10.750 9 61⁄2 51.0250 273.1 229 165 23.1

12 12.750 10 7 160.0300 323.9 254 178 72.6

14 14.000 11 71⁄2 136.0350 355.6 279 191 61.7

16 16.000 12 8 166.0400 406.4 305 203 75.3

18 18.000 151⁄2 81⁄2 234450 457.2 394 216 106

20 20.000 171⁄4 9 281500 508.0 438 229 128

24 24.000 20 10 523600 609.6 508 254 237

* Contact your Gruvlok Sales Office for dimensions and weight


Nom. Pipe End Approx.Size OD to End Wt. Ea.


1 1.315 3 2.525 33.4 76 1.1

11⁄4 1.660 4 3.832 42.2 102 1.7

11⁄2 1.900 4 4.140 48.3 102 1.92 2.375 4 6.050 60.3 102 2.7

21⁄2 2.875 4 9.265 73.0 102 4.23 3.500 4 10.480 88.9 102 4.7

31⁄2 4.000 4 14.090 101.6 102 6.44 4.500 6 19.1

100 114.3 152 8.75 5.563 6 23.0

125 141.3 152 10.46 6.625 6 29.5

150 168.3 152 13.48 8.625 6 43.5

200 219.1 152 19.710 10.750 8 68.2250 273.1 203 30.912 12.750 8 96.1300 323.9 203 43.614 14.000 * *350 355.6 * *16 16.000 * *400 406.4 * *18 18.000 * *450 457.2 * *20 20.000 * *500 508.0 * *24 24.000 * *600 609.6 * *

End Approx.to End Wt. Ea.

In/mm Lbs./Kg

3 3.676 1.64 4.6

102 2.14 7.1

102 3.24 8.2

102 3.74 11.9

102 5.44 15.5

102 7.04 21.0

102 9.56 28.0

152 12.76 35.0

152 15.96 50.0

152 22.76 72.0

152 32.78 *

203 *8 *

203 ** ** ** ** ** ** ** ** ** ** *

E to E

–––––––––––––– FIGURES 7084 & 7085 – ADAPTERS

FIGURE 7084GROOVE X

CLASS 150 FLANGE

FIGURE 7085GROOVE X

CLASS 300 FLANGE


FIGURE 7055 – GR X MPT - 90° ADAPTER ELBOW––––

FIGURE 7056 – GR X MPT - 45° ADAPTER ELBOW––––

C to TE

C to GE

C to GE

C to TE

FIGURE 7055ADAPTER ELBOWS

Center to Center toNom. Fitting Grooved Threaded Approx.Size OD End End Wt. Ea.


1 1.315 21⁄4 21⁄4 0.625 33.4 57 57 0.311⁄4 1.660 23⁄4 23⁄4 1.032 42.2 70 70 0.511⁄2 1.900 23⁄4 23⁄4 1.240 48.3 70 70 0.52 2.375 31⁄4 41⁄4 2.350 60.3 83 108 1.021⁄2 2.875 33⁄4 33⁄4 3.765 73.0 95 95 1.73 3.500 41⁄4 6 6.580 88.9 108 152 2.931⁄2 4.000 41⁄2 61⁄4 8.290 101.6 114 159 3.74 4.500 5 71⁄4 11

100 114.3 127 184 5.06 6.625 61⁄2 61⁄2 19.8

150 168.3 165 165 9.0

FIGURE 7056ADAPTER ELBOWS

Center to Center toNom. Fitting Grooved Threaded Approx.Size OD End End Wt. Ea.


1 1.315 13⁄4 13⁄4 0.625 33.4 44 44 0.311⁄4 1.660 13⁄4 13⁄4 0.732 42.2 44 44 0.311⁄2 1.900 13⁄4 13⁄4 0.840 48.3 44 44 0.42 2.375 2 3 1.6

50 60.3 51 76 0.721⁄2 2.875 21⁄4 21⁄4 2.265 73.0 57 57 1.03 3.500 21⁄2 41⁄4 4.3

80 88.9 64 108 2.031⁄2 4.000 23⁄4 23⁄4 4.290 101.6 70 70 1.94 4.500 3 51⁄4 7.5

100 114.3 76 133 3.46 6.625 31⁄2 31⁄2 11.1

150 168.3 89 89 5.0


C to E

E to E

HB Dia.

E to E

FIGURE 7050 RF REDUCING

BASE SUPPORT ELBOWS

Approx.Nom. Grooved Center B Dia. Wt. Ea. Size End OD to End H Threaded GxF

In/mm In/mm In/mm In/mm NPSC Lbs./Kg

6 x 4 6.625 12 21⁄2 11⁄2 38.5150 x 100 168.3 305 64 38 17.5

6 x 5 6.625 121⁄2 21⁄2 11⁄2 45.4150 x 125 168.3 318 64 38 20.6

8 x 5 8.625 16 3 11⁄2 65.5200 x 125 219.1 406 76 38 29.7

8 x 6 8.625 16 3 11⁄2 73200 x 150 219.1 406 76 38 33.1

10x 6 10.750 19 31⁄2 11⁄2 100250 x 150 273.1 483 89 38 45.4

10x 8 10.750 19 31⁄2 11⁄2 127250 x 200 273.1 483 89 38 57.6

12 x 8 12.750 22 4 11⁄2 155300 x 200 323.9 559 102 38 70.312 x 10 12.750 22 4 11⁄2 186

300 x 250 323.9 559 102 38 84.4

FIGURE 7087 FEMALE

THREAD ADAPTER

Nom. Grooved End Approx. Size End OD to End Wt. Ea.


1 1.315 21⁄16 0.725 33.4 533 0.3

11⁄4 1.660 25⁄16 1.432 42.2 635 0.6

11⁄2 1.900 25⁄16 1.540 48.3 635 0.72 2.375 21⁄2 1.650 60.3 64 0.73 3.500 23⁄4 2.580 88.9 70 1.14 4.500 31⁄4 4.5

100 114.3 83 2.0

–––––––––––––––––––– FIGURE 7087 – GR X FPT

––––––––––––––––––– FIGURE 7050RF – GR X FG


FIGURE 7068 – CROSS –––––––––––––––––––––––

Nom. Center Approx. Size Pipe OD to End Wt. Ea.


1 1.315 21⁄4 1.325 33.4 57 0.611⁄4 1.660 23⁄4 2.132 42.2 70 1.011⁄2 1.900 23⁄4 2.540 48.3 70 1.12 2.375 31⁄4 2.950 60.3 83 1.321⁄2 2.875 33⁄4 5.265 73.0 95 2.43 3.500 41⁄4 7.580 88.9 108 3.431⁄2 4.000 41⁄2 9.890 101.6 114 4.44 4.500 5 12.2

100 114.3 127 5.55 5.563 51⁄2 17.6

125 141.3 140 8.0

FIGURE 7074 –CAP –––––––––––––––––––––––––

E to E

Nom. End Approx.Size Pipe OD to End Wt. Ea.


1C 1.315 11⁄4 0.325 33.4 32 0.1

11⁄4C 1.660 11⁄4 0.432 42.2 32 0.2

11⁄2C 1.900 11⁄4 0.540 48.3 32 0.22C 2.375 1 0.550 60.3 25 0.2

21⁄2C 2.875 1 0.765 73.0 25 0.3

3 ODC 2.996 1 0.865 76.1 25 0.43C 3.500 1 1.180 88.9 25 0.5

31⁄2C 4.000 1 1.490 101.6 25 0.64C 4.500 11⁄8 2.8100 114.3 29 1.3

41⁄4 ODC 4.250 11⁄8 2.0100 108.0 29 0.95C 5.563 11⁄8 4.0125 141.3 29 1.8

51⁄4 ODC 5.236 11⁄8 3.2125 133.0 29 1.5

* Machined Cap, C - Cast Malleable or Ductile Iron

Nom. End Approx.Size Pipe OD to End Wt. Ea.


51⁄2 ODC 5.500 11⁄8 4.0125 139.7 29 1.86C 6.625 15⁄16 6.0150 168.3 381 2.7

61⁄4 ODC 6.259 11⁄8 5.1150 159.0 29 2.3

61⁄2 ODC 6.500 11⁄8 6.0150 165.1 29 2.78C 8.625 11⁄2 12.5200 219.1 38 5.710C 10.750 11⁄2 21.9250 273.1 38 9.912C 12.750 11⁄2 33.8300 323.9 38 15.314* 14.000 81⁄2 40350 355.6 216 18.116* 16.000 9 45400 406.4 229 20.418* 18.000 10 58450 457.2 254 26.320* 20.000 11 79500 508.0 279 35.824* 24.000 121⁄2 100600 609.6 318 45.4

FIGURE 7074 CAP

FIGURE 7068 CROSSC to E

Nom. Center Approx. Size Pipe OD to End Wt. Ea.


6 6.625 61⁄2 28.3150 168.3 165 12.88 8.625 73⁄4 48.0

200 219.1 197 21.810 10.750 9 70.0250 273.1 229 31.812 12.750 10 110300 323.9 254 49.914 14.000 11 140350 355.6 279 63.516 16.000 12 170400 406.4 305 77.118 18.000 151⁄2 260450 457.2 394 11820 20.000 171⁄4 320500 508.0 438 14524 24.000 20 585600 609.6 508 265


–––––– FIGURE 7062 BULLHEAD TEE (GR X GR X FPT)

–––––– FIGURE 7065 STANDPIPE TEE (GR X GR X FPT)

C to EOR

C to E

OB

C to EOB

C to EOR

FIGURE 7062 BULLHEAD TEE (GR X GR XFPT)Center Center

Nom. Size to End to End Approx.(See pg. 21 for O.D.) of Run of Branch Wt. Ea.


5 x 5 x 8 73⁄4 51⁄2 31.0125 x 125 x 200 197 140 14.1

6 x 6 x 8 73⁄4 61⁄2 37.6150 x 150 x 200 197 165 17.1

FIGURE 7065 STANDPIPE TEE (GR X GR X FPT)Center Centerto End to End Approx.

Nom. Size Pipe OD of Run of Branch Wt. Ea.


4 x 4 x 21⁄2 4.500 31⁄4 4 7.6100 x 100 x 65 114.3 83 102 3.4

6 x 6 x 21⁄2 6.625 31⁄4 51⁄8 11.2150 x 150 x 65 168.3 83 130 5.1

–––––––––––––––––––– FIGURE 7075 – BULL PLUG

E to E

* Contact your Gruvlok Sales Officefor dimensions and weight

FIGURE 7075 BULL PLUG

End Approx.Nom. Size Fitting OD to End Wt. Ea.


2 2.375 4 2.550 60.3 102 1.121⁄2 2.875 5 3.165 73.0 127 1.43 3.500 6 4.4

80 88.9 152 2.04 4.500 7 7.4

100 114.3 178 3.45 5.563 * *

125 141.3 * *6 6.625 10 18.5

150 168.3 254 8.4


FIG. 7051-3D45° ELBOW


In/mm Lbs./Kg

61⁄2 3.9165 1.871⁄4 6.7184 3.073⁄4 9.5197 4.381⁄2 12.3216 5.69 15.7

229 7.1111⁄4 26.5286 12.0

131⁄2 41.3343 18.718 82.9457 37.6

221⁄2 146.9572 66.627 215.9686 97.9

311⁄2 227.3800 103.136 363.5914 164.9

401⁄2 461.31029 209.245 540.7

1143 245.3533⁄4 824.41365 373.9

FIGURE 7050-3D90° ELBOW

Nom. Pipe Center Approx.Size OD to End Wt. Ea.


2 2.375 10 5.350 60.3 254 2.421⁄2 2.875 111⁄2 9.565 73 292 4.33 3.500 13 14.080 88.9 330 6.431⁄2 4.000 141⁄2 18.690 101.6 368 8.44 4.500 16 24.1

100 114.3 406 10.95 5.563 20 40.9

125 141.3 508 18.66 6.625 24 63.7

150 168.3 610 28.98 8.625 32 127.8

200 219.1 813 58.010 10.750 40 226.4250 273.1 1016 102.712 12.750 48 332.7300 323.9 1219 150.914 14.000 56 427.3350 355.6 1422 193.816 16.000 64 560.1400 406.4 1626 254.118 18.000 72 710.7450 457.2 1829 322.420 20.000 80 879.3500 508 2032 398.824 24.000 96 1270.3600 609.6 2438 576.2



In/mm Lbs./Kg

71⁄2 4.3191 2.081⁄4 7.7210 3.591⁄4 11.0235 5.010 14.4254 6.511 18.5279 8.4

133⁄4 31.3349 14.2

161⁄2 48.8419 22.122 97.9559 44.4

271⁄4 173.4692 78.7

323⁄4 254.8832 115.6

381⁄4 327.3972 148.5

433⁄4 429.01111 194.6491⁄4 544.41251 246.9543⁄4 673.51391 305.5651⁄2 973.01664 441.3

FIGURES 7050, 7057 & 7051 3D – LR ELBOWS ––––

Fig. 7050-3D,90° Elbow

R=3D


R=3D


R=3D





2 2.375 53⁄4 3.450 60.3 146 1.521⁄2 2.875 6 5.865 73 152 2.63 3.500 61⁄2 8.080 88.9 165 3.631⁄2 4.000 63⁄4 10.290 101.6 171 4.64 4.500 71⁄4 12.8

100 114.3 184 5.85 5.563 9 21.8

125 141.3 229 9.96 6.625 103⁄4 33.9

150 168.3 273 15.48 8.625 141⁄2 68.0

200 219.1 368 30.810 10.750 18 120.5

250 273.1 457 54.712 12.750 213⁄4 177.0

300 323.9 552 80.314 14.000 251⁄4 227.3

350 355.6 641 103.116 16.000 29 297.9

400 406.4 737 135.118 18.000 321⁄2 378.1

450 457.2 826 171.520 20.000 36 467.8

500 508 914 212.224 24.000 431⁄4 675.7

600 609.6 1099 306.5

FIG. 7052-3D221⁄2°ELBOW


In/mm Lbs./Kg

51⁄4 3.2133 1.551⁄2 5.3140 2.453⁄4 7.3146 3.3

6 9.2152 4.261⁄2 11.4165 5.2

8 19.4203 8.891⁄2 30.1241 13.7123⁄4 60.5324 27.416 107.2

406 48.6191⁄4 157.5489 71.4221⁄2 202.3572 91.8251⁄2 265.2648 120.3283⁄4 336.5730 152.632 416.3

813 188.8381⁄4 601.4972 272.8

FIG. 7053-3D111⁄4°ELBOW


In/mm Lbs./Kg

41⁄2 2.8114 1.343⁄4 4.6121 2.15 6.2

127 2.85 7.6

127 3.451⁄4 9.3133 4.261⁄2 15.8165 7.273⁄4 24.6197 11.2101⁄2 49.3267 22.413 87.3330 39.6151⁄2 128.3394 58.2181⁄4 164.8464 74.8203⁄4 216.0527 98.0

23.35 274.1593 124.326 339.2660 153.931 490.0787 222.3

Fig. 7058-3D30° Elbow

R=3D

Fig. 7052-3D221⁄2° Elbow

R=3D

Fig. 7053-3D111⁄4° Elbow

R=3D

–––– FIGURES 7058, 7052 & 7053 3D – LR ELBOWS


FIG. 7051-5D45°ELBOW


In/mm Lbs./Kg

81⁄4 4.8210 2.291⁄4 8.6235 3.9101⁄4 12.5260 5.7111⁄4 16.5286 7.5121⁄2 21.3318 9.7151⁄2 36.1394 16.4181⁄2 56.2470 25.5241⁄2 112.8622 51.2303⁄4 199.9781 90.737 293.7940 133.243 377.3

1092 171.1491⁄4 494.51251 224.3551⁄4 627.61403 284.7611⁄2 776.41562 352.2733⁄4 1,121.61873 508.7

FIGURE 7050-5D90° ELBOW

Nom. Fitting Center Approx.Size OD to End Wt. Ea.


2 2.375 14 7.250 60.3 356 3.321⁄2 2.875 161⁄2 13.365 73 419 6.03 3.500 19 19.980 88.9 483 9.031⁄2 4.000 211⁄2 26.990 101.6 546 12.24 4.500 24 35.4

100 114.3 610 16.15 5.563 30 60.0

125 141.3 762 27.26 6.625 36 93.5

150 168.3 914 42.48 8.625 48 187.6

200 219.1 1219 85.110 10.750 60 332.4

250 273.1 1524 150.812 12.750 72 488.4

300 323.9 1829 221.514 14.000 84 627.4

350 355.6 2134 284.616 16.000 96 822.2

400 406.4 2438 372.918 18.000 108 1,043.4

450 457.2 2743 473.320 20.000 120 1,290.9

500 508 3048 585.524 24.000 144 1,864.8

600 609.6 3658 845.9



In/mm Lbs./Kg

93⁄4 5.6248 2.5111⁄4 10.2286 4.6123⁄4 15.0324 6.8121⁄4 20.0311 9.1151⁄2 26.0394 11.8191⁄2 44.1495 20.0231⁄4 68.6591 31.131 137.7787 62.539 244.1991 110.7463⁄4 358.61187 162.7541⁄2 460.71384 209.0621⁄4 603.81581 273.970 766.2

1778 347.5773⁄4 947.91975 430.0931⁄4 1,369.32369 621.1


R=5D


R=5D


R=5D






2 2.375 63⁄4 4.050 60.3 171 1.821⁄2 2.875 71⁄2 7.065 73 191 3.23 3.500 8 10.080 88.9 203 4.531⁄2 4.000 83⁄4 13.090 101.6 222 5.94 4.500 91⁄2 16.6

100 114.3 241 7.55 5.563 113⁄4 28.1

125 141.3 298 12.76 6.625 14 43.8

150 168.3 356 19.98 8.625 183⁄4 87.9

200 219.1 476 39.910 10.750 231⁄2 155.8250 273.1 597 70.712 12.750 28 228.9300 323.9 711 103.814 14.000 323⁄4 294.0350 355.6 832 133.416 16.000 371⁄2 385.3400 406.4 953 174.818 18.000 421⁄4 489.0450 457.2 1073 221.820 20.000 463⁄4 605.0500 508 1187 274.424 24.000 561⁄4 873.9600 609.6 1429 396.4

FIG. 7052-5D221⁄2°ELBOW


In/mm Lbs./Kg

6 3.6152 1.661⁄2 6.2165 2.87 8.8

178 4.071⁄2 11.3191 5.18 14.3

203 6.510 24.1254 10.912 37.6305 17.116 75.4406 34.220 133.7508 60.624 196.4610 89.128 252.3711 114.432 330.7813 150.036 419.7914 190.440 519.2

1016 235.548 750.1

1219 340.2

FIG. 7053-5D111⁄4°ELBOW


In/mm Lbs./Kg

5 3.0127 1.451⁄4 5.0133 2.351⁄2 6.9140 3.153⁄4 8.7146 3.96 10.7

152 4.971⁄2 18.2191 8.39 28.3

229 12.812 56.8305 25.815 100.6381 45.618 147.8457 67.021 189.8533 86.124 248.8610 112.927 315.7686 143.230 390.6762 177.2353⁄4 564.3908 256.0


R=5D

Fig. 7052-5D221⁄2° Elbow

R=5D

Fig. 7053-5D111⁄4° Elbow

R=5D





In/mm Lbs./Kg

9 5.3229 2.4101⁄4 9.5260 4.311⁄2 14.038 6.4

123⁄4 18.6324 8.414 24.1356 10.9171⁄2 40.9445 18.621 63.7533 28.928 127.8711 58.035 226.4889 102.7413⁄4 332.71060 150.9483⁄4 427.31238 193.8553⁄4 560.11416 254.1623⁄4 710.71594 322.4693⁄4 879.31772 398.8833⁄4 1,270.32127 576.2

FIGURE 7050-6D90°ELBOW



2 2.375 16 8.250 60.3 406 3.721⁄2 2.875 19 15.265 73 483 6.93 3.500 22 22.980 88.9 559 10.431⁄2 4.000 25 31.190 101.6 635 14.14 4.500 28 41.1

100 114.3 711 18.65 5.563 35 69.6

125 141.3 889 31.66 6.625 42 108.4

150 168.3 1067 49.28 8.625 56 217.5

200 219.1 1422 98.710 10.750 70 385.4250 273.1 1778 174.812 12.750 84 566.2300 323.9 2134 256.814 14.000 98 727.4350 355.6 2489 329.916 16.000 112 953.3400 406.4 2845 432.418 18.000 126 1,209.7450 457.2 3200 548.720 20 140 1,496.6500 508 3556 678.824 24 168 2,162.0600 609.6 4267 980.7



In/mm Lbs./Kg

11 6.3279 2.9123⁄4 11.4324 5.2141⁄2 17.0368 7.7161⁄4 22.8413 10.318 29.8457 13.5221⁄4 50.5565 22.9263⁄4 78.6679 35.7353⁄4 157.7908 71.5443⁄4 279.41137 126.7531⁄2 410.51359 186.2621⁄2 527.31588 239.2711⁄2 691.11816 313.5801⁄2 877.12045 397.8891⁄4 1,085.12267 492.21071⁄4 1,567.52724 711.0


R=3D


R=6D


R=6D






2 2.375 71⁄4 4.350 60.3 184 2.021⁄2 2.875 8 7.765 73 203 3.53 3.500 83⁄4 11.080 88.9 222 5.031⁄2 4.000 93⁄4 14.490 101.6 248 6.54 4.500 101⁄2 18.5

100 114.3 267 8.45 5.563 13 31.3

125 141.3 330 14.26 6.625 153⁄4 48.8

150 168.3 400 22.18 8.625 21 97.9

200 219.1 533 44.410 10.750 26 173.4250 273.1 660 78.712 12.750 311⁄4 254.8300 323.9 794 115.614 14.000 361⁄2 327.3350 355.6 927 148.516 16.000 413⁄4 429.0400 406.4 1060 194.618 18.000 47 544.4450 457.2 1194 246.920 20.000 521⁄4 673.5500 508 1327 305.524 24.000 621⁄2 973.0600 609.6 1588 441.3

FIG. 7052-6D221⁄2°ELBOWCenter Approx.to End Wt. Ea.

In/mm Lbs./Kg

61⁄2 3.9165 1.8

7 6.7178 3.071⁄2 9.5191 4.381⁄4 12.3210 5.683⁄4 15.7222 7.111 26.5

279 12.0131⁄4 41.3337 18.7171⁄2 82.9445 37.622 146.9

559 66.6261⁄4 215.9667 97.9303⁄4 277.3781 125.8351⁄4 363.5895 164.9391⁄2 461.31003 209.2

44 570.71118 258.952.34 824.41329 373.9

FIG. 7053-6D111⁄4°ELBOWCenter Approx.to End Wt. Ea.

In/mm Lbs./Kg

51⁄4 3.2133 1.551⁄2 5.3140 2.453⁄4 7.3146 3.3

6 9.2152 4.261⁄2 11.4165 5.2

8 19.4203 8.891⁄2 30.1241 13.7123⁄4 60.5324 27.416 107.2406 48.619 157.5483 71.4221⁄4 202.3565 91.8251⁄2 265.2648 120.3283⁄4 336.5730 152.6313⁄4 416.3806 188.8381⁄4 601.4972 272.8


R=6D

Fig. 7052-6D221⁄2° Elbow

R=6D

Fig. 7053-6D111⁄4° Elbow

R=6D



Fig. 7081GR x MPT

Fig. 7080GR x GR

Fig. 7086GR x HOSE

Fig. 7082GR x BEV

E to E E to E E to E E to E

FIGURES 7080, 7081, 7082 & 7086 NIPPLES ––––––

End Approx.

to End Wt. Ea.

In/mm Lbs./Kg

31⁄4 0.483 0.235⁄8 0.792 0.34 0.8

102 0.445⁄8 1.3117 0.651⁄2 2.1140 1.0

6 3.3152 1.5— —— —71⁄4 5.5184 2.593⁄4 8.1248 3.711 13.2

279 6.0121⁄2 24.0318 10.914 29.0

356 13.216 46.0

406 20.9

Nom. Pipe End Approx.

Size OD to End Wt. Ea.


1 1.315 3 0.425 33.4 76 0.211⁄4 1.660 4 0.832 42.2 102 0.411⁄2 1.900 4 0.940 48.3 102 0.42 2.375 4 1.250 60.3 102 0.521⁄2 2.875 4 1.965 73.0 102 0.93 3.500 4 2.580 88.9 102 1.131⁄2 4.000 4 3.190 101.6 102 1.44 4.500 6 5.5

100 114.3 152 2.55 5.563 6 7.4

125 141.3 152 3.46 6.625 6 9.5

150 168.3 152 4.38 8.625 6 14.2

200 219.1 152 6.410 10.750 8 27.0250 273.1 203 12.212 12.750 8 33.0300 323.9 203 15.0

FIGURE 7080, 7081 & 7082ADAPTER NIPPLES

FIGURE 7086HOSE NIPPLES

Gruvlok Butterfly Valves – 61 –

––––––––– SERIES 7700 – GRUVLOK BUTTERFLY VALVE

For use in Grooved-End Pipe Systems 2" to 12"

Features:* 300 psi bubble tight shutoff* Outstanding flow characteristics* Low torque operation* Superior flow control* Thin profile disc* Standard valve eliminates

the need for stainless,bronze or galvanized options

* Neck design will readily acceptinsulation

* Suitable for HVAC applications* End-of-line service capabilities* MSS-SP-67* UL Listed & FM Approved

GRUVLOK BUTTERFLY VALVES SERIES 7700 (ORDERING INFORMATION)

BODYSTYLE

G - Grooved

BODYCOATINGE - EpoxyN - Nylon

SERIES77 - 7700

DISCCOATING

1- Nitrile(Grade T)2- EPDM(Grade E)

OPERATOR0 - None1 - 10 Pos L/Lock2 - Gear Operator3 - Double Acting

Pneumatic4 - Electric5 - Spring return

Pneumatic6 - Square nut

(with Gear Operator)7 - Chain Wheel

(with Gear)A - 10 pos. Push lockB - 2 pos. Push lockC - 2 Pos. L/LockD - Int. Pos.w/ Memory Stop

8" G N - 77 2 2 - 3 - FD

VALVESIZE2" - 12"

SIZE: 2" - 12"

STEM3 - 416 S.S. w/bronze bushings

SPECIAL CONFIG.(Leave Blank if None)FP - UL/ULC Listed/

FM Approved(175 PSI Rating)

FD - UL Listed/FM Approved.Two InternalSupv Switches(175 PSI Rating)

*3D-UL Listed/FM Approved.Two InternalSupv Switch(300 PSI Rating)

*2", 3", 4", 6", 8"rated at 300 psi

10" rated at175 psi

FM


– 62 – Gruvlok Butterfly Valves

SERIES 7700 – GRUVLOK BUTTERFLY VALVE –––––––––Material Specifications:1. Body: Ductile iron conforming to ASTM A 536, Grade 65-45-12

Body Coating: (Specify when ordering)Epoxy: 180°F (82°C) maximum service temp.Nylon: 230°F (110°C) maximum service temp.

2. Disc:Ductile iron conforming to ASTM A 536, Grade 65-45-12Disc Encapsulation: (Specify when ordering)Properties as specified in accordance with ASTM D 2000.

a) Grade E (EPDM)-40°F to 230°F (service temperature range) (-40°C to 110°C)Recommended for water service, dilute acids, alkalies,oil free air and many chemical services.NOT FOR USE IN PETROLEUM SERVICES

b) Grade T (Nitrile)-20°F to 180°F (service temperature range)(-29°C to 82°C)Recommended for petroleum products, airwith oil vapors, vegetable oils and mineral oils.NOT FOR USE IN HOT WATER SERVICES.

3., 4. Upper and Lower Shaft:Type 416 Stainless Steel

5. Retention Pins(for non-fire protection valves):Zinc Electroplated Steel

6. O-Rings:Neoprene as specified perASTM D 2000

7., 8. Upper Shaft and Lower Shaft Bearings:Bronze conforming to ASTM B 438 Grade 1, Type 1

6

7

7 5

8

6

45

2

1

3

Pressure Drop (P.S.I.) vs. Flow (G.P.M.)

0.1100 200 300 500 700 1000 2000 3000 5000 10000

0.2

0.3

0.4

0.6

0.81.0

2.0

3.0

4.05.0

FLOW RATE IN GALLONS PER MINUTE (GPM)

NOM

INAL

PRE

SSUR

E DR

OPIN

POU

NDS

PER

SQUA

RE IN

CH (P

SI)

2" V

alve

2 1/

2" V

alve

3" V

alve

8" V

alve

12" V

alve

10" V

alve

4" V

alve

5" V

alve

6" V

alve



FIGURE 7700 BUTTERFLY VALVE DIMENSIONS

Dimension Valve Size (ANSI/DN)

2 21⁄2 3 4 5 6 8 10 12

In./mm 50 65 80 100 125 150 200 250 300

Pipe O.D. 2.375 2.875 3.500 4.500 5.563 6.625 8.625 10.750 12.750In./mm 60.3 73.0 88.9 114.3 141.3 168.3 219.1 273.0 323.9

A 3.19 3.81 3.81 4.62 5.81 5.81 5.25 6.25 6.5081 97 97 117 148 148 133 159 165

B 3.23 3.32 3.88 4.50 5.00 5.69 7.13 8.19 9.1382 84 99 114 127 145 181 208 232

C 3.87 4.38 4.62 5.38 5.88 6.37 7.75 9.00 10.5098 111 117 137 149 162 197 229 267

D 1.09 1.09 1.09 1.09 1.09 1.09 1.62 1.62 1.6228 28 28 28 28 28 41 41 41

E 0.45 0.45 0.45 0.45 0.45 0.45 0.56 0.56 0.5611 11 11 11 11 11 14 14 14

F 0.44 0.44 0.44 0.44 0.44 0.44 0.75 0.75 0.7511 11 11 11 11 11 19 19 19

G(dia) 0.25 0.25 0.25 0.25 0.25 0.25 0.38 0.38 0.386 6 6 6 6 6 10 10 10

H 3.00 3.00 3.00 3.00 3.00 3.00 5.00 5.00 5.0076 76 76 76 76 76 127 127 127

J(dia) 0.56 0.56 0.56 0.62 0.88 1.00 1.12 1.12 1.1214 14 14 16 22 25 28 28 28

K(dia) 0.41 0.41 0.41 0.41 0.41 0.41 0.53 0.53 0.5310 10 10 10 10 10 13 13 13

L 0 0 0 0 0 0.13 1.37 1.85 2.760 0 0 0 0 3 35 47 70

M(dia) 3.00 3.00 3.00 3.00 3.00 3.00 5.00 5.00 5.0076 76 76 76 76 76 127 127 127

N 4.96 5.47 5.71 6.47 6.97 7.46 9.37 10.62 12.12126 139 145 164 177 189 238 270 308

P 10.50 10.50 10.50 10.50 10.50 10.50 15.00 15.00 15.00267 267 267 267 267 267 381 381 381

R 7.61 8.12 8.36 9.12 9.62 10.11 15.11 16.36 17.86193 206 212 232 244 257 384 416 454

S 4.66 4.66 4.66 4.66 4.66 4.66 8.52 8.52 8.52118 118 118 118 118 118 216 216 216

T 3.00 3.00 3.00 3.00 3.00 3.00 3.13 3.13 3.1376 76 76 76 76 76 80 80 80

U 2.28 2.28 2.28 2.28 2.28 2.28 3.46 3.46 3.4658 58 58 58 58 58 88 88 88

V 5.17 5.17 5.17 5.17 5.17 5.17 8.62 8.62 8.62131 131 131 131 131 131 219 219 219

W(dia) 5.00 5.00 5.00 5.00 5.00 5.00 12.00 12.00 12.00127 127 127 127 127 127 305 305 305


HSQUARE

M(BOLTCIRCLE)

J (SHAFT DIA.)

K (HOLE DIA.)

B

C

D

E F

G(HOLE DIA.)

T S

R

A

PIPE O.D.(VALVE

PIPESIZE) L (WITH

VALVEFULL OPEN)

N

P

WDIA.

V

U

HEADLOSS EQUIVALENT LENGTH OF PIPE

Valve Pipe Equivalent Feet of Pipe* C = 120Size OD Sch. 10 Sch. 30 Sch. 40

In. In./mm

2 2.375 5.8 - 4.750 60.3 1.8 - 1.4

21⁄2 2.875 5.1 - 3.765 73.0 1.6 - 1.1

3 3.500 9.6 - 7.280 88.9 2.9 - 2.2

4 4.500 7.5 - 5.7100 114.3 2.3 - 1.7

5 5.563 7.0 - 5.6125 141.3 2.1 - 1.7

6 6.625 6.1 - 4.8150 168.3 1.9 - 1.5

8 8.625 6.3 5.7 -200 219.1 1.9 1.7 -

10 10.750 11.3 10.2 -250 273.1 3.4 3.1 -

12 12.750 8.4 7.4 -300 323.9 2.6 2.3 -

* The equivalent feet of pipe is based on the Hazen andWilliams formula and the flow rates typically used witheach size valve.

SERIES 7700 – GRUVLOK BUTTERFLY VALVE –––––––––



CV VALUES

Valve Pipe Disc Position (degrees open)Size O.D. 25° 30° 40° 50° 60° 70° 80° 90°

In./mm In./mm

2 2.375 4 7 19 44 48 80 111 15850 60.3 0.3 0.5 1.3 3.0 3.3 5.5 7.7 10.921⁄2 2.875 9 14 34 78 84 142 196 28065 73.0 0.6 1.0 2.3 5.4 5.8 9.8 13.5 19.33 3.500 14 20 50 112 128 215 285 40080 88.9 1.0 1.4 3.4 7.7 8.8 14.8 19.7 27.64 4.500 29 41 100 239 250 420 582 826

100 114.3 2.0 2.8 6.9 16.5 17.2 29.0 40.1 57.05 5.563 62 76 182 415 445 780 1,100 1,480

125 141.3 4.3 5.2 12.5 28.6 30.7 53.8 75.8 102.06 6.625 96 141 325 755 809 1,370 1,920 2,678

150 168.3 6.6 9.7 22.4 52.1 55.8 94.5 132.4 184.68 8.625 172 252 592 1,365 1,460 2,430 3,410 4,819

200 219.1 11.9 17.4 40.8 94.1 100.7 167.5 235.1 332.310 10.750 230 328 792 1,825 1,962 3,260 4,590 6,431250 273.1 15.9 22.6 54.6 125.8 135.3 224.8 316.5 443.412 12.750 418 604 1,440 3,350 3,590 5,980 8,750 11,947300 323.9 28.8 41.6 99.3 231.0 247.5 412.3 603.3 823.7

TORQUE VALUES

Operating PressurePipe 50 100 150 200 300

Size OD PSIG PSIG PSIG PSIG PSIG

In./DN(mm) In./mm Breakaway Torque† (In. - Lbs.) / n-m

2 2.375 72 90 100 120 20050 60.3 8.1 10.2 11.3 13.6 22.621⁄2 2.875 105 126 144 162 25065 73 11.9 14.2 16.3 18.3 28.23 3.5 126 139 168 195 425

80 88.9 14.2 15.7 19.0 22.0 48.04 4.5 265 285 320 355 800

100 114.3 29.9 32.2 36.2 40.1 90.45 5.563 491 578 615 674 850

125 141.3 55.5 65.3 69.5 76.2 96.06 6.625 625 678 760 820 1,650

150 168.3 70.6 76.6 85.9 92.7 186.48 8.625 1,170 1,400 1,640 1,760 3,200

200 219.1 132.2 158.2 185.3 198.9 361.610 10.75 1,930 2,375 2,860 3,100 6,000250 273.1 218.1 268.4 323.2 350.3 678.012 12.75 2,900 3,420 4,760 5,600 11,000300 323.9 327.7 386.4 537.9 632.8 1,242.9

†These values are valid for water and lubricatingfluid service only. your Gruvlok Sales Office for in-formation on torques for dry and non-lubricatingfluid service.

MAXIMUM INSULATING

THICKNESS

Size Thickness

In./mm In./mm

2, 3 250, 80 50

21⁄2, 4, 5, 6 & 8 21⁄265, 100, 125, 150 & 200 65

10 3250 8012 31⁄2300 90

Based on Pipe OD

MAXIMUM WORKING PRESSURE RATING:300 PSI (Commercial Applications - Sizes 2" thru 12")


GRUVLOK BUTTERFLY VALVES SERIES 7600 (ORDERING INFORMATION)

BODYSTYLE

G - Grooved

BODYCOATINGE - Epoxy

SERIES76 - 7600

6" G U - 76 3 1 - 1

VALVESIZE11⁄2" - 6"

SIZE: 11⁄2 - 6"

DISCCOATING

1 - Nitrile2 - EPDM

OPERATOR1 - Two Position Detent

STEM1 - 416 S.S.

SERIES 7600 - BUTTERFLY VALVE ––––––––––––––––The versatile Series 7600 Grooved-end Butterfly Valve has features that cansatisfy a wide range of service requirements. The urethane coated disc andbody combination are especially suited to applications where abrasives orslurries are encountered, such as in the mining and oil field industries. Thevalve designed has been optimized to save weight and provide dependableon-off service.

Pressure/Temperature Range:• Full Vacuum to 200 psi• 0˚-150˚F (18° - 66°C)

General SpecificationsBody: One piece Ductile Iron, Epoxy coated for corrosion resistanceDisc: Streamlined profile for maximum flow and minimal seat wear.

EPDM and Nitrile coatings provide adaption to a wide rangeof services.

Stem/Disc Attachment: A splined interference fit creates a permanentrigid connection between the disc and stem, and eliminates the needfor pins or bolts in the waterway.

Stem:Two-piece design for maximum flow. Top stem is Double D,giving positive indication of disc position at all times.

Stem Seal: Primary stem seals are produced by the interference fitbetween the disc hub and body. Secondary stem seals areformed by O-Rings on both the upper and lower stems.

Handle: Two position on/off handle is standard.


–––––––––––––––– SERIES 7600 - BUTTERFLY VALVE

SERIES 7600 BUTTERFLY VALVE

Pipe C FValve OD A B max D E max G J K M

In./DN(mm) In./mm In./mm In./mm In./mm In./mm In./mm In./mm In./mm In./mm In./mm In./mm

11⁄2 1.900 3.38 1.69 6.00 1.90 2.25 3.28 1.57 1.775 0.281 0.62540 48.3 86 43 152 48 57 83 40 45 7 16

2 2.375 3.19 1.60 6.00 2.38 2.25 3.47 1.81 2.250 0.344 0.62550 60.3 81 41 152 60 57 88 46 57 9 16

21⁄2 2.875 3.81 1.90 6.00 2.88 2.25 3.65 1.94 2.720 0.344 0.62565 73.0 97 48 152 73 57 93 49 69 9 16

3 3.500 3.81 1.90 8.00 3.50 3.24 4.46 2.57 3.344 0.344 0.62580 88.9 97 48 203 89 82 113 65 85 9 16

4 4.500 4.57 2.38 12.00 4.50 4.00 5.34 3.25 4.334 0.344 0.625100 114.3 116 60 305 114 102 136 83 110 9 16

5 5.563 5.81 2.90 12.00 5.56 4.45 5.79 3.70 5.395 0.344 0.625125 141.3 148 74 305 141 113 147 94 137 9 16

6 6.625 5.81 2.90 16.00 6.63 5.19 6.90 4.31 6.455 0.344 0.625150 168.3 148 74 406 168 132 175 109 164 9 16

8 8.625 5.81 2.90 16.00 8.63 6.30 7.95 5.39 8.441 0.469 0.750200 219.1 148 74 406 219 160 202 137 214 11 19

For chemical compatibility consult factory.

AB C

DøDøJ

M KF

123

4

56

78

9E

G

Material Specifications1. Body: Ductile Iron in accordance with ASTM A 536**

2. Disc: Ductile Iron in accordance with ASTM A 536, Grade 60-40-18**

3. Shaft, Drive: Type 416 Stainless Steel per ASTM A 582, Type 416

4. Shaft Bottom: Type 416 Stainless Steel per ASTM A 582, Type 416

5. Latch Plate: Carbon Steel, Zinc Plate in accordance with 1018/1095

6. Detent Spring: Carbon Steel, Black Oxide Coated.

7. Handle: Carbon Steel, Zinc Plate

8. Nut, Self Locking: Carbon Steel, Zinc Plate

9. O-Ring

** Coatings as specified


SERIES 8000 GR - BUTTERFLY VALVE –––––––––––––For use in Grooved-End Piping Systems 14" to 24"

Features:* Up to 200psig WOG (non-shock)* Outstanding flow characteristics* Low torque operation* Superior flow control* Streamline profile disc* Suitable for HVAC applications* Vacuum service to 29.5"

(750 mm) Hg* End-of-line service capabilities

Gruvlok Butterfly Valve Performance DataPressure Ratings:

150 PSIG WOG (non-shock); 200 PSIG WOG (non-shock)Special order - available upon request.29.5" (750 mm) Hg Vacuum Service

Temperature Ratings:Grade E (EPDM):

-40°F to 230°F (-40°C to 110°C) (Service Temp. Range)Recommended for water service, dilute acids, alkaline,oil-free air and many chemical services.NOT FOR USE IN PETROLEUM SERVICES.

Grade T (Nitrile)-20°F to 180°F (-29°C to 82°C) (Service Temp. Range)Recommended for petroleum products,air with oil vapors, vegetable oils and mineral oils.NOT FOR USE IN HOT WATER SERVICES.

Material Specifications:Body: Cast Iron - ASTM A 126 CL.BExtension Body: Pipe - ASTM A 53 Steel

Flange - ANSI B 16.5 Forged SteelLiner: Grade E (EPDM), GRADE T (Nitrile)Disc: Stainless Steel - ASTM A 351

Aluminum Bronze - ASTM B 148 C95400Ductile Iron - ASTM A 536 Grade 65-45-12

Drive Shaft: Stainless Steel - ASTM A 582 Type 416Stainless Steel - ASTM A 276 Type 316

Bottom Shaft: Stainless Steel - ASTM A 582 Type 416Stainless Steel - ASTM A 276 Type 316

Retaining Screw: SteelThrust Washer: AcetalPlug: Cast Iron - ASTM A 126 CL.BUpper Bearing: Teflon (Reinforced)Lower Bearing: Teflon (Reinforced)


––––––––––––– SERIES 8000 GR - BUTTERFLY VALVE

SERIES 8000GR BUTTERFLY VALVES (ORDERING INFORMATION)

SEAT MAT'L1 - Nitrile2 - EPDM

––––––––––––––––––––– OPERATOR ––––––––0 - None 2 - Gear Operator3 - Pneumatic 4 - Electric5 - Spring ReturnPneumatic 6 - Square nut7 - Chain Wheel (with Gear) (with Gear Operator)

STEM6 - 416 S.S.

w/RTFEbearing

7 - 316 S.S.w/RTFEbearing

18" G C - 8 2 7 2 - 6

SIZE: 14" - 24"

BODY STYLEG - Grooved-End

BODY MAT'LC - Cast iron

SERIES8 - 8000

Size14" - 24"

–– DISC MATERIAL –––––0 - Nickel-plated ductile iron7 - 316 S.S.8 - Bronze (Al-Brz)

K DIA. HOLEN DIA.

BOLTHOLE

GSIZE

OF KEY

J DIA.

E DIA.

C DIA.

A

B D

L

M

F

R

P

POSITION INDICATORGEAR OPERATOR

(Shown 90° outof Position)

FIGURE 8000GR - WEIGHT

Valve SizeANSI/In. Pipe OD Weight (Lbs./Kg.)

DN/mm In./mm Valve Only Valve w/Gear Operator

14 14 354 378350 355.6 160.6 171.516 16 428 452400 406.4 194.1 205.018 18 524 548450 457.2 237.7 248.620 20 704 728500 508.0 319.3 330.224 24 1,027 1,097600 609.6 465.8 497.6


CV VALUES (WATER @ 70°F SP. GR. = 1.00)Valve Size Disc Position (Degrees Open)

In./mm 25° 30° 40° 50° 60° 70° 80° 90°

14 650 825 1,500 2,300 3,500 6,200 9,700 10,500350 44.8 56.9 103.4 158.6 241.3 427.5 668.8 723.9

16 850 1,000 1,850 2,900 4,600 7,500 10,600 13,500400 58.6 68.9 127.6 199.9 317.2 517.1 730.8 930.8

18 1,100 1,400 2,450 3,800 5,000 9,700 13,850 18,000450 75.8 96.5 168.9 262.0 344.7 668.8 954.9 1,241.1

20 1,400 1,650 3,050 4,800 7,400 12,500 17,750 23,000500 96.5 113.8 210.3 330.9 510.2 861.8 1,223.8 1,585.8

24 2,000 2,400 4,200 6,600 10,500 17,000 23,000 31,000600 137.9 165.5 289.6 455.1 723.9 1,172.1 1,585.8 2,137.4

Fluid Dynamic Torque is the force exerted when a fluid passes over thesurface of the butterfly valve disc. The magnitude of this force is dependenton valve size, disc opening and flow through the valve. Typically, fluiddynamic torque is a maximum at an approximate 75° disc opening.Generally, the effects of dynamic torque can be ignored when the velocity isless than 15 feet/second for liquids and 15,000 feet/minute for gases tominimize the effects of turbulence on the valve. For applications above theselimits, consult engineering.

AREA OF PIPE

Pipe Size(Sch 40) Area

in./mm Sq. ft/Sq. cm

14 0.940350 873.2916 1.227400 1,14018 1.553450 1,44320 1.931500 1,79424 2.792600 2,594

Note: For Teflon seatedvalves, contact yourGruvlok Sales OfficeThese values are valid forwater and lubricating fluidservice only. Contact yourGruvlok Sales Office forinformation on torquesfor dry and non-lubricat-ing fluid service.

ACTUATOR SIZING FOR GENERAL SERVICE APPLICATION

SERIES 8000GR BREAKAWAY TORQUE

Line Valve Size (In.)Pressure 14 16 18 20 24

(PSI)/Bar (In. - Lbs.) / n-m

50 4,000 4,800 5,400 10,000 13,0003.4 452 542 610 1,130 1,469100 4,800 5,200 6,200 12,500 18,0006.9 542 588 701 1,412 2,034150 5,500 6,500 8,500 13,500 21,50010.3 621 734 960 1,525 2,429

SERIES 8000 GR - BUTTERFLY VALVE –––––––––––––

SERIES 8000GR - DIMENSIONS (14" TO 24")Valve SizeANSI/DN. OD A B C D E F

DN/mm In./mm In./mm In./mm In./mm In./mm In./mm In./mm

14 14.000 26.25 13.25 21.00 2.25 1.50 2.00350 356 667 337 533 57 38 5116 16.000 29.50 14.75 23.50 2.25 1.50 2.00400 406 749 375 597 57 38 5118 18.000 32.75 15.75 25.00 3.00 1.75 2.38450 457 832 400 635 76 44 6020 20.000 34.00 16.25 27.50 3.00 1.75 2.60500 508 864 413 699 76 44 6624 24.000 39.37 19.12 32.00 3.00 2.25 3.25600 610 1,000 486 813 76 57 83


––––––––––––– SERIES 8000 GR - BUTTERFLY VALVETorque is the rotary effort required to operate a value. This turning force in abutterfly valve is determined by three factors; the friction of the disc and seat dueto interference for sealing, bearing friction, and fluid dynamic torque.

Breakaway torque is the total of the torques resulting from bearing friction anddisc/seat interference friction at a given pressure differential. This value is normallythe highest required torque to operate a valve, and is used to size the actuator.Listed below are recommended sizing torques.

Note: These values are based on testing performed in the Gruvlok Research &Development Center. These values include a safety factor and are valid for waterand lubricating fluids only at 70° F.

Since torques are greatly increased for dry and non-lubricating fluids andtemperature variations, contact your Gruvlok Sales Office for accurate values inthese applications.

V = 0.0022

V = Velocity of liquid (feet/second)Q = Flow (gallons/minute)A = Area of upstream pipe (sq. ft.)

See "Area of Pipe" chart

QA

Vg =

Vg = Velocity of gas (feet/minute)Qf = Flow of gas @ flowing condition*

(cubic feet/minute)A = Area of upstream pipe (sq. ft.)

See "Area of Pipe" Chart

QfA

The formula for determining the velocity for liquids is:

The formula for determining the velocity of gases:

* Flowing condition means at temperature andpressure of gas stream in the valve

SERIES 8000GR - DIMENSIONS (14" TO 24") (CONT.)Valve SizeANSI/DN. G J K L M N P R

DN/mm In./mm In./mm In./mm In./mm In./mm In./mm In./mm In./mm

14 3⁄8 x 3⁄8 6.00 0.53 13.06 10.75 5.00 17.94 10.00350 87 152 13 332 273 127 456 25416 3⁄8 x 3⁄8 6.00 0.53 14.33 12.5 5.00 19.44 10.00400 87 152 13 364 318 127 494 25418 3⁄8 x 3⁄8 6.75 0.53 15.40 14.00 5.00 20.44 10.00450 87 171 13 391 356 127 519 25420 3⁄8 x 3⁄8 6.75 0.53 16.38 15.00 5.00 20.94 10.00500 87 171 13 416 381 127 532 25424 1⁄2 x 1⁄2 9.50 0.81 18.26 16.75 6.50 24.38 10.25600 116 241 21 464 425 165 619 260

– 72 – Gruvlok Flow Control Components

SERIES 7800 - GRUVLOK CHECK VALVE

For use in Grooved-End Piping SystemsThe Gruvlok Series 7800 Check Valve is a compact,cost effective valve offering low pressure-drop,non-slam performance. The Series 7800 CheckValve assembly is lighter and faster to install, andcosts less than flanged and wafer valveassemblies.

In the full-open position the Series 7800 swingclapper is held tightly against the valve body,out of the flow stream, to provide maximumflow area and prevention of clapper flutter. Theclapper design produces quick, non-slam closure before flow reversal canoccur, while meeting FM requirements for an anti-water hammer valverating.

Each valve is hydrostatically tested for leak tightness to 500 PSI. Theclapper-seat design permits leak free sealing of back pressures in serviceconditions ranging from 300 PSI to as low as 1 PSI(28" water head).

FM


Material Specifications:Body: Ductile iron conform-

ing to ASTM A 536,Grade 65-45-12

Coating: Rust inhibitingpaint on exterior- color, orangeNickel Electroplated, ZnElectroplated (optional)

Clapper: 2"- 5" Type 304 or 302 stainless steel to ASTM A 1676"-12" Ductile iron conforming to ASTM A 536, Grade 65-45-12

Clapper Facing: (Specify when ordering)Grade E EPDM-40° to 230°F (-40° to 110°C) Service Temp.RangeRecommended for water service, dilute acids,alkaline, oil-free air and many chemical services.NOT FOR USE IN PETROLEUM SERVICES.

Grade T Nitrile: -20° to 180°F (-29° to 80°C) Service Temp. RangeRecommended for petroleum products, air with oil vapors,vegetable oils and mineral oils.NOT FOR USE IN HOT WATER SERVICES

Seat Ring: Type 304 stainless steel to ASTM A 123, ASTM A 213,ASTM A 312 or ASTM A 269

Spring: Type 302 stainless steel to ASTM A 313Hinge Pin: Type 304 or 302 stainless steel to ASTM A 580Hinge Pin Bushings: Sintered bronze to ASTM B 438Hinge Pin Plugs and Drain Plugs: Cast iron to ASTM A 126 Class A

Spring

Bushings (2)

Hinge Pin

Hinge Pin Plug (2) DrainConnections

ClapperAssembly

Seat Ring

Body

Gruvlok Flow Control Components – 73 –

–––––––––––––SERIES 7800 - GRUVLOK CHECK VALVE

GRUVLOK SERIES 7800 CHECK VALVES (ORDERING INFORMATION)

Ex 08GLV7811 8" Gruvlok Check Valve Series 7800with EPDM Clapper Facing and Painted Body.

SIZE2" - 12"

GruvlokValve

SERIES78 - 7800

CLAPPER FACING MATERIAL1 - EPDM (STD)2 - Nitrile (STD)3 - Special*

4" GLV - 78 X X - X

SIZE: 2" - 12"

BODY FINISH1 - Painted (STD)2 - Ni Electroplated(Optional)3 - Zn Electroplated(Optional)4 - Special*

SPECIAL CONFIG. ––––––––––––1 - Stainless Steel Clapper Sizes 6"-12"2 - Other*

100 200 300 400 500 700 1000 2000 3000 4000 5000 7000 10000

1.0

1.5

0.90.80.7

0.6

0.5

2.0

3.0

4.0

5.0

6.07.08.09.0

1.0

1.5

0.90.80.7

0.6

0.5

2.0

3.0

4.0

5.0

6.07.08.09.0

NOM

INAL

PRE

SSUR

E DR

OP IN

POU

NDS

PER

SQUA

RE IN

CH (P

SI)

NOM

INAL

PRE

SSUR

E DR

OP IN

POU

NDS

PER

SQUA

RE IN

CH (P

SI)

FLOW RATE IN GALLONS PER MINUTE (GPM)

Friction Loss Series 7800 Check Valve (Water at 65°F)

2" Va

lve2 1

/2" V

alve

3" V

alve

4" V

alve

5" V

alve

6" V

alve

8" V

alve

12" V

alve

10" V

alve

Performance:Pressure Rating:

Commercial Applications - Sizes 2" thru 12" inclusive, 300 psi maxi-mum working pressure.


Nominal Pipe Nominal Dimensions ValveSize OD A B C D E F G Weight

In./DN(mm) In./mm In./mm In./mm In./mm In./mm In./mm In./mm In./mm Lbs./Kg.

2 2.375 63⁄4 23⁄8 17⁄16 13⁄4 41⁄2 33⁄16 43⁄8 7.550 60.3 171 60 36 44 114 81 111 3.421⁄2 2.875 71⁄4 27⁄16 19⁄16 13⁄4 313⁄16 35⁄8 41⁄2 10.565 73.0 184 61 39 44 96 92 114 4.83 3.500 73⁄4 25⁄8 2 113⁄16 41⁄16 311⁄16 415⁄16 11.5

80 88.9 197 67 51 46 103 93 125 5.24 4.500 81⁄8 31⁄8 21⁄4 21⁄2 51⁄16 41⁄4 6 13.5

100 114.3 206 79 57 64 128 108 152 6.15 5.563 93⁄4 31⁄2 23⁄4 27⁄16 513⁄16 45⁄8 63⁄4 19.0

125 141.3 248 89 70 61 147 117 171 8.66 6.625 123⁄4 41⁄4 35⁄16 31⁄8 61⁄4 63⁄4 81⁄2 33.5

150 168.3 324 108 84 79 159 171 216 15.28 8.625 143⁄8 51⁄16 315⁄16 4 515⁄16 8 101⁄4 59.0

200 219.1 365 128 100 102 150 203 260 26.810 10.750 18 65⁄16 415⁄16 49⁄16 67⁄8 93⁄16 1211⁄16 130.0250 273.1 457 160 125 115 175 233 322 59.012 12.750 21 75⁄16 6 51⁄16 71⁄4 103⁄8 143⁄4 183.0300 323.9 533 185 152 128 184 264 375 83.0

FLOW DATA - FRICTION LOSS (FT. OF PIPE)Valve Pipe –– C=100 ––––– –––– C=120 ––––Size OD Sch. 10 Sch. 30 Sch. 40 Sch. 10 Sch. 30 Sch. 40

In./mmIn./mm Ft./M Ft./M Ft./M Ft./M Ft./M Ft./M

2 2.375 10 — 8 14 — 1150 60.3 3.0 — 2.4 4.3 — 3.421⁄2 2.875 14 — 10 20 — 1565 73.0 4.3 — 3.0 6.1 — 4.63 3.500 17 — 12 23 — 1780 88.9 5.2 — 3.7 7.0 — 5.24 4.500 17 — 13 23 — 18

100 114.3 5.2 — 4.0 7.0 — 5.55 5.563 14 — 11 20 — 15

125 141.3 4.3 — 3.4 6.1 — 4.66 6.625 23 — 19 33 — 26

150 168.3 7.0 — 5.8 10.1 — 7.98 8.625 35 32 30 50 45 43

200 219.1 10.7 9.8 9.1 15.2 13.7 13.110 10.750 28 25 24 40 36 34

250 273.1 8.5 7.6 7.3 12.2 11.0 10.412 12.750 31 28 26 44 39 37

300 323.9 9.4 8.5 7.9 13.4 11.9 11.3

Flow Data:The approximate friction losses, based on the Hazen & Williams formula,expressed in equivalent length of pipe is given below. Friction losses have been cal-culated on the basis of flow rates typically used with each size valve.

Important Note: Check valve life may be shortened and system damage may occurif check valves are installed too close to a source of unstable flow. Check valvesmust be installed at a reasonable distance away from pumps, elbows, expanders,reducers or other similar devices. Sound piping practices dictate a minimum of five(5) times the pipe diameter for general use. Distances between three (3) and five(5) diameters are allowable provided the flow velocity is less than 8 feet per second.Distances less than 3 diameters are not recommended.

G

HingePin Plug

1/2" NPT

1/2"NPT

Lifting Eyebolt(10" and 12" Valves Only)

A

F

BC

ED

SERIES 7800 - GRUVLOK CHECK VALVE ––––––––––––


–––––––––––––SERIES 7500 - GRUVLOK BALL-VALVES

The Series 7500 grooved-end ball valve lineconsists of a 2" to 6" standard port, two piecedesign, and is available in several configurationsto address a broad spectrum of application re-quirements.

The Series 7500 has generous factors of safetyfor pressure retention and stem torsionalstrength. In addition, it has a blow-out proof stemdesign, low operating torque, and high Cv.

The Series 7500 is compliant with NACE MR01-75when stainless steel trim is specified.

The all stainless steel valve incorporates additional features for more de-manding applications. These valves include standard reinforced PTFE seats,live loaded PTFE chevron stem seals, and lock-out provisions. These op-tions are available on the Ductile Iron valve on special order.

*D1 for Stainless Steel

TWO-WAY VALVES

Size Pipe DimensionsANSI OD A B C D D1* E Cv Wt.

In./DN In/mm In/mm In/mm In/mm In/mm In/mm In/mm LB/KG

2 2.375 5.50 2.75 8.22 4.13 4.79 1.50 165 7.250 60.3 140 70 209 105 122 38 15.83 3.500 6.71 3.35 10.03 4.78 5.55 2.25 310 15.480 88.9 170 85 255 121 141 57 33.94 5.562 8.25 4.13 16.00 6.13 7.43 3.00 815 34.9

100 114.3 210 105 406 156 189 76 76.86 6.500 10.10 5.05 28.00 7.64 8.64 4.38 1500 78.1

150 168.3 257 128 711 194 220 111 171.8

THREE-WAY DIVERTER VALVESSize Pipe DimensionsANSI OD A B C D E F Cv Weight

In./DN In/mm In/mm In/mm In/mm In/mm In/mm In/mm LB/KG

2 RP 2.375 RP 6.50 3.25 8.22 4.13 1.50 3.25 36 950 60.3 165 83 209 105 38 83 19.8

2 FP 2.375 FP 6.50 3.25 10.38 5.38 2.00 3.25 135 14.250 60.3 165 83 264 137 51 83 31.2

PERFORMANCE - PRESSURE-RATING:740 psig CWP in ASTM A395 Ductile Iron720 psig CWP in ASTM A351 CF8M Stainless Steel

A

H

D, D1

D Dia.ValvePipe O.D.

E

CB

A

HD

D Dia.EValvePipe O.D.

CB

F


GRUVLOK BALL VALVES SERIES 7500 (ORDERING INFORMATION)

4" G I - 75 1 2 - 1

SEAT MAT'L1 - Nylon/Flouroelastomer2 - RTFE/Flouroelastomer

OPERATOR1- 2 pos. Handle2 - 2 pos. locking

handle3- bare stem

SPECIAL REQ'Sx - Write on Order

– BALL AND STEM MAT'L –––1- Chrome Plated Carbon Steel2 - 316 Stainless

SIZE: 2" - 6"

SIZE2" - 6"

SERIES75 - 7500

CONFIGURATIONG - 2 way Grooved EndD - 3 way diverter,

grooved-endstandard port (2")

F - 3 way diverter, grooved-end full port (2")

BODY/END MAT'LI - Ductile Iron

ASTM A 395S - Stainless Steel

ASTM A 351Grade CF8M

SERIES 7500 - GRUVLOK BALL-VALVES ––––––––––––SERIES 7500 MATERIAL SPECIFICATIONS

Desc. Material (DI/CS) Material (DI/SS) Material (SS/SS)

Body, Endplate Ductile Iron Ductile Iron Stainless SteelASTM A395 ASTM A395 ASTM A351 CF8M

Ball, Stem Carbon Steel 316 316Chrome Plated Stainless Steel Stainless Steel

Thrust Washer RTFE RTFE RTFEStem Seal Flouroelastomer Flouroelastomer PTFE ChevronRetaining Carbon Steel 300 Series Steel 300 Series SteelRing Oxide CoatedHandle .................. Carbon Steel - Zinc Plated .........................Handle Nut Carbon Steel 300 Series 300 Series

Zinc Plated Stainless Steel Stainless SteelSeat RTFE RTFE RTFEBody Seal Flouroelastomer Flouroelastomer Flouroelastomer

Lock Plate, Lock Stop, 300 SeriesFollower, Packing Nut Stainless SteelBelleville Washer 17-7 Stainless Steel

This Graph has safety factors and curve straigntening included

Figure 7500 Ball Valve – Operating Torque (in-lbs)

5001,0001,5002,0002,5003,0003,5004,0004,500

Pressure (PSIG)100 200 300 400 500 600 700 800

2"

3"4"

6"


–––––––––– SERIES GBV-S & GBV-T - GLOBE VALVES1⁄2" to 2" Cast Bronze, Solder (GBV-S) & Threaded (GBV-T)The Series GBV is a multi-turn, Y-style globe valvedesigned for accurate determination and control offluid flow to circuits requiring precise balancing.

Features and Benefits• Tamper-proof memory stop• Positive shutoff for equipment servicing• Easiest and fastest field balancing• Multi-turn, Micrometer type handwheel adjust

ment for precision function and performance -four full turns offer 16 times finer adjustment than a ball valve

• Pressure differential ports on both sides of the valve

Balanced Circuits• Save energy and make occupied spaces more comfortable• Ensure that pumps operate against the lowest possible pressure• Reduce capital and maintenance costs• Ensure that the system operates according to the intent of the design

1⁄2" - 2" Cast Bronze, Solder & Threaded GBV's• Sweat and Threaded 1⁄2" to 2"• Unique flow control plug

- Precision contouredchannels

- High strength accuratelymolded resin

• Ergodynamically designedhandwheel

• Micrometer type adjustmentscale

• Tamper-proof hidden memory stop

C A

B

GBV-SGBV-T

FIG. GBV-S SWEATFOUR TURN

BALANCING VALVESNom. Approx.Size Pipe OD A B C Wt. Each

In./DN(mm) In./mm In./mm In./mm In./mm Lbs./Kg

1⁄2 0.840 33⁄8 53⁄16 2 215 21.3 86 131 51 0.93⁄4 1.050 37⁄8 53⁄16 2 220 26.7 98 131 51 0.91 1.315 45⁄8 51⁄2 21⁄16 325 33.4 117 140 52 1.4

11⁄4 1.660 5 6 21⁄4 432 42.2 127 152 57 1.8

11⁄2 1.900 61⁄8 67⁄16 23⁄8 41⁄240 48.3 156 163 60 2.02 2.375 71⁄4 63⁄4 35⁄8 51⁄250 60.3 184 171 92 2.5

FIG. GBV-T THREADEDFOUR TURN

BALANCING VALVESNom. Approx.Size Pipe OD A B C Wt. Each

In./DN(mm) In./mm In./mm In./mm In./mm Lbs./Kg

1⁄2 0.840 33⁄16 53⁄16 2 215 21.3 81 131 51 0.93⁄4 1.050 33⁄16 53⁄16 2 220 26.7 81 131 51 0.91 1.315 33⁄4 51⁄2 21⁄16 325 33.4 95 140 52 1.4

11⁄4 1.660 43⁄8 6 21⁄4 432 42.2 111 152 57 1.8

11⁄2 1.900 51⁄8 67⁄16 41⁄2 41⁄240 48.3 130 163 114 2.02 2.375 61⁄4 63⁄4 35⁄8 51⁄250 60.3 159 171 92 2.5


SERIES GBV-G & GBV-A - BALANCING VALVES ––––––Ductile Iron, Grooved-End and Cast Bronze,Solder & Threaded GBVThe Series GBV is a multi-turn, Y-style globe valve de-signed for accurate determination and control of fluidflow to circuits requiring precise balancing.

Max. Working Pressure:375 PSI (2575kPa)

Max. Working Temperature230˚F (110˚C)

Features and Benefits• Pressure differential ports on both sides of the valve

• Convertible design, straight to 90˚ angle by removing and replacingfour set screws

• Positive shutoff for equipment servicing

• Multi-turn adjustment

• Ergodynamically designed handwheel

• Micrometer type adjustment scale

• Tamper-proof hidden memory stop

Materials SpecificationsBody

Ductile Iron ASTM A 536 GR 65-45-12

DiscBronze ASTM B 584 C-84400

SeatUltra High StrengthEngineered Resin

TrimBrass C-37700

“O” RingNitrile

Note: Grooved-Ends are for connection of components with dimensionsconforming to Gruvlok® standard grooved specifications for IPS pipe.

GB

FE

C

A

GB

F

E

CA

D

GBV-A

GBV-G


FIGURE GBV-G GROOVED-END STRAIGHT BALANCING VALVES

Flange DiameterG G

Nominal B Flange Flange Approx. Size Pipe OD A Open C E F 125# 250# Wt. Each

In./DN(mm) In./mm In./mm In./mm In./mm In./mm In./mm In./mm In./mm Lbs./Kg

21⁄2 2.875 12 95⁄8 23⁄4 1 29⁄16 7 71⁄2 2565 73.0 305 244 70 25 65 178 191 11.33 3.500 12 101⁄2 27⁄16 1 3 71⁄2 81⁄4 2880 88.9 305 267 61 25 76 191 210 12.74 4.500 14 109⁄16 3 11⁄4 37⁄16 91⁄4 10 41

100 114.3 356 268 76 32 87 235 254 18.65 5.563 171⁄2 131⁄16 35⁄8 11⁄4 415⁄16 10 11 90

125 141.3 445 331 92 32 125 254 279 40.86 6.625 2011⁄16 13 3⁄4 47⁄16 2 57⁄8 11 121⁄2 130

150 168.3 525 349 112 51 149 279 318 59.08 8.625 283⁄16 245⁄8 511⁄16 21⁄4 77⁄8 131⁄2 15 310

200 219.1 716 625 144 57 200 343 381 140.610 10.750 30 261⁄2 69⁄16 21⁄4 915⁄32 16 171⁄2 460250 273.1 762 673 166 57 240 406 445 208.712 12.750 381⁄16 287⁄16 75⁄8 21⁄4 125⁄8 19 201⁄2 870300 323.9 966 722 194 57 321 483 521 394.6

––––––––––––––– GBV-G - GROOVED-END STRAIGHT

21⁄2" TO 12" DUCTILE IRON,

FIGURE GBV-A GROOVED-END ANGLE BALANCING VALVES

Flange Diameter G G

Nominal B Flange Flange Approx.Size Pipe OD A Open C D E F 125# 250# Wt. Each

In./DN(mm) In./mm In./mm In./mm In./mm In./mm In./mm In./mm In./mm In./mm Lbs./Kg

21⁄2 2.875 73⁄8 95⁄8 23⁄4 45⁄8 1 29⁄16 7 71⁄2 2565 73.0 187 244 70 117 25 65 178 191 11.33 3.500 83⁄8 101⁄2 27⁄16 37⁄8 1 3 71⁄2 81⁄4 2880 88.9 213 267 61 98 25 76 191 210 12.74 4.500 95⁄8 109⁄16 3 43⁄8 11⁄4 37⁄16 91⁄4 10 41

100 114.3 244 268 76 111 32 87 235 254 18.65 5.563 12 131⁄16 35⁄8 51⁄2 11⁄4 415⁄16 10 11 90

125 141.3 305 331 92 140 32 125 254 279 40.86 6.625 141⁄8 13 3⁄4 47⁄16 65⁄8 2 57⁄8 11 121⁄2 130

150 168.3 359 349 112 168 51 149 279 318 59.08 8.625 1815⁄16 24 5⁄8 511⁄16 93⁄16 21⁄4 77⁄8 131⁄2 15 310

200 219.1 481 625 144 233 57 200 343 381 140.610 10.750 205⁄16 261⁄2 69⁄16 93⁄4 21⁄4 915⁄32 16 171⁄2 460250 273.1 515 673 166 248 57 240 406 445 208.712 12.750 241⁄16 287⁄16 75⁄8 14 21⁄4 125⁄8 19 201⁄2 870300 323.9 611 722 194 356 57 321 483 521 394.6

––––––––––––––––– GBV-A - GROOVED-END ANGLE

21⁄2" TO 12" DUCTILE IRON


TRI-SERVICE VALVE – MODEL 722FTV ––––––––––––Service RecommendationsThe Model 722G Tri-Service Valve is primarilydesigned for installation in pump dischargepiping where it functions as a spring loadedsilent check valve, flow control valve, andshut off valve.

OperationThe Model 722G Tri-Service Valve oper-ates automatically and silently. Linepressure of approximately 1⁄4 PSI willopen the disc. The spring closes thedisc as the line flow approaches zero inorder to prevent flow reversal and water hammer.The flow through the valve can be adjusted from bubble tight shut off to fullflow by the threaded rising stem.

Benefits• Reduced field installation and material cost• Ductile iron valve body with standard grooved ends• Eliminates requirement of three valves on pump discharge and,

in some cases, a 90˚ elbow, thus saving space• Soft seat to ensure tight shut-off• Spring-closure design, non-slam silent check valve feature for

vertical or horizontal mounting• Flow measurement and pump throttling capabilities• Temperature measurement capability• Spring-closure design check valve prevents gravity or reverse

circulation when pump is not operating• Bonnet “O” Ring can be replaced under full system pressure by

back seating of valve stem• Suitable for maximum working pressure to 375 psi (2586 kPa)

and temperatures to 230˚F. (110˚C).• Valve seat can be changed in the field without use of special tools• Low pressure drop due to “Y” pattern valve design• Valve Cv designed to ASHRAE flow recommendations for quiet system

operation

Material SpecificationsBody: Ductile Iron ASTM A 536 GR 65-45-12Disc: Bronze ASTM B 584 C-84400Stem: Stainless Steel ASTM A582 Type 416Spring: Stainless Steel ASTM A302“O” Rings: BUNASeat: High Strength Engineered ResinFlanges: Ductile Iron ASTM A536 Grade 65 45-12 with optional

EPDM Gaskets. Note: EPDM is not suitable for oil service..Insulation: Optional pre-formed insulation is available to meet

ASTM D1784 Class 14253-C, MEA #7-87, ASTM E84 andASTM E136 with a flame spread rating of 25 or less and asmoke development rating of 50 or less.


B

E(diameter)

C

A

E(dia.)

F

B D

A

C

E (diameter) F

G(dia.)

Model FTV-SModel FTV-A

MODEL 722FTV-A (ANGLE)Flange Flange

Connection 125/150 PSI 250/300 PSISize A B (fully open) C D E F G G Weight

inches in/mm in/mm in/mm in/mm in/mm in/mm in/mm in/mm lbs/kg

21/2 73/8 7 23/4 45/8 1 29/16 7 71/2 19(187) (178) (70) (117) (25) (65) (178) (191) (9)

3 83/16 713/16 27/16 37/8 1 3 71/2 81/4 24(208) (198) (62) (98) (25) (76) (191) (210) (11)

4 95/8 8 3 43/8 11/4 37/16 91/4 10 42(244) (203) (76) (111) (32) (87) (235) (254) (19)

5 12 101/8 35/8 51/2 11/4 415/16 10 11 81(305) (257) (92) (140) (32) (125) (254) (279) (37)

6 141/8 103/8 47/16 65/8 2 57/8 11 121/2 120(359) (264) (113) (168) (51) (149) (279) (318) (54)

8 1815/16 183/4 511/16 93/16 21/4 77/8 131/2 15 300(481) (476) (144) (233) (57) (200) (343) (381) (136)

10 205/16 24 69/16 93/4 2/4 915/32 16 171/2 450(516) (610) (167) (248) (57) (241) (409) (445) (204)

12 241/16 261/4 75/8 14 2/4 125/8 19 201/2 860(611) (667) (194) (356) (57) (321) (483) (521) (390)

MODEL 722FTV-S (STRAIGHT)Flange Flange

Connection 125/150 PSI 250/300 PSISize A B (fully open) C D E F G G Weight

inches in/mm in/mm in/mm in/mm in/mm in/mm in/mm in/mm lbs/kg

21/2 12 7 23/4 – 1 29/16 7 71/2 19(305) (178) (70) – (25) (65) (178) (191) (9)

3 12 713/16 27/16 – 1 3 71/2 81/4 24(305) (198) (62) – (25) (76) (191) (210) (11)

4 14 8 3 – 11/4 37/16 91/4 10 42(356) (203) (76) – (32) (87) (235) (254) (19)

5 171/2 101/8 35/8 – 11/4 415/16 10 11 81(445) (257) (92) – (32) (125) (254) (279) (37)

6 2011/16 103/8 47/16 2 57/8 11 121/2 120(525) (264) (113) (51) (149) (279) (318) (54)

8 283/16 2213/16 511/16 21/4 77/8 131/2 15 300(716) (579) (144) (57) (200) (343) (381) (136)

10 30 285/8 69/16 21/4 915/32 16 171/2 450(762) (727) (167) (57) (241) (409) (445) (204)

12 381/16 325/8 75/8 21/4 125/8 19 201/2 850(967) (829) (194) (57) (321) (483) (521) (390)

–––––––––––– TRI-SERVICE VALVE – MODEL 722FTV


FLOW THROUGH SUCTION-DIFFUSER GPM

FLOW CHARACTERISTICS

PRES

SURE

DRO

P IN

PSI

HEAD

LOS

S IN

FT.

OF

WAT

ER

10060 200 400 600 1000 2000 40000.2

0.4

0.6

0.8

1.0

2.0

0.46

0.69

0.92

1.38

1.85

4.62

2.31

3" x

2 1

/2" &

2 1

/2" x

1 1

/2"

3" x

3" &

4" x

3"

4" x

4"

5" x

4" &

6" x

4"

5" x

5" &

6" x

5"

6" x

8" &

8" x

6"

8" x

8" &

10"

x 8

"10

" x 1

0" &

12"

x 1

0"14

" x 1

2" &

12"

x 1

2"16

" x 1

4"

FIGURE 7250 - SUCTION DIFFUSER –––––––––––––––The Fig. 7250 Gruvlok Suction Diffuser protectsyour pump and saves you money on your overallinstalled cost while offering you theseadvantages:

Saves Space:Mounts directly to the pump inlet.

Saves Labor and Material:The lightweight compact design is easily installed with no needfor welding.

Improves Pump Performance:The one-piece diffuser vane and strainer design reduces flow turbulence,streamlines the flow, and traps any hazardous foreign material to better pro-tect your pump.

Flow Data:Note 1 Most U.S. piping

engineers specify systemstartup instructions fornew systems whichinclude removing the pre-filterscreen after system flushing ofthe main piping before the systemis put into normal operation.

Flow data values are basedon flow of clean water atambient temperatures. Thepressure drop across thediffuser basket strainer, 50%clogged, is approximately twice asgreat as that of a clean strainer.

Note 2 Suction Diffuser baskets need a routine maintanence program tomaintain system efficiency.

21/2" x 21/2" thru10" x 8"

GRUVLOKFIG. 7250

FLOWOAH

C-E

C-O

T-O

CLROAL

OAW

GRUVLOKFIG. 7250

FLOWOAH

C-E

C-O

T-O

CLROAL

OAW

10" x 10" thru16" x 14"


FIGURE 7250 SUCTION DIFFUSEROrifice Max Approx.

Cylinder Working Wt.System Pump Open Area Press. Each

Nom. Size Pipe OD Side Side C-E C-O OAL OAH OAW CLR T-O In. Sq. PSI Lbs.

In./DN(mm) In./mm (Gr.) (Fl.) In./mm In./mm In./mm In./mm In./mm In./mm In./mm cm. Sq. bar Kg

21⁄2 x 21⁄2 2.875 x 2.875 21⁄2 21⁄2 5 81⁄4 131⁄2 9 91⁄2 121⁄2 23⁄16 32.7 300 3665 x 65 73.0 x 73.0 64 64 127 210 343 229 241 318 56 211 20.7 16.33 x 2 3.500 x 2.375 3 2 41⁄4 59⁄16 111⁄8 53⁄4 6 101⁄8 23⁄16 32.7 300 36

80 x 50 88.9 x 60.3 76 51 108 141 283 146 152 257 56 211 20.7 16.33 x 21⁄2 3.500 x 2.875 3 21⁄2 5 81⁄4 131⁄2 9 91⁄2 121⁄2 23⁄16 32.7 300 3680 x 65 88.9 x 73.0 76 64 127 210 343 229 241 318 56 211 20.7 16.33 x 3 3.500 x 3.500 3 3 5 81⁄4 131⁄2 9 91⁄2 121⁄2 23⁄16 45.3 300 37

80 x 80 88.9 x 88.9 76 76 127 210 343 229 241 318 56 292 20.7 16.84 x 21⁄2 4.500 x 2.875 4 21⁄2 5 69⁄16 131⁄8 611⁄16 7 121⁄8 23⁄16 45.3 300 38100 x 65 114.3 x 2.875 102 64 127 167 333 170 178 308 56 292 20.7 17.2

4 x 3 4.500 x 3.500 4 3 5 81⁄4 131⁄2 9 10 121⁄2 23⁄16 45.3 300 38100 x 80 114.3 x 88.9 102 76 127 210 343 229 254 318 56 292 20.7 17.2

4 x 4 4.500 x 4.500 4 4 61⁄2 101⁄2 171⁄2 113⁄4 111⁄2 161⁄2 31⁄4 81.3 300 72100 x 100 114.3 x 114.3 102 102 165 267 445 298 292 419 83 525 20.7 32.7

5 x 4 5.563 x 4.500 5 4 61⁄2 101⁄2 171⁄2 113⁄4 111⁄2 161⁄2 31⁄4 81.3 300 74125 x 100 141.3 x 114..3 127 102 165 267 445 298 292 419 83 525 20.7 33.6

5 x 5 5.563 x 5.563 5 5 61⁄2 101⁄2 171⁄2 113⁄4 121⁄2 161⁄2 31⁄4 124.0 300 75125 x 125 141.3 x 141.3 127 127 165 267 445 298 318 419 83 800 20.7 34.0

6 x 4 6.625 x 4.500 6 4 61⁄2 101⁄2 171⁄2 113⁄4 111⁄2 161⁄2 31⁄4 81.3 300 72150 x 100 168.3 x 114.3 152 102 165 267 445 298 292 419 83 525 20.7 32.7

6 x 5 6.625 x 5.563 6 5 61⁄2 101⁄2 171⁄2 113⁄4 121⁄2 161⁄2 31⁄4 124.0 300 74150 x 125 168.3 x 141.3 152 127 165 267 445 298 318 419 83 800 20.7 33.6

6 x 6 6.625 x 6.625 6 6 73⁄4 131⁄4 211⁄2 143⁄4 131⁄2 201⁄2 47⁄8 182.0 300 133150 x 150 168.3 x 168.3 152 152 197 337 546 375 343 521 124 1,174 20.7 60.3

8 x 5* 8.625 x 5.563 8 5 73⁄4 131⁄4 211⁄2 1015⁄16 10 191⁄2 47⁄8 182.0 300 118200 x 125 219.1x 141.3 203 127 197 337 546 278 254 495 124 1,174 20.7 53.5

8 x 6 8.625 x 6.625 8 6 73⁄4 131⁄4 211⁄2 143⁄4 131⁄2 201⁄2 47⁄8 182.0 300 118200 x 150 219.1 x 168.3 203 152 197 337 546 375 343 521 124 1,174 20.7 53.5

8 x 8 8.625 x 8.625 8 8 9 151⁄4 241⁄2 171⁄2 19 231⁄2 57⁄8 283.5 300 190200 x 200 219.1 x 219.1 203 203 229 387 622 445 483 597 149 1,829 20.7 86.2

10 x 8 10.750 x 8.625 10 8 9 151⁄4 241⁄2 171⁄2 19 231⁄2 57⁄8 283.5 300 203250 x 200 273.1 x 219.1 254 203 229 387 622 445 483 597 149 1,829 20.7 92.110 x 10* 10.750 x 10.750 10 10 10 171⁄4 28 195⁄8 22 26 73⁄8 397.0 300 192250 x 250 273.1 x 273.1 254 254 254 438 711 498 559 660 187 2,561 20.7 87.112 x 10* 12.750 x 10.750 12 10 10 171⁄4 28 195⁄8 22 26 73⁄8 397.0 300 196300 x 250 323.9 x 273.1 305 254 254 438 711 498 559 660 187 2,561 20.7 88.912 x 12* 12.750 x 12.750 12 12 11 241⁄4 36 201⁄2 24 34 8 571.0 300 382300 x 300 323.9 x 323.9 305 305 279 616 914 521 610 864 203 3,684 20.7 173.314 x 10* 14.000 x 10.750 14 10 11 241⁄4 36 201⁄2 24 34 8 571 300 382350 x 250 355.6 x 273.1 356 254 279 616 914 521 610 864 203 3,684 20.7 173.314 x 12* 14.000 x 12.750 14 12 11 241⁄4 36 201⁄2 24 34 8 571.0 300 382350 x 300 355.6 x 323.9 356 305 279 616 914 521 610 864 203 3,684 20.7 173.314 x 14* 14.000 x 14.000 14 14 12 261⁄4 39 23 261⁄4 37 9 993.0 300 467350 x 350 355.6 x 355.6 356 356 305 667 991 584 667 940 229 6,406 20.7 211.816 x 14* 16.000 x 14.000 16 14 12 261⁄4 39 23 261⁄4 37 9 993.0 300 467400 x 350 406.4 x 355.6 406 356 305 667 991 584 667 940 229 6,406 20.7 211.8

* Fabricated; Other sizes available on special request. Contact Gruvlok for ordering information.Dimensions may vary contact Gruvlok for certified values.Notes: 1. “CLR” Dimension indicates clearance needed for diffuser basket removal.

2. Drain Holes: (End Cap) -3⁄4" NPT for sizes 21⁄2 x 21⁄2 thru 6 x 5-1" NPT for sizes 6 x 6 thru 16 x 14.

3. Pipe Support - Use 11⁄4" SCH. 40 Pipe for 21⁄2" thru 10" pipe- Use 2" SCH. 40 Pipe for 12" and larger diffusers.

––––––––––––––– FIGURE 7250 - SUCTION DIFFUSER

– 84 – Gruvlok Copper Method

Notes:

(1) Gruvlok Coupling and Gruvlok Flange size are identified by nominaltubing size.

(2) Nominal tube wall thickness.

(3) Maximum line pressure, including surge, to which joint shall be sub-jected. Working pressure ratings are based on the specified coppertubing roll grooved per Gruvlok Copper Method Copper-Prep Specifi-cations.

NOTE: For one time field test only. The maximum joint working pres-sure may be increased to 11⁄2 times the figure shown.

(4) Maximum end load from all internal and/or external forces, to whichthe joint shall be subjected.

Caution:Extreme Hi-Temp Lubricant is recommended forCopper systems.

COPPER METHOD – PERFORMANCE DATA ––––––––––––The Gruvlok Copper Method may be used with types K, L, M and DWV cop-per tubing. The pressure ratings shown below are for Gruvlok Fig. 7400Rigidlite Coupling, Fig. 7012 Gruvlok Flange, and Gruvlok Copper MethodFittings when used with the specific type of tubing indicated.

PERFORMANCE DATA COUPLING COPPER METHOD

TYPE “K”ASTM B-88

1 2 3 4Max. Max.

Nom. Joint Permis.Tube Wall Work. EndSize Thick.Press. Load

Inches In./mm PSI/bar Lbs./KN

2 0.083 300 1,3292.11 20.7 5.91

2 1/2 0.095 300 1,9482.41 20.7 8.66

3 0.109 300 2,8862.77 20.7 12.84

4 0.134 300 4,7713.4 20.7 21.22

5 0.160 300 7,2894.06 20.7 32.42

6 0.192 300 10,3414.88 20.7 46.00

8 0.271 300 15,5556.88 20.7 69.19

TYPE “M”ASTM B-882 3 4

Max. Max.Joint Permis.

Wall Work. EndThick. Press. Load

In./mm PSI/barLbs./KN

0.058 250 1,1081.47 17.2 4.93

0.065 250 1,6231.65 17.2 7.22

0.072 250 2,4051.83 17.2 10.75

0.095 250 3,9762.41 17.2 17.69

0.109 200 4,8592.77 13.8 21.61

0.122 200 6,8943.10 13.8 30.67

0.170 200 10,3704.32 13.8 46.12

TYPE “L”ASTM B-882 3 4

Max. Max.Joint Permis.



0.070 300 1,3291.78 20.7 5.91

0.080 300 1,9482.03 20.7 8.66

0.090 300 2,8862.29 20.7 12.84

0.110 300 4,7712.79 20.7 21.22

0.125 300 7,2893.18 20.7 21.42

0.140 300 10,3413.56 20.7 46

0.200 300 15,5555.08 20.7 69.19

DWVASTM B-306

2 3 4Max. Max.Joint Permis.



– – –– –

– – –– – –

0.045 100 9621.14 6.9 4.28

0.058 100 1,5901.47 6.9 7.07

0.072 100 2,4301.83 6.9 10.81

0.083 100 3,4472.11 6.9 15.33

0.109 100 5,1852.77 6.9 23.06

Gruvlok Copper Method – 85 –

Y Z

X

––––––––––––––FIGURE 7400 – RIGIDLITE® COUPLING

The Fig. 7400 Rigidlite Coupling provides a rigid,locked-in connection to meet the specific demandsof copper tubing installation. Available with thegrade EPDM “C” style gasket as the standardgasket. The Rigidlite Coupling maintains a rigidconnection, on copper piping systems.

Figure 7012 and Figure 7400 are recommended forcopper method only.

PRIOR TO INSTALLATION:Check tube ends for proper groove dimensions and to assure that thetube ends are free of indentations, projections or other imperfectionswhich could prevent proper sealing.

ALWAYS USE GRUVLOK EXTREME HI-TEMP LUBRICANT FOR PROPERCOUPLING ASSEMBLY. Thorough lubrication of the interior and exteriorsurfaces of the gasket is essential to prevent pinching and possibledamage to the gasket.

FIGURE 7400 RIGIDLITE COUPLING

Range of CouplingPipe End Coupling Dimensions Bolts Approx.

Nom. Size Pipe OD Separation X Y Z Size Wt. Ea.

In./DN(mm) In./mm In./mm In./mm In./mm In./mm Qty. In./mm Lbs./Kg

2 2.375 0 -1⁄8 31⁄4 51⁄2 13⁄4 2 3⁄8 x 21⁄4 1.650 60.3 0 - 3.2 83 140 44 M10 x 57 0.721⁄2 2.875 0 -1⁄8 37⁄8 5 13⁄4 2 3⁄8 x 21⁄4 1.965 73.0 0 - 3.2 98 127 44 M10 x 57 0.93 3.500 0 -1⁄8 41⁄2 63⁄4 13⁄4 2 3⁄8 x 23⁄4 2.180 88.9 0 - 3.2 114 171 44 M10 x 70 1.04 4.500 0 -1⁄4 55⁄8 73⁄4 17⁄8 2 3⁄8 x 23⁄4 3.1

100 114.3 0 - 6.4 143 197 48 M10 x 70 1.45 5.563 0 -1⁄4 67⁄8 91⁄4 2 2 1⁄2 x 3 4.6

125 141.3 0 - 6.4 175 235 51 M12 x 76 2.16 6.625 0 -1⁄4 77⁄8 103⁄8 2 2 1⁄2 x 3 5.5

150 168.3 0 - 6.4 200 264 51 M12 x 76 2.58 8.625 0 -1⁄8 101⁄4 123⁄4 23⁄8 2 1⁄2 x 3 8.4

200 219.1 0 - 3.2 260 324 60 M12 x 76 3.8

For fire protectionservice, contact yourGruvlok Sales Office


FIGURE 7012 – GRUVLOK FLANGE ––––––––––––––––The Fig. 7012 Gruvlok Flange allows a direct connection ofClass 125 or Class 150 flanged components to aGruvlok Copper Method pipe system.

Note: Where a transition of copper to steel isaccommodated by use of a Figure 7012Gruvlok Flange, the pipe system designermust determine if the use of a dielectric flangekit is required. For details contact your GruvlokSales Office.

Figure 7012 and Figure 7400 are recommended for copper method only.

PRIOR TO INSTALLATION:Check the tube ends for proper groove dimensions and to assure that thetube ends are free of indentations and projections which could preventproper sealing of the Gruvlok Flange gasket. Check to assure that the seal-ing surfaces A(max) to B(min) of the mating flange face is flat and free ofindentations or projections which could prevent proper sealing of theGruvlok Flange gasket.

Z

FIGURE 7012 FLANGE

Latch Sealing MatingBolt Flange Dimensions Surface Flange Bolt Approx.

Nom. Size Pipe OD Size X Y Z A Max. B Min. Size Wt. Ea.

In./DN(mm) In./mm In./mm In./mm In./mm In./mm In./mm In./mm Qty. In./mm Lbs./Kg

2 2.375 3⁄8 x 23⁄4 61⁄4 83⁄8 3⁄4 23⁄8 37⁄16 4 5⁄8 x 23⁄4 4.650 60.3 M10 x 70 159 213 19 60 87 – 2.121⁄2 2.875 3⁄8 x 23⁄4 7 91⁄2 3⁄4 27⁄8 4 4 5⁄8 x 23⁄4 6.265 73.0 M10 x 70 178 241 19 73 102 – 2.83 3.500 3⁄8 x 23⁄4 77⁄8 101⁄2 3⁄4 31⁄2 49⁄16 4 5⁄8 x 23⁄4 6.6

80 88.9 M10 x 70 200 267 19 89 116 – 3.04 4.500 3⁄8 x 23⁄4 9 111⁄2 3⁄4 41⁄2 59⁄16 8 5⁄8 x 3 9.3

100 114.3 M10 x 70 229 292 19 114 141 – 4.25 5.563 3⁄8 x 23⁄4 10 121⁄2 7⁄8 59⁄16 63⁄4 8 3⁄4 x 3 10.2

125 141.3 M10 x 70 254 318 22 141 171 – 4.66 6.625 3⁄8 x 23⁄4 11 14 7⁄8 65⁄8 713⁄16 8 3⁄4 x 31⁄4 12.0

150 168.3 M10 x 70 279 356 22 168 198 – 5.48 8.625 3⁄8 x 23⁄4 131⁄2 161⁄2 1 85⁄8 10 8 3⁄4 x 31⁄4 15.6

200 219.1 M10 x 70 343 419 25 219 254 – 7.1

Bmin.

Amax.


C to EC to E

C to E

FIGURE 7560TEES

Pipe Center Approx.OD to End Wt. Ea.

In./mm In./mm Lbs./Kg

2.375 31⁄4 1.760.3 83 0.82.875 33⁄4 2.573.0 95 1.13.500 41⁄4 3.588.9 108 1.64.500 5 7.3114.3 127 3.35.563 51⁄2 7.9141.3 140 3.66.625 61⁄2 13.4168.3 165 6.18.625 73⁄4 41.7219.1 197 18.9

FIGURE 755145° ELBOW

Pipe Center Approx.OD to End Wt. Ea.

In./mm In./mm Lbs./Kg

2.375 21⁄8 0.660.3 54 0.32.875 23⁄8 1.173.0 60 0.53.500 25⁄8 1.688.9 67 0.74.500 33⁄8 3.5114.3 86 1.65.563 31⁄4 6.1141.3 83 2.86.625 31⁄2 11.7168.3 89 5.38.625 41⁄4 19.4219.1 108 8.8

––––––––––––––– GRUVLOK COPPER METHOD FITTINGS

Gruvlok Copper Method Fittings are wrot fittings, perASTM B75 and ANSI B16.22 alloy C12200 copper, fullflow design with ends grooved to Gruvlok Copper-PrepSpecifications. Installation is quick and easy withGruvlok Fig. 7400 Rigidlite Coupling or Fig. 7012Gruvlok Flange for a 99.9% lead free solution.

Gruvlok Copper Method Notes:1) The Gruvlok Copper Method has been designed

and tested for use only with the Fig. 7400Rigidlite Coupling and Fig. 7012 GruvlokFlange. Use of couplings or flanges from othermanufacturers is not recommended.

2) To provide dielectric protection, a dielectriccomponent is recommended for connectioninto the pipeline at the transition point betweenthe steel pipe and copper tube.

The Fitting Size Chart is used to determine the OD of thepipe that the fittings is to be used with. Gruvlok Fittingsare identified by either the Nominal size in inches or thePipe OD in mm.

FIGURE 755090° ELBOW


In./DN(mm) In./mm In./mm Lbs./Kg

2 2.375 31⁄4 0.950 60.3 83 0.421⁄2 2.875 33⁄4 1.565 73.0 95 0.73 3.500 41⁄4 2.480 88.9 108 1.14 4.500 5 5.5

100 114.3 127 2.55 5.563 51⁄2 9.3

125 141.3 140 4.26 6.625 61⁄2 17.6

150 168.3 165 8.08 8.625 73⁄4 29.4

200 219.1 197 13.3

C to E

8" fittings are copper color painted stainless steel

Nom. Size Pipe O.D.Inches Inches

DN/mm mm

1 1.31525 33.711⁄4 1.66032 42.411⁄2 1.90040 48.32 2.37550 60.321⁄2 2.87565 73.03 3.50080 88.94 4.500

100 114.35 5.563

140 141.36 6.625

150 168.38 8.625

200 219.1

FITTING SIZE

––––––––––––––––– FIGURES 7550, 7551 & 7560


E to E

FIGURES 7572, 7574, 7575 & 7582 ––––––––––––

FIGURE 7572 (GR X GR)CONCENTRIC REDUCERNom. End Approx.Size* to End Wt. Ea.

In./DN(mm) In./mm Lbs./Kg

21⁄2 x 2 31⁄4 0.665 x 50 83 0.33 x 2 37⁄8 1.0

80 x 50 98 0.53 x 21⁄2 35⁄8 0.980 x 65 92 0.44 x 2 5 2.2

100 x 50 127 1.04 x 21⁄2 43⁄4 2.0

100 x 65 121 0.94 x 3 43⁄4 2.0

100 x 80 121 0.95 x 3 51⁄2 2.8

125 x 80 140 1.35 x 4 55⁄8 3.3

125 x 100 143 1.56 x 3 61⁄2 4.9

150 x 80 165 2.26 x 4 61⁄2 4.8

150 x 100 165 2.26 x 5 61⁄2 5.2

150 x 125 165 2.4

*See Fitting Size chart for O.D.8" are copper color painted stainless steel

FIGURE 7575 (GR X CUP)REDUCING ADAPTER

Nom. End to Approx. Size End Cup Wt. Ea.


2 x 1 3 0.91 0.450 x 25 76 23 0.22 x 11⁄4 3 0.97 0.450 x 32 76 25 0.22 x 11⁄2 27⁄8 1.09 0.450 x 40 73 28 0.221⁄2 x 1 31⁄2 0.91 0.665 x 25 89 23 0.3

21⁄2 x 11⁄4 31⁄2 0.97 0.665 x 32 89 25 0.3

21⁄2 x 11⁄2 31⁄2 1.09 0.765 x 40 89 28 0.321⁄2 x 2 31⁄4 1.34 0.765 x 50 83 34 0.33 x 11⁄2 37⁄8 1.09 1.180 x 40 98 28 0.5

3 x 2 37⁄8 1.34 1.080 x 50 98 34 0.5

4 x 2 5 1.34 2.2100 x 50 127 34 1.0

E to E

Cup

FIGURE 7574 - END CAPS

End to Approx.Nom. Size Pipe OD End Wt. Ea.


2 2.375 11⁄4 0.350 60.3 32 0.121⁄2 2.875 11⁄4 0.465 73.0 32 0.23 3.500 11⁄4 0.680 88.9 32 0.34 4.500 11⁄4 1.0

100 114.3 32 0.55 5.563 11⁄4 2.2

125 141.3 32 1.06 6.625 11⁄4 2.8

150 168.3 32 1.38 8.625 4 11.0

200 219.1 203 5.0

E to E

FIGURE 7582 - TRANSITION FITTING

Nom. End to Approx.Size Pipe OD End Cup Wt. Ea.

In./DN(mm) In./mm In./mm In./mm Lbs./Kg

2 2.375 23⁄4 13⁄8 0.450 60.3 70 35 0.221⁄2 2.875 3 11⁄2 0.665 73.0 76 38 0.33 3.500 37⁄16 111⁄16 1.0

80 88.9 87 42 0.54 4.500 47⁄16 23⁄16 2.0

100 114.3 112 55 0.95 5.563 57⁄16 25⁄8 3.3

125 141.3 138 67 1.56 6.625 63⁄8 31⁄8 5.3

150 168.3 162 79 2.4

E to ECup


FIGURE 7564A - REDUCING TEE

(GR X GR X CUP)Nom. Size

(See page 78 End to Approx. for O.D.) End Cup Wt. Ea.


2 x 2 x 3⁄4 61⁄2 31⁄4 1.050 x 50 x 80 165 83 0.5

2 x 2 x 1 61⁄2 31⁄4 1.050 x 50 x 25 165 83 0.52 x 2 x 11⁄4 61⁄2 31⁄4 1.1

50 x 50 x 32 165 83 0.52 x 2 x 11⁄2 61⁄2 31⁄4 1.1

50 x 50 x 40 165 83 0.521⁄2 x 21⁄2 x 3⁄4 71⁄2 33⁄4 1.665 x 65 x 80 191 95 0.721⁄2 x 21⁄2 x 1 71⁄2 33⁄4 1.765 x 65 x 25 191 95 0.8

21⁄2 x 21⁄2 x 11⁄4 71⁄2 33⁄4 1.765 x 65 x 32 191 95 0.8

21⁄2 x 21⁄2 x 11⁄2 71⁄2 33⁄4 1.765 x 65 x 40 191 95 0.821⁄2 x 21⁄2 x 2 71⁄2 33⁄4 1.865 x 65 x 50 191 95 0.8

3 x 3 x 1 81⁄2 41⁄4 2.580 x 80 x 25 216 108 1.13 x 3 x 11⁄4 81⁄2 41⁄4 2.5

80 x 80 x 32 216 108 1.13 x 3 x 11⁄2 81⁄2 41⁄4 2.6

80 x 80 x 40 216 108 1.23 x 3 x 2 81⁄2 41⁄4 2.7

80 x 80 x 50 216 108 1.24 x 4 x 3⁄4 10 5 4.5

100 x 100 x 80 254 127 2.04 x 4 x 1 10 5 4.6

100 x 100 x 25 254 127 2.14 x 4 x 11⁄4 10 5 4.7

100 x 100 x 32 254 127 2.14 x 4 x 11⁄2 10 5 4.7

100 x 100 x 40 254 127 2.14 x 4 x 2 10 5 4.8

100 x 100 x 50 254 127 2.2

C to E

C to E

C to E

C to E

Cup

8" are copper color painted stainless steel

––––––––––––––– FIGURES 7561A & 7564A – TEES

FIGURE 7561A - REDUCING TEE

(GR X GR X GR)Nom. Size

(See page 78 End to Approx. for O.D.) End Cup Wt. Ea.


21⁄2 x 21⁄2 x 2 71⁄2 33⁄4 1.865 x 65 x 50 191 95 0.8

3 x 3 x 2 81⁄2 41⁄4 2.780 x 80 x 50 216 108 1.23 x 3 x 21⁄2 81⁄2 41⁄4 2.1

80 x 80 x 65 216 108 1.04 x 4 x 2 10 5 4.8

100 x 100 x 50 254 127 2.24 x 4 x 21⁄2 10 5 4.9

100 x 100 x 65 254 127 2.24 x 4 x 3 10 5 5.1

100 x 100 x 80 254 127 2.35 x 5 x 3 11 51⁄2 7.5

125 x 125 x 80 279 140 3.45 x 5 x 4 11 51⁄2 7.8

125 x 125 x 100 279 140 3.56 x 6 x 21⁄2 13 61⁄2 11.5

150 x 150 x 65 330 165 5.26 x 6 x 3 13 61⁄2 11.7

150 x 150 x 80 330 165 5.36 x 6 x 4 13 61⁄2 12.1

150 x 150 x 100 330 165 5.56 x 6 x 5 13 61⁄2 12.4

150 x 150 x 125 330 165 5.68 x 8 x 21⁄2 15 73⁄4 18

200 x 200 x 65 381 197 8.28 x 8 x 3 15 73⁄4 18.2

200 x 200 x 80 381 197 8.38 x 8 x 4 15 73⁄4 18.4

200 x 200 x 100 381 197 8.38 x 8 x 5 15 73⁄4 18.8

200 x 200 x 125 381 197 8.58 x 8 x 6 15 73⁄4 19

200 x 200 x 150 381 197 8.6


B C

A

D DIA.

E F

G

(BORE DIA.)

H

FIGURE 7500C GROOVED-END COPPER VALVE

Valve Pipe Dimensions Approx. Size OD A B C D E F G H Wt. Ea.

In./mm In./mm In./mm In./mm In./mm In./mm In./mm In./mm In./mm In./mm Cv Value Lbs./Kg

2 2.375 5.50 2.75 6.00 2.63 2.14 2.70 1.50 1.10 115 2.850 60.3 140 70 152 67 54 69 38 28 1.321⁄2 2.875 6.30 3.15 12.00 3.75 3.25 4.50 2.00 1.25 195 7.365 73.0 160 80 305 95 83 114 51 32 3.33 3.500 6.71 3.36 12.00 4.13 3.50 4.85 2.25 1.25 245 9.880 88.9 170 85 305 105 89 123 57 32 4.44 4.500 8.25 4.12 15.00 5.95 4.75 6.50 3.00 1.25 470 23.0

100 114.3 210 105 381 151 121 165 76 32 10.4

How to Order: Specify size and figure number (example: 2" GC-7500C)

FIGURE 7500C GROOVED-END COPPER BALL VALVE ––––Grooved-End Copper Ball Valve is a premium quality valve formanual on-off operation in a wide range of commercialand industrial applications. The unique patented one-piece formed body eliminates body joints alongwith the need for body joint seals. The PTFE pri-mary live loaded stem seal is complimented by afully encapsulated EPDM O-ring secondary stemseal to provide a leak tight valve for temperaturesranging from -40˚F to 230˚F. Standard trim material is 316 stainless steel.

The safety first design of the stem and ball prevents stem blow out whilemaintaining bi-directional bubble tight sealing at the rated pressure of 300psi.The lead free copper body is provided with grooved-ends, which are dimen-sionally compatible with Gruvlok steel pipe and copper system grooved-endsdimensions, creating an easy connection with other Gruvlok components.

The Gruvlok Series 7500C Copper Ball Valve, and all the GruvlokCopper Method components are 99.9% lead free.

Material Specifications – Series 7500C:Body: Chemical composition and

mechanical properties as perASTM B88 Copper

Ball/Stem: 316 stainless steelSupport Ring: 316 stainless steelSeats: Virgin PTFEStem Seals:

25% glass filled PTFE primaryseal; EPDM O-ring secondary seal

External Hardware:Zinc plated Carbon steel and brass gland follower

Pressure Ratings: 300 PSIG CWP

Gruvlok DI-LOK® Nipple – 91 –

FIGURE 7088, 7089 & 7090 ––––––––––––––––––DI-LOK® DI-ELECTRIC NIPPLE

The Gruvlok Fig. 7088, 7089 and 7090 DI-LOK Nipple inhibitsthe formation of a galvanic cell between steel pipe andcopper tube at the transition from threaded or grooved-endsteel pipe to a Gruvlok Copper Method pipe system.Patented Gruvlok Copper Method tube end preparationmakes it possible to connect copper tube to steel pipeusing a standard Gruvlok Figure 7400 Rigidlite Couplingor a Figure 7012 Gruvlok Flange; costly special adaptercouplings are not needed. Gruvlok DI-LOK Nipples are easily in-stalled between the copper tube and steel pipe in groove to groove orgroove to thread configurations, producing a dielectric connection.

The separation of copper from steel by the DI-LOK Nipple virtually elimi-nates the galvanic cell created by the dissimilar metals. The Gruvlok Figure7400 Rigidlite Coupling and Figure 7012 Gruvlok Flange provide tines whichproduce an electrical connection on the outside of the DI-LOK Nippleproviding a means for transmission of stray current outside of the fluidmedia effectively eliminating acceleration of corrosion to the wetted metals.

The Gruvlok DI-LOK Nipple is manufactured from ASTM A513 steel tubewhich provides tighter dimensional controls to that of steel pipe. The tube iszinc electroplated per ASTM B633 which provides added corrosionresistance and produces an attractive, easily identified appearance. Polypro-pylene molded into the steel tube creates a liner which meets thepolypropylene tube lining requirements of ASTM F492. The polypropyleneserves as a dielectric insulator between the copper tube and the steel pipe.

The grooved-ends are cut grooved to standard Gruvlok groove dimensions,meeting the dimensional requirements of AWWA C606. The NPT threadedend of the DI-LOK Nipple is in conformance with ANSI B1.20.1.

The DI-LOK Nipple is designed for use at temperatures from -40°F to 230°F(-40°C to 110°C) and pressures to 300 PSIG (20.7 bar) in a wide range ofapplications.

MATERIAL-SPECIFICATIONS:Housing: Steel Tube to ASTM A513Liner: Polypropylene to ASTM D4140

INSTALLATION-AND-ASSEMBLY: For installation and assembly ofgrooved-end connections, see "Fig. 7400 Gruvlok Rigidlite Coupling” and“Fig. 7012 Gruvlok Flange” .

– 92 – Gruvlok DI-LOK® Nipple

Fig. 7088Groove by Thread

–––––––––––––––––– FIGURE 7088, 7089 & 7090DI-LOK® DI-ELECTRIC NIPPLE

Fig. 7089Groove by Groove

Fig. 7090Thread by Thread

FIGURE 7088, 7089 & 7090 DI-LOK NIPPLE

A B C D ENom. IPS +/-.030 +/-.030 Tolerance +/-.090Pipe Size Pipe OD +/-.76 +/-.76 Actual +0.000 Actual Tolerance +/-2.29

NIPS/DN In./mm In./mm In./mm In./mm In./mm In./mm In./mm In./mm

3⁄4 1.050 n/a n/a n/a n/a 1.063 +.005/-.000 3.00019 26.7 27.0 +.13/-.00 761 1.315 n/a n/a n/a n/a 1.313 +.005/-.000 4.00025 33.7 33.4 +.13/-.00 102

11⁄4 1.660 n/a n/a n/a n/a 1.660 +.006/-.000 4.00032 42.4 42.2 +.15/-.00 102

11⁄2 1.900 n/a n/a n/a n/a 1.900 +.006/-.000 4.0040 48.3 48.3 +.15/-.00 1022 2.375 0.625 0.312 2.250 -0.015 2.375 +.007/-.000 4.00050 60.3 15.88 7.92 57 -0.37 60 +.18/-.00 102

21⁄2 2.875 0.625 0.312 2.720 -0.018 2.875 +.008/-.000 6.00065 73.0 15.88 7.92 69 -0.45 73 +.20/-.00 1523 3.500 0.625 0.312 3.344 -0.018 3.500 +.010/-.000 6.00080 88.9 15.88 7.92 85 -0.45 89 +.25/-.00 1524 4.500 0.625 0.375 4.334 -0.020 4.500 +013/-.000 6.000

100 114.3 15.88 9.53 110 -0.50 114 +.33/-.00 1525 5.563 0.625 0.375 5.395 -0.022 5.562 ±.010 6.000

125 141.3 15.88 9.53 137 -0.55 141 ±.25 1526 6.625 0.625 0.375 6.455 -0.022 6.625 ±.015 6.000

150 168.3 15.88 9.53 164 -0.55 168 ±.38 152

STEEL TUBE

EB

φC φD

A

POLYPROPYLENESTEEL TUBE

EB

φC φD

A

POLYPROPYLENE

E

φC φD

Figure 7088 available in Nom. Pipe Sizes 2" through 4" only.Figure 7089 available in Nom. Pipe Sizes 2" through 6" only.Figure 7090 available in Nom. Pipe Sizes 3⁄4" through 11⁄2" only.

Gruvlok Couplings for High Pressure Systems – 93 –

FIGURE 7004 – HPR® COUPLING ––––––––––––––––The Gruvlok Fig. 7004 HPR is designed to provide the versatility of agrooved joint while providing a connection for rigid pipe joint applications.

The Fig. 7004 HPR coupling permits working pressure ratings up to 1200psi (82.8 bar).

This coupling is also suited for lower pressure systems which experiencepressure pulses. Systems used for high pressure auto and truck washeswill benefit from the increased pressure capability.

Fig. 7004 HPRwith standard gasket.

Y

X

Z

FIGURE 7004 HPR COUPLING

Range of CouplingMax. Wk.Max. End Pipe EndCoupling Dimensions Bolts Approx.

Nom. Size Pipe OD Pressure Load Separation X Y Z Size Wt. Ea.

In./DN(mm) In./mm PSI/bar Lbs./kN In./mm In./mm In./mm In./mm Qty. In./mm Lbs./Kg

2 2.375 1200 5,316 0 -1⁄8 35⁄8 61⁄4 17⁄8 2 5⁄8 x 23⁄4 3.950 60.3 82.7 23.65 0 - 3.2 92 159 48 – 1.8

21⁄2 2.875 1200 7,790 0 -1⁄8 41⁄4 67⁄8 17⁄8 2 5⁄8 x 31⁄2 4.665 73.0 82.7 34.65 0 - 3.2 108 175 48 – 2.13 3.500 1200 11,545 0 -1⁄8 47⁄8 71⁄2 17⁄8 2 5⁄8 x 31⁄2 5.280 88.9 82.7 51.36 0 - 3.2 124 191 48 – 2.44 4.500 1200 19,085 0 -1⁄4 61⁄4 91⁄2 21⁄4 2 3⁄4 x 41⁄4 8.6

100 114.3 82.7 84.90 0 - 6.4 159 241 57 – 3.95 5.563 1200 29,167 0 -1⁄4 71⁄2 11 21⁄4 2 7⁄8 x 51⁄2 14.0

125 141.3 82.7 129.74 0 - 6.4 191 279 57 – 6.46 6.625 1200 41,366 0 -1⁄4 83⁄4 121⁄8 21⁄4 2 7⁄8 x 51⁄2 15.5

150 168.3 82.7 184.00 0 - 6.4 222 308 57 – 7.08 8.625 1000 58,426 0 -1⁄4 111⁄8 147⁄8 25⁄8 2 1 x 51⁄2 25.6

200 219.1 68.9 259.89 0 - 6.4 283 378 67 – 11.610 10.750 800 72,610 0 -1⁄4 131⁄2 17 25⁄8 2 1 x 61⁄2 32.3250 273.1 55.2 322.99 0 - 6.4 343 432 67 – 14.712 12.750 800 102,141 0 -1⁄4 157⁄8 191⁄4 25⁄8 2 1 x 61⁄2 43.9300 323.9 55.2 454.35 0 - 6.4 403 489 67 – 19.9

Working Pressure & End Load values are based on cut groooved standardor extra heavy steel pipe.

Fig. 7004 provides a basically rigid joint and does not allow for expansion orcontraction. Painted couplings are green.

For additional details, see coupling data chart notes.

FM


– 94 – Gruvlok Couplings for High Pressure Systems

Fig. 7004 EGwith “EG” gasket.

Working Pressure and End Load values are based on “EG” cut groovedstandard or extra heavy steel pipe.

Fig. 7004EG provides a basically rigid joint and does not allow for expansionor contraction. Beveled end pipe should not be used with “EG” gaskets.Painted couplings are green.

For additional details, see coupling data chart notes.

––––––––––––––– FIGURE 7004 EG® – END GUARD®

The Gruvlok Fig. 7004EG Coupling uses the specially designed “ENDGUARD” gasket with “EG” grooved pipe. The “EG” gasket has a center ribwhich extends between the pipes to provide for pipe end protection whichmakes it ideally suited for internally lined or coated pipe applications.

The Fig. 7004EG Coupling permits working pressure ratings up to 2500 psi(172.4 bar).

FIGURE 7004 END GUARD (EG) COUPLING

Range ofMax. Wk.Max. End Pipe EndCoupling DimensionsCoupling Bolts Approx.

Nom. Size Pipe OD Pressure Load Separation X Y Z Size Wt. Ea.

In./DN(mm) In./mm PSI/bar Lbs./kN In./mm In./mm In./mm In./mm Qty. In./mm Lbs./Kg

2 2.375 2500 11,075 0 -1⁄8 35⁄8 61⁄4 17⁄8 2 5⁄8 x 23⁄4 4.150 60.3 172.4 49.27 0 - 3.2 92 159 48 – 1.9

21⁄2 2.875 2500 16,230 0 -1⁄8 41⁄4 67⁄8 17⁄8 2 5⁄8 x 31⁄2 5.165 73.0 172.4 72.19 0 - 3.2 108 175 48 – 2.33 3.500 2500 24,053 0 -1⁄8 47⁄8 71⁄2 17⁄8 2 5⁄8 x 31⁄2 5.580 88.9 172.4 106.99 0 - 3.2 124 191 48 – 2.54 4.500 2500 39,761 0 -1⁄4 61⁄4 91⁄2 21⁄4 2 3⁄4 x 41⁄4 9.0

100 114.3 172.4 176.86 0 - 6.4 159 241 57 – 4.16 6.625 2000 68,943 0 -1⁄4 83⁄4 121⁄8 21⁄4 2 7⁄8 x 51⁄2 15.5

150 168.3 137.9 306.67 0 - 6.4 222 308 57 – 7.08 8.625 1500 87,639 0 -1⁄4 111⁄8 147⁄8 25⁄8 2 1 x 51⁄2 25.6

200 219.1 103.4 389.84 0 - 6.4 283 378 67 – 11.610 10.750 1250 113,453 0 -1⁄4 131⁄2 17 25⁄8 2 1 x 61⁄2 32.3250 273.1 86.2 504.66 0 - 6.4 343 432 67 – 14.712 12.750 1250 159,595 0 -1⁄4 157⁄8 191⁄4 25⁄8 2 1 x 61⁄2 43.9300 323.9 86.2 709.92 0 - 6.4 403 489 67 – 19.9

Y

X

Z

Gruvlok Sock-It® Piping Method – 95 –

W Y C to EU

FIGURE 7100 – 90° ELBOW (Sock-It x Sock-It)–––––––––

FIGURE 7100 SOCK-IT ELBOW

Working Press.* ............. Dimensions .............Pipe UL/ULC FM Center Approx.

Nom. Size OD Listed Appr. To End U** W Y Wt. Ea.

In./DN(mm) In./mm PSI/bar PSI/bar In./mm In./mm In./mm In./mm Lbs./Kg

1 1.315 300 300 25⁄16 7⁄8 11⁄16 13⁄4 1.925 33.7 20.7 20.7 59 22 17 44 0.911⁄4 1.660 300 300 27⁄16 1 11⁄4 113⁄16 2.332 42.4 20.7 20.7 62 25 32 46 1.011⁄2 1.900 300 300 25⁄8 11⁄8 13⁄8 115⁄16 2.740 48.3 20.7 20.7 67 29 35 49 1.22 2.375 175 250 31⁄4 19⁄16 15⁄8 23⁄16 4.050 60.3 12.1 17.2 83 40 41 56 1.8

* Rated working pressures are based upon compliance with UL, ULC, and FM pres-sure test requirements on Sch. 10 or heavier wall steel pipe.

** “U” - Run take-out dimension.

–––––––––––––– GRUVLOK Sock-It® PIPING METHOD

The Gruvlok Sock-It Piping Method provides aquick, secure and reliable method of joiningplain-end steel pipe. Several Sock-It configura-tions are available: tees with NPT outlets,reducing run tees with NPT outlets, straightcouplings, 90 elbows, straight tees and reduc-ing elbows. Pressure energized elastromericgaskets provide the Sock-It with a leak-tightseal. Specially designed lock bolts secure thepipe in the Sock-It Fitting, providing a fast, de-pendable way of joining small diameter plain-end pipe.

NOTE: All Sock-It fittings are UL/ULClisted and FM approved for 175 psiworking pressure when used to joinAllied XL Pipe, Super Flo and Dyna-Flow Pipe.

Material Specifications:Housing: Cast iron ASTM A126 CLASS ABolts: Case hardened carbon steel,

dichromate finish.Gaskets: EPDM, as specified in accordance with

ASTM D2000The Fitting Size Chart on the right is used to determinethe OD of the pipe that the fittings is to be used with.Gruvlok Fittings are identified by either the Nominal sizein inches or the Pipe OD in mm.

FITTING SIZENom. Size Pipe O.D.

Inches Inches

DN/mm mm1⁄2 0.84015 21.33⁄4 1.05020 26.71 1.31525 33.711⁄4 1.66032 42.4

11⁄2 1.90040 48.32 2.37550 60.321⁄2 2.87565 73.0

FM


– 96 – Gruvlok Sock-It® Piping Method

U

T

C to SE

C to TE

FIGURE 7103 – STRAIGHT TEE ––––––––––––––––––Z

U

FIGURE 7103 SOCK-IT STRAIGHT TEE

Working Pressure*UL/ULC FM ................... Dimensions .................. Approx.

Nom. Size Pipe OD Listed Approved **T U** V W Y Z Wt. Ea.

In./DN(mm) In./mm PSI/bar PSI/bar In./mm In./mm In./mm In./mm In./mm In./mm Lbs./Kg

1 1.315 300 300 13⁄16 15⁄8 21⁄4 11⁄16 111⁄16 41⁄2 2.325 33.7 20.7 20.7 21 41 57 17 43 114 1.011⁄4 1.660 175 300 1 2 27⁄16 11⁄4 113⁄16 47⁄8 2.932 42.4 12.1 20.7 25 51 62 32 46 124 1.311⁄2 1.900 175 300 11⁄16 21⁄8 29⁄16 13⁄8 115⁄16 51⁄8 3.440 48.3 12.1 20.7 17 54 65 35 49 130 1.52 2.375 175 250 15⁄16 25⁄8 3 111⁄16 23⁄16 6 5.650 60.3 12.1 17.2 23 67 76 43 56 152 2.5

* Rated working pressures are based upon compliance with UL, ULC, and FMpressure test requirements on Sch. 10 or heavier wall steel pipe.

** “T” - Outlet take-out dimension. ** “U” - Run take-out dimension.

Y

VT

W

*Rated working pressures are based upon compliance with UL, ULC, and FM pressuretest requirements on Sch. 10 or heavier wall steel pipe.C to SE - Center to Sock-It End **“U” - Take-out dimension, Sock-It End.C to TE - Center to Thread End **“T” - Take-out dimension, Thread End.

–– FIGURE 7101 – 90° REDUCING ELBOW (Sock-It X NPT)

YW

FIGURE 7101 SOCK-IT REDUCING ELBOW

Working Press.* ...................... Dimensions .......................UL/ULC FM Center Center Approx.

Nom. Size Listed Approved to TE To SE U** T** W Y Wt. Ea.

In./DN(mm) PSI/bar PSI/bar In./mm In./mm In./mm In./mm In./mm In./mm Lbs./Kg

1 x 1⁄2 300 300 17⁄16 25⁄16 7⁄8 1 11⁄16 111⁄16 1.725 x 15 20.7 20.7 37 59 22 25 17 43 0.81 x 3⁄4 300 300 17⁄16 25⁄16 7⁄8 7⁄8 11⁄16 111⁄16 1.6

25 x 20 20.7 20.7 37 59 22 22 17 43 0.71 x 1 300 300 17⁄16 25⁄16 7⁄8 7⁄8 11⁄16 111⁄16 1.5

25 x 25 20.7 20.7 37 59 22 22 17 43 0.711⁄4 x 1⁄2 300 300 19⁄16 21⁄2 11⁄16 11⁄8 11⁄4 113⁄16 2.232 x 15 20.7 20.7 40 64 17 29 32 46 1.011⁄4 x 3⁄4 300 300 19⁄16 21⁄2 11⁄16 1 11⁄4 113⁄16 2.132 x 20 20.7 20.7 40 64 17 25 32 46 1.011⁄4 x 1 300 300 19⁄16 21⁄2 11⁄16 1 11⁄4 113⁄16 232 x 25 20.7 20.7 40 64 17 25 32 46 0.911⁄2 x 1⁄2 300 300 111⁄16 21⁄2 1 11⁄4 13⁄8 115⁄16 2.540 x 15 20.7 20.7 43 64 25 32 35 49 1.111⁄2 x 3⁄4 300 300 111⁄16 21⁄2 1 11⁄8 13⁄8 115⁄16 2.440 x 20 20.7 20.7 43 64 25 29 35 49 1.111⁄2 x 1 300 300 111⁄16 21⁄2 1 11⁄8 13⁄8 115⁄16 2.340 x 25 20.7 20.7 43 64 25 29 35 49 1.0

Gruvlok Sock-It® Piping Method – 97 –

––––––––––––––––––– FIGURE 7105 – Sock-It TEE

Z

U

FIGURE 7105 SOCK-IT TEE (S X S X S)Working Pressure*UL/ULC FM ....................... Dimensions ............. Approx.

Nom. Size Listed Approved **T U** V W Y Z Wt. Ea.


1 x 1 x 1⁄2 300 300 1 13⁄8 17⁄16 11⁄16 111⁄16 41⁄4 2.025 x 25 x 15 20.7 20.7 25 35 37 17 43 108 0.9

1 x 1 x 3⁄4 300 300 7⁄8 13⁄8 17⁄16 11⁄16 111⁄16 41⁄4 1.925 x 25 x 20 20.7 20.7 22 35 37 17 43 108 0.9

1 x 1 x 1 300 300 7⁄8 13⁄8 17⁄16 11⁄16 111⁄16 41⁄4 1.925 x 25 x 25 20.7 20.7 22 35 37 17 43 108 0.9

11⁄4 x 11⁄4 x 1⁄2 300 300 11⁄8 13⁄8 15⁄8 11⁄4 113⁄16 41⁄4 2.232 x 32 x 15 20.7 20.7 29 35 41 32 46 108 1.0

11⁄4 x 11⁄4 x 3⁄4 300 300 1 13⁄8 15⁄8 11⁄4 113⁄16 41⁄4 2.232 x 32 x 20 20.7 20.7 25 35 41 32 46 108 1.011⁄4 x 11⁄4 x 1 300 300 1 13⁄8 15⁄8 11⁄4 113⁄16 41⁄4 2.032 x 32 x 25 20.7 20.7 25 35 41 32 46 108 0.9

11⁄2 x 11⁄2 x 1⁄2 300 300 11⁄4 13⁄8 13⁄4 13⁄8 115⁄16 43⁄8 2.740 x 40 x 15 20.7 20.7 32 35 44 35 49 111 1.2

11⁄2 x 11⁄2 x 3⁄4 300 300 11⁄8 13⁄8 13⁄4 13⁄8 115⁄16 43⁄8 2.640 x 40 x 20 20.7 20.7 29 35 44 35 49 111 1.211⁄2 x 11⁄2 x 1 300 300 11⁄8 13⁄8 13⁄4 13⁄8 115⁄16 43⁄8 2.540 x 40 x 25 20.7 20.7 29 35 44 35 49 111 1.1

2 x 2 x 1⁄2 175 250 11⁄2 13⁄8 115⁄16 15⁄8 23⁄16 43⁄4 3.550 x 50 x 15 12.1 17.2 38 35 49 41 56 121 1.6

2 x 2 x 3⁄4 175 250 13⁄8 13⁄8 115⁄16 15⁄8 23⁄16 43⁄4 3.450 x 50 x 20 12.1 17.2 35 35 49 41 56 121 1.5

2 x 2 x 1 175 250 13⁄8 13⁄8 115⁄16 15⁄8 23⁄16 43⁄4 3.350 x 50 x 25 12.1 17.2 35 35 49 41 56 121 1.5

21⁄2 x 21⁄2 x 3⁄4 175 175 11⁄2 13⁄8 21⁄8 115⁄16 27⁄16 43⁄4 5.265 x 65 x 20 12.1 12.1 38 35 54 49 62 121 2.421⁄2 x 21⁄2 x 1 175 175 11⁄2 13⁄8 21⁄8 115⁄16 27⁄16 43⁄4 5.265 x 65 x 25 12.1 12.1 38 35 54 49 62 121 2.4


** “T” - Outlet take-out dimension.** “U” - Run take-out dimension.

Y

V T

W

– 98 – Gruvlok Sock-It® Piping Method

FIGURE 7107 SOCK-IT COUPLING (S X S)Working Press.* ....... Dimensions ......

Nom. Pipe UL/ULC FM Approx. Size OD Listed Appr. U** W Y Z Wt. Ea.

In./DN(mm)In./mm PSI/bar PSI/bar In./mm In./mm In./mm In./mm Lbs./Kg

1 1.315 300 300 1⁄4 11⁄16 111⁄16 31⁄8 1.725 33.7 20.7 20.7 6 17 43 79 0.8

11⁄4 1.660 300 300 1⁄4 11⁄4 113⁄16 31⁄8 1.932 42.4 20.7 20.7 6 32 46 79 0.9

11⁄2 1.900 300 300 1⁄4 13⁄8 115⁄16 31⁄4 2.140 48.3 20.7 20.7 6 35 49 83 1.0

2 2.375 175 250 1⁄4 15⁄8 23⁄16 35⁄8 2.950 60.3 12.1 17.2 6 41 56 92 1.3

FIGURE 7107 – COUPLING (SOCK-IT X SOCK-IT) –––––––––––

Z

U

Y

W

–– FIGURE 7106 – REDUCING TEE (SOCK-IT X SOCK-IT X FPT)


**“T” - Outlet take-out dimension. ** “U” - Run take-out dimension.

FIGURE 7106 SOCK-IT REDUCING TEE (S X S X NPT)Working Pressure*

Nom. UL/ULC FM .................... Dimensions ....................... Approx. Size Listed Approved **T U** V W Y Z Wt. Ea.


11⁄4 x 1 x 1⁄2 300 300 1 13⁄8 17⁄16 11⁄4 113⁄16 41⁄4 2.132 x 25 x 15 2.1 2.1 25 35 37 32 46 108 1.0

11⁄4 x 1 x 3⁄4 300 300 7⁄8 13⁄8 17⁄16 11⁄4 113⁄16 41⁄4 2.132 x 25 x 20 20.7 20.7 22 35 37 32 46 108 1.0

11⁄4 x 1 x 1 300 300 7⁄8 13⁄8 17⁄16 11⁄4 113⁄16 41⁄4 2.032 x 25 x 25 20.7 20.7 22 35 37 32 46 108 0.9

11⁄2 x 11⁄4 x 1⁄2 300 300 11⁄8 13⁄8 19⁄16 13⁄8 115⁄16 43⁄8 2.540 x 32 x 15 20.7 20.7 29 35 40 35 49 111 1.1

11⁄2 x 11⁄4 x 3⁄4 300 300 1 13⁄8 19⁄16 13⁄8 115⁄16 43⁄8 2.440 x 32 x 20 20.7 20.7 25 35 40 35 49 111 1.1

11⁄2 x 11⁄4 x 1 300 300 1 13⁄8 19⁄16 13⁄8 115⁄16 43⁄8 2.240 x 32 x 25 20.7 20.7 25 35 40 35 49 111 1.0

2 x 11⁄2 x 1⁄2 175 250 11⁄4 13⁄8 13⁄4 15⁄8 23⁄16 49⁄16 3.250 x 40 x 15 12.1 17.2 32 35 44 41 56 116 1.5

2 x 11⁄2 x 3⁄4 175 250 11⁄8 13⁄8 13⁄4 15⁄8 23⁄16 49⁄16 3.150 x 40 x 20 12.1 17.2 29 35 44 41 56 116 1.4

2 x 11⁄2 x 1 175 250 11⁄8 13⁄8 13⁄4 15⁄8 23⁄16 49⁄16 3.050 x 40 x 25 12.1 17.2 29 35 44 41 56 116 1.4

Z

U

Y

V T

W

Gruvlok Technical Data – 99 –

Clamp-T®

These gasketsconform to thecurved exteriorof the pipe to provide a pressure re-sponsive seal. This unique design isonly used with Fig. 7045, 7046 Clamp-T and Fig. 7047, 7048, and 7049Clamp-T Crosses.

FlangeA specially designed gasketfor the Fig. 7012, 7013Flange it provides for a reliable seal onboth the pipe and the mating flange.

Sock-It®

Used in Sock-Itfittings only, thispressure ener-gized gasket provides a leak-tightseal on plain end seal pipe. Avail-able in Grade “E” material only.

Reducing CouplingThe centering riballows for pipepositioning andserves to keep the smallerpipe from telescoping during instal-lation. Used only with the Fig. 7010Reducing Coupling.

–––––––––––––––––––––– GRUVLOK GASKET-STYLES

“C” StyleThe “C” Style crosssection configuration is the mostwidely used gasket. It is the gasketstyle provided as standard in manyGruvlok Couplings (Fig. 7000, 7001,7003, 7004, 7307, 7400 and 7401).Grade “E” and “T” are standardgrades while other grades are avail-able for special applications.

End Guard®

The projecting ribfits between the ends of lined pipeto prevent damage to unprotectedpipe ends during coupling jointassembly.

The E.G. gasket is provided asstandard with the Fig. 7004 E.G.Coupling. The E.G. gasket is avail-able only in high-modulus Grade“T” elastomer.

Flush Gap®

Designed to prohibitcontaminates from building up in thegasket cavity. The centering rib fitsflush over the gap between the twopipe ends thus closing off the gasketcavity. It can be used with Fig. 7000,7001, 7003, 7004, 7400 and 7401Couplings for many applications.Recommended for use in dry fire pro-tection systems. Not recommendedfor temperatures above 160°F.

Gruvlok offers a variety of pressure responsivegasket styles. Each serves a specific functionwhile utilizing the same basic sealing concept.Proper installation of the gasket compresses theinclined gasket lips on the pipe O.D., forming a leak-tight seal. This sealing action is reinforced when the gasket isencompassed and compressed by the coupling housings. The application ofinternal line pressure energizes the elastometric gasket and further enhancesthe gasket sealing action.

Roughneck®

This “C” style gasketis similar in appearance and design tothe Standard gasket but is only usedwith Fig. 7005 Roughneck Couplingsand Fig. 7305 HDPE Couplings. TheRoughneck gasket is wider, whichallows for minor pipe end separation asline pressure sets the grippers into theplain end pipe.

– 100 – Gruvlok Technical Data

GASKET GRADE INDEX ––––––––––––––––––––––––The lists are provided as an aid inselecting the optimum gasket grade fora specific application to assure themaximum service life.The recommendations have been developed fromcurrent information supplied by manufacturers of theelastomers, technical publications, and industryapplications. The information supplied should beconsidered as a basis for evaluation but not as aguarantee.Selection of the optimum gasket grade for a specific service requires theconsideration of many factors; primarily temperature, fluid concentration,and continuity of service. Unless otherwise noted, all gasketrecommendations are based on 100°F (38°C) maximum temperature servicecondition. Where more than one gasket grade is shown, the preferred gradeis listed first.Combinations of fluids should be referred to Gruvlok for an engineeringevaluation and recommendation. In unusual or severe services, gasketmaterials should be subjected to simulated service conditions to determinethe most suitable gasket grade.Gasket recommendations apply only to Gruvlok gaskets. Contact yourGruvlok Sales Office for recommendations for services not listed. Theselistings do not apply to Gruvlok Butterfly Valves.All Gruvlok products marked with UL, FM, ULC, VdS and/or LPC symbolsare Listed/Approved with EPDM material. For other Listed/Approvedmaterials, please contact your Gruvlok Sales Office.

STANDARD GASKETSTemp. Com- Color

Grade Range pound Code General Service ApplicationWater, dilute acids, alkalies, salts,

-40°F and many chemical services notto EPDM Green involving hydrocarbons, oils, or gases.E +230°F Excellent oxidation resistance.

NOT FOR USE WITH HYDROCARBONSPetroleum products, vegetable oils,

-20°F mineral oils, and air contaminatedT to Nitrile Orange with petroleum oils.

+180°F (Buna-N) NOT FOR USE INHOT WATER SERVICES

GRUVLOK

VACUUM SERVICE

SIZE VACUUM LEVEL GASKET-RECOMMENDATION1" - 6" 0" - 29.92" Hg Standard or Flush Gap8" - 12" 0" - 15 Hg Standard or Flush Gap

11⁄2" - 12" 0" - 29.92 Hg Flush Gap

Larger Sizes: Contact your Gruvlok Sales Office for Details.


Where more than one gasket grade isshown the preferred gasket grade islisted first. Where the gasket grade isshown in parentheses, contact yourGruvlok Sales Office for an engineeringevaluation and recommendation.Specifygasket grade when ordering. UseGruvlok lubricant on gasket. Checkgasket color code to be certain it isrecommended for the service intended.

–––––––––––––––––––––––– GASKET GRADE INDEX

WATER & AIRService Gasket GradeAir, (no oil vapors) Temp. -40°F to 230°F (-40°C to 110°C) EAir, (no oil vapors) Temp. -40°F to 350°F (-40°C to 177°C) LAir, Oil vapor Temp. -20°F to 150°F (-29°C to 66°C) TAir, Oil vapor Temp. 20°F to 300°F (-7°C to 149°C) OWater, Temp to 150°F (66°C) E/TWater, Temp to 230°F (110°C) S/EWater/Steam 230° SWater, Acid Mine E/TWater, Chlorine (E/O)Water, Deionized E/TWater, Seawater E/TWater, Waste E/TWater, Lime E/T

SPECIAL GASKETSTemp. Com- Color

Grade Range pound Code General Service ApplicationHigh temperature resistance to

+20°F Blue oxidizing acids, petroleum oils,O to Fluoro hydraulic fluids, halogenated+300°F Elastomer hydrocarbons and lubricants.-40°F Red Dry, hot air and some highto SiliconeL Gasket temperature chemical services.+350°F

Water, dilute acids, alkalies, salts,-40°F and many chemical services not

to EPDM Violet involving hydrocarbons, oils, or gases.E +150°F Type A Excellent oxidation resistance.NOT FOR USE WITH HYDROCARBONS

-30°F Hot waterS to+230°F Red saturated steam.

Unless otherwise noted, all gasket list-ings are based upon 100°F (38°C)maximum temperature service condi-tions. For services not listed contactyour Gruvlok Sales Office for recom-mendation. *Contact your GruvlokSales Office for service evaluation.

PETROLEUM PRODUCTSService Gasket GradeCrude Oil - Sour TDiesel Oil TFuel Oil TGasoline, Leaded TGasoline, Unleaded* (O)Hydraulic Oil TJP-3, JP-4 and JP-5 T/OJP-6, 100°F (38°C) Maximum Temp. OKerosene TLube Oil, to 150°F (66°C) TMotor Oil TTar and Tar Oil TTransmission Fluid --Type A OTurbo Oil #15 Diester Lubricant O

– 102 – Gruvlok Technical Data

GRUVLOK LUBRICANTS ––––––––––––––––––––––––GRUVLOK LUBRICANT

GRUVLOK Lubricant is the standard lubricantthat has been provided for use with Gruvlokproducts for years. GruvlokLubricant is water soluble, nontoxic,noncorrosive, nonflammable, andwill not impart taste or odor. It isNSF approved for use with portablewater. This lubricant is acceptablefor most applications, however, theGruvlok Extreme Temperature Lubricant andGruvlok Quick Dry Lubricant are now available to improve theperformance of the couplings and flanges in certain applications.

Caution: HDPE pipe requires the use of GRUVLOK ExtremeTemperature Lubricant and should not be used with GRUVLOKLubricant.

GRUVLOK EXTREME TEMPERATURE LUBRICANT

GRUVLOK Extreme Temperature Lubricant has been developed for use withGruvlok couplings in services where improved lubrication is beneficial. Thislubricant has an operating temperature range from -65° F to 400° F, well ex-ceeding the temperature range of Gruvlok gaskets. This lubricant iswaterproof, thereby eliminating water washout and it will not dry out in theabsence of water. There are five primary applications where the ExtremetemperatureLubricant will provide increased benefits: low temperature applications(below -20° F), high temperature applications (above 180° F), applicationswhere increase pipe joint flexibility is needed, lubrication of gaskets in cop-per systems, and for the lubrication of gaskets on HDPE couplings. Since itis formulated from a non-hydro carbon base, it can be used with EPDM,Nitrile gasket materials. It is not recommended for use with silicone gaskets.

• In low temperature applications the gasket will shrink, thereby loweringthe sealing force on the gasket sealing lips. The temperature changewill also force the gasket to slightly reposition itself. This will causepipe end sealing surfaces, with small cuts or damage, to become moresusceptible to leakage. Gruvlok Extreme Temperature Lubricant willmaintain it’s lubricating properties at lower temperatures allowing aproperly lubricated pipe end and gasket (assembly) to reposition itselfduring temperature cycles.

• For high temperature service, it is recommended that the gasket be lu-bricated not only on the outside, as with the normal installation of aGruvlok gasket, but also on the inside. Lubrication on the inside of thegasket is easily accomplished by turning the gasket inside out and ap-plying the lubricant. Gruvlok Extreme Temperature Lubricant willmaintain it’s lubricating properties at higher temperatures, allowing aproperly lubricated pipe end and gasket assembly to reposition itself


during temperature cycles. Lubrication of the pipe end and gasket willhelp the gasket to adjust into the proper sealing position during tem-perature cycles. The lubricant on the interior of the gasket will act toimprove the chemical resistance of the gasket material by providing athin lubricant barrier between the piping system fluid and the gasketsurface. This is particularly important at higher temperatures whereoxidizing agents in the piping system become more aggressive. How-ever, gasket chemical compatibility must still be considered.

• The Gruvlok Extreme Temperature Lubricant has been formulated fromlow viscosity, non-petroleum based oils to ease spreading of the lubri-cant. In applications where pipe movement is expected, properlubrication of the gasket’s exterior assists the gasket into the propersealing position as pipe system movement occurs. This lubricatingfilm enhances our flexible coupling gasket’s ability to compensate foraxial, transverse and rotational pipe movements.

• Gruvlok Extreme Temperature Lubricant is the only Gruvlok lubricantthat is to be used with Gruvlok couplings and gaskets in HDPE andcopper piping systems. It’s low temperature capability and lubricityensure a highly reliable connection.

• Gruvlok Extreme Temperature Lubricant is a Teflon fortified white,tasteless and odorless grease made from Silicone Oil and other ingredi-ents that are safe to ingest. It is sanctioned by the FDA under C.F.R.21.172.878 & 21.177.1550 (Incidental Food Contact).

Caution: Silicone based lubricants are not allowed in some facilities.®Teflon is a registered trademark of Dupont.

GRUVLOK QUICK DRY LUBRICANT

GRUVLOK Quick Dry Lubricant is a fast drying lubricant that hasbeen developed for applications where the piping system is ex-posed. The service temperature range for this lubricant is from 0°F, to 150° F and may be used with all Gruvlok gasket materialgrades. The lubricant is made from a water emulsion that is non-toxic, it will not impart taste or odor, and does not support bacterialgrowth. Gruvlok Quick Dry Lubricant is noncorrosive, nonflam-mable, and is NSF approved for use with portable water.

This lubricant is easy to apply by brush or hand, and it quickly driesto a thin film when in contact with air. It is water-soluble. Thequick drying quality of the lubricant eliminates lubricant dripscaused by over lubrication. If necessary, reapply lubricant prior toassembly. Do not thin or mix with solvents.

–––––––––––––––––––––––– GRUVLOK LUBRICANTS

– 104 – Gruvlok Installation

INSTALLATION ––––––––––––––––––––––––––––––

MINI CATALOG ............................................... 5 - 103INSTALLATION ............................................. 104 - 125

CUT GROOVING: ................................................................................ 105PIPE PREPARATION: ............................................................................ 105ROLL GROOVING: ............................................................................... 105ROUGHNECK® ................................................................................................................................................ 106BRANCH OUTLET PIPE: CLAMP-T® .................................................................................................. 106SOCK-IT® ........................................................................................................................................................ 107ROLL GROOVE SPECIFICATIONS

FOR STEEL & OTHER IPS OR ISO SIZE PIPE ............................. 108 - 109CUT GROOVE SPECIFICATIONS

FOR STEEL & OTHER IPS OR ISO SIZE PIPE ............................. 110 - 111GRUVLOK COPPER METHOD ......................................................... 112 - 113ROLL GROOVER CAPABILITY .................................................................. 114ROLL GROOVER TROUBLESHOOTING ............................................... 114 - 115PIPE SUPPORT .................................................................................. 116PIPE HANGER SPACING ........................................................................ 117INSTALL STANDARD COUPLINGS

(FIGURES 7000, 7001, 7010, 7400, 7004EG AND 7401) ...... 118 - 119INSTALL FIGURE 7011 STANDARD COUPLING ................................... 120 - 121INSTALL FIGURE 7042 OUTLET COUPLING ............................................... 122INSTALL FIGURE 7044 BRANCH OUTLET .................................................. 123INSTALL FIGURE 7400 ........................................................................ 124INSTALL FIGURE 7012 ........................................................................ 125

TECHNICAL INFORMATION ................................... 126 - 183ANVIL DESIGN SERVICES ................................... 184 - 185

Gruvlok Installation – 105 –

The I.D. “dimple" formedfrom roll grooving reducesthe I.D. (on an average)less than 2%.

Roll GrooveCut Groove

Available MovementRoll Groove vs. Cut Groove

–––––––––––––––––––––––––––– ROLL GROOVING

Roll grooving does not remove metal. Instead, metal is displaced while agroove is formed into the outer surface of the pipe wall. The groove con-figuration has slightly rounded edges resulting in a less flexible joint than acut groove joint. This reduces available pipe joint movement by 50% overcut grooved coupling joints. Roll grooving is commonly used on a widerange of pipe thicknesses up to 0.375" wall steel pipe and sizes to 24" O.D.

–––––––––––––––––––––––––– PIPE PREPARATION

To create a Gruvlok pipe joint, all pipe must be prepared to receive Gruvlokcoupling or other Gruvlok pipe system components. The required pipepreparation may be grooving or cleaning the pipe ends, or cutting a hole inthe pipe wall.

For grooved-end joints, pipe may be grooved by either of two methods; cutor roll grooving. Branch outlet connections require a properly sized andcorrectly located hole to be cut into the pipe. Sock-it connections requirecleaning of the pipe end. Gruvlok plain-end pipe couplings require that thepipe be free of burrs and other sharp projections which could damage thegasket; grooving is not required.

Gruvlok pipe grooving and hole cutting machines are available in a widevariety of designs to meet specific or general requirements. Gruvlok rollgrooving machines produce a groove to proper dimensional tolerances,concentric with the pipe O.D., even on out-of-round pipe. Gruvlok holecutting tools properly center holes for correct assembly of Gruvlok branchoutlet components.

Depth of Cut Groovevs. Thread

Volume of Metal RemovedCut Groove vs. Threaded

Cut Grooving

––––––––––––––––––––––––––––– CUT GROOVING

Cut grooving is intended for use with standard and heavier wall pipe. Cutgrooving produces a groove in the pipe wall by removing metal from thepipe O.D. The groove removes less than one half of the pipe wall and doesnot cut as deeply into the pipe wall as do standard pipe threads. The squarecut edge of the groove allows for the full expansion, contraction, and deflec-tion capabilities of the Gruvlok coupling.

Roll Grooving


BRANCH OUTLET PIPE: CLAMP-T®––––––––––––––––––––––––––––

Clamp-T installations require the cutting of ahole through the pipe wall. The hole mustbe properly sized and located on thecenterline of the pipe to assure reliableperformance of the Clamp-T gaskets.

After the hole has been cut into the pipewall, any burrs and sharp or rough edgesmust be removed from the hole. The outside pipe surfaces within 5/8" of thehole must be clean and smooth. Any scale, projections or indentation whichmight effect the gasket sealing on the pipe must be removed. The surfacearound the entire circumference of the pipe within the “A” dimension in thecharts must be free from dirt, scale, or projections which might effect theproper assembly of the Clamp-T.

A

5⁄8"

CLAMP-T INSTALLATION

Hole DimensionsBranch Hole Saw Max. Perm. Surface Prep.

Size Size Diameter “A”

DN/mm In./mm In./mm In./mm

1⁄2, 3⁄4, 1 11⁄2 15⁄8 31⁄215, 20, 25 38.1 41.3 88.9

11⁄4, 11⁄2 2 21⁄8 432, 40 50.8 54.0 101.6

2 21⁄2 25⁄8 41⁄250 63.5 66.7 114.3

21⁄2 23⁄4 27⁄8 43⁄465 69.9 73.0 120.7

3 31⁄2 35⁄8 51⁄280 88.9 92.1 139.7

4 41⁄2 45⁄8 61⁄2100 114.3 117.5 165.1

–––––––––––––––––––––––––––––– ROUGHNECK®

Plain end pipe for use with Fig. 7005 Roughneck Couplings must be free ofany notches, bumps, weld bead, score marks, etc. for at least 11/2" (38mm)back from the pipe end to provide a smooth sealing surface for the gasket.Pipe ends (plain or beveled end) must be square cut as measured from atrue square line with the maximum allowable tolerance as follows: 0.030"(0.7mm) for 2" through 31/2"; 0.045 (1.1mm) for 4" through 6"; and 0.060"(1.5mm) for 8" sizes. The nominal outside diameter of pipe should not varymore than ±1% for sizes up to 21/2", +1%-1/32" for sizes 3"-5"; +1/16"-1/32" forsizes 6" and larger. Pipe ends must be marked a distance of 1" from the pipeend for Sizes 2"-4" and 11/4" from the pipe end for Sizes 5"-8" as a guide forcentering of the gasket on the pipe ends.


ACCEPTABLEPIPE END

CONFIGURATION

–––––––––––––––––––––––––––––––– SOCK-IT®

For Sock-It Fittings, the pipe ends must be square cut as measured from atrue square line.

The maximum allowable tolerance is 0.030" (0.76mm) for all sizes. Anysharp edges, burrs, etc. left on the pipe from cutting must be removed. Ifthese are not removed, they may damage the gasket as the pipe is insertedinto the Sock-It Fitting.

After cutting, pipe ends must be completely cleaned a minimum of1" (25.4mm) back from the pipe end to remove all pipe coating, weld beads,rust, sharp projections, etc., which might effect gasket sealing integrity.

NOTE: When Allied XL pipe is used it is necessary only to remove sharpedges and burrs at the end of the pipe. No additional cleaning is required.

Square cut pipe withO.D. burr and sharp

edge removed ispreferred configuration.

Beveled pipe. Bevelnot to exceed 1⁄16".

Soft pipe when rollcut may be swaged in-ward. Swaged portion

not to exceed 3⁄16"

Remove Burr& Sharp Edge

30° or45°

1⁄32" to 1⁄16" 3⁄16" Max.

UNACCEPTABLE

X XXExcessive chamfer

on I.D. will tendto cut gasket

during assembly.

The sharp O.D. edge left by different methods of cutting pipe must be removed.If this sharp edge is not removed, it may damage the gasket as the pipe is insertedinto the Sock-It Fitting.

Dull wheel cutterproduces a raised ridge

at the pipe O.D.giving an oversize

diameter.

Abrasive wheelsand saws leave edge

burrs especiallypronounced on

one side.

PIPE TOLERANCES

Schedule 10 & 40 XLSize Nom Max. Min. Min.

O.D. O.D. O.D. O.D.

DN/mm In./mm In./mm In./mm In./mm

1 1.315 1.325 1.295 1.28525 33.4 33.6 32.9 32.611⁄4 1.660 1.670 1.642 1.63032 42.2 42.4 41.7 41.411⁄2 1.900 1.910 1.882 1.87540 48.3 48.5 47.8 47.62 2.375 2.385 2.357 2.35250 60.3 60.6 59.9 59.721⁄2 2.875 2.904 2.846 2.83765 73.0 73.8 72.3 72.1


GRUVLOK STANDARD ROLL GROOVE SPECIFICATION

FOR STEEL & OTHER IPS OR ISO SIZE PIPE

-1- -2- -3- -4- -5- -6- -7- -8-minal "A" “B” Max. Pipe Pipe OD ±0.030 ±0.030 “C” “C” Tol. "D" Flare

Size Actual Tolerance ±0.76 ±0.76 Actual +0.000 (Ref. Only) "T" Dia.

DN(mm) In./mm +In./mm -In./mm In./mm In./mm In./mm -In./mm In./mm In./mm In./mm

1 1.315 +0.028 -0.015 0.625 0.281 1.190 -0.015 0.063 0.065 1.43025 33.4 +0.71 -0.38 15.88 7.14 30.23 -0.38 1.60 1.7 36.31⁄4 1.660 +0.029 -0.016 0.625 0.281 1.535 -0.015 0.063 0.065 1.770

32 42.2 +0.74 -0.41 15.88 7.14 38.99 -0.38 1.60 1.7 45.01⁄2 1.900 +0.019 -0.019 0.625 0.281 1.775 -0.015 0.063 0.065 2.010

40 48.3 +0.48 -0.48 15.88 7.14 45.09 -0.38 1.60 1.7 51.12 2.375 +0.024 -0.024 0.625 0.344 2.250 -0.015 0.063 0.065 2.48050 60.3 +0.61 -0.61 15.88 8.74 57.15 -0.38 1.60 1.7 63.021⁄2 2.875 +0.029 -0.029 0.625 0.344 2.720 -0.018 0.078 0.083 2.98065 73.0 +0.74 -0.74 15.88 8.74 69.09 -0.46 1.98 2.1 75.73 3.500 +0.035 -0.031 0.625 0.344 3.344 -0.018 0.078 0.083 3.60080 88.9 +0.89 -0.79 15.88 8.74 84.94 -0.46 1.98 2.1 91.4OD 2.996 +0.030 -0.030 0.625 0.344 2.845 -0.018 0.076 0.083 3.100

65 76.1 +0.76 -0.76 15.88 8.74 72.26 -0.46 1.93 2.1 78.731⁄2 4.000 +0.040 -0.031 0.625 0.344 3.834 -0.020 0.083 0.083 4.10090 101.6 +1.02 -0.79 15.88 8.74 97.38 -0.51 2.11 2.1 104.14 4.500 +0.045 -0.031 0.625 0.344 4.334 -0.020 0.083 0.083 4.600

100 114.3 +1.14 -0.79 15.88 8.74 110.08 -0.51 2.11 2.1 116.8⁄4 OD 4.250 +0.042 -0.031 0.625 0.344 4.084 -0.020 0.083 0.083 4.350100 108.0 +1.07 -0.79 15.88 8.74 103.73 -0.51 2.11 2.1 110.5

5 5.563 +0.056 -0.031 0.625 0.344 5.395 -0.022 0.084 0.109 5.660125 141.3 +1.42 -0.79 15.88 8.74 137.03 -0.56 2.13 2.8 143.8⁄4 OD 5.236 +0.052 -0.031 0.625 0.344 5.084 -0.020 0.076 0.109 5.350125 133.0 +1.32 -0.79 15.88 8.74 129.13 -0.51 1.93 2.8 135.9⁄2 OD 5.500 +0.055 -0.031 0.625 0.344 5.334 -0.020 0.083 0.109 5.600125 139.7 +1.40 -0.79 15.88 8.74 135.48 -0.51 2.11 2.8 142.2

6 6.625 +0.063 -0.031 0.625 0.344 6.455 -0.022 0.085 0.109 6.730150 168.3 +1.60 -0.79 15.88 8.74 163.96 -0.56 2.16 2.8 170.9⁄4 OD 6.259 +0.063 -0.031 0.625 0.344 6.084 -0.022 0.088 0.109 6.350150 159.0 +1.60 -0.79 15.88 8.74 154.53 -0.56 2.24 2.8 161.3⁄2 OD 6.500 +0.063 -0.031 0.625 0.344 6.334 -0.022 0.085 0.109 6.600150 165.1 +1.60 -0.79 15.88 8.74 160.88 -0.56 2.16 2.8 167.6

8 8.625 +0.063 -0.031 0.750 0.469 8.441 -0.025 0.092 0.109 8.800200 219.1 +1.60 -0.79 19.05 11.91 214.40 -0.64 2.34 2.8 223.510 10.750 +0.063 -0.031 0.750 0.469 10.562 -0.027 0.094 0.134 10.920

250 273.1 +1.60 -0.79 19.05 11.91 268.27 -0.69 2.39 3.4 277.412 12.750 +0.063 -0.031 0.750 0.469 12.531 -0.030 0.109 0.156 12.920

300 323.9 +1.60 -0.79 19.05 11.91 318.29 -0.76 2.77 4.0 328.24 OD 14.000 +0.063 -0.031 0.938 0.469 13.781 -0.030 0.109 0.156 14.100350 355.6 +1.60 -0.79 23.83 11.91 350.04 -0.76 2.77 4.0 358.16 OD 16.000 +0.063 -0.031 0.938 0.469 15.781 -0.030 0.109 0.165 16.100400 406.4 +1.60 -0.79 23.83 11.91 400.84 -0.76 2.77 4.2 408.98 OD 18.000 +0.063 -0.031 1.000 0.469 17.781 -0.030 0.109 0.165 18.160450 457.2 +1.60 -0.79 25.40 11.91 451.64 -0.76 2.77 4.2 461.30 OD 20.000 +0.063 -0.031 1.000 0.469 19.781 -0.030 0.109 0.188 20.160500 508.0 +1.60 -0.79 25.40 11.91 502.44 -0.76 2.77 4.8 512.14 OD 24.000 +0.063 -0.031 1.000 0.500 23.656 -0.030 0.172 0.218 24.200600 609.6 +1.60 -0.79 25.40 12.70 600.86 -0.76 4.37 5.5 614.70 OD 30.000 +0.093 -0.031 1.750 0.625 29.500 -0.063 0.250 0.250 30.200750 762.0 2.36 0.79 44.45 15.88 749.30 1.60 6.35 6.35 761.1

ROLL GROOVE SPECIFICATIONS –––––––––––––––––––


COLUMN 1Nominal IPS Pipe size.

Nominal ISO Pipe size.

COLUMN 2IPS outside diameter.

ISO outside diameter.

COLUMN 3 [Gasket Seat]Gasket seat must be free from scores, seams, chips, rust or scale whichmay interfere with proper seating of the gasket. Gasket seat width is tobe measured from the pipe end to the vertical flank in the groove wall.

COLUMN 4 [Groove Width]Groove width is to be measured between vertical flank of the groove sizewalls

COLUMN 5 [Groove Diameter & Tolerance]The groove must be of uniform depth around theentire pipe circumference. (See column 6).

COLUMN 6 [Groove Depth]Groove depth: for reference only. Groove must conform to the groove di-ameter “C” listed in column 5.

COLUMN 7 [Minimum Allowable Wall Thickness]Minimum allowable wall thickness which may be roll grooved.

COLUMN 8 [Maximum Flare Diameter]Maximum allowable pipe end flare diameter. Measured at the most ex-treme pipe end diameter of the gasket seat area.

TB

DC

OD

Fla

re

A

• Out of roundness: Difference between maximum OD and minimum ODmeasured at 90° must not exceed total OD tolerance listed.

• For IPS pipe, the maximum allowable tolerance from square cut ends is0.03" for 1" thru 31⁄2"; 0.045" for 4" thru 6"; and 0.060" for sizes 8" andabove measured from a true square line.

For ISO size pipe, the maximum allowable tolerance from square cut endsis 0.75mm for sizes 25mm-80mm; 1.15mm for sizes 100mm-150mm;and 1.50mm for sizes 200mm and above, measured from a true squareline.

• Beveled End Pipe in conformance with ANSI B16.25 (371⁄2°) is acceptable,however square cut is preferred.

• Weld seams must be ground flush with the pipe OD and ID prior to rollgrooving. Failure to do so may result in damage to the roll grooving ma-chine and unacceptable roll grooves may be produced.

––––––––––––––––––– ROLL GROOVE SPECIFICATIONS


CUT GROOVE SPECIFICATIONS –––––––––––––––––––GRUVLOK STANDARD CUT GROOVE SPECIFICATION

FOR STEEL & OTHER IPS OR ISO SIZE PIPE

-1- -2- -3- -4- -5- -6- -7-Nominal "A" “B” “C”IPS Pipe Pipe OD ±0.030 ±0.030 “C” Tol. "D"

Size Actual Tolerance ±0.76 ±0.76 Actual +0.000 (Ref. Only) "T"

In./DN(mm) In./mm +In./mm -In./mm In./mm In./mm In./mm -In./mm In./mm In./mm

1 1.315 +0.028 -0.015 0.625 0.312 1.190 -0.015 0.062 0.13325 33.4 +0.71 -0.38 15.88 7.92 30.23 -0.38 1.6 3.411⁄4 1.660 +0.029 -0.016 0.625 0.312 1.535 -0.015 0.062 0.14032 42.2 +0.74 -0.41 15.88 7.92 38.99 -0.38 1.6 3.611⁄2 1.900 +0.019 -0.019 0.625 0.312 1.775 -0.015 0.062 0.14540 48.3 +0.48 -0.48 15.88 7.92 45.09 -0.38 1.6 3.72 2.375 +0.024 -0.024 0.625 0.312 2.250 -0.015 0.062 0.15450 60.3 +0.61 -0.61 15.88 7.92 57.15 -0.38 1.6 3.921⁄2 2.875 +0.029 -0.029 0.625 0.312 2.720 -0.018 0.078 0.18765 73.0 +0.74 -0.74 15.88 7.92 69.09 -0.46 2.0 4.83 3.500 +0.035 -0.031 0.625 0.312 3.344 -0.018 0.078 0.18880 88.9 +0.89 -0.79 15.88 7.92 84.94 -0.46 2.0 4.8

3 OD 2.996 +0.030 -0.030 0.625 0.312 2.845 -0.018 0.076 0.18865 76.1 +0.76 -0.76 15.88 7.92 72.26 -0.46 1.9 4.831⁄2 4.000 +0.040 -0.031 0.625 0.312 3.834 -0.020 0.083 0.18890 101.6 +1.02 -0.79 15.88 7.92 97.38 -0.51 2.1 4.84 4.500 +0.045 -0.031 0.625 0.375 4.334 -0.020 0.083 0.203

100 114.3 +1.14 -0.79 15.88 9.53 110.08 -0.51 2.1 5.241⁄4 OD 4.250 +0.042 -0.031 0.625 0.375 4.084 -0.020 0.083 0.203

100 108.0 +1.07 -0.79 15.88 9.53 103.73 -0.51 2.1 5.25 5.563 +0.056 -0.031 0.625 0.375 5.395 -0.022 0.084 0.203

125 141.3 +1.42 -0.79 15.88 9.53 137.03 -0.56 2.1 5.251⁄4 OD 5.236 +0.052 -0.031 0.625 0.375 5.084 -0.020 0.076 0.203

125 133.0 +1.32 -0.79 15.88 9.53 129.13 -0.51 1.9 5.251⁄2 OD 5.500 +0.055 -0.031 0.625 0.375 5.334 -0.020 0.083 0.203

125 139.7 +1.40 -0.79 15.88 9.53 135.48 -0.51 2.1 5.26 6.625 +0.063 -0.031 0.625 0.375 6.455 -0.022 0.085 0.219

150 168.3 +1.60 -0.79 15.88 9.53 163.96 -0.56 2.2 5.661⁄4 OD 6.259 +0.063 -0.031 0.625 0.375 6.084 -0.022 0.088 0.249

150 159.0 +1.60 -0.79 15.88 9.53 154.53 -0.56 2.2 6.361⁄2 OD 6.500 +0.063 -0.031 0.625 0.375 6.334 -0.022 0.085 0.219

150 165.1 +1.60 -0.79 15.88 9.53 160.88 -0.56 2.2 5.68 8.625 +0.063 -0.031 0.750 0.437 8.441 -0.025 0.092 0.238

200 219.1 +1.60 -0.79 19.05 11.10 214.40 -0.64 2.3 6.110 10.750 +0.063 -0.031 0.750 0.500 10.562 -0.027 0.094 0.250250 273.1 +1.60 -0.79 19.05 12.70 268.27 -0.69 2.4 6.412 12.750 +0.063 -0.031 0.750 0.500 12.531 -0.030 0.109 0.279300 323.9 +1.60 -0.79 19.05 12.70 318.29 -0.76 2.8 7.1

14 OD 14.000 +0.063 -0.031 0.938 0.500 13.781 -0.030 0.109 0.281350 355.6 +1.60 -0.79 23.83 12.70 350.04 -0.76 2.8 7.1

16 OD 16.000 +0.063 -0.031 0.938 0.500 15.781 -0.030 0.109 0.312400 406.4 +1.60 -0.79 23.83 12.70 400.84 -0.76 2.8 7.9

18 OD 18.000 +0.063 -0.031 1.000 0.500 17.781 -0.030 0.109 0.312450 457.2 +1.60 -0.79 25.40 12.70 451.64 -0.76 2.8 7.9

20 OD 20.000 +0.063 -0.031 1.000 0.500 19.781 -0.030 0.109 0.312500 508.0 +1.60 -0.79 25.40 12.70 502.44 -0.76 2.8 7.9

24 OD 24.000 +0.063 -0.031 1.000 0.563 23.656 -0.030 0.172 0.375600 609.6 +1.60 -0.79 25.40 14.30 600.86 -0.76 4.4 9.5

28 ID 28.875 +0.063 -0.031 1.000 0.563 28.531 -0.030 0.172 0.437700 733.4 +1.60 -0.79 25.40 14.30 724.69 -0.76 4.4 11.1

30 ID 31.000 +0.063 -0.031 1.250 0.625 30.594 -0.030 0.203 0.500750 787.4 +1.60 -0.79 31.75 15.88 777.09 -0.76 5.2 12.7

30 OD 30.000 +0.093 -0.031 1.750 0.625 29.500 -0.063 0.250 0.625750 762.0 2.36 0.79 44.45 15.88 749.30 1.60 6.35 15.88


COLUMN 1Nominal IPS Pipe size.

Nominal ISO Pipe size.

COLUMN 2IPS outside diameter.

ISO outside diameter.

COLUMN 3 [Gasket Seat]COLUMN 3 [Groove Width]Gasket seat must be free from scores, seams, chips, rust or scale whichmay interfere with proper coupling assembly.

COLUMN 5 [Groove Diameter & Tolerance]The groove must be of uniform depth around theentire pipe circumference. (See column 6).

COLUMN 6 [Actual Groove Depth]Groove depth: for reference only. Groove must conform to the groovediameter “C” listed in column 5.

COLUMN 7 [Minimum Allowable Wall Thickness]Minimum allowable wall thickness which may be cut grooved.

• No equivalent metric pipe size.• Out of roundness: Difference between maximum OD and minimum OD

measured at 90° must not exceed total OD tolerance listed.• For IPS pipe, the maximum allowable tolerance from square cut ends

is 0.03" for 1" thru 31⁄2"; 0.045" for 4" thru 6"; and 0.060" for sizes 8"and above measured from a true square line.

For ISO size pipe, the maximum allowable tolerance from square cutends is 0.75mm for sizes 25mm-80mm; 1.15mm for sizes 100mm-150mm; and 1.50mm for sizes 200mm and above, measured from atrue square line.

• Beveled-End Pipe in conformance with ANSI B16.25 (371⁄2°) is accept-able, however square cut is preferred.

TB

DC

OD

A

–––––––––––––––––––– CUT GROOVE SPECIFICATIONS


GRUVLOK COPPER-METHOD–––––––––––––––––––––

GRUVLOK COPPER PREP SPECIFICATIONS

-1- -2- -3- -4- -5- -6- -7- -8- -9-Gasket Groove GrooveGroove

Tubing Seat Width Diameter Depth AllowNom. Outside Tube End A B "C" D Wall Max.Tubing Diameter Connection Diameter ± .030 ± .030 Tol. (Ref. Thick FlareSize Actual Tolerance Actual Tolerance ± .77 ± .77 Actual +0.000 Only) T Dia.

In./DN(mm)In./mm+In./mm–In./mmIn./mm+In./mm–In./mmIn./mm In./mm In./mm –In./mm In./mm In./mm In./mm

2 2.125 0.002 0.002 2.375 0.045 0.024 0.625 0.344 2.250 -0.015 0.063 0.059 2.44750 54.0 0.05 0.05 60.33 1.14 0.61 15.88 8.74 57.15 -0.381 1.60 1.50 62.15

2 1/2 2.625 0.002 0.002 2.875 0.029 0.029 0.625 0.344 2.720 -0.018 0.077 0.065 2.96265 66.7 0.05 0.05 73.03 0.74 0.74 15.88 8.74 69.09 -0.46 1.96 1.65 75.23

3 3.125 0.002 0.002 3.500 0.035 0.031 0.625 0.344 3.344 -0.018 0.078 DWV 3.56680 79.4 0.05 0.05 88.90 0.89 0.79 15.88 8.74 84.94 -0.46 1.98 90.58

4 4.125 0.002 0.002 4.500 0.045 0.031 0.625 0.344 4.334 -0.020 0.083 DWV 4.576100 104.8 0.05 0.05 114.30 1.14 0.79 15.88 8.74 110.08 -0.51 2.11 116.23

5 5.125 0.002 0.002 5.562 0.056 0.031 0.625 0.344 5.395 -0.022 0.084 DWV 5.650125 130.2 0.05 0.05 141.27 1.42 0.79 15.88 8.74 137.03 -0.56 2.13 143.51

6 6.125 0.002 0.002 6.625 0.063 0.031 0.625 0.344 6.455 -0.022 0.085 DWV 6.719150 155.6 0.05 0.05 168.28 1.60 0.79 15.88 8.74 163.96 -0.56 2.16 170.66

8 8.125 0.002 0.004 8.625 0.063 0.031 0.750 0.469 8.441 -0.025 0.092 DWV 8.719200 206.4 0.05 0.10 219.08 1.60 0.79 19.05 11.91 214.40 -0.64 2.34 221.46

Notes:• Out of roundness: Difference between maximum OD and

minimum OD measured at 90° must not exceed tolerance listed.

• The maximum allowable tolerance from square cut ends is 0.030"for 2" thru 3" and 0.045" for 4" thru 6"; measured from a truesquare line.


BA T

C

D

ConnectionDiameter

TubeO.D.

COPPER PREP SPECIFICATIONS

Gruvlok Copper Prep Roll Groove Specifications For Types K, L, M AndDWV Copper Tubing

COLUMN 1 - Nominal ASTM B88 copper tubing size.COLUMN 2 - Outside diameter of copper tubing in accordance with

ASTM B88.COLUMN 3 - Outside diameter of Copper Prep roll grooved copper

tubing.COLUMN 4 - Gasket seat and groove must be free from scores,

seams, chips, rust or scale which may interfere withproper coupling assembly.

COLUMN 5 - Groove width is to be measured between vertical flank ofthe groove size walls.

COLUMN 6 - The groove must be of uniform depth around the en-tire tubing circumference. (See column 7).

COLUMN 7 - Groove depth: for reference only. Groove must con-form to the groove diameter “C” listed in column 6.

COLUMN 8 - Minimum allowable copper tube wall thickness whichmay be prepared to Gruvlok Copper-Prep specs.

COLUMN 9 - Maximum allowable end flare diameter. Measured atthe most extreme tubing end diameter of the gasketseat area.

––––––––––––––––––––– GRUVLOK COPPER-METHOD


ROLL GROOVER CAPABILITY – PIPE / CU TUBE DIA....................................... Roll Groover Model ..................................................

Material 1010 1020 Series 3006 3007 1007Schedule 10 Steel 11⁄2 - 12 11⁄4 - 24 2 - 12 2 - 12* 2 - 12*

14 - 16 14 - 16Req's Special LWT Rollers

Schedule 10 Stainless N/A N/A N/A 2- 12* 2- 12*Req's Special SST Rollers

Schedule 40 Stainless N/A N/A 2 - 8 2 - 12 2 - 12Use Std. Steel Rollers

Copper Type K 2 - 4 N/A 2 - 6 2 - 8 2 - 8 1040C Model

Copper Type M 2 - 4 N/A 2 - 6 2 - 8 2 - 8 1040C Model

Copper Type DWV 2 - 4 N/A 3 - 6 2 - 8 2 - 8 1040C Model

PVC Plastic N/A N/A N/A N/A N/ASchedule 80 PVC Cut Groove only.

Aluminum N/A N/A Contact R & D for Special Cases

Notes: Special Guide PlatesModel 3006: 2-6 copper tube TYP K, L, & M Combined PlateModel 3007/1007: 2-6 Copper T Separate plate for TYP K, L, M & DWVModel 3007/1007: 2-6 Copper T Separate plate for TYP K, L, M & DWV

Problem: Pipe will not stay in grooving rollsPossible Cause: Incorrect guide plate roller location for pipe sizeSolution: See “Pipe Set-Up & Positioning”Possible Cause: Improper grooving techniqueSolution: See “Grooving Pipe”Possible Cause: Power drive running counterclockwise

model 3006/3007 & 1007Solution: Rigid 300 check setting in reverse Clockwise

rotation of pipePossible Cause: Incorrect guide plate for copper tubing type

model 3007 / 1007 toolsSolution: Guide roll plates match type of copper tubing being

ROLL GROOVER CAPABILITY –––––––––––––––––––––

ROLL GROOVER TROUBLESHOOTING ––––––––––––––––


–––––––––––––––– ROLL GROOVER TROUBLESHOOTING

Problem: Pipe Stops rotating during groovingPossible Cause: Rust or dirt has built up on lower rollSolution: Remove accumulation from lower roll with

stiff wire brushPossible Cause: Worn grooving roolsSolution: Inspect lower rolls for worn knurls, replace if wornPossible Cause: Rigid 300 chuck jaws not engaged properly

Model 3006/3007Solution: See “Groover Set-up”

Problem: Pipe flare excessivePossible Cause: Pipe stand adjusted too highSolution: See “Pipe Set-up & Positioning”Possible Cause: Tool is tilted forward, Incorrect guide plate

adjustmentSolution: See “Groover Set-up”Possible Cause: Incorrect pipe stand offset positioning Pipe is

over “Tracking”Solution: See “Pipe Set-up & Positioning”

Problem: While grooving, loud squeaks echo through the pipePossible Cause: Pipe or tube not square cutSolution: Cut pipe or tube ends squarelyPossible Cause: Incorrect pipe roller offset positioning.

Pipe is over “tracking” Solution: Move pipe stand for proper offset,

See “Pipe Set-up & Positioning”

Problem: During grooving loud thumps or bangs occur about onceevery revolution of the pipe

Possible Cause: Pipe has a pronounced weld seamGrind welds flush with pipe surface inside &

Solution: out 2" back from end of pipe

Problem: Tool won’t groove pipePossible Cause: Hand pump is low on oil.Solution: See “Groover Description”Possible Cause: Air in Hydraulic systemSolution: See “Groover Description”Possible Cause: Pipe wall thickness exceeds tool’s capabilitySolution: See “Groover Description”


PIPE SUPPORT –––––––––––––––––––––––––––––When designing the hangers, supports and anchors for a grooved-end pipesystem, the piping designer must consider certain unique characteristics ofthe grooved type coupling in addition to many universal pipe hanger andsupport design factors. As with any pipe system, the hanger or supportsystem must provide for

1) the weight of the pipe, couplings, fluid and pipe system components;

2) reduce stresses at pipe joints; and

3) permit required pipe system movement to relieve stress.

The following factors should be considered when designing hangers andsupports for a grooved-end pipe system.

HANGER SPACING

LINEAR MOVEMENT

NOT REQ'DNominal Maximum SpanPipe Size Between

Range Supports

In./DNmm Feet/meters

1 725 2.6

11⁄4-2 1032-50 3.0

21⁄2-4 1265-100 3.7

5-8 14125-200 4.3

10-12 16250-300 4.9

14-16 18350-400 5.5

18-24 20450-600 6.1

HANGER SPACING - FLEXIBLE SYSTEM,STEEL PIPE FULL LINEAR MOVEMENT

IS REQ'D AVERAGE HANGERS PER

PIPE LENGTH EVENLY SPACEDNominal PipeSize Range Pipe Length in Feet/Meters

In. 7 10 12 15 20 22 25 30 35 40

DNmm 2.1 3.3 3.7 4.6 6.1 6.7 7.6 9.1 10.7 12.2

1-2 1 2 2 2 3 3 4 4 5 625-50

21⁄2-4 1 1 2 2 2 2 2 3 4 465-100

5-24 1 1 1 2 2 2 2 3 3 3125-600

PIPE HANGER SPACING: –––––––––––––––––––––––

The following charts show the maximum span between pipe hangers forstraight runs of standard weight steel pipe filled with water or other similarfluids.

Do not use these values where critical span calculations are made or wherethere are concentrated loads between supports.

For straight runs withoutconcentrated loads and where fulllinear movement is not requireduse the table on right.

For straight runs without concentrated loads andwhere full linear movement is required use thefollowing tables.


HANGER SPACING - RIGID SYSTEMS

SUGGESTED MAXIMUM SPAN BETWEEN SUPPORTSSteel Pipe Copper Tube

Suggested Maximum Span Gas &Nominal Between Supports-Feet/Meters Water Air

Size Water Service Air Service Service Service

In./DNmm * ** *** * ** *** ** **

1 7 9 12 9 9 12 – –25 2.1 2.7 3.7 2.7 2.7 3.711⁄4 7 11 12 9 11 12 – –32 2.1 3.4 3.7 2.7 3.4 3.711⁄2 7 12 15 9 13 15 – –40 2.1 3.7 4.6 2.7 4 4.62 10 13 15 13 15 15 8 1050 3 4 4.6 4 4.6 4.6 2.4 321⁄2 11 14 15 14 16 15 10 1165 3.4 4.3 46 4.3 4.9 4.6 3 3.4

3 OD 11 14 15 14 16 15 – –65 3.4 4.3 4.6 4.3 4.9 4.63 12 15 15 15 17 15 10 1280 3.7 4.6 4.6 4.6 5.2 4.6 3 3.731⁄2 13 16 15 15 19 15 – –90 4 4.9 4.6 4.6 5.8 4.64 14 17 15 17 21 15 12 14

100 4.3 5.2 4.6 5.2 6.4 4.6 3.7 4.341⁄4 14 17 15 17 21 15 – –100 4.3 5.2 4.6 5.2 6.4 4.65 16 19 15 20 24 15 13 15

125 4.9 5.8 4.6 6.1 7.3 4.6 4 4.651⁄4 15 18 15 19 23 15 – –125 4.6 5.5 4.6 5.2 7 4.651⁄2 16 19 15 20 24 15 – –125 4.9 5.8 4.6 6.1 7.3 4.66 17 20 15 21 25 15 15 17

150 5.2 6.1 4.6 6.4 7.6 4.6 4.6 5.261⁄4 16 19 15 20 24 15 – –150 4.9 5.8 4.6 6.1 7.3 4.6

61⁄2 OD 17 20 15 21 25 15 – –150 5.2 6.1 4.6 6.4 7.6 4.68 19 21 15 24 28 15 – –

200 5.8 6.4 4.6 7.3 8.5 4.610 19 21 15 24 31 15 – –250 5.8 6.4 4.6 7.3 9.4 4.612 23 21 15 30 33 15 – –300 7 6.4 4.6 9.1 10.1 4.614 23 21 15 30 33 15 – –350 7 6.4 4.6 9.1 10.1 4.616 27 21 15 35 33 15 – –400 8.2 6.4 4.6 10.7 10.1 4.618 27 21 15 35 33 15 – –450 8.2 6.4 4.6 10.7 10.1 4.620 30 21 15 39 33 15 – –500 9.1 6.4 4.6 11.9 10.1 4.624 32 21 15 42 33 15 – –600 9.8 6.4 4.6 12.8 10.1 4.6

* Spacing by ANSI-B31.1 Power Piping Code.** Spacing by ANSI-B31.9 Building Service Piping Code.*** Spacing by NFPA-13 Sprinkler Systems.

–––––––––––––––––––––––– PIPE HANGER SPACING


INSTALL STANDARD COUPLINGS ––––––––––––––––––The instructions are based on pipe grooved in accordance with Gruvlok®

grooving specifications. Check pipe ends for proper groove dimensions andto assure that the pipe ends are free of indentations and projections whichwould prevent proper sealing.

ALWAYS USE GRUVLOK LUBRICANT FOR PROPER COUPLING ASSEMBLY.Thorough lubrication of the gasket is essential to prevent pinching and pos-sible damage to the gasket.

1. Check & lubricate gasket - Check gasket to besure it is compatible for the intended service. Apply athin coating of Gruvlok lubricant to inside, outsideand scaling lips of the gasket. Be careful that foreignparticles do not adhere to lubricated surfaces.

2. Gasket Installation - Slip the gasket over the pipeend making sure the gasket lip does not overhangthe pipe end.

On couplings 10” andlarger it may be easierto turn the gasket in-

side out-then lubricate and slide the gasketover the pipe end as shown.

3. Alignment - After aligning the two pipe ends to-gether pull the gasket into position centering itbetween the grooves on each pipe. Gasket shouldnot extend into the groove on either pipe.

On couplings 10” andlarger, flip or roll thegasket into centeredposition.

4. Housings

Place the coupling housing halves over the gasketmaking sure the housing keys engage the grooves.Insert bolts and turn nuts finger tight.

5. Tighten Nuts - Tighten nuts alternately andequally until housing bolt pads make firm even con-tact-metal to metal. CAUTION: Uneven tighteningmay cause the gasket to pinch.

Note: Large Size Couplings Couplings over 14” sizeare cast in four or more segments.

To install: loosely pre-assemble the segments intotwo “Housing Halves” making sure that the alignment tang(s) and slot(s)on the bolt pad(s) are properly mated. Install the “Housing Halves” asshown in steps 4 & 5. The coupling is properly installed when all bolt padsare firmly together - Metal to Metal.


– FIGURES 7000, 7001, 7010, 7400, 7004, 7004EG AND 7401The instructions are based on pipe grooved in accordance with Gruvlok®

grooving specifications. Check pipe ends for proper groove dimensions andto assure that the pipe ends are free of indentations and projections whichwould prevent proper sealing.

ALWAYS USE GRUVLOK LUBRICANT FOR PROPER COUPLING ASSEMBLY.Thorough lubrication of the gasket is essential to prevent pinching and pos-sible damage to the gasket.

1. Check & lubricate gasket - Check gasket to be sureit is compatible for the intended service. Apply a thincoating of Gruvlok lubricant to outside and scalinglips of the gasket. Be careful that foreign particles donot adhere to lubricated surfaces.

2. Gasket Installation - Place the smaller opening ofthe gasket over the smaller pipe. Angle the gasketover the pipe end and pull the gasket lip open aroundthe circumference of the pipe. The center leg of thegasket should make flush contact with the pipe endand will prevent telescoping of the smaller pipe insidethe larger.

4. Housings

Place the coupling housing halves over the gasketmaking sure the housing keys engage the grooves.Insert bolts and turn nuts finger tight.

5. Tighten Nuts

Tighten nuts alternately and equally until housingbolt pads make firm even contact-metal to metal.CAUTION: Uneven tightening may cause the gasketto pinch.

Note:This Figure illustrates the cor-rect position of the Fig. 7010Reducing Coupling gasket and hous-ing properly assembled onto adjacentpipe ends.

CAUTION: In vertical installations thepipes must be supported to preventtelescoping during installation.

3. Alignment

Align the adjoining pipe center lines, andinsert the larger pipe end into the gasket.Angle the pipe end slightly to the face ofthe gasket and tilt the pipe into the gasketto ease assembly.

GASKET

HOUSING

PROPER POSITIONOF THE GASKETSEALING LIPS


INSTALL FIGURE 7011STANDARD COUPLING ––––––––––

3. Lubricate the gasket sealing lips. The use ofGruvlok lubricants ensures compatibility betweenthe lubricant and the gasket.

4. Pull the two pipes into contact aligning the pipeends. Caution: Be careful not to pinch fingersduring this step. Working your way around thecircumference of the pipe, flip the gasket towardthe pipe end so that the proper side is facing out.The end of this procedure will result in the gasketsnapping into place. Position the gasket centrallybetween the grooves of the two pipe ends.

5. Lubricate the exterior surface of the gasket.This helps prevent pinching of the gasket duringassembly.

1. Inspect the pipe ends making sure the criteria, in the Gruvlok LargeDiameter Pipe Roll and Cut Groove Specifications, are met.

2. Turn the gasket inside out and slide the gasketcompletely over one of the pipe ends. Turning thegasket inside out will reduce the stretching neces-sary to put the gasket into position. Ideallyapproximately 75% of the pipe's gasket-sealingsurface, (Dimension A), should be visible whenthe gasket is in proper position. This will aid instep 4.


6. Secure the housings about the pipes makingsure the coupling keys are engaged in the pipeend grooves. Hint: For horizontal assembly, placehousing segment on top of the pipe to supportthe weight of the housing segment. Secure theadjacent housing with an oval neck track bolt andheavy hex nut and then rotate the securedhousings again balancing the weight of the

housings on the top of the pipe. Continue this procedure for all segments.

7. Firmly torque each bolt. The recommendedminimum torque for each nut is 600 ft.-lbs.

8. Installation of the Figure 7011 Standard Cou-pling is completed.

.

–––––––––– INSTALL FIGURE 7011 STANDARD COUPLING


1. Check & Lubricate the Gasket

Check the gasket to be sure it is compatible for theintended service. Apply a thin coating of Gruvloklubricant to the outside and to the sealing lips of thegasket. Ensure that foreign particles do not adhere tothe lubricated surfaces.

INSTALL FIGURE 7042 OUTLET COUPLING –––––––––––These instructions are based on pipe grooved in accor-dance with Gruvlok grooving specifications. Prior toassembly check the pipe ends for proper groove di-mensions and to assure that the pipe ends arefree of indentations, projections or otherimperfections, which could prevent proper sealing.

ALWAYS USE ONE OF THE GRUVLOK LUBRICANTSFOR PROPER COUPLING ASSEMBLY. Thorough lubrication of thegasket is essential to prevent pinching and possible damage to the gasket.

2. Gasket Installation

Slip the gasket over one pipe end making sure thepipe abuts the gasket’s center ribs.

3. Alignment

Align the pipe ends and pull the pipe into the gasketuntil the center ribs are in contact with the pipe ends.The gasket should not extend into the groove oneither pipe. Rotate the gasket to align the outlet of thegasket to the same direction as the branch outlet.

4. Housing Assembly

With one nut and bolt removed and the otherloosened, place one side of the housing over thegasket. Make sure the ribs on the outside of thegasket align with the recesses in the housing andthe keys in the housing are in the grooves on bothpipes. Swing the other housing over the gasket andinto the grooves on both sides of the pipe. Makesure the recess in the outlet of the housing isproperly aligned with gasket outlet.

5. Tighten Nuts

Re-insert the bolt and run-up both nuts finger tight.Securely tighten the nuts alternately and equally untilthey are completely tightened and there is no gapbetween the bolt pads.

CAUTION: Make sure the ribs on the exterior of thegasket are enclosed in the housing recesses.


––––––––––––– INSTALL FIGURE 7044 BRANCH OUTLET

For direct connection of sprinkler heads, drop nipples and/or gauges, justcut a hole, saddle up and fasten it with the U-bolt. Ductile iron housingswith Grade E gasket and carbon steel U-bolt (3/8"dia.) with flanged nuts.Ductile iron housings are available black or galvanized.

Max Working Pressure: 175 PSI (12.1 bar)

C

A T

B

Drill the appropriate sizehole in the pipe andremove burrs fromaround the hole. Visuallyinspect the gasket seatingarea for surface defectswhich may preventgasket sealing.

Make sure the fitting isproperly located aboutthe hole and tighten thenuts alternatively, to arecommended torque of30 Lbs.-Ft. (40N-m).

Lubricate the gasketwith Gruvlok®

lubricant. Attach the U-bolt from the otherside and fasten thenuts finger tight.

FM



INSTALL FIGURE 7400 ––––––––––––––––––––––––

1. Check & lubricate gasket – Check the gasket to besure it is compatible for the intended service. Applya thin coating of Gruvlok Extreme Temperaturelubricant to the entire surface lips of the gasket. Becareful that foreign particles do not adhere tolubricated surfaces.

These instructions are based on copper tubinggrooved in accordance with Gruvlok Copper-Prep grooving specifications.

2. Gasket Installation – Slip the gasket over one tubeend making sure the gasket lip does not overhangthe tube end.

3. Alignment – After aligning the two tube endstogether, pull the gasket into position centering itbetween the grooves on each tube. The gasketshould not extend into the groove on either tube.

4. Housing – Remove one nut and bolt and loosen theother nut. Place one housing over the gasketmaking sure the housing keys fit into the tubegrooves. Swing the other housing over the gasketand into the grooves on both tubes making surethe tongue and recess of each housing are properlymated.

5. Tighten Nuts – Re-insert the bolt and run-up bothnuts finger tight.Securely tighten nuts alternately and equally untilfully tightened keeping the gaps at the bolt padsevenly spaced.

CAUTION: Uneven tightening may cause the gasketto pinch. Gasket should not be visible betweensegments after bolts are tightened.


–––––––––––––––––––––––– INSTALL FIGURE 7012

1. Loosen the nut on the latch bolt tothe end of the bolt thread. (It is notnecessary to remove the nut from thelatch bolt.) Swing the latch bolt out of the slot. Open theGruvlok Flange and place it around the grooved tube withthe key section fitting into the groove. The flange gasketcavity must face the tube end.

These instructions are based on copper tubing groovedin accordance with Gruvlok Copper-Prep groovingspecifications.

Proper positionof gasket sealing lipsGasket

Flange,pump,tank, valve, etc.

GruvlokFlange

GroovedPipe

2. Swing the latch bolt back into the slotted hole. Tightenthe nut until the flange halves make solid contact.

3. Check the gasket grade to verify that it is properly suitedfor the intended service. Lubricate the entire surface of thegasket using Gruvlok Extreme Temperature lubricant. Posi-tion the Gruvlok Flange Gasket around the tube end andpress the gasket into the cavity between the tube O.D. andthe flange recess. The gasket must be properly positionedas shown in Step 4. Be careful that foreign particles do notadhere to lubricated surfaces.

4. The correct positioning and relationship of allcomponents comprising a Gruvlok Flange joint.The Fig. 7012 Gruvlok Flange gasket must be in-serted so that the sealing lips face toward thetube end and the mating flange face and awayfrom the Gruvlok Flange itself. NOTE: Design ofthe Gruvlok Flange provides sealing only with thespecial Gruvlok Flange gasket. Only GruvlokFlange gaskets may be used with Fig. 7012Gruvlok Flanges.

5. Align the Gruvlok Flange bolt holes with the mating flangebolt holes. Insert a standard bolt or stud through the bolthole, and thread a nut on hand tight. Insert the next bolt orstud opposite the first and again thread the nut on handtight. Continue this procedure until all holes have been fit-ted. NOTE: Take care to assure that the gasket lip is notbent backwards or pinched between the two flanges.

6. Tighten the nuts evenly so that the flange faces remainparallel and make firm even contact around the entireflange. Torque all bolts torequired flange joint torque levels.

– 126 –

TECHNICAL INFORMATION ––––––––––––––––––––––––

MINI CATALOG ............................................... 3 - 103INSTALLATION ............................................. 104 - 125TECHNICAL INFORMATION ................................... 126 - 187

LIST OF ABBREVIATIONS ................................................. 128 - 129

DECIMAL EQUIVALENTS OF FRACTIONS ......................................... 130

DECIMAL DEGREE EQUIVALENTS OF MINUTES ................................ 130

STANDARD PIPE DATA ............................................................. 131

BARLOW’S FORMULA ............................................................... 131

COMMERCIAL PIPE SIZES AND WALL THICKNESSES ................ 132 - 133

WELD FITTING 90° ELBOW, 180° RETURN, 45° ELBOW ................ 134

WELD FITTING TEE, CAP, CROSS, STUB END ................................ 135

WELD FITTING REDUCERS AND REDUCING OUTLET TEES .................. 136

WELD FITTINGWELDING NECK FLANGES ....................................... 137

SLIP-ON, THREADED AND SOCKET FLANGES .................................. 138

LAP JOINT FLANGES ............................................................... 139

BLIND FLANGES ..................................................................... 140

BOLTING DIMENSIONS FOR 150 TO 300 LB. STEEL FLANGE ............. 141

BOLTING DIMENSIONS FOR 400 LB./600LB. STEEL FLANGE ........... 142

STANDARD CAST IRON COMPANION FLANGES AND BOLTS ................. 143

EXTRA HEAVY CAST IRON COMPANION FLANGES AND BOLTS ............. 143

ASTM CARBON STEEL PIPE AND FLANGE SPECIFICATIONS ...... 144 - 145

HOW TO CUT ODD-ANGLE ELBOWS ................................... 146 - 147

ALIGNMENT OF PIPE ....................................................... 148 - 149

DRILL SIZES FOR PIPE TAPES ................................................... 150

TAP AND DRILL SIZES (AMERICAN STANDARD COARSE) .................... 150

PIPE AND WATER WEIGHT/FOOT ............................................... 151

WEIGHT/FOOT - SEAMLESS BRASS AND COPPER PIPE .................... 151

WATER PRESSURE TO FEET HEAD .............................................. 152

FEET HEAD TO WATER PRESSURE .............................................. 152

BOILING POINTS OF WATER AT VARIOUS PRESSURES ..................... 153

FLOW CONVERSION CHART ....................................................... 154

FLOW CONVERSION CHART ....................................................... 155

– 127 –

TECHNICAL INFORMATION (CONTINUED) ...................... 126 - 187HEAT LOSSES FROM HORIZONTAL BARE STEEL PIPE ................................... 156TOTAL THERMAL EXPANSION OF PIPING MATERIAL ...................................... 156WEIGHTS OF METALS .......................................................................... 157COLORS AND APPROXIMATE TEMPERATURE FOR CARBON STEEL .................... 157MELTING POINT OF METALS .................................................................. 158SPCIFIC GRAVITY OF GASES ................................................................. 159SPCIFIC GRAVITY OF LIQUIDS ............................................................... 159TYPCIAL BTU VALUES OF FUELS ........................................................... 159USEFUL DEFINITIONS .................................................................. 160 - 161UNIT CONVERSIONS ................................................................... 162 - 163GEOMETRY FORMULAS ................................................................ 164 - 165SPRINKLER SYSTEM FORMULAS .................................................... 166 - 167STANDARD CONVERSIONS ..................................................................... 168HARDNESS CONVERSION NUMBERS ......................................................... 169COATED ARC WELDING ELECTRODES - TYPES & STYLES ............................. 170PHYSICAL PROPERTIES OF E60 & E70 SERIES ELECTRODES ........................ 171TROUBLE SHOOTING ARC WELDING EQUIPMENT ................................ 172 - 174BASIC ARC AND GAS WELDING SYMBOLS ............................................... 175SYMBOLS FOR PIPE FITTINGS ....................................................... 176 - 180WIRE ROPE ............................................................................. 181 - 183

ANVIL DESIGN SERVICES ................................... 184 - 185

––––––––––––––––––––––– TECHNICAL INFORMATION

– 128 –

Abbreviations conform to the practice of the American Standard

Abbreviations for Scientific and Engineering Terms, ASA Z10.1

abs ............................................................................................. Absolute

AGA ................................................................. American Gas Association

AISI ...................................................... American Iron and Steel Institute

Amer Std .................................................................... American Standard

API ............................................................ American Petroleum Institute

ASA ...................................................... American Standards Association

Ashve ................ American Society of Heating and Ventilation Engineers

ASME ................................... American Society of Mechanical Engineers

ASTM .......................................... American Society for Testing Materials

AWWA .............................................. American Water Works Association

B & S .................................. Bell and spigiot or Brown & Sharpe (gauge)

bbl ................................................................................................... Barrel

Btu ......................................................................... British thermal unit(s)

C .............................................................................................. Centigrade

cfm ......................................................................... Cubic feet per minute

cfs .......................................................................... Cubic feet per second

CI ................................................................................................ Cast iron

CS .............................................................................................. Cast steel

Comp ...................................................................................... Companion

C to F .................................................................................. Center to face

°C .............................................................................. Degrees Centigrade

°F ................................................................................ Degrees Fahrenheit

diam ........................................................................................... Diameter

dwg ............................................................................................. Drawing

ex-hy ...................................................................................... Extra-heavy

F & D ............................................................................. Faced and drilled

F ............................................................................................... Fahrenheit

F to F ..................................................................................... Face to face

flg .................................................................................. Flange or flanges

flgd ............................................................................................... Flanged

g ........................................................................................ Gage or gauge

LIST OF ABBREVIATIONS ––––––––––––––––––––––––

– 129 –

hex ........................................................................................... Hexagonal

hg ................................................................................................ mercury

IBBM ............................................. Iron body bronze (or brass) mounted

ID ..................................................................................... Inside diameter

kw ............................................................................................ Kilowatt(s)

MI ....................................................................................... Malleable iron

max ........................................................................................... Maximum

min ............................................................................................ Minimum

mtd ............................................................................................. Mounted

MSS ............................................. Manufactures Standardization Society

(of Value and Fittings Industry)

NEWWA ...................................... New England Water Works Association

NPS .......................... Nominal pipe size (formerly IPS for iron pipe size)

OD ................................................................................. Outside diameter

OS&Y ................................................................. Outside screw and yoke

OWG ................................................................ Oil, water, gas (see WOG)

psig ...........................................................Pounds per square inch, gage

red ............................................................................................. Reducing

sch or sched .............................................................................. Schedule

scd .............................................................................................. Screwed

SF ......................................................................................... Semifinished

Spec ..................................................................................... Specification

SSP ..................................................................... Steam service pressure

SSU ................................................................ Seconds Saybolt Universal

Std .............................................................................................. Standard

Trans .................................................................................... Transactions

WOG ................................................................ Water, oil, gas (see OWG)

WWP .................................................................. Working water pressure

XS .......................................................................................... Extra strong

XXS ........................................................................... Double extra strong

––––––––––––––––––––––– LIST OF ABBREVIATIONS

– 130 –

DECIMAL EQUIVALENTS OF FRACTIONS –––––––––––––––1⁄64 ........................................... 0.015625

1⁄32 ................................ 0.031253⁄64 ........................................... 0.046875

1⁄16 ..................... 0.06255⁄64 ........................................... 0.078125

3⁄32 ................................ 0.093757⁄64 ........................................... 0.109375

1⁄8 ............ 0.1259⁄64 ........................................... 0.140625

5⁄32 ................................ 0.1562511⁄64 ......................................... 0.171875

3⁄16 ..................... 0.187513⁄64 ......................................... 0.203125

7⁄32 ................................ 0.2187515⁄64 ......................................... 0.234375

1⁄4 ............ 0.2517⁄64 ......................................... 0.265625

9⁄32 ................................ 0.2812519⁄64 ......................................... 0.296875

5⁄16 ..................... 0.312521⁄64 ......................................... 0.328125

11⁄32 .............................. 0.3437523⁄64 ......................................... 0.359375

3⁄8 ............ 0.37525⁄64 ......................................... 0.390625

13⁄32 .............................. 0.4062527⁄64 ......................................... 0.421875

7⁄16 ..................... 0.437529⁄64 ......................................... 0.453125

15⁄32 .............................. 0.4687531⁄64 ......................................... 0.484375

1⁄2 ............ 0.5

33⁄64 ......................................... 0.51562517⁄32 .............................. 0.53125

35⁄64 ......................................... 0.5468759⁄16 ..................... 0.5625

37⁄64 ......................................... 0.57812519⁄32 .............................. 0.59375

39⁄64 ......................................... 0.6093755⁄8 ............ 0.625

41⁄64 ......................................... 0.64062521⁄32 .............................. 0.65625

43⁄64 ......................................... 0.67187511⁄16 ................... 0.6875

45⁄64 ......................................... 0.70312523⁄32 .............................. 0.71875

47⁄64 ......................................... 0.7343753⁄4 ............ 0.75

49⁄64 ......................................... 0.76562525⁄32 .............................. 0.78125

51⁄64 ......................................... 0.79687513⁄16 ................... 0.8125

53⁄64 ......................................... 0.82812527⁄32 .............................. 0.84375

55⁄64 ......................................... 0.8593757⁄8 ............ 0.875

57⁄64 ......................................... 0.89062529⁄32 .............................. 0.90625

59⁄64 ......................................... 0.92187515⁄16 ................... 0.9375

61⁄64 ......................................... 0.95312531⁄32 .............................. 0.96875

63⁄64 ......................................... 0.9843751 ......... 1

DECIMAL DEGREE EQUIVALENTS OF MINUTES –––––––––––MIN. DEG.1 ... 0.01672 ... 0.03333 ... 0.05004 ... 0.06675 ... 0.08336 ... 0.10007 ... 0.11678 ... 0.13339 ... 0.150010 . 0.166711 . 0.183312 . 0.200013 . 0.216714 . 0.233315 . 0.2500

MIN. DEG.16 . 0.266717 . 0.283318 . 0.300019 . 0.316720 . 0.333321 . 0.350022 . 0.366723 . 0.383324 . 0.400025 . 0.416726 . 0.433327 . 0.450028 . 0.466729 . 0.483330 . 0.5000

MIN. DEG.31 . 0.516732 . 0.533333 . 0.550034 . 0.566735 . 0.583336 . 0.600037 . 0.616738 . 0.633339 . 0.650040 . 0.666741 . 0.683342 . 0.700043 . 0.716744 . 0.733345 . 0.7500

MIN. DEG.46 . 0.766747 . 0.783348 . 0.800049 . 0.816750 . 0.833351 . 0.850052 . 0.866753 . 0.883354 . 0.900055 . 0.916756 . 0.933357 . 0.950058 . 0.966759 . 0.983360 . 1.0000

– 131 –

––––––––––––––––––––––––– STANDARD PIPE DATA

NOM. ACTUAL ACTUAL LENGTH GALLONS

PIPE INSIDE OUTSIDE CONTAINING PER

DIA. DIA. DIA. WT./FT. ONE CU. FT. LINEAL FT.INCHES INCHES INCHES POUNDS FEET GALLONS

1⁄8 0.269 0.405 0.244 2,526.000 0.00301⁄4 0.364 0.540 0.424 1,383.800 0.00543⁄8 0.493 0.675 0.567 754.360 0.00991⁄2 0.622 0.840 0.850 473.910 0.01583⁄4 0.824 1.050 1.130 270.030 0.02771 1.049 1.315 1.678 166.620 0.0449

11⁄4 1.380 1.660 2.272 96.275 0.077711⁄2 1.610 1.900 2.717 70.733 0.1058

2 2.067 2.375 3.652 49.913 0.174321⁄2 2.469 2.875 5.793 30.077 0.2487

3 3.068 3.500 7.575 19.479 0.384031⁄2 3.548 4.000 9.109 14.565 0.5136

4 4.026 4.500 10.790 11.312 0.661341⁄2 4.560 5.000 12.538 9.030 0.8284

5 5.047 5.563 14.617 7.198 1.03936 6.065 6.625 18.974 4.984 1.50088 7.981 8.625 28.554 2.878 2.5988

10 10.020 10.750 40.483 1.826 4.0963

––––––––––––––––––––––––– BARLOW’S FORMULA

Barlow’s Formula is a safe, easy method for finding the relationshipbetween internal fluid pressure and stress in the pipe wall. The formulapredicts bursting pressures that have been found to be safely within theactual test bursting pressures.

It is interesting to note that the formula uses the “Outside Diameter” ofpipe and is sometimes referred to as the “Outside Diameter Formula.”

P = (2 • t • S) / D

Where:P = internal units pressure, in psiS = unit stress, in psiD = outside diameter of pipe, in inchest = wall thickness, in inches

– 132 –

NOM. NOMINAL WALL THICKNESS FOR

PIPE OUTSIDE SCH SCH SCH SCH SCH SCH

SIZE DIA. 5S* 10S* 10 20 30 STD.†1⁄8 0.405 – 0.049 – – – 0.0681⁄4 0.540 – 0.650 – – – 0.0883⁄8 0.675 – 0.065 – – – 0.0911⁄2 0.840 0.065 0.083 – – – 0.1093⁄4 1.050 0.065 0.083 – – – 0.1131 1.315 0.065 0.109 – – – 0.133

11⁄4 1.660 0.065 0.109 – – – 0.14011⁄2 1.900 0.065 0.109 – – – 0.1452 2.375 0.065 0.109 – – – 0.540

21⁄2 2.875 0.083 0.120 – – – 0.2033 3.500 0.083 0.120 – – – 0.216

31⁄2 4.000 0.083 0.120 – – – 0.2264 4.500 0.083 0.120 – – – 0.2375 5.563 0.109 0.134 – – – 0.2586 6.625 0.109 0.134 – – – 0.2808 8.625 0.109 0.148 – 0.250 0.277 0.32210 10.750 0.134 0.165 – 0.250 0.307 0.36512 12.750 0.156 0.180 – 0.250 0.330 0.375

14 O.D. 14.000 0.156 0.188 0.250 0.312 0.375 0.37516 O.D. 16.000 0.165 0.188 0.250 0.312 0.375 0.37518 O.D. 18.000 0.165 0.188 0.250 0.312 0.438 0.37520 O.D. 20.000 0.188 0.218 0.250 0.375 0.500 0.37522 O.D. 22.000 0.188 0.218 0.250 0.375 0.500 0.37524 O.D. 24.000 0.218 – 0.250 0.375 0.562 0.37526 O.D. 26.000 – – 0.312 0.500 – 0.37528 O.D. 28.000 – – 0.312 0.500 0.625 0.37530 O.D. 30.000 0.250 0.312 0.312 0.500 0.625 0.37532 O.D. 32.000 – – 0.312 0.500 0.625 0.37534 O.D. 34.000 – – 0.312 0.500 0.625 0.37536 O.D. 36.000 – – 0.312 0.500 0.625 0.37542 O.D. 42.000 – – – 0.375 – –

COMMERCIAL PIPE SIZES AND WALL THICKNESSES –––––––––––This table lists standard pipe sizes and wall thicknesses, or specifically:1. Traditional standard weight, extra strong and durable extra strong pipe.2. Pipe wall thickness in American Standard B36.10 for carbon steel.3. Pipe wall thickness in ASTM Specification A409 and American Standard

B36.19 and applicable only to corrosion resistant materials.Note: All dimensions in inches and thicknesses are nominal or average

wall thickness. Actual thickness may be as much as 12.5% undernominal due to mill tolerance.

– 133 –

NOMINAL WALL THICKNESS FOR

SCH SCH EXTRA SCH SCH SCH SCH SCH. XX40 60 STRONG‡ 80 100 120 140 160 STRONG

0.068 – 0.095 0.095 – – – – –0.088 – 0.119 0.119 – – – – –0.091 – 0.126 0.126 – – – – –0.109 – 0.147 0.147 – – – 0.188 0.2940.113 – 0.154 0.154 – – – 0.219 0.3080.133 – 0.179 0.179 – – – 0.250 0.3580.140 – 0.191 0.191 – – – 0.250 0.3820.145 – 0.200 0.200 – – – 0.281 0.4000.540 – 0.218 0.218 – – – 0.344 0.4360.203 – 0.276 0.276 – – – 0.375 0.5520.216 – 0.300 0.300 – – – 0.438 0.6000.226 – 0.318 0.318 – – – – –0.237 – 0.337 0.337 – 0.438 – 0.531 0.6740.258 – 0.375 0.375 – 0.500 – 0.625 0.7500.280 – 0.432 0.432 – 0.562 – 0.719 0.8640.322 0.406 0.500 0.500 0.594 0.719 0.812 0.906 0.8750.365 0.500 0.500 0.594 0.719 0.844 1.000 1.125 1.0000.406 0.562 0.500 0.688 0.844 1.000 1.125 1.312 1.0000.438 0.594 0.500 0.750 0.938 1.094 1.250 1.406 –0.500 0.656 0.500 0.844 1.031 1.219 1.438 1.594 –0.562 0.750 0.500 0.938 1.156 1.375 1.562 1.781 –0.594 0.812 0.500 1.031 1.281 1.500 1.750 1.969 –

– 0.875 0.500 1.125 1.375 1.625 1.875 2.125 –0.688 0.969 0.500 1.218 1.531 1.812 2.062 2.344 –

– – 0.500 – – – – – –– – 0.500 – – – – – –– – 0.500 – – – – – –

0.688 – 0.500 – – – – – –0.688 – 0.500 – – – – – –0.750 – 0.500 – – – – – –

– – 0.500 – – – – – –

–––––––––––––––––––––––––––––––––––––––––––Note: Thicknesses shown in light face for Schedule 60 and heavier pipe

are not currently supplied by the mills unless a certain minimumtonnage is ordered.

*Schedule 5S and 10S are available in corrosion resistant material andSchedule 10S is available in carbon steel in sizes up to 12"

†Thickness shown in italics are available in stainless steel as Sch. 40S‡Thickness shown in italics are available in stainless stell as Sch. 80S

– 134 –

NOM. 90° ELBOWS 180° RETURNS 45°PIPE LONG R SHORT R LONG R SHORT R ELBOW

SIZE A A K K B1⁄2 11⁄2 – 17⁄8 – 5⁄83⁄4 11⁄8 – 111⁄16 – 7⁄16

1 11⁄2 1 23⁄16 15⁄8 7⁄8

11⁄4 17⁄8 11⁄4 23⁄4 21⁄16 111⁄2 11⁄4 11⁄2 31⁄4 27⁄16 11⁄82 3 2 43⁄16 33⁄16 13⁄8

21⁄2 33⁄4 21⁄2 53⁄16 315⁄16 13⁄43 41⁄2 3 61⁄4 43⁄4 2

31⁄2 51⁄4 31⁄2 71⁄4 51⁄2 21⁄4

4 6 4 81⁄4 61⁄4 21⁄25 71⁄2 5 105⁄16 73⁄4 31⁄86 9 6 125⁄16 95⁄16 33⁄4

8 12 8 165⁄16 125⁄16 510 15 10 203⁄8 153⁄8 61⁄412 18 12 243⁄8 183⁄8 71⁄2

14 21 14 28 21 83⁄416 24 16 32 24 1018 27 18 36 27 111⁄4

20 30 20 40 30 121⁄222 33 – 44 – 131⁄224 36 24 48 36 15

26 39 – 52 – 1630 45 30 60 45 181⁄234 51 – – – 21

36 54 36 – 54 221⁄442 63 48 – – 26

WELD FITTING –––90° ELBOW, 180° RETURN, 45° ELBOW

A

O.D.O.D.

O.D.

T A A

K

B

B

T T

*Dimensions apply to STD and XS only.

– 135 –

NOM.PIPE TEES CAPS CROSSES STUB ENDS

SIZE C E C F G1⁄2 1 1 – 3 13⁄83⁄4 11⁄8 1 – 3 111⁄16

1 11⁄2 11⁄2 – 4 2

11⁄4 17⁄8 11⁄2 17⁄8 4 21⁄211⁄2 21⁄4 11⁄2 21⁄4 4 27⁄82 21⁄2 11⁄2* 21⁄2 6 35⁄8

21⁄2 3 11⁄2* 3 6 41⁄43 33⁄8 2* 33⁄8 6 5

31⁄2 33⁄4 21⁄2* 33⁄4 6 51⁄2

4 41⁄8 21⁄2* 41⁄8 6 63⁄16

5 47⁄8 3* 47⁄8 8 75⁄16

6 55⁄8 31⁄2* 55⁄8 8 81⁄2

8 7 4* 7 8 105⁄810 81⁄2 5* 81⁄2 10 123⁄412 10 6* 10 10 15

14 11 61⁄2* 11 12 161⁄416 12 7* 12 12 181⁄218 131⁄2 8* 131⁄2 12 21

20 15 9* 15 12 2322 161⁄2 10 161⁄2 – –24 17 101⁄2 17 12 271⁄4

26 191⁄2 101⁄2 – – –30 22 101⁄2 – – –34 25 101⁄2 – – –

36 261⁄2 101⁄2 – – –42 – 12 – – –

*Dimensions apply to STD and XS only.

WELD FITTING –––––––––– TEE, CAP, CROSS, STUB END

CC F

C

EO.D.

O.D.I.D. T

T

T

O.D.I.D.

T

– 136 –

NOM. PIPE

SIZE H C M4 X 11⁄2 4 41⁄8 33⁄8

2 31⁄221⁄2 33⁄43 37⁄831⁄2 4

5 X 2 5 47⁄8 41⁄821⁄2 41⁄43 43⁄831⁄2 41⁄24 45⁄8

6 X 21⁄2 51⁄2 55⁄8 43⁄43 47⁄831⁄2 54 51⁄85 53⁄8

8 X 3 – 7 631⁄2 6 64 61⁄85 63⁄86 65⁄8

10 X 4 7 81⁄2 71⁄45 71⁄26 75⁄88 8

12 X 5 8 10 81⁄26 85⁄88 910 91⁄2

14 X 6 13 11 93⁄88 91⁄410 101⁄812 105⁄8

NOM. PIPE

SIZE H C M1⁄2 X 1⁄4 – 1 1

3⁄8 13⁄4 X 3⁄8 11⁄2 11⁄8 11⁄8

1⁄2 11⁄81 X 3⁄8 2 11⁄2 11⁄2

1⁄2 11⁄23⁄4 11⁄2

11⁄4 X 1⁄2 2 17⁄8 17⁄83⁄4 17⁄81 17⁄8

11⁄2 X 1⁄2 21⁄2 21⁄4 21⁄43⁄4 21⁄41 21⁄411⁄4 21⁄4

2 X 3⁄4 3 21⁄2 13⁄41 211⁄4 21⁄411⁄2 23⁄8

21⁄2 X 1 31⁄2 3 21⁄411⁄4 21⁄211⁄2 25⁄82 23⁄4

3 X 1 – 25⁄811⁄4 31⁄2 33⁄8 23⁄411⁄2 27⁄82 321⁄2 31⁄4

31⁄2 X 11⁄4 4 – –11⁄2 33⁄4 31⁄82 31⁄421⁄2 31⁄23 35⁄8

H: Concentric and Eccentric Reducers C, M: Reducing Outlet Tees

WELD FITTING –––– REDUCERS AND REDUCING OUTLET TEES

H H H H

M

– 137 –

NOM. PIPE 150 LB. 300 LB. 400 LB. 600 LB.SIZE O Y(1) O Y(1) O Y(2) O Y(2)

1⁄2 31⁄2 17⁄8 33⁄4 21⁄16 For 33⁄4 21⁄163⁄4 37⁄8 21⁄16 45⁄8 21⁄4 sizes 45⁄8 21⁄41 41⁄4 23⁄16 47⁄8 27⁄16 31⁄2 47⁄8 27⁄16

11⁄4 45⁄8 21⁄4 51⁄4 29⁄16 and 51⁄4 25⁄811⁄2 5 27⁄16 61⁄8 211⁄16 smaller 61⁄8 23⁄42 6 21⁄2 61⁄2 23⁄4 use 61⁄2 27⁄8

21⁄2 7 23⁄4 71⁄2 3 600 LB. 71⁄2 31⁄83 71⁄2 23⁄4 81⁄4 31⁄8 Standard 81⁄4 31⁄4

31⁄2 81⁄2 213⁄16 9 33⁄16 9 33⁄84 9 3 10 33⁄8 10 31⁄2 103⁄4 45 10 31⁄2 11 37⁄8 11 4 13 41⁄26 11 31⁄2 121⁄2 37⁄8 121⁄2 41⁄16 14 45⁄88 131⁄2 4 15 43⁄8 15 45⁄8 161⁄2 51⁄4

10 16 4 171⁄2 45⁄8 171⁄2 47⁄8 20 612 19 41⁄2 201⁄2 51⁄4 201⁄2 53⁄8 22 61⁄814 21 5 23 55⁄8 23 57⁄8 233⁄4 61⁄216 231⁄2 5 251⁄2 53⁄4 251⁄2 6 27 718 25 51⁄2 28 61⁄4 28 61⁄2 291⁄4 71⁄420 271⁄2 511⁄16 301⁄2 63⁄8 301⁄2 65⁄8 32 71⁄222 291⁄2 57⁄8 33 61⁄2 33 63⁄4 341⁄4 73⁄424 32 6 36 65⁄8 36 67⁄8 37 826 341⁄4 5 381⁄4 71⁄4 381⁄4 75⁄8 40 83⁄430 383⁄4 51⁄8 43 81⁄4 43 85⁄8 441⁄2 93⁄434 433⁄4 55⁄16 471⁄2 91⁄8 471⁄2 91⁄2 49 105⁄836 46 53⁄8 50 91⁄2 50 97⁄8 513⁄4 111⁄842 53 55⁄8 57 107⁄8 57 113⁄8 583⁄4 123⁄4

WELD FITTING –––––––––––––– WELDING NECK FLANGES

(1) The 1⁄16” raised face is included in length thru Hub, “Y”.(2) The 1⁄16” raised face is not included in length thru Hub, “Y”.

H

Y

– 138 –


1⁄2 31⁄2 5⁄8 33⁄4 7⁄8 For 33⁄4 7⁄83⁄4 37⁄8 5⁄8 45⁄8 1 sizes 45⁄8 11 41⁄4 11⁄16 47⁄8 11⁄16 31⁄2 47⁄8 11⁄16

11⁄4 45⁄8 13⁄16 51⁄4 11⁄16 and 51⁄4 11⁄811⁄2 5 7⁄8 61⁄8 13⁄16 smaller 61⁄8 11⁄42 6 1 61⁄2 15⁄16 use 61⁄2 17⁄16

21⁄2 7 11⁄8 71⁄2 11⁄2 600 LB. 71⁄2 15⁄83 71⁄2 13⁄16 81⁄4 111⁄16 Standard 81⁄4 113⁄16

31⁄2 81⁄2 11⁄4 9 13⁄4 9 115⁄16

4 9 15⁄16 10 17⁄8 10 2† 103⁄4 21⁄8†5 10 17⁄16 11 2† 11 21⁄8† 13 23⁄8*6 11 19⁄16 121⁄2 21⁄16† 121⁄2 21⁄4† 14 25⁄8†8 131⁄2 13⁄4 15 27⁄16† 15 211⁄16† 161⁄2 3†

10 16 115⁄16 171⁄2 25⁄8† 171⁄2 27⁄8† 20 33⁄8†12 19 23⁄16 201⁄2 27⁄8† 201⁄2 31⁄8† 22 35⁄8†14 21 21⁄4 23 3† 23 35⁄16† 233⁄4 311⁄16†16 231⁄2 1⁄2 251⁄2 31⁄4† 251⁄2 311⁄16† 27 43⁄16†18 25 211⁄16 28 31⁄2† 28 37⁄8† 291⁄4 45⁄8†20 271⁄2 27⁄8 301⁄2 33⁄4† 301⁄2 4† 32 5†22 291⁄2 31⁄8 *† 33 4*† 33 41⁄4*† 341⁄4 51⁄4*†24 32 31⁄4 36 43⁄16† 36 41⁄2† 37 51⁄2†26 341⁄4 33⁄8*† 381⁄4 71⁄4*† 381⁄4 75⁄8*† 40 83⁄4*†30 383⁄4 31⁄2*† 43 81⁄4*† 43 85⁄8*† 441⁄2 93⁄4*†34 433⁄4 311⁄16*† 471⁄2 91⁄8*† 471⁄2 91⁄2*† 49 105⁄8*†36 46 33⁄4*† 50 91⁄2*† 50 97⁄8*† 513⁄4 111⁄8*†42 53 4*† 57 107⁄8*† 57 113⁄8*† 583⁄4 123⁄4*†

* Not available in Threaded type† Not available in Socket type(1) The 1⁄16” raised face is included in length thru Hub, “Y”.(2) The 1⁄16” raised face is not included in length thru Hub, “Y”.

SLIP-ON, THREADED AND SOCKET FLANGES ––––––––––––

O

Y

O O

YY

– 139 –


1⁄2 31⁄2 5⁄8 33⁄4 7⁄8 For 33⁄4 7⁄83⁄4 37⁄8 5⁄8 45⁄8 1 sizes 45⁄8 11 41⁄4 11⁄16 47⁄8 11⁄16 31⁄2 47⁄8 11⁄16

11⁄4 45⁄8 13⁄16 51⁄4 11⁄16 and 51⁄4 11⁄811⁄2 5 7⁄8 61⁄8 13⁄16 smaller 61⁄8 11⁄4

2 6 1 61⁄2 15⁄16 use 61⁄2 17⁄16

21⁄2 7 11⁄8 71⁄2 11⁄2 600 LB. 71⁄2 15⁄83 71⁄2 13⁄16 81⁄4 111⁄16 Standard 81⁄4 113⁄16

31⁄2 81⁄2 11⁄4 9 13⁄4 9 115⁄16

4 9 15⁄16 10 17⁄8 10 2 103⁄4 21⁄85 10 17⁄16 11 2 11 21⁄8 13 23⁄86 11 19⁄16 121⁄2 21⁄16 121⁄2 21⁄4 14 25⁄88 131⁄2 13⁄4 15 27⁄16 15 211⁄16 161⁄2 3

10 16 115⁄16 171⁄2 33⁄4 171⁄2 4 20 43⁄812 19 23⁄16 201⁄2 4 201⁄2 41⁄4 22 45⁄814 21 31⁄8 23 43⁄8 23 45⁄8 233⁄4 516 231⁄2 37⁄16 251⁄2 43⁄4 251⁄2 50 27 51⁄218 25 313⁄16 28 51⁄8 28 53⁄8 291⁄4 620 271⁄2 41⁄16 301⁄2 51⁄2 301⁄2 53⁄4 32 61⁄224 32 43⁄8 36 6 36 61⁄4 37 71⁄4

(1) The 1⁄16” raised face is included in length thru Hub, “Y”.(2) The 1⁄16” raised face is not included in length thru Hub, “Y”.

–––––––––––––––––––––––––– LAP JOINT FLANGES

O

Yr

– 140 –


1⁄2 31⁄2 7⁄16 33⁄4 9⁄16 For 33⁄4 9⁄163⁄4 37⁄8 1⁄2 45⁄8 5⁄8 sizes 45⁄8 5⁄81 41⁄4 9⁄16 47⁄8 11⁄16 31⁄2 47⁄8 11⁄16

11⁄4 45⁄8 5⁄8 51⁄4 3⁄4 and 51⁄4 13⁄1611⁄2 5 11⁄16 61⁄8 13⁄16 smaller 61⁄8 7⁄82 6 3⁄4 61⁄2 7⁄8 use 61⁄2 1

21⁄2 7 7⁄8 71⁄2 1 600 LB. 71⁄2 11⁄83 71⁄2 15⁄16 81⁄4 11⁄8 Standard 81⁄4 11⁄4

31⁄2 81⁄2 15⁄16 9 13⁄16 9 13⁄84 9 15⁄16 10 11⁄4 10 13⁄8 103⁄4 11⁄25 10 15⁄16 11 13⁄8 11 11⁄2 13 13⁄46 11 1 121⁄2 17⁄16 121⁄2 15⁄8 14 17⁄88 131⁄2 11⁄8 15 15⁄8 15 17⁄8 161⁄2 23⁄16

10 16 13⁄16 171⁄2 17⁄8 171⁄2 21⁄8 20 21⁄212 19 11⁄4 201⁄2 2 201⁄2 1⁄4 22 25⁄814 21 13⁄8 23 21⁄8 23 23⁄8 233⁄4 23⁄416 231⁄2 17⁄16 251⁄2 21⁄4 251⁄2 21⁄2 27 318 25 19⁄16 28 23⁄8 28 25⁄8 291⁄4 31⁄420 271⁄2 111⁄16 301⁄2 21⁄2 301⁄2 23⁄4 32 31⁄222 291⁄2 113⁄16 33 25⁄8 33 27⁄8 341⁄4 33⁄424 32 17⁄8 36 23⁄4 36 3 37 426 341⁄4 2 381⁄4 31⁄8 381⁄4 31⁄2 40 41⁄430 383⁄4 21⁄8 43 35⁄8 43 4 441⁄2 41⁄234 433⁄4 25⁄16 471⁄2 4 471⁄2 43⁄8 49 43⁄436 46 23⁄8 50 41⁄8 50 41⁄2 513⁄4 47⁄842 53 25⁄8 57 45⁄8 57 51⁄8 583⁄4 51⁄2

BLIND FLANGES –––––––––––––––––––––––––––––

(1) The 1⁄16” raised face is included in Thickness, “Q”.(2) The 1⁄4” raised face is not included in Thickness, “Q”.

O

Q1⁄16"

– 141 –

125/150 LB. FLANGE 250/300 LB. FLANGE

NOM. BOLT NO. BOLT NO.PIPE CIRCLE BOLT OF *STUD BOLT CIRCLE BOLT OF *STUD BOLT

SIZE DIA. DIA. BOLTS Len. LEN. DIA. DIA. BOLTS Len. LEN.1⁄2 23⁄8 1⁄2 4 21⁄4 13⁄4 25⁄8 1⁄2 4 21⁄2 23⁄4 23⁄4 1⁄2 4 21⁄4 2 31⁄4 5⁄8 4 23⁄4 21⁄21 31⁄8 1⁄2 4 21⁄2 2 31⁄2 5⁄8 4 3 21⁄2

11⁄4 31⁄2 1⁄2 4 21⁄2 21⁄4 37⁄8 5⁄8 4 3 23⁄411⁄2 37⁄8 1⁄2 4 23⁄4 21⁄4 41⁄2 3⁄4 4 31⁄2 32 43⁄4 5⁄8 4 3 23⁄4 5 5⁄8 8 31⁄4 3

21⁄2 51⁄2 5⁄8 4 31⁄4 3 57⁄8 3⁄4 8 33⁄4 31⁄43 6 5⁄8 4 31⁄2 3 65⁄8 3⁄4 8 4 31⁄2

31⁄2 7 5⁄8 8 31⁄2 3 71⁄4 3⁄4 8 41⁄4 33⁄44 71⁄2 5⁄8 8 31⁄2 3 77⁄8 3⁄4 8 41⁄4 33⁄45 81⁄2 3⁄4 8 33⁄4 31⁄4 91⁄4 3⁄4 8 41⁄2 46 91⁄2 3⁄4 8 33⁄4 31⁄4 105⁄8 3⁄4 12 43⁄4 41⁄48 113⁄4 3⁄4 8 4 31⁄2 13 7⁄8 12 51⁄4 43⁄410 141⁄8 7⁄8 12 41⁄2 33⁄4 151⁄4 1 16 6 51⁄412 17 7⁄8 12 41⁄2 4 173⁄4 11⁄8 16 61⁄2 53⁄414 183⁄4 1 12 5 41⁄4 201⁄4 11⁄8 20 63⁄4 616 211⁄4 1 16 51⁄4 41⁄2 221⁄2 11⁄4 20 71⁄4 61⁄218 223⁄4 11⁄8 16 53⁄4 43⁄4 243⁄4 11⁄4 24 71⁄2 63⁄420 25 11⁄8 20 6 51⁄4 27 11⁄4 24 8 722 271⁄4 11⁄4 20 61⁄2 51⁄2 291⁄4 11⁄2 24 83⁄4 71⁄224 291⁄2 11⁄4 20 63⁄4 53⁄4 32 11⁄2 24 9 73⁄426 313⁄4 11⁄4 24 7 6 341⁄2 15⁄8 28 10 83⁄430 36 11⁄4 28 71⁄4 61⁄4 391⁄4 13⁄4 28 111⁄4 1034 401⁄2 11⁄2 32 8 7 431⁄2 17⁄8 28 121⁄4 103⁄436 423⁄4 11⁄2 32 81⁄4 7 46 2 32 123⁄4 111⁄442 491⁄2 11⁄2 36 83⁄4 71⁄4 523⁄4 2 36 133⁄4 131⁄2

– BOLTING DIMENSIONS FOR 150 TO 300 LB. STEEL FLANGE

*1⁄16" Raised FaceStud lengths for lap joint flanges are equal to lengths shown plus the

thickness of two laps of the stub ends.

– 142 –

400 LB. STEEL FLANGES ––– 600 LB. STEEL FLANGES

DIAM LENGTH DIAM LENGTH

NOM OF DIAM NO. OF STUDS OF DIAM NO OF STUDS

PIPE BOLT OF OF 1⁄4” RAISED BOLT OF OF 1⁄4” RAISED

SIZE CIRCLE BOLTS BOLTS FACE CIRCLE BOLTS BOLTS FACE1⁄2 25⁄8 1⁄2 4 3 25⁄8 1⁄2 4 33⁄4 31⁄4 5⁄8 4 31⁄4 31⁄4 5⁄8 4 31⁄41 31⁄2 5⁄8 4 31⁄2 31⁄2 5⁄8 4 31⁄2

11⁄4 37⁄8 5⁄8 4 33⁄4 37⁄8 5⁄8 4 33⁄411⁄2 41⁄2 3⁄4 4 4 41⁄2 3⁄4 4 42 5 5⁄8 8 4 5 5⁄8 8 4

21⁄2 57⁄8 3⁄4 8 41⁄2 57⁄8 3⁄4 8 41⁄43 65⁄8 3⁄4 8 43⁄4 65⁄8 3⁄4 8 43⁄4

31⁄2 71⁄4 7⁄8 8 51⁄4 71⁄4 7⁄8 8 51⁄44 77⁄8 7⁄8 8 51⁄4 81⁄2 7⁄8 8 51⁄25 91⁄4 7⁄8 8 61⁄2 101⁄2 1 8 61⁄46 105⁄8 7⁄8 12 53⁄4 111⁄2 1 12 61⁄28 13 1 12 61⁄2 133⁄4 11⁄8 12 71⁄2

10 151⁄4 11⁄8 16 71⁄4 17 11⁄4 16 81⁄412 173⁄4 11⁄4 16 73⁄4 191⁄4 11⁄4 20 81⁄214 201⁄4 11⁄4 20 8 203⁄4 13⁄8 20 916 221⁄2 13⁄8 20 81⁄2 233⁄4 11⁄2 20 93⁄418 243⁄4 13⁄8 24 83⁄4 253⁄4 15⁄8 20 101⁄220 27 11⁄2 24 91⁄2 281⁄2 15⁄8 24 111⁄422 291⁄4 15⁄8 24 10 305⁄8 13⁄4 24 1224 32 13⁄4 24 101⁄2 33 17⁄8 24 123⁄426 341⁄2 13⁄4 28 111⁄2 36 17⁄8 28 131⁄430 391⁄4 2 28 13 401⁄4 2 28 1434 431⁄2 2 28 133⁄4 441⁄2 21⁄4 28 1536 46 2 32 14 47 21⁄2 28 153⁄442 523⁄4 21⁄2 32 161⁄4 533⁄4 23⁄4 28 171⁄2

BOLTING DIMENSIONS FOR 400 LB./600LB. STEEL FLANGE

Stud lengths for lap joint flanges are equal to lengths shown minus 1⁄2"plus the thickness of two laps of the stub ends.

– 143 –

SIZE FLANGE DIA. BOLT CIRCLE NO. BOLTS BOLT SIZE BOLT LENGTH3⁄4 31⁄2 21⁄2 4 3⁄8 13⁄81 41⁄4 31⁄8 4 1⁄2 11⁄2

11⁄4 45⁄8 31⁄2 4 1⁄2 11⁄211⁄2 5 37⁄8 4 1⁄2 13⁄4

2 6 43⁄4 4 5⁄8 221⁄2 7 51⁄2 4 5⁄8 21⁄4

3 71⁄2 6 4 5⁄8 21⁄231⁄2 81⁄2 7 8 5⁄8 21⁄2

4 9 71⁄2 8 5⁄8 23⁄45 10 81⁄2 8 3⁄4 36 11 91⁄2 8 3⁄4 38 131⁄2 113⁄4 8 3⁄4 31⁄4

10 16 141⁄4 12 7⁄8 31⁄212 19 17 12 7⁄8 33⁄414 21 183⁄4 12 1 41⁄416 231⁄2 211⁄4 16 1 41⁄4

SIZE FLANGE DIA. BOLT CIRCLE NO. BOLTS BOLT SIZE BOLT LENGTH

1 47⁄8 31⁄2 4 5⁄8 21⁄411⁄4 51⁄4 37⁄8 4 5⁄8 21⁄211⁄2 61⁄8 41⁄2 4 3⁄4 21⁄2

2 61⁄2 5 8 5⁄8 21⁄221⁄2 71⁄2 57⁄8 8 3⁄4 3

3 81⁄4 65⁄8 8 3⁄4 31⁄431⁄2 9 71⁄4 8 3⁄4 31⁄4

4 10 77⁄8 8 3⁄4 31⁄25 11 91⁄4 8 3⁄4 33⁄46 121⁄2 105⁄8 12 3⁄4 33⁄48 15 13 12 7⁄8 41⁄4

10 171⁄2 151⁄4 16 1 512 201⁄2 173⁄4 16 11⁄8 51⁄2

14 O.D. 23 201⁄4 20 11⁄8 53⁄416 O.D. 251⁄2 221⁄2 20 11⁄4 618 O.D. 28 243⁄4 24 11⁄4 61⁄420 O.D. 301⁄2 27 24 11⁄4 63⁄424 O.D. 36 32 24 11⁄2 71⁄230 O.D. 43 391⁄4 28 13⁄4 81⁄236 O.D. 50 46 32 2 91⁄242 O.D. 57 523⁄4 36 2 1048 O.D. 65 603⁄4 40 2 11

––– STANDARD CAST IRON COMPANION FLANGES AND BOLTS(for working pressures up to 125 psi steam, 175 psi WOG)

– EXTRA HEAVY CAST IRON COMPANION FLANGES AND BOLTS(for working pressures up to 250 psi steam, 400 psi WOG)

– 144 –

ASTM GRADE

SPEC OR STRENGTH

NO. TYPE PSI

(1) A 48,000A106

(1) B 60,000A106

A 53 A 48,000

A 53 B 60,000

A 120 – –(obsolete)

A 135 A 48,000

A 135 B 60,000

A 139 A 48,000

A 139 B 60,000

A105 I 60,000

A 105 II 70,000

A 181 I 60,000

A 181 II 70,000

PIPE AND TUBING

DESCRIPTION AND APPLICATIONS

Seamless milled steel pipe for high-temperature service, suitable for bending,flanging and similar forming operations

As above, except use Grade A for closecoiling, cold bending or forge welding.Black or hot-dip galvanize seamless orres-welded steel pipe suitable for coiling,bending, flanging, and other specialpurposes, suitable for weldingAs above, except use Grade A for closecoiling, cold bending or forge welding.Black or hot-dip galvanize seamless or res.welded steel pipe suitable for ordinaryuses. (When tension, flattening or bendtest required, order to A-53)Resistance welded steel pipe for liquid,gas or vaporAs above, except use Grade A for flangingand bendingElectric-fusion-welded strait- or spiral-seam pipe for liquid, gas or vapor frommillgrades of plate

As above

FORGED PIPE, FLANGES

DESCRIPTION AND APPLICATIONS

Forged or rolled steel pipe flanges, fittings(6) values and parts for high temperatureservice. Heat treatment required; may beannealed or normalizedAs above

As above except for general service. Heattreatment is not required

As above

ASTM CARBON STEEL PIPE AND FLANGE SPECIFICATIONS ––––––

(1) 0.10% silicon minimum.(2) Open hearth, 0.13 max for 1⁄8" and 1⁄4" size resistance welded pipe only(3) Seamless: open hearth 0.048 max, acid bessemar 0.11 max;

Res. welded: open hearth 0.050 max.(4) Longitudinal or transverse direction of test specimen with respect to pipe axis

– 145 –

YIELD

POINT OR ELONGATION (% IN 2”) CHEMICAL

STRENGTH STD RECTANGULAR COMPOSITION, %PSI ROUND t 5⁄16" 5⁄16" C MN P S

28 long. 17.5+ 56t 35 .2730,000 OR (4) or . .25 to .048 .058

20 trans. 12.5+ 40t 25 max .93 max max28 long. 17.5+ 56t 35 .27

35,000 OR (4) or . 30 to .048 .05812 trans. 6.5+ 32t 16.5 max 1.06 max max

30,000 28 17.5+ 56t 35 (2) – (3) -

35,000 22 15+ 48t 30 (2) – (3) -

– – – – – – – –

30,000 – 17.5+ 56t 35 – – .050 .060max max

35,000 – 15+ 48t 30 – – .05 .060max max

.3030,000 – 17.5+ 56t 35 – to .040 .050

1.00 max max.30

.30 to .040 .05035,000 – 15+ 48t 30 max 1.00 max max

.35 (5) .90 .05 .0530,000 25 – – max max max max

.35 (5) .90 .05 .0536,000 22 – – max max max max

.35 (5) .90 .05 .0530,000 22 – – max max max max

.35 (5) .90 .05 .0536,000 18 – – max max max max

(5) When flanges will be subject to fusion welding, carbon content shall be ≤0.35%.If carbon is ≤0.35%, it may be necessary to add silicon to meet required tensileproperties. The silicon content shall be ≤0.35%.

(6) Factor-made Wrought Carbon Steel and Ferritic Alloy Steel Welding FittingSpecifications are covered under ASTM A234.

–––––––––––––––––––––––––––––––––––––––––––

– 146 –

NOM OUTSIDE ARC

SIZE A B C D E F G2 5⁄32 3⁄8 23⁄32 13⁄32 121⁄32 23⁄4 39⁄32

21⁄2 3⁄32 7⁄16 29⁄32 111⁄32 21⁄32 33⁄8 41⁄163 7⁄32 9⁄16 11⁄8 15⁄8 215⁄32 43⁄32 429⁄32

31⁄2 1⁄8 5⁄8 19⁄32 129⁄32 227⁄32 43⁄4 511⁄164 9⁄32 23⁄32 17⁄16 25⁄32 31⁄4 513⁄32 615⁄325 3⁄16 29⁄32 125⁄32 211⁄16 41⁄32 623⁄32 81⁄16

6 7⁄32 11⁄16 25⁄32 37⁄32 427⁄32 81⁄16 921⁄328 9⁄32 17⁄16 227⁄32 49⁄32 613⁄32 1011⁄16 1213⁄16

10 11⁄32 125⁄32 39⁄16 511⁄32 8 1311⁄32 1612 7⁄16 21⁄8 41⁄4 63⁄8 99⁄16 1531⁄32 195⁄3214 1⁄2 27⁄16 47⁄8 75⁄16 11 185⁄16 2216 9⁄16 213⁄16 519⁄32 83⁄8 129⁄16 2015⁄16 251⁄818 5⁄8 31⁄8 69⁄32 97⁄16 141⁄8 239⁄16 289⁄3220 11⁄16 31⁄2 7 1015⁄32 1523⁄32 263⁄16 3113⁄3222 3⁄4 327⁄32 711⁄16 1117⁄32 179⁄32 2813⁄16 349⁄16

24 27⁄32 43⁄16 83⁄8 129⁄16 1827⁄32 3113⁄32 3711⁄1626 29⁄32 417⁄32 93⁄32 135⁄8 2013⁄32 341⁄32 4027⁄3230 11⁄32 51⁄4 1015⁄32 153⁄4 239⁄16 391⁄4 471⁄834 15⁄32 529⁄32 1127⁄32 1713⁄16 2623⁄32 4417⁄32 533⁄836 17⁄32 61⁄4 1217⁄32 187⁄8 287⁄32 47 5617⁄3242 17⁄16 75⁄16 145⁄8 22 3231⁄32 5431⁄32 6515⁄16

HOW TO CUT ODD-ANGLE ELBOWS –––––––––––––––––

1° 1°5°

5°

10°10°

15°

15°

22 1⁄2°

22 1⁄2°

37 1⁄2°

37 1⁄2°

45°

A abc

d e f gB

C D EF G

– 147 –

NOM INSIDE ARC

SIZE AA BB CC DD EE FF GG2 1⁄32 5⁄32 5⁄16 15⁄32 23⁄32 13⁄16 17⁄16

21⁄2 3⁄32 3⁄16 13⁄32 19⁄32 29⁄32 11⁄2 113⁄163 3⁄32 1⁄4 1⁄2 23⁄32 13⁄32 113⁄16 25⁄32

31⁄2 1⁄16 9⁄32 9⁄16 27⁄32 19⁄32 21⁄8 29⁄164 1⁄16 5⁄16 21⁄32 31⁄32 115⁄32 27⁄16 215⁄165 5⁄32 13⁄32 13⁄16 11⁄4 127⁄32 33⁄32 323⁄32

6 3⁄32 1⁄2 1 11⁄2 27⁄32 323⁄32 415⁄328 1⁄8 11⁄16 111⁄32 2 31⁄32 51⁄32 61⁄32

10 5⁄32 27⁄32 111⁄16 217⁄32 325⁄32 65⁄16 79⁄16

12 7⁄32 1 21⁄32 31⁄16 49⁄16 719⁄32 91⁄814 1⁄4 17⁄32 27⁄16 321⁄32 51⁄2 95⁄32 1116 9⁄32 113⁄32 213⁄16 43⁄16 63⁄16 1015⁄32 125⁄818 5⁄16 19⁄16 31⁄8 423⁄32 71⁄16 1125⁄32 141⁄820 11⁄32 13⁄4 31⁄2 51⁄4 727⁄32 133⁄32 1511⁄1622 3⁄8 129⁄32 327⁄32 53⁄4 85⁄8 143⁄8 179⁄32

24 13⁄32 23⁄32 43⁄16 69⁄32 97⁄16 1511⁄16 1827⁄3226 15⁄32 29⁄32 417⁄32 613⁄16 107⁄32 171⁄32 2013⁄3230 17⁄32 25⁄8 51⁄4 77⁄8 1125⁄32 195⁄8 239⁄16

34 19⁄32 231⁄32 529⁄32 829⁄32 133⁄8 229⁄32 2611⁄1636 5⁄8 213⁄16 61⁄4 97⁄16 141⁄8 235⁄8 281⁄442 23⁄32 321⁄32 75⁄16 1019⁄32 161⁄2 263⁄8 3231⁄32

–––––––––––––––– HOW TO CUT ODD-ANGLE ELBOWS

Step1Measure distance onoutside arc using thevalues from the tableon the previous pageand make a mark.

Step2Measure distance oninside arc using thevalues from the tablebelow and make amark.

Step1Wrap tape aroundelbow and markcutting line

– 148 –

ALIGNMENT OF PIPE–––––––––––––––––––––––––––Proper alignment is important if a piping system is to be correctlyfabricated.

Poor alignment may result in welding difficulties and a system that doesnot function properly.

Welding rings may be employed to assure proper alignment as well as thecorrect welding gap. In addition to using welding rings, some simpleprocedures can be followed to assist the pipe fitter. Below and on thefollowing page are alignment procedures commonly used by today’scraftsmen.

PIPE–TO–PIPE1. Level one length of pipe

using spirit level2. Bring lengths together leaving

only small welding gap3. Place spirit level over both pipes as shown and maneuver unpositioned

length until both are level4. Tack weld top and bottom5. Rotate pipe 90°6. Repeat procedure

45° ELBOW-TO-PIPE1. Level pipe using spirit level2. Place fitting to pipe leaving small

welding gap3. Place 45" spirit level on face of elbow

and maneuver elbow until bubble is centered4. Tack weld in place

90° ELBOW.TO-PIPE1. Level pipe using spirit level2. Place fitting to pipe leaving small

welding gap3. Place spirit level on face of elbow and maneuver elbow until level4. Tack weld in place

– 149 –

–––––––––––––––––––––––––– ALIGNMENT OF PIPE

TEE-TO-PIPE1. Level pipe using spirit level2. Place tee to pipe leaving small

welding gap3. Place spirit level on face of tee and

maneuver tee until level4. Tack weld in place

FLANGE-TO-PIPE1. Bring flange to pipe end leaving small

welding gop2. Align toptwo holes of flange with spirit level3. Tack weld in place4. Center square on face of flange as

shown5. Tack weld in place6. Check sides in same way

JIG FOR SMALL DIAMETER PIPINGThe jig is made from channel iron 3' 9" long.

Use 1⁄8" x 11⁄2" for pipe sizes 11⁄4" thru 3";1⁄8" x 3⁄4" for Sizes 1" or smaller.

1. Cut out 90° notches about 9" from end.2. Heat bottom of notch with torch.3. Bend channel iron to 90° angle and weld sides.4. Place elbow in jig and saw half thru sides

of channel iron as shown. Repeat thisstep with several elbows so jig may be usedfor different operations.

5. A used hack saw blade placed in notch as shown will provide properwelding gap.

Cut Notch,Heat & Bend

WeldSides

WeldSides

Cut Slots UsingFitting as Guide

WeldSides

Cut Slots UsingFitting as Guide

– 150 –

TAP SIZE THREADS/IN. DRILL DIAMETER1⁄8 27 11⁄321⁄4 18 7⁄163⁄8 18 37⁄32

1⁄2 14 23⁄323⁄4 14 59⁄321 111⁄2 15⁄32

11⁄4 111⁄2 11⁄211⁄2 111⁄2 149⁄32

2 111⁄2 23⁄16

21⁄2 8 29⁄163 8 33⁄16

31⁄2 8 311⁄16

4 8 43⁄1641⁄2 8 43⁄4

5 8 55⁄16

6 8 65⁄16

DRILL SIZE TAP SIZE THREADS/IN.7 1⁄4 20F 5⁄16 18

5⁄16 3⁄8 16U 7⁄16 14

27⁄32 1⁄2 1331⁄32 9⁄16 1217⁄32 5⁄8 1119⁄32 11⁄16 1121⁄32 3⁄4 1023⁄32 13⁄16 1049⁄32 7⁄8 953⁄32 15⁄16 9

7⁄8 1 863⁄32 11⁄8 717⁄32 11⁄4 7113⁄32 13⁄8 6111⁄32 11⁄2 6129⁄32 15⁄8 51⁄219⁄16 13⁄4 5111⁄16 17⁄8 5125⁄32 2 41⁄2

DRILL SIZES FOR PIPE TAPES ––––––––––––––––––––

TAP AND DRILL SIZES (AMERICAN STANDARD COARSE) –––––––––––––

– 151 –

–––– WEIGHT ––––– ––––– WEIGHT

NOM. PIPE SIZE STD PIPE WATER XS PIPE WATER1⁄2 0.851 0.132 1.088 0.1013⁄4 1.131 0.231 1.474 0.1871 1.679 0.374 2.172 0.311

11⁄4 2.273 0.648 2.997 0.55511⁄2 2.718 0.882 3.632 0.765

2 3.653 1.453 5.022 1.27821⁄2 5.794 2.073 7.622 1.835

3 7.580 3.200 10.250 2.86031⁄2 9.110 4.280 12.510 3.850

4 10.790 5.510 14.990 4.9805 14.620 8.660 20.780 7.8806 18.980 12.510 28.580 11.2908 28.560 21.680 43.400 19.800

10 40.500 34.100 54.700 32.30012 49.600 49.000 65.400 47.00014 54.600 59.700 72.100 57.50016 62.600 79.100 82.800 76.50018 70.600 101.200 93.500 98.30020 78.600 126.000 104.100 122.80024 94.600 183.800 125.500 179.90030 118.700 291.000 157.600 286.000

NOMINAL –––––– REGULAR ––––––– –––– EXTRA STRONG

PIPE YELLOW RED YELLOW RED

SIZE BRASS BRASS COPPER BRASS BRASS COPPER1⁄2 0.91 0.93 0.96 1.19 1.23 1.253⁄4 1.23 1.27 1.30 1.62 1.67 1.711 1.73 1.78 1.82 2.39 2.49 2.51

11⁄4 2.56 2.63 2.69 3.29 3.39 3.4611⁄2 3.04 3.13 3.20 3.99 4.10 4.192 4.01 4.12 4.22 5.51 5.67 5.80

––––––––––––––––– PIPE AND WATER WEIGHT/FOOT

–––– WEIGHT/FOOT - SEAMLESS BRASS AND COPPER PIPE

– 152 –

LBS./ FEET

SQ.IN. HEAD

40 92.3650 115.4560 138.5470 161.6380 184.7290 207.81100 43.31110 47.64120 51.97130 56.30140 60.63150 64.96160 69.29170 73.63

LBS./ FEET

SQ.IN. HEAD

1 2.312 4.623 6.934 9.245 11.546 13.857 16.168 18.479 20.78

10 23.0915 34.6320 46.1825 57.7230 69.27

FEET LBS./HEAD SQ.IN.40 17.3250 21.6560 25.9970 30.3280 34.6590 38.98100 43.31110 47.64120 51.97130 56.30140 60.63150 64.96160 69.29170 73.63

FEET LBS./HEAD SQ.IN.

1 0.432 0.873 1.304 1.735 2.176 2.607 3.038 3.469 3.9010 4.3315 6.5020 8.6625 10.8330 12.99

WATER PRESSURE TO FEET HEAD ––––––––––––––––––

FEET HEAD TO WATER PRESSURE ––––––––––––––––––

LBS./ FEET

SQ.IN. HEAD

180 77.96200 86.62250 108.27300 129.93350 151.58400 173.24500 216.55600 259.85700 303.16800 346.47900 389.78

1,000 433.00

FEET LBS./HEAD SQ.IN.180 77.96200 86.62250 108.27300 129.93350 151.58400 173.24500 216.55600 259.85700 303.16800 346.47900 389.78

1,000 433.00

Note: One foot of water at 62°F equals 0.433 pound pressure per squareinch. To find the pressure per square inch for any feet head not given inthe table above, multiply the feet head by 0.433.

– 153 –

VACUUM, ININCHES OF BOILING

MERCURY POINT

29 76.6228 99.9327 114.2226 124.7725 133.2224 140.3123 146.4522 151.8721 156.7520 161.1919 165.2418 169.0017 172.5116 175.8015 178.9114 181.8213 184.6112 187.2111 189.7510 192.199 194.508 196.737 198.876 200.965 202.254 204.853 206.702 208.501 210.25

PRESSURE BOILING

GAUGE LBS POINT

0 212.01 215.62 218.54 224.46 229.88 234.810 239.415 249.825 266.850 297.775 320.1

100 337.9125 352.9200 387.9

–––– BOILING POINTS OF WATER AT VARIOUS PRESSURES

– 154 –

FLOW CONVERSION CHART ––––––––––––––––––––––

The accompanying chart provides fast answers to many problems thatmay confront the pipe fitter. Procedures for using the chart are as follows:

Note that there are three sets of figures shown in connection with theextreme left-hand column A.

“Standard” gives the internal diameter of standard pipe(somewhat greater than 1" for 1 in. standard pipe).

“Exact” gives the exact diameter.

“Extra Heavy” gives the internal diameter of extra heavy pipe.

EXAMPLE:

How much water is passing through a pipe with parameters:

I.D. of exactly 1 in.Velocity of the water being 3 F.P.S.

To apply the chart to the problem locate 1 in. in column “A” usingthe scale “Exact” and run a straight line from the point through the 3in column “C”. From the intersection of this line with column “B”.run a straight line horizontally to column “G”. The intersection ofthis line at columns “D”, “E” and “F” gives the following information:

“D” shows the cubic feet/minute flowing through the pipe.

“E” shows the volume of flow in gallons/minute

“F” gives the weight of the water in pounds/minute.(For liquids other tharn water. multiply the value of column “F”by the specific gravity of the liquid for accurate weightconversion.)

If a quantity in columns “D”, “E” and “F” is known then velocity maybe determined by reversing the procedure. Draw a horizontal linefrom the known point to column “G”. From this intersection draw aline to the exact I.D. of the pipe in column “A” and extend this line tocross column “C”. The intersection with column “C” gives thevelocity in feet/second.

The chart can be used as a.conversion chart to determine thenumber of gallons in a certain number of cubic feet of liquid. Thehorizontal line already drawn to determine answers in columns “C”and “D” will provide the answer to the conversion in column “E”.

A little practice will prove this chart to be a real time-saver.

– 155 –

–––––––––––––––––––––– FLOW CONVERSION CHART

11200,000

100,000

50,000

30,000

10,000

5,000

2,000

2,000

30

20

15

1098

7

6

5

4

3

2

1.5

1.00.90.8

0.7

0.6

0.5

0.4

0.3

1,000

500

200

100

50

20

10

5

3

2

1

0.5

0.3

0.1

0.03

0.01

1,000

500

200

100

50

20

10

5

2

1

0.5

0.1

20,000

10,000

5,000

3,000

1,000

500

200

100

50

20

10

6

3

2

1

GFEDCBA

Standard

10

9

8

7

6

5

4

3

2

1

11

12" 12"12

10" 10"109" 9"98"

8"8

7"7"7

6"6"

6

5"5"5

4"4"

4

3"3"

3

2" 2"2

1"

1"1.0

0.8

0.6

0.5

0.4

0.3

0.2

41⁄2"41⁄2"

31⁄2"31⁄2"

21⁄2"21⁄2"

11⁄2"11⁄2"

11⁄4"11⁄4"

3⁄4"3⁄4"

3⁄8"

3⁄8"

1⁄2"

1⁄2"

1⁄4"

1⁄4"1⁄8"

1⁄8"

13" 13"14" 14"1415" 15"16

10

9

8

7

6

5

4

3

2

1

Velocity, Ft./Sec.Ft.3/Min. Lbs./Min.

(water)

Gal./Min.Exact

Extra Heavy

– 156 –

PIPE HOT WATER STEAM

NOM. PIPE SIZE (180°F) 5 PSIG (20 PSIA)1⁄2 60 963⁄4 73 1181 90 144

11⁄4 112 17911⁄2 126 2022 155 248

21⁄2 185 2963 221 355

31⁄2 244 4014 279 448

HEAT LOSSES FROM HORIZONTAL BARE STEEL PIPE ––––––

TEMP CARBON AND CAST BRASS WROUGHT

°F CARBON MOLLY IRON COPPER AND IRON

STEEL BRONZE

32 0.0 0.0 0.0 0.0 0.0100 0.5 0.5 0.8 0.8 0.5150 0.8 0.8 1.4 1.4 0.9200 1.2 1.2 2.0 2.0 1.3250 1.7 1.5 2.7 2.6 1.7300 2.0 1.9 3.3 3.2 2.2350 2.5 2.3 4.0 3.9 2.6400 2.9 2.7 4.7 4.6 3.1450 3.4 3.1 5.3 5.2 3.6500 3.8 3.5 6.0 5.9 4.1550 4.3 3.9 6.7 6.5 4.6600 4.8 4.4 7.4 7.2 5.2650 5.3 4.8 8.2 7.9 5.6700 5.9 5.3 9.0 8.5 6.1750 6.4 5.8 – – 6.7800 7.0 6.3 – – 7.2850 7.4 – – – –900 8.0 – – – –950 8.5 – – – –

1000 9.1 – – – –

TOTAL THERMAL EXPANSION OF PIPING MATERIAL

(INCHES PER 100 FT. ABOVE 32°F) –––––––––––––––

(BTU per hour per linear foot at 70°F room temperature)

– 157 –

CHEMICAL WEIGHT IN POUNDS WEIGHT IN POUNDS

MATERIAL SYMBOL PER CUBIC INCH PER CUBIC FOOT

Aluminum Al 0.093 160Antimony Sb 0.2422 418Brass – 0.303 524Bronze – 0.32 552Chromium Cr 0.2348 406Copper Cu 0.323 558Gold Au 0.6975 1,205Iron (cast) Fe 0.26 450Iron (wrought) Fe 0.2834 490Lead Pb 0.4105 710Maganese Mn 0.2679 463Mercury Hg 0.491 849Molybdenum Mo 0.309 534Monel – 0.318 550Platinum Pt 0.818 1,413Steel (mild) – 0.2816 490Steel (stainless) – 0.277 484Tin Sn 0.265 459Titanium Ti 0.1278 221Zinc Zn 0.258 446

Black Red ........................................................................... 990°FDark Blood Red .............................................................. 1,050°FDark Cherry Red ............................................................. 1,175°FMedium Cherry Red ....................................................... 1,250°FFull Cherry Red ............................................................... 1,375°FLight Cherry, Scalding ...................................................... 1,550°Salmon, Free Scalding .................................................... 1,650°FLight Salmon .................................................................. 1,725°FYellow ............................................................................. 1,825°FLight Yellow .................................................................... 1,975°FWhite .............................................................................. 2,220°F

––––––––––––––––––––––––– WEIGHTS OF METALS

COLORS AND APPROXIMATE TEMPERATURE

–––––––––––––––––––––––––– FOR CARBON STEEL

– 158 –

MELTING POINT OF METALS ––––––––––––––––––––––

00

100

200

300

400

500

600

700

800

900

1,000

1,100

1,200

1,300

1,400

1,900

2,000

2,100

2,200

2,300

2,400

2,500

2,600

2,700

2,800

2,900

3,000

1,500

1,600

1,700

1,800

100

Black Heat

Faint Red

Blood Red

Dark Cherry

Medium Cherry

Bright Red

Salmon

Orange

Lemon

Light Yellow

White

Cherry, orDull Red

200

300

400

500

600

700

800

900

1,000

1,100

1,200

1,300

1,400

1,500

1,600

Degree (C)

ColorScale

Degree (F)

BabbittTin

Lead Alloys

LeadTin Alloys

MagnesiumAlloys

AluminumAlloys

Aluminum,Magnesium,

Antimony

Bronze

Silver

Manganese

Monel

Pure Iron

Chromium

Hard Steel

Mild SteelNickelCobaltSilicon

GoldCopperChromium-Nickel

Cast Iron

Cast Iron

Haynes StelliteAlloys

Chromium,Nickel,

Chromium-NickelSt’ls. and Iron

Nickel Alloys

Wrought Iron

Melting Points of Metalsand Alloys

of Practical Importance

Brass

– 159 –

Dry Air (1 cu. Ft. at 60°F. and 29.92" Hg. Weighs .07638 pound) ......... 1.000Acetylene ....................................... C2H2 ......................................................... 0.91Ethane ............................................ C2H4 ......................................................... 1.05Methane ......................................... CH4 ........................................................ 0.554Ammonia ........................................ NH3 ........................................................ 0.596Carbon-dioxide .............................. CO2 ........................................................... 1.53Carbon_monoxide ......................... CO ......................................... 0.967Butane ............................................ C4H10 .................................................... 2.067Butene ............................................ C4H8 ......................................................... 1.93Chlorine .......................................... Cl2 ........................................................... 2.486Helium ............................................ He ......................................... 0.138Hydrogen ....................................... H2 ......................................................... 0.0696Nitrogen ......................................... N2 ......................................................... 0.9718Oxygen ........................................... O2 .................................................. 1.1053

LIQUID TEMP °F SPECIFIC GRAVITY

Water (1 cu.-ft. weights 62.41 lb.) 50 1.00Brine (Sodium Chloride 25%) 32 1.20Pennsylvania Crude Oil 80 0.85Fuel Oil No. 1 and 2 85 0.95Gasoline 80 0.74Kerosene 85 0.82Lubricating Oil SAE 10-20-30 115 0.94

––––––––––––––––––––– SPCIFIC GRAVITY OF GASES

–––––––––––––––––––– SPCIFIC GRAVITY OF LIQUIDS

––––––––––––––––– TYPCIAL BTU VALUES OF FUELS

ASTM RANK SOLIDS BTU VALUES PER POUNDAnthracite Class I 11,230Bitiminous Class II Group 1 14,100Bitiminous Class II Group 3 13,080Sub-Bituminous Class III Group 1 10,810Sub-Bituminous Class III Group 2 9,670

LIQUIDS BTU VALUES PER GALLONFuel Oil No. 1 136,000Fuel Oil No. 2 138,000Fuel Oil No. 4 145,000Fuel Oil No. 5 148,000Fuel Oil No. 6 152,000

GASES BTU VALUES PER CU. FT.Natural Gas 935 to 1132Producers Gas 163Illuminating Gas 534Mixed (Coke oven and water gas) 545

– 160 –

USEFUL DEFINITIONS ––––––––––––––––––––––––––ALLOY STEEL: A Steel which owes its distinctive properties to elementsother than carbon.

AREA OF A CIRCLE: The measurement of the surface within a circle. Tofind the area of a circle, multiply the product of the radius times the radiusby Pi (3.142). Commonly written A = πr2.

BRAZE WELD OR BRAZING: A process of joining metals using anonferrous filler metal or alloy, the melting point of which is higher than800°F but lower than that of the metals to be joined.

BUTT WELD: A circumferential weld in pipe fusing the abutting pipe wallscompletely from inside wall to outside wall.

CARBON STEEL: A steel which owes its distinctive properties chiefly tothe various percentages of carbon (as distinguished from the otherelements) which it contains.

CIRCUMFERENCE OF A CIRCLE: The measurement around the perimeterof a circle. To find the circumference, multiply Pi (3.142) by the diameter.(Commonly written as πd).

COEFFICIENT OF EXPANSION: A number indicating the degree ofexpansion or contraction of a substance.

The coefficient of expansion is not constant and varies with changes intemperature. For linear expansion it is expressed as the change in lengthof one unit of length of a substance having one degree rise intemperature.

CORROSION: The gradual destruction or alteration of a metal or alloycaused by direct chemical attack or by electrochemical reaction.

CREEP: The plastic flow of pipe within a system; the permanent set inmetal caused by stresses at high temperatures. Generally associated witha time rate of deformation.

DIAMETER OF A CIRCLE: A straight line drawn through the center of acircle from one extreme edge to the other. Equal to twice the radius.

DUCTILITY: The property of elongation, above the elastic limit, but underthe tensile strength.

A measure of ductility is the percentage of elongation of the fracturedpiece over its original length.

ELASTIC LIMIT: The greatest stress which a material can withstandwithout a permanent deformation after release of the stress.

– 161 –

––––––––––––––––––––––––––USEFUL DEFINITIONS

EROSION: The gradual destruction of metal or other material by theabrasive action of liquids, gases, solids or mixtures thereof.

RADIUS OF A CIRCLE: A straight line drawn from the center to theextreme edge of a circle.

SOCKET FITTING: A fitting used to join pipe in which the pipe is insertedinto the fitting. A fillet weld is then made around the edge of the fitting andthe outside wall of the pipe.

SOLDERING: A method of joining metals using fusible alloys, usually tinand lead, having melting points under 700°F

STRAIN: Change of shape or size of a body produced by the action of astress.

STRESS: The intensity of the internal, distributed forces which resist achange in the form of a body. When external forces act on a body they areresisted by reactions within the body which are termed stresses.

TENSILE STRESS: One that resists a force tending to pull a body apart.

COMPRESSIVE STRESS: One that resists a force tending to crush a body.

SHEARING STRESS: One that resists a force tending to make one layer ofa body slide across another layer.

TORSIONAL STRESS: One that resists forces tending to twist a body.

TENSILE STRENGTH: The maximum tensile stress which a material willdevelop. The tensile strength is usually considered to be the load inpounds per square inch at which a test specimen ruptures.

TURBULENCE: Any deviation from parallel flow in a pipe due to roughinner walls, obstructions or directional changes.

VELOCITY: Time rate of motion in a given direction and sense, usuallyexpressed in feet per second.

VOLUME OF A PIPE: The measurement of the space within the walls ofthe pipe. To find the volume of a pipe, multiply the length (or height) ofthe pipe by the product of the inside radius times the inside radius by Pi(3.142). Commonly written as V = hπr2.

WELDING: A process of joining metals by heating until they are fusedtogether, or by heating and applying pressure until there is a plasticjoining action. Filler metal may or may not be used.

YIELD STRENGTH: The stress at which a material exhibits a specifiedlimiting permanent set.

– 162 –

FLOW1 gpm = 0.134 cu. ft. per min

= 500 lb.per hr. x sp. gr.500 lb. Per hr. = 1 gpm / sp. gr.1 cu. Ft. per min. (cfm) = 448.8 gal. per hr. (gph)

POWERI Btu per hr. = 0.293 watt

= 12.96 ft. lb. per min.= 0.00039 hp

1 ton refrigeration (U.S.) = 288,000 Btu per 24 hr.= 12,000 Btu per hr.= 200 Btu per min.= 83.33 lb. ice melted per

24 hr. from and at 32°F.= 2,000 lb. ice melted per

24 hr. from and at 32°F1 hp = 550 ft. lb. per sec.

= 746 watt= 2,545 Btu per hr.

1 boiler hp = 33,480 Btu per hr.= 34.5 lb. water evap. per

hr. from and at 212°F= 9.8 kw.

1 kw. = 3,413 Btu per hr.

MASS1 lb. (avoir.) = 16 oz. (avoir.)

= 7,000 grain1 ton (short) = 2,000 lb.1 ton (long) = 2,240 lb.

PRESSURE1 lb. Per sq. in. = 3.13 ft. water at 60°F

= 2.04 in. hg at 60°F1 ft. water at 60°F = .433 lb. per sq. in.

= .884 in. hg at 60°FI in. Hg at 60°F = .49 lb. per sq. in.

= 1.13 ft. water at 60°FI lb. Per sq. in. = lb. per sq. in gauge (psig)Absolute (psia) = 14.7

UNIT CONVERSIONS –––––––––––––––––––––––––––

– 163 –

TEMPERATURE°C = (°F-32) x 5/9

VOLUME

I gal. (U.S.) = 128 fl. oz. (U.S.)

= 231 cu. in.

= .833 gal. (Brit.)

1 cu. ft. = 7.48 gal. (U.S.)

WEIGHT OF WATER

1 cu. ft. at 50°F. = 62.41 lb.

I gal. at 50°F. = 8.34 lb.

1 cu. ft. of ice = 57.2 lb.

1 cu. ft. at 39.2°F. = 62.43 lb.

Note: Water is at its greatest density

at 39.2°F

WEIGHT OF LIQUID

1 gal. (U.S.) = 8.34 lb. x sp. gr.

I cu. ft. = 62.4 lb. x sp. gr.

1 lb. = .12 U.S. gal. / sp. gr.

= .016 cu. ft. / sp. gr.

WORK

1 Btu (mean) = 778 ft. lb.

= .293 watt hr.

= 1/180 of heat required to change

temp of 1 lb. water from 32°F to

212°F

1 hp-hr = 2545 Btu (mean)

= .746 kwhr

1 Kwhr = 3413 Btu (mean)

= 1.34 hp-hr

–––––––––––––––––––––––––– UNIT CONVERSIONS

– 164 –

H

L1

L2

GEOMETRY FORMULAS –––––––––––––––––––––––––

D

CR

BA

C

L

H

L

H

A = Area A1 = Surface area of solids V = VolumeC = Circumference π = Pi (3.14159)

CIRCLE

A = π • R • R C = π • D

R = D / 2 D = 2 • R

PARALLELOGRAM

A = H • L

RECTANGLE

A = W • L

SECTOR OF CIRCLE

A = (π • R2 • α) / 360

L = (π • R • α) / 180

α = (L • 180) / (π • R)

R = (L • 180) / ( π • α)

TRAPEZOID

A = H • (L1 + L2) / 2

R

L

α

ELLIPSE

A = π • A • B

C = 2 • π • A2 + B2

2

W

H

TRIANGLE

A = (W • H) / 2

– 165 –

–––––––––––––––––––––––––GEOMETRY FORMULAS

A = Area A1 = Surface area of solids V = VolumeC = Circumference π = Pi (3.14159)

CONE

A1 = (π • R • S) + (π • R2)

V = (π • R2 • H) / 3

CYLINDER

A1 = (2 • π • R2) + (2 • π • R • H)

V = π • R2 • H

RECTANGULAR SOLID

A1 = 2 • [ (W • L) + (L • H) + (H • W)]

V = W • L • H

SPHERE

A1 = 6 • π • R2

V = (4 • π • R3) / 3

R

H

S

R

H

AB

H

LW

H

R

CAPACITY IN GALLONS

For the above contains, capacity in gallons (G) is:

G = (V / 231 ); when V is in cubic inches

G = (V • 7.48); when V is in cubic feet

ELLIPTICAL TANKS

A1 = 2 • π • A2 + B2

• H = (2 • π A • B) 2

V = π • A • B • H

– 166 –

SIMPLE FLOW RATE

Q = K P 0.5 , where

Q = flow rate (GPM)K = discharge coefficient of pipeP = pressure (PSI)

GENERAL VOLUMETRIC FLOW RATE

Q = flow rate (GPM)

D = outlet diameter (Inches)Cd = discharge coefficient based on outlet geometryP = pressure (PSI)Q = 29.8 D 2 Cd P 0.5 , where

PRESSURE TANK SIZING (TANK ABOVE SPRINKLERS)

P = (30/A) - 15, where

P = air pressure in tank (PSI)A = proportion of air in the tank

PRESSURE TANK SIZING (TANK BELOW SPRINKLERS)

P = [ (30/A) - 15] + (0.43 H/A), where

P = air pressure carried in tank (PSI)A = proportion of air in the tankH = height of highest sprinkler above tank bottom (Ft)

PRESSURE TANK SIZING (HYDRAULICALLY CALCULATED)

Pi = [(Pf = 15)/A] - 15, where

Pi = tank air pressure to use (PSI)A = proportion of air in the tankPf = system pressure req'd per hydraulic calc. (PSI)

DARCY-WEISBACH FORMULA FOR FRICTION LOSS:

HL = f v 2 /2 g D, where

HL = friction loss (Ft)Re = Reynolds numberf = friction factor (f=64/Re)v = water velocity (Ft/Sec)g = gravitational constant (Ft/Sec^2)D = pipe diameter (Ft)

SPRINKLER SYSTEM FORMULAS –––––––––––––––––––

– 167 –

––––––––––––––––––– SPRINKLER SYSTEM FORMULAS

HAZEN-WILLIAMS FORMULA FOR PRESSURE LOSS

P = 4.52 Q 1.85 /C 1.85 D 4.87 , where:]

P = pressure loss (PSI) per lineal ft.Q = flow rate (GPM)C = friction factor of pipe (constant)D = internal diameter of pipe (Inches)

Typical “C” values:

Unlined cast or ductile iron .................... 100Black steel (dry sys.incl.preaction) ........ 100Black steel (wet sys.incl.deluge) ............ 120Galvanized (all) ...................................... 120Plastic (listed)– all ................................. 150Cement lined cast or ductile iron ........... 140Copper tube or stainless steel ............... 150

HAZEN-WILLIAMS FORMULA FOR PRESSURE LOSS (IN SI UNITS):

P = 10 5 (6.05) Q 1.85 /C 1.85 D 4.87 , where

P = pressure loss (Bars) per lineal ftQ = flow rate (Litre/Min)C = friction factor of pipe (constant)D = internal diameter of pipe (mm)

PRESSURE VELOCITY:

Pv = 0.001123 Q 2 /D 4 , where

Pv = pressure velocity (PSI)Q = upstream flow rate (GPM)D = internal dia. of pipe (Inches)

ESTIMATE – DRY PIPE TRIP TIME:

t = 0.0352 (Vt/An TO 0.5 ) In(pao/pa), where

t = time (seconds)Vt = dry volume of sprinkler system(Cu. Ft)An = flow area of open sprinklers (Sq. Ft)TO = air temperature (Degrees Rankine)pao = initial air pressure (absolute)pa = trip pressure (absolute)

– 168 –

TO CHANGE TO MULTIPLY BY

Inches ....................................... Feet ......................................... 0.0833Inches ....................................... Millimeters .................................. 25.4Feet ........................................... Inches ............................................ 12Feet ........................................... Yards ....................................... 0.3333Yards ......................................... Feet .................................................. 3Square Inches ........................... Square feet ........................... 0.00694Square feet ................................ Square inches .............................. 144Square feet ................................ Square yards ........................ 0.11111Square yards ............................. Square feet ...................................... 9Cubic Inches ............................. Cubic feet .............................. 0.00058Cubic feet .................................. Cubic inches .............................. 1728Cubic feet .................................. Cubic yards ........................... 0.03703Cubic yards ............................... Cubic feet ....................................... 27Cubic Inches ............................. Gallons .................................. 0.00433Cubic feet .................................. Gallons ........................................ 7.48Gallons ...................................... Cubic inches ................................ 231Gallons ...................................... Cubic feet ................................ 0.1337Gallons ...................................... Pounds of water ......................... 8.33Pounds of water ........................ Gallons .................................. 0.12004Ounces ...................................... Pounds ................................... 0.0625Pounds ...................................... Ounces ........................................... 16Inches of water ......................... Pounds per square inch ......... 0.0361Inches of water ......................... Inches of mercury .................. 0.0735Inches of water ......................... Ounces per square inch ............ 0.578Inches of water ......................... Pounds per square foot ................ 5.2Inches of mercury ..................... Inches of water ........................... 13.6Inches of mercury ..................... Feet of water ........................... 1.1333Inches of mercury ..................... Pounds per square inch ......... 0.4914Ounces per square inch ............ Inches of mercury .................... 0.127Ounces per square inch ............ Inches of water ......................... 1.733Pounds per square inch ............ Inches of water ......................... 27.72Pounds per square inch ............ Feet of water ............................... 2.31Pounds per square inch ............ Inches of mercury ...................... 2.04Pounds per square inch ............ Atmospheres .......................... 0.0681Feet of water ............................. Pounds per square inch ........... 0.434Feet of water ............................. Pounds per square foot .............. 62.5Feet of water ............................. Inches of mercury .................. 0.8824Atmospheres ............................. Pounds per square inch ......... 14.696Atmospheres ............................. Inches of mercury .................... 29.92Atmospheres ............................. Feet of water .................................. 34Long tons .................................. Pounds ...................................... 2240Short tons ................................. Pounds ...................................... 2000Short tons ................................. Long tons ............................. 0.89285

STANDARD CONVERSIONS –––––––––––––––––––––––

– 169 –

––––––––––––––––– HARDNESS CONVERSION NUMBERS

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)

2.95 429 455 – 45.7 83.4 64.6 49.9 61 2173.00 415 440 – 44.5 82.8 63.5 48.4 59 2103.05 401 425 – 43.1 82.0 62.3 46.9 58 2023.10 388 410 – 41.8 81.4 61.1 45.3 56 1953.15 375 396 – 40.4 80.6 59.9 43.6 54 1883.20 363 383 – 39.1 80.0 58.7 42.0 52 1823.25 352 372 (110.0) 37.9 79.3 57.6 40.5 51 1763.30 341 360 (109.0) 36.9 78.6 56.4 39.1 50 1703.35 331 350 (108.5) 35.5 78.0 55.4 37.8 48 1663.40 321 339 (108.0) 34.3 77.3 54.3 36.4 47 1603.45 311 328 (107.5) 33.1 76.7 53.3 34.4 46 1553.50 302 319 (107.0) 32.1 76.1 52.2 33.8 45 1503.55 293 309 (106.0) 30.9 75.5 51.2 32.4 43 1453.60 285 301 (105.5) 29.9 75.0 50.3 31.2 – 1413.65 277 292 (104.5) 28.8 74.4 49.3 29.9 41 1373.70 269 284 (104.0) 27.6 73.7 48.3 28.5 40 1333.75 262 276 (103.0) 26.6 73.1 47.3 27.3 39 1293.80 255 269 (102.0) 25.4 72.5 46.2 26.0 38 1263.85 248 261 (101.0) 24.2 71.7 45.1 24.5 37 1223.90 241 253 100.0 22.8 70.9 43.9 22.8 36 1183.95 235 247 99.0 21.7 70.3 42.9 21.5 35 1154.00 229 241 98.2 20.5 69.7 41.9 20.1 34 1114.05 223 234 97.3 (18.8) – – – – -4.10 217 228 96.4 (17.5) – – – 33 1054.15 212 222 95.5 (16.0) – – – – 1024.20 207 218 94.6 (15.2) – – – 32 1004.25 201 212 93.8 (13.8) – – – 31 984.30 197 207 92.8 (12.7) – – – 30 954.35 192 202 91.9 (11.5) – – – 29 934.40 187 196 90.7 (10.0) – – – – 904.45 183 192 90.0 (9.0) – – – 28 894.50 179 188 89.0 (8.0) – – – 27 874.55 174 182 87.8 (6.4) – – – – 854.60 170 178 86.8 (5.4) – – – 26 834.65 167 175 86.0 (4.4) – – – – 814.70 163 171 85.0 (3.3) – – – 25 794.80 156 163 82.9 (0.9) – – – – 764.90 149 156 80.8 – – – – 23 735.00 143 150 78.7 – – – – 22 715.10 137 143 76.4 – – – – 21 675.20 131 137 74.0 – – – – – 655.30 126 132 72.0 – – – – 20 635.40 121 127 69.8 – – – – 19 605.50 116 122 67.6 – – – – 18 585.60 111 117 65.7 – – – – 15 56

(1) Brinell Indentation Diameter, MM.(2) Standard or Tungsten Carbide Ball

Brinell Hardness No. –10MM. Ball 3000–KG. Load

(3) Diamond Pyramid Hardness Number.50-KG. Load

(4) Rockwell Hardness NumberB-Scale 100-KG. Load;1⁄16" Diameter Ball

(5) Rockwell Hardness NumberC-Scale 150-KG. LoadBrale Penetrator

Rockwell Superficial Hardness NumberSuperficial Brale Penetrator:

(6) 15-N Scale 15-KG. Load(7) 30-N Scale 30-KG. Load(8) 45-N Scale 45-KG. Load

(9) Shore Scleroscope Hardness Number(10) Tensile Strength (Approx.) 1000 PSI.

Note: Values in () are beyond normal range; given for information only.

– 170 –

COATED ARC WELDING ELECTRODES - TYPES & STYLES –––

A. W. S.Classification

E6010 Direct Current, Reverse polarity, All Positions.All purpose. Moderately smooth finish. Good penetration.This is the electrode used for most carbon steel pipewelding.

E6011 Alternating Current, All Positions.All purpose. Moderately smooth finish. Good penetration.

E6012 Direct Current, Straight Polarity, All Positions.High bead. Smooth. Fast. “Cold rod”.

E6013 Alternating Current, All Positions.High bead. Smooth. Fast. “Cold rod”.

E6015 Direct Current, Reverse polarity, All Positions.“Low hydrogen” electrode.

E6016 Direct Current or Alternating Current, All Positions“Low hydrogen” electrode.

E6018 Direct Current, All Positions“Low hydrogen” iron powder electrodes

E6020 Direct Current, Straight Polarity, Flat Position Only.Flat bead. Smooth. Fast. Deep penetration. Can be usedwith A.C. also. “Hot rod”.

E6024 Direct Current, Straight Polarity orand Alternating and Current, Flat Position Only.E6027 Flat bead. Smooth. Fast. Deep penetration.

“Iron powder electrodes”.

NOTE: This information also applies to E70, E80, E90, and E100 Series.

The last two numbers (in bold type) designate the types or stylesand the first two numbers the minimum specified tensile strengthin 1,000 psi of the weld deposit as welded.

– 171 –

PHYSICAL PROPERTIES OF E60 & E70 SERIES ELECTRODES

TYPICAL VALUESAWS ASTM TENSILE YIELD RED. IN AREA

ELECTRODE STRENGTH STRENGTH ELONGATION MIN. %

E6010 62,000–70,000 52,000–58,000 22 to 28% 35E6011 62,000–73,000 52,000–61,000E6012 68,000–78,000 55,000–65,000 17 to 22% 25

MINIMUM VALUESAWS ASTM TENSILE YIELD

ELECTRODE STRENGTH STRENGTH ELONGATION

E7010 70,000 57,000 22E7011 70,000 57,000 22E7015 70,000 57,000 22E7016 70,000 57,000 22E7020 70,000 52,000 25

WELDING AND BRAZING TEMPERATURESCarbon Steel Welding 2700–2790°FStainless Steel Welding 2490–2730°FCast Iron Welding 1920–2500°FCopper Welding and Brazing 1980°FBrazing Copper-Silicon with Phosphor-Bronze 1850–1900°FBrazing Naval Bronze with Manganese Bronze 1600–1700°FSilver Solder 1175–1600°FLow Temperature Brazing 1175–1530°FSoft Solder 200–730°FWrought Iron 2700–2750°F

– 172 –

Problem: Welder will not start (Starter not operating)Cause: Power circuit dead.Remedy: Check voltage.Cause: Broken power lead.Remedy: Repair.Cause: Wrong supply voltage.Remedy: Check nameplate against supply.Cause: Open power switchesRemedy: Close.Cause: Blown fuses.Remedy: Replace.Cause: Overload relay tripped.Remedy: Let set cool. Remove cause of overloading.Cause: Open circuit to starter button.Remedy: Repair.Cause: Defective operating coil.Remedy: Replace.Cause: Mechanical obstruction in contactor.Remedy: Remove.

Problem: Welder will not start (Starter operating)Cause: Wrong motor connections.Remedy: Check connection diagram.Cause: Wrong supply voltage.Remedy: Check nameplate against supply.Cause: Rotor stuck.Remedy: Try turning by hand.Cause: Power circuit single-phased.Remedy: Replace fuse; repair open line.Cause: Starter single-phased.Remedy: Check contact of starter tips.Cause: Poor motor connection.Remedy: Tighten.Cause: Open circuit in windings.Remedy: Repair.

Problem: Starter operates and blows fuseCause: Fuse too small.Remedy: Should be two to three times rated motor

current.Cause: Short circuit in motor connections.Remedy: Check starter and motor leads for insulation

from around and from each other.

TROUBLE SHOOTING ARC WELDING EQUIPMENT

– 173 –

Problem: Welder runs but soon stopsCause: Wrong relay heatersRemedy: Renewal part recommendationsCause: Welder overloadedRemedy: Considerable overlaod can be carried only for

a short timeCause: Duty cycle too highRemedy: Do not operate continually at overload currentsCause: Leads too long or too narrow in cross sectionRemedy: Should be large enough to carry welding currentwithout excessive voltage dropCause: Power circuit single-phasedRemedy: Check for one dead fuse or lineCause: Ambient temperature too highRemedy: Operate at reduced loads where temperature

exceeds 100° FCause: Ventilation blockedRemedy: Check air inlet and exhaust openings

Problem: Welding arc is loud and spatters excessivelyCause: Current setting too highRemedy: Check setting and output with ammeterCause: Polarity wrongRemedy: Check polarity, try reversing, or an electrode of

opposite polarityProblem: Welding arc sluggish

Cause: Current too lowRemedy: Check output, and current recommended for

electrode being usedCause: Poor connectionsRemedy: Check all electrode-holder, cable and ground-

cable connections. Strap iron is poorground return

Cause: Cable long or too smallRemedy: Check cable voltage drop and change cable

Problem: Touching set gives shockCause: Frame not groundedRemedy: Ground solidly

Problem: Generator control fails to vary currentCause: Any part of field circuit may be short circuited

or open circuitedRemedy: Find faulty contact and repair

––––––––– TROUBLE SHOOTING ARC WELDING EQUIPMENT

– 174 –

Problem: Welder starts but will not deliver welding currentCause: Wrong direction of rotationRemedy: See INITIAL STARTINGCause: Brushes worn or missingRemedy: Check that all brushes bear on commutator with

sufficient tensionCause: Brush connections looseRemedy: TightenCause: Open field circuitRemedy: Check connection to rheostat, resistor, and

auxiliary brush studsCause: Series field and armature circuit openRemedy: Check with test lamp or bell ringerCause: Wrong driving speedRemedy: Check name plate against speed of motor or

belt driveCause: Dirt, grounding field coilsRemedy: Clean and reinsulateCause: Welding terminal shortedRemedy: Electrode holder or cable grounded

Problem: Welder generating but current falls off when weldingCause: Electrode or ground connection looseRemedy: Clean and tighten all connectionsCause: Poor groundRemedy: Check ground-return circuitCause: Brushes worn worn offRemedy: Replace with recommended grade. Sand to fit.

Blow out carbon dust.Cause: Weak brush spring pressure.Remedy: Replace or readjust brush springsCause: Brush not properly fittedRemedy: Sand brushes to fitCause: Brushes in backwardsRemedy: ReverseCause: Wrong brushes usedRemedy: Renewal part recommendationsCause: Brush pigtails damagedRemedy: Replace brushesCause: Rough or dirty commutatorRemedy: Turn down or clean commutatorCause: Motor connection single-phasedRemedy: Check all connections

TROUBLE SHOOTING ARC WELDING EQUIPMENT –––––––––

– 175 –

–––––––––––– BASIC ARC AND GAS WELDING SYMBOLS

Location of WeldingArrow (or Near) Side of Joint

Other (or Far) Side of Joint

Both Sides of Joint

3/4 3/41/16

B-2

30° Included Angle 40°

Root OpeningSize

Size

See Note 5

7/8 1/4 1/8A-1

Flush

Field

Weld

Size

See Notes

Root Opening

3/41/2 2-5

Weld AllAround

SizeSize

Offset ifStaggered

Pitch ofIncrements

Increment Length

Groove Bead

Type of Weld

Groove Fillet Groove Square Groove “V”

Groove Bevel Groove “U” Groove “J”

Field Weld Weld All Around Flush

Plug & Slot

1. In plan or elevation, near,far, and both sides,locations refer to nearestmember parallel to planeof drawing and not toothers farther behind.

2. In section or end viewsonly, when weld is notdrawn, the side to whicharrow points isconsidered near side.

3. Welds on both sides areof same size unlessotherwise shown.

4. Symbols govern to breakin continuity of structureor to extent of hatching ordimension lines.

5. Tail of arrow used for specification reference.

6. All welds are continuous and of user's standard propertions and allexcept V-grooved and bevel-grooved welds are closed unless otherwiseshown.

7. When welds are drawn in section or end views, obvious information isnot given by symbol.

8. In joints in which one member only is to be grooved, arrows point tothat member.

– 176 –

SYMBOLS FOR PIPE FITTINGS ––––––––––––––––––––

Bushing

Flanged Screwed Bell AndSpigot Welded Soldered

2

664

2

664

4

2

66

6

4

2

664

2

664

LR LR

Cap

Cross(Reducing)

Cross(Straight)

Crossover

Elbow - 45°

Elbow - 90°

Elbow - Turned Down

Elbow - Turned Up

Elbow - Base

Elbow - Double Branch

Elbow - Long Radius

– 177 –

–––––––––––––––––––– SYMBOLS FOR PIPE FITTINGS


24

24

24

24

Elbow - Reducing

Elbow - Side Outlet(Outlet Down)

Elbow - Side Outlet(OutletUp)

Elbow - Street

Joint - Conn. Pipe

Joint - Expansion

Lateral

Orifice Plate

Reducing Flange

Plug - Bull

Plug - Pipe

Reducer - Concentric

– 178 –



Reducer - Eccentric

Valve - GateAngle Gate(Plan)

Valve - GlobeAngle Globe(Elevation)

Valve - Globe(Plan)

Valve (Auto)-B-Pass

Valve (Auto)-Governor Oper.

Valve - Reducing

Valve - Check(Straight Way)

Valve - Cock

Valve - Diaphragm

Valve - Float

Valve - Gate**Also used for General Stop Valve when amplified by specification.

– 179 –

–––––––––––––––––––– SYMBOLS FOR PIPE FITTINGS


Valve - GateMotor OperatedValve - Globe

Valve - GlobeMotor OperatedValve - AngleHose Angle

Valve - Hose Gate

Valve - Hose Globe

Valve - Lockshield

Valve - Quick Opening

Valve - Saftey

Sleeve

– 180 –


Flanged ScrewedBell AndSpigot Welded Soldered

2

6 4

2

6 4

2

6 4

2

6 4

2

6 4

Tee - Straight

Tee - Outlet Up

Tee - Outlet Down

Tee - Double Sweep

Tee -Reducing

Tee - Single Sweep

Tee - Side Outlet(Outlet Down)

Tee - Side Outlet(Outlet Up)

Union

Angle ValveCheck

Angle ValveGate

– 181 –

––––––––––––––––––––––––––––––– WIRE ROPE

OVERVIEWStrength of wire ropes vary, depending on the material from which theindividual strands are made and the method used in forming the cable,ranging between 30 and 100 tons per square inch. Primarily there are 3classes of wire rope:

(1) Iron – Iron wire is soft with low tensile strength of 30 to 40 tonsper square inch. Commonly used for drum type elevator cablesand to some extent for derrick guys; being replaced by low-carbon steel wire in these uses.

(2) Cast Steel – May have a tensile strength up to 90 tons persquare inch and because of its greater strength is generally usedfor hoisting purposes. To check quickly whether a piece of wireis iron or cast steel, bend it. Iron will bend easily and take a longtime to regain its original shape, while cast steel will be harderto bend and will snap back to its original shape very quickly.

(3) Plow Steel - Plow steel wire rope is made from high grade, openhearth furnace steel and has an average tensile strength of 110tons per square inch. This is the best and safest wire rope forcranes, derricks, dredges and slings or straps for heavy loads.

LUBRICATION — WIRE ROPEAll wire rope, whether used indoors orout, should be considered as a group ofmoving wires constantly rubbing againstone another. The resulting friction causesincessant wear on the moving parts of thewire rope or cable and will shorten its lifevery rapidly unless lubricants are used toovercome the friction. Lubrication alsoprevents rusting.

Lubricating intervals will depend on thetypes and amount of work encountered.Under average conditions, if workedsteadily on equipment, wire rope or cablewill require lubrication once every 3weeks. Where heavy abrasive dusts exist,more frequent lubrication is in order.Rusty ropes may break without warning.

SHEAVESThe life of wire rope or cable is directly affected by the condition and sizeof the sheaves over which it is used. Sheaves should be at least 16 x thediameter of the rope or cable that is used over them. In passing over asheave, the inside portion of the cable, which is against the sheave, isshortened and compression is developed in that section of the cable. Theoutside portion (away from the sheave) is lengthened or stretched,causing tension in that section. These compressive and tensional stresses

0 1 2 3

Right

0 1 2 3

Wrong

Wire rope is usually largerthan the nominal diameter

and may exceed the nominaldiameter by the amountsshown in the U.S. Federal

Specification for Wire Rope.

– 182 –

NO. OF CROSBY OR SAFETY CLIPS AND

DIST. BETWEEN CLIPS NEEDED FOR SAFETY

ROPE DIA. NO. OF DIST. BETWEEN

INCHES CLIPS CLIPS, INCHES1⁄4 –3⁄8 3 21⁄4

7⁄16 –5⁄8 3 33⁄43⁄4 – 11⁄8 4 63⁄4

11⁄4 – 11⁄2 5 915⁄8 – 13⁄4 6 101⁄22 and over 7 6 x diam.

of cable

WIRE ROPE ––––––––––––––––––––––––––––––––combine to create bending stresses which increase rapidly as thediameter of the sheaves decrease. As these bending stresses cause muchundue wear and directly shorten the safe working life of the rope or cable,the ratio mention between sheaves and rope should be maintained.

New wire rope may be damaged and not work properly in sheaves thathave become worn or in which the grooves have become irregular inshape. When sheaves are worn or damaged, it is more economical torenew the sheaves rather than to allow excessive wear on the cable.

One cause of very severe wear in wire rope or cables is reverse bending,which will shorten the life of the rope by approximately 1⁄2. Reversebending refers to the bending of a cable or rope over sheaves, first in onedirection then in another.

Another cause of severe rope wear is twisting of the fall rope. When thefall rope is twisted and a hoist is made, the wear produced is equal tomore than that resulting from weeks of normal use. The person in chargeof lifting operations should guard against twisting of the fall rope andshould not allow a lift to be made if the fall rope is twisted.

HANDLING CABLE OR WIRE ROPECable or wire rope must not be coiled or uncoiled like manila rope. Cableor wire rope must be taken off the reel in a straight line, avoiding kinking.The reel may be mounted on a heavy pipe or roller to facilitate unwinding.If space is limited, the cable as it comes off the reel may be layed out in afigure 8, after which it can be reeved into the line for which it is intended.

CLAMP FASTENINGSWhen it is necessary to make a short bend. as in attaching wire rope orwhen it is to be looped. thimbles should always be used.

In clamping a strap or an eye, the loose or “dead” end is clamped againstthe main part of the rope with the damps spaced apart a distance equal to6 x diameter of the rope. Clamp fastenings seldom develop more than 4⁄5of rope strength at best.

The point of greatest fatigue and/orwear in a rope usually develops ator near the end where it is clampedaround the boom or where attachedto the becket on the block. Clampsshould be inspected at least onceweekly and tightened if they showsigns of loosening. All clamped orspliced fastenings, especially thoseon cranes or derricks, should beshifted and changed at least onceevery six months.

U BOLTS OF ALL CLAMPS MUST BE ON THE DEAD END OF THE ROPE

– 183 –

––––––––––––––––––––––––––––––– WIRE ROPE

CORRECT - U-Bolts on short end of rope.(No distortion on live end of rope.)

INCORRECT - U-Bolts on live end of rope.(Causes mashed spots on live end of rope.)

INCORRECT - Staggered clips. (Causes amashed spot in live end of rope due toincorrect position of center clip.)

CORRECT

INCORRECT - Thimble should beused to increase strength of eyeand reduce wear on rope.

INCORRECT - Wire rope knot withclip efficiency 50% or less

SAFE LOAD (IN POUNDS) ON IMPROVED PLOW STEEL WIRE ROPE

(6 STRANDS, 19 OR 37 WIRES PER STRAND, HEMPCORE)BREAKING

SINGLE STRENGTH

DIA. CIRCUM. VERTICLE TWO PART SLING WT./FT. TONS

INCHES INCHES WIREROPE 60° 45° 30° LBS. (2000 LBS)1⁄4 3⁄4 1,100 1,900 1,550 1,100 0.10 2.743⁄8 11⁄8 2,500 4,230 3,460 2,450 0.23 6.11⁄2 11⁄2 4,300 7,450 6,080 4,300 0.40 10.75⁄8 2 6,600 11,600 9,430 6,670 0.63 16.73⁄4 21⁄4 9,400 16,500 13,450 9,520 0.90 23.87⁄8 23⁄4 12,800 22,300 18,200 12,800 1.23 32.21 3 16,000 29,000 23,690 16,790 1.60 41.8

11⁄8 31⁄2 21,000 36,450 29,780 21,040 2.03 52.611⁄4 4 26,000 44,700 36,570 25,870 2.50 64.613⁄8 41⁄4 31,000 53,800 43,900 31,050 3.03 77.711⁄2 43⁄4 37,000 63,700 52,000 36,800 3.60 92.015⁄8 5 43,000 74,400 60,700 42,900 4.23 107.013⁄4 51⁄2 49,600 86,000 70,260 49,700 4.90 124.02 61⁄4 64,000 110,700 90,400 64,000 6.40 160.0

21⁄8 65⁄8 63,000 125,200 102,200 72,200 7.22 181.021⁄4 71⁄8 81,000 140,300 114,600 79,000 8.10 202.021⁄2 77⁄8 98,000 170,000 139,100 98,400 10.00 246.023⁄4 85⁄8 117,600 203,500 166,700 117,700 12.10 294.0

– 184 –

ANVIL DESIGN SERVICES ––––––––––––––––––––––––

Anvil offers both Basic and Extended Services… Contact your Anvilrepresentative for more information.

BASIC SERVICES –––––––––––––––––––––––––––––Anvil Design Services produces fabrication drawings and Bill of Ma-terials of mechanical room piping 21⁄2" and larger including chillers,heat exchangers, boilers, and pumps from contractor supplied flowdiagrams, mechanical drawings, and approved submittals andspecifications.Initially, Anvil personnel meet with you to determine your pipingpreferences. The project scope and fee is agreed upon in a DesignServices contract.The plans and specifications are then interpreted in terms ofeconomy, accuracy, and compliance. We may suggest modifica-tions in arrangement, construction, equipment location, or productto attain the desired results. Piping layouts are carefully analyzedto determine whether further economies can be attained in the pip-ing system.Piping drawings are then prepared to determine the most efficientpipe routing, taking equipment location and any interferences intoconsideration. Preliminary prints are sent to you for revision or ap-proval.Upon approval, (4) sets of drawings with tags and Bills of Materialsof the included system components are sent to you.

With Basic Services, you can plan the mechanical room. The pre-liminary drawings can be taken to coordination meetings with othertrades to “reserve” space by “getting in” first. Also, your field su-pervisor can spend more time supervising and not calculating pipe

290390014249 90 ELBOW, GRVD GRUVLOK,Fig.7050 2 2.5 10

55 10 12

6 10 6

81 61 58

TAG#

VALVES Qty SIZE

2.5 2.5 2.5

27 25 4

6 89 6x5 85

32 27

4 4 6

6 34

2.5 2.5

2.5 4

2.5 7 5

11 10 8

GRUVLOK,SER.7000 BUTTERFLY VALVE, GRVD

BUTTERFLY VALVE, GRVD BUTTERFLY VALVE, GRVD

3DTY VALVE, GROOVED GRUVLOK,FIG.722G GRUVLOK,SER.7000 GRUVLOK,SER.7000

COUPLING, FLEX GRVD. COUPLING, RIGIDLOK GRVD.

COUPLING RIGIDLOK GRVD

STRAINER, GROOVED

SUCTION DIFF, GROOVED SUCTION DIFF, GROOVED

CHECK VALVE, GRVD

BUTTERFLY VALVE, GRVD DESCRIPTION #1

STRAINER, GROOVED

GRUVLOK,Fig.7250

GRUVLOK,SER.7800 GRUVLOK,FIG.758 GRUVLOK,SER.7000 PART#

GRUVLOK,Fig.7250

GRUVLOK,Fig.7260

GRUVLOK,Fig.7400 GRUVLOK,Fig.7000

GRUVLOK Fig 7400 GRUVLOK,Fig.7051 GRUVLOK,Fig.7060

45 ELBOW, GRVD TEE, GROOVED

290390013522

290390014801 290390013548

290390016822

FITTINGS TAG# Qty SIZE PART# DESCRIPTION #1 DESCRIPTION #2

– 185 –

––––––––––––––––––––––– ANVIL DESIGN SERVICES

lengths and pipe routing. The components can be grouped fromthe finished drawings for better workflow planning.We usually reduce fitting counts by 10%-15% by moving equip-ment whenever possible, usually less than a foot. The more move-ment that is allowed, the more savings can be realized.

EXTENDED SERVICES ––––––––––––––––––––––––––Extended Services include any scope beyond Basic Services. Thereare many different types of services offered as extended:

➣ BOM by component (pump, chiller) or by system➣ Unique Tagging – adding unique tags to components➣ Air Handling Units – with associated ductwork➣ Single Line Routing – non-dimensional➣ Distribution Piping➣ Dimensioned Floor Penetrations➣ AWWA Piping - Total Scope➣ Commercial Piping➣ Oil Field Piping➣ Retrofit Projects - Field Survey➣ Hybrid Systems➣ Anything Else

DM-1

HOT WATER ISONO SCALE

IN

IN

8 712

11 20

7 4 7 29 5 2527524

28

2824525

54

5262122

23

22

2221

59

215

210

7

7

14

11

12

72

7

13

787

65

4

82811

24

2

527

5

20

529747

7

2428

522

2322

22 2126

54

5255

12

72

7 11

7

710

95

21

45

678

7

13

12

14

45

7

257

27

855

547

2

2126

26

33

78 7

7

15

1

51 716 5

25

175

25

107

7

187

10

7

51

26

26

– 186 –

Corporate Offices110 Corporate Drive, Suite 10P.O. Box 3180Portsmouth, NH 03802-3180Tel: 603-422-8000 • Fax: 603-422-8033E-mail: [email protected]

www.anvilintl.com

™

ENGINEERED PIPE SUPPORTS• Structural Fabrication• Field Services• Non-destructive Testing

Contact: North Kingstown, RI Plant401-886-3001

ANVIL RESEARCH AND DEVELOPMENT20 Thurber Blvd.Smithfield, RI 02917Tel: 401-349-3020Fax: 401-349-3021

NORTH EAST REGIONRegional Service Center: ServicingConnecticut, Delaware, Maine, Maryland,Massachusetts, New Hampshire, NewJersey, New York, East Pennsylvania, RhodeIsland, Vermont2530 Pearl Buck RoadBristol, PA 19007Tel: 215-672-3444 • Fax: 215-672-4406

SOUTH EAST REGIONRegional Service Center: ServicingAlabama, Florida, Georgia, Mississippi,North Carolina, South Carolina,Tennessee, Virginia6344 Cash CourtNorcross, GA 30071Tel: 770-662-8177 • Fax: 770-662-0284

MID WEST REGIONRegional Service Center: ServicingIllinois, Indiana, Iowa, Kansas, Kentucky,Michigan, Minnesota, Missouri, Nebraska,North Dakota, Ohio, West Pennsylvania,South Dakota, West Virginia, Wisconsin750 Central AvenueUniversity Park, IL 60466Tel: 708-534-1414 • Fax: 708-534-5441Toll Free: 1-800-301-2701

SOUTH WEST REGIONRegional Service Center: ServicingArkansas, Louisiana, New Mexico,Oklahoma, Texas1313 Avenue RGrand Prairie, TX 75050Tel: 972-343-9206 • Fax: 972-641-8946

WESTERN REGIONRegional Service Center: ServicingAlaska, Arizona, California, Colorado,Hawaii, Idaho, Montana, Nevada, Oregon,Utah, Washington, Wyoming1600 E. Orangethorpe AvenueFullerton, CA 92831Tel: 714-773-1166 • Fax: 714-879-2319

CANADA — MUELLER-FLOW CONTROL

AlbertaCalgary –

Tel: 403-246-0033 • Fax: 403-246-0051Edmonton –

Tel: 780-452-9841 • Fax: 780-452-9873

British ColumbiaDelta –

Tel: 604-940-1449 • Fax: 604-940-9878Nanaimo –

Tel: 250-758-1551 • Fax: 250-758-1160Prince George –

Tel: 250-561-1219 • Fax: 250-561-7358Vancouver City –

Tel: 604-875-6990 • Fax: 604-875-6962

ManitobaWinnipeg –

Tel: 204-774-3461 • Fax: 204-786-5044

OntarioStoney Creek –

Tel: 905-664-9230 • Fax: 906-664-9556Toronto –

Tel: 416-251-4171 • Fax: 416-251-7087Sarnia –

Tel: 519-336-7690 • Fax: 519-336-1621Sudbury –

Tel: 705-671-9600 • Fax: 705-671-8082

QuebecMontreal –

Tel: 514-342-2100 • Fax: 514-342-2177Ste-Foy –

Tel: 418-650-5766 • Fax: 418-266-0252

SaskatchewanRegina –

Tel: 306-543-5536 • Fax: 306-545-0390Saskatoon –

Tel: 306-242-6788 • Fax: 306-242-5089

Date post:	03-Jan-2016
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Anvil Pipe Fit Handbook

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