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“Whenever you see a · 2016-03-10 · ALLUMINUM AND ALLOYS STEEL, INOX STEEL AND SPECIAL STEELS...

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Page 1: “Whenever you see a · 2016-03-10 · ALLUMINUM AND ALLOYS STEEL, INOX STEEL AND SPECIAL STEELS THERMOPLASTIC AND THERMOSETTING MATERIALS ... Our brand new plant is classified under
Page 2: “Whenever you see a · 2016-03-10 · ALLUMINUM AND ALLOYS STEEL, INOX STEEL AND SPECIAL STEELS THERMOPLASTIC AND THERMOSETTING MATERIALS ... Our brand new plant is classified under

“Whenever you see a successful business, someone once

made a courageous decision” Peter F. Drucker

Page 3: “Whenever you see a · 2016-03-10 · ALLUMINUM AND ALLOYS STEEL, INOX STEEL AND SPECIAL STEELS THERMOPLASTIC AND THERMOSETTING MATERIALS ... Our brand new plant is classified under

Here at B.B.G., we always offer accurate and prompt solutions for the management of the whole project, starting from the basic drawing of the customer (usually assisted by our technical office and our R&D), passing through the prototyping, the working and the assembly, up to the final check.

Starting from the drawing, we manage the whole production process with precision and top speed. Along with our technological innovation goes our passion for research on materials and their manufacturing: aluminum, plastic materials, special alloys, titanium, until reaching experimental peaks that deal with carbon fiber, natural stones and semi-precious stones.

Since 1973, we have specialized in the sector of Precision Engineering and in mounting pre-assembled groups. Ever

since, we have always guaranteed reliability, professionalism and a wide range of

solutions dedicated to several sectors: biomedical, packaging, pharmaceutical, surgical, micromechanical and robotics.

During the last few years, we have reached particular flagships, as far afield as the

optical and the jewelry branch.

COMPANY

On May the 29th, 2012 we were struck hard by the se-cond earthquake that devastated the region of Emilia Romagna. The damages to the structure, to the ma-chinery and even to our people were massive, however this did not stop the strong will of the partners and of the employees to follow what has been for 40 years our main target: the excellence in creating avant-garde re-alities, by collaborating with specialized companies in complementary fields.

Nowadays, we remain a solid and dynamic company on which the customer can totally rely during the mana-gement and the manufacturing of even the most com-plex and technologically advanced projects - all of this is guaranteed by a 100% Made in Italy manufacture which has been certified ISO 9001:2008 by TÜV Italy since 1998.

“The future influences the present just as much as the past does” F. Nietzsche

Page 4: “Whenever you see a · 2016-03-10 · ALLUMINUM AND ALLOYS STEEL, INOX STEEL AND SPECIAL STEELS THERMOPLASTIC AND THERMOSETTING MATERIALS ... Our brand new plant is classified under

VisionTwo years after the earthquake, we returned to our original location with a brand new look, more modern and more captivating. The machinery and the staff have increased in terms of both quality and quantity, therefore developing new technologies and skills.

An enlarged technical department and a new R&D support our customers in seeking the most strategic solutions.

Ever since 1973, we have followed a constant evolutionary project. After having matured a half-centennial experience, we are getting ready for an innovative leap, pushing forward our experimentation and manufacturing, in order to reach wider and even more advanced fields.

For instance, a particular focus has been developed for those applications close to the Racing, the Robotics and the Aeronautical, in which we experimented the processing of leagues such as CPM and Betatitanium. Furthermore, we have developed the chance to create prototypes with a DMLS process, that is, a direct metal laser sintering.

Last but not least, we are proud to present the creation of a new spin-off, called Officine Polimata: an eclectic and versatile engineering applied to the research on materials (carbon fiber, titanium, natural stones, precious metals) and designed to create high-end luxury products. Thanks to this new branch, it has been possible for us to start a collaboration with top-range brands, combining once again science and art following the antique concept of “polyhistor”.

Our target? The research of a partner with whom it can be possible to face

even more advanced challenges.

Page 5: “Whenever you see a · 2016-03-10 · ALLUMINUM AND ALLOYS STEEL, INOX STEEL AND SPECIAL STEELS THERMOPLASTIC AND THERMOSETTING MATERIALS ... Our brand new plant is classified under

Every phase, from the concept to the final check, are shared and agre-ed with the customer: right from the complex starting point of the technical specifications, following with the manufacturing and ending up with the final QA check.

Specialized both in serial products, both in complex prototyping (also thanks to the mastery of technologies such as the afore-mentio-ned rapid prototyping), we preferred not to transform into a company for mass production, but to focus on the supply of groups and assem-bled machines, as well as on the supply of technologically advanced and niche elements.

MISSION & PRODUCTS

We open to the market with a focus on the product development, therefore

providing engineering and technological solutions as well as high quality services.

Page 6: “Whenever you see a · 2016-03-10 · ALLUMINUM AND ALLOYS STEEL, INOX STEEL AND SPECIAL STEELS THERMOPLASTIC AND THERMOSETTING MATERIALS ... Our brand new plant is classified under

WORKING FIELDS & TECHNICAL KNOW HOW

BIOMEDICAL

AUTOMATION SOLUTIONS

PACKAGING

FOOD

PHARMACEUTICAL

AERONAUTICAL

SURGICAL

MICROMECHANICS & ROBOTICS

RACING

HIGH-END LUXURY - spin-off Officine Polimata (optical, jewellery, high luxury accessories)

High technological manufacturing allow us to produce high-precision

components for fields such as:

Page 7: “Whenever you see a · 2016-03-10 · ALLUMINUM AND ALLOYS STEEL, INOX STEEL AND SPECIAL STEELS THERMOPLASTIC AND THERMOSETTING MATERIALS ... Our brand new plant is classified under

MATERIALS:

ALLUMINUM AND ALLOYS

STEEL, INOX STEEL AND SPECIAL STEELS

THERMOPLASTIC AND THERMOSETTING MATERIALS

SPECIAL ALLOYS AND SYNTERIZED (eg: CPM)

COPPER

CAST IRONS AND TEMPERED MATERIALS

PURE TITANIUM, TITANIUM ALLOYS AND BETATITANIUM (including 3D working, polishing and plating with precious metals)

COMPOSED MATERIALS (eg: carbon fiber)

NATURAL AND SEMIPRECIOUS STONES (spin-off Officine Polimata)

We study, experiment and work with materials such as:

Page 8: “Whenever you see a · 2016-03-10 · ALLUMINUM AND ALLOYS STEEL, INOX STEEL AND SPECIAL STEELS THERMOPLASTIC AND THERMOSETTING MATERIALS ... Our brand new plant is classified under
Page 9: “Whenever you see a · 2016-03-10 · ALLUMINUM AND ALLOYS STEEL, INOX STEEL AND SPECIAL STEELS THERMOPLASTIC AND THERMOSETTING MATERIALS ... Our brand new plant is classified under

BUSINESSLINES

WORKSTREAM

1 PRODUCTION & GROUP ASSEMBLY

2ENGINEERING & CONCEPT DEVELOPMENT (Technical Department, R&D)

3AUTOMATION SOLUTIONS

4PROTOTYPING, RAPID PROTOTYPING & NICHE SECTORS

1

2

3

4

5

CUSTOMER CONCEPT(customer drawing)

TECHNICAL DEPARTMENT (supported by the R&D when the drawing needs adjustments or optimisations, as it often happens)

PRODUCTION & ASSEMBLY

QA (Quality Assurance)

COMPONENTS’ CERTIFICATION AND MATERIALS TRACEABILITY

Page 10: “Whenever you see a · 2016-03-10 · ALLUMINUM AND ALLOYS STEEL, INOX STEEL AND SPECIAL STEELS THERMOPLASTIC AND THERMOSETTING MATERIALS ... Our brand new plant is classified under

We usually start from the basic concept, that is the customer’s drawing. This is the necessary proposal in order to define the

major elements of the project.

In order to manage the projects commissioned by customers with precision and speed, we are proud to rely on our technical department composed of ten cad/cam work stations that can effectively handle continuous tool routes up to 5 axes. Each in-house activity is systematically monitored using a metho-dological control and information system which con-stantly updates the production capacity situation and consequently assures profitability.

Our technical department works side-by-side with the R&D and with the QA, in order to correct or con-tain critical situations that can emerge right from the first analysis of the drawing.

DESIGNING,PLANNING ANDPROGRAMMING

Page 11: “Whenever you see a · 2016-03-10 · ALLUMINUM AND ALLOYS STEEL, INOX STEEL AND SPECIAL STEELS THERMOPLASTIC AND THERMOSETTING MATERIALS ... Our brand new plant is classified under

PRODUCTION: MACHINERY & TOOLINGS

More than 40 employees and cutting-edge

machinery allow us to effectively manage our

customer requests with outstanding skills and

flexibility.

Our equipment, composed of 40 machines, includes top of the range elements such as:

3-axis work centers: OMV / STAMA / MIKRON /HERMLE

5-axies work centers: HERMLE / MIKRON

High speed work centers: MIKRON

Wired and Plunge electroerosions: MAKINO / MITSUBISHI

Direct Laser Metal Sintering: EOS DMLS (Direct Metal Laser Sintering)

Tridimensional measuring machines: ZEISS

FURTHER ON, PLEASE FIND ATTACHED OUR COMPLETE EQUIPMENT

Page 12: “Whenever you see a · 2016-03-10 · ALLUMINUM AND ALLOYS STEEL, INOX STEEL AND SPECIAL STEELS THERMOPLASTIC AND THERMOSETTING MATERIALS ... Our brand new plant is classified under

ASSEMBLY DEPARTMENT

We mainly assembly groups or machines used in the packaging, biomedical sector and for every automation, not only managing the mechanical part but also the electronic one.

To respond to the exigency of the customer to have a ready-made product, we also arrange the purchase, the management and the as-sembly of components externally produced. Furthermore, when necessary, our assembly department collabora-tes directly with the customer in order to find the best solutions to create new components from scratch, which will then be produced and assembled.

Our Quality Assurance staff, coming directly from the Racing world, performs intermediate and final

controls on each production element.

After the processing, if requested by the customer, we issue a quality cer-tificate complete with the materials traceability. The metrology room is fitted with modern instruments, such as ZEISS PRISMO co-ordinate me-asuring machines, and can check dimensions down to extremely precise measurements.

Last but not least, our QA department communicates constantly with our Technical Office and our R&D, since the very first analysis of a project.

Our assembly department, fully equipped for tightness checks,

is split in three macro-areas:

BIOMEDICALPACKAGING/FOOD

AUTOMATION SOLUTIONS/ROBOTICS

FINAL TESTING

Page 13: “Whenever you see a · 2016-03-10 · ALLUMINUM AND ALLOYS STEEL, INOX STEEL AND SPECIAL STEELS THERMOPLASTIC AND THERMOSETTING MATERIALS ... Our brand new plant is classified under

CONSCIENCEMATERIALS

FIELDS

The Company’s activity focuses on the development and creation of advanced

technology and value, through the supply of high quality products and services.

PLASTIC: 19%

OTHER (air-sea, optical, jewelry, high-end luxury)

RESOURCES

BIOMEDICAL

AUTOMATION SOLUTIONS (including machines for packaging, food and pharmaceutical sector)

RACING

SURGICAL, MICROMECHANICS AND ROBOTICS

AERONAUTIC

OTHER: 4%

TITANIUM: 11%

STEEL: 25%

CARBON FIBER: 7%

ALUMINUM: 34%

TECHNICAL DEPARTMENT: 8%

R&D: 6%

LOGISTICS: 5%

QA: 5%

PRODUCTION: 38%

ASSEMBLY: 18%

STAFF (OFFICES): 20%

40+BBG EMPLOYS

PEOPLE

ETHICS AND ECOLOGIC

With this in mind, the Company requires its employees to observe the highest standards of honesty and fairness in the performance of their duties.The Company adopts practices of equity and fairness in the management of the employment/business relationship, ensures the safety of workers, and promotes environmental awareness.

Here at B.B.G., all the scraps are recycled and recovered at 100%. They are mo-nitored and kept well-split in separate coffers following these criteria:

- IRON MATERIALS

- NON-IRON MATERIALS

The scrap removal and pick up happens monthly and is subcontracted to a com-pany specialized in the recovery of residues.

Our brand new plant is classified under the energetic class “A”, and the photovol-taic system 42kpw is almost enough to guarantee a self-sufficient electrical supply. The two extractor fans (one for the smokes and one for the dusts) and the fans applied above every single machinery provide a safe and hygienic environment.

- PLASTIC MATERIALS

- TITANIUM

11%

8%

7%

5%

34%

35%

Page 14: “Whenever you see a · 2016-03-10 · ALLUMINUM AND ALLOYS STEEL, INOX STEEL AND SPECIAL STEELS THERMOPLASTIC AND THERMOSETTING MATERIALS ... Our brand new plant is classified under

Since 1998, our production process has been certified by the

ISO 9001:2008 (TÜV Italy) Quality System.

CERTIFICATIONS

Page 15: “Whenever you see a · 2016-03-10 · ALLUMINUM AND ALLOYS STEEL, INOX STEEL AND SPECIAL STEELS THERMOPLASTIC AND THERMOSETTING MATERIALS ... Our brand new plant is classified under

EQUIPMENT MILLING DEPARTMENTN°1 5-AXIS MACHINING CENTER HERMLE C22 SKID-MOUNTED n°11 PALLET (450x600x330)

N°1 5-AXIS MACHINING CENTER HERMLE C42 (800x800x550)

N°1 5-AXIS MACHINING CENTER HERMLE C600 (600x450x450)

N°1 5-AXIS MACHINING CENTER HERMLE C30 SKID-MOUNTED EROWA n° 10 PALLET (650x600x500)

N°1 5-AXIS MACHINING CENTER MIKRON HEM 700 U (700X600X500)

N°1 5-AXIS MACHINING CENTER DMG-DMU 50EVO

N°1 MACHING CENTER HERMLE C400 (850x700x500)

N°1 VERTICAL MACHINING CENTER MIKRON VCE 1000 PROX (1050x600x550)

N° 1 VERTICAL MACHINING CENTER HAAS (1200x800x700)

N°1 VERTICAL MACHINING CENTER STAMA (2200x800x700)

N°1 MACHINING CENTER DAEWOO ACE V400

N°1 MACHINING CENTER DAEWOO ACE V500

N°1 MACHINING CENTER OMV SHARK (2200x1050x1200)

GRINDING DEPARTMENTN°2 FLAT AND PROFILE GRINDING MACHINES BERNI

N°2 CYLINDRICAL GRINDING MACHINES BERNI

TURNING DEPARTMENTN°1 6-AXIS LATHE DOOSAN 2600 LSY

N°1 CNC BAR LATHE MORISEIKI SL20

N°2 CNC LATHES OKUMA LB15

N°1 CNC LATHE MT400 ASSE C

N°3 TRADITIONAL PARALLEL LATHES GRAZIANO

N°1 LATHE OKUMA GENOS L 300 MY, MOTORIZED BOTH FOR TURNING AND MILLING

R&D and TECHNICAL DEPARTMENTN°7 CAD-CAM 3D CIMATRON STATIONS

N°10 CAD-CAM 2D PACN STATIONS

TESTING DEPARTMENTN°1 3D-MEASURING MACHINE ZEISS PRISMO with head VAST

N° 3D-MEASURING MACHINE ZEISS DURAMAX with head VAST

N°1 OPTICAL MEASURING MACHINE OGP 500

N°1 ALTIMETER TESA

N°2 PRESETTING ZOLLER

MARKING DEPARTMENTN°1 LASER MARKING MACHINE SISMA

N°1 MICROPOINTS MARKING MACHINE SOMAUT

ELECTRO EROSION DEPARTMENTN°2 CONTROLLED WIRED 5-AXIS ELECTRO EROSION MAKINO

N°2 PLUNGE ELECTRO EROSION RESOL. 0.001 mm. MITSUBISHI

PROTOTYPING DEPARTMENTN° 1 DIRECT LASER METAL SYNTERIZATION MACHINE (DMLS) EOSINT M280

N° 1 DIRECT LASER METAL SYNTERIZATION MACHINE CONCEPT (DMLS) LASER M2 COUSING

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www.bbgsrl.com

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B.B.G. srlvia di Mezzo 30/40 41037 Mirandola (MO) ItalyT. +39 0535 21433 - 610178F. +39 0535 [email protected] www.bbgsrl.com


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