TRISTAR FZCUnited Arab EmiratesP.O.BOX:121691P6 - 162 SAIF ZONE,SHARJAH, UNITED ARAB EMIRATESTEL: +971 65529407FAX: +971 65529405E: najam@tristarfzc.com

TRISTAR BUSINESS LLCSultanate of OmanP.O.Box: 590, Seeb Al SouqMuscat, Sultanate of Oman.Tel: +968 95381059E: shamshir@tristarfzc.com

TRISTARQatarC/o TRADING AND AGENCY SERVICES LTD W.L.L.Abdul Aziz Bin Ahmed Street, Jaidah Tower, P.O. Box 1884 Doha, Qatar.T: +974 44428238 | F: +974 44422255E: sandesh@tristarfzc.com

TRISTAR INTERNATIONALIndiaS-2/112 Vedant Commercial Complex,Vartak Nagar, Thane 400 606. M.S. INDIATel: +91 22 4126 6000 Fax: +91 22 4126 6013Email: enquiries@tristarindia.com

Authorized Distributor in India & Middle East

“Your Reliable Bolting Partners!!”

“Sales, Rental & On-site Services”

TRISTAR - YOUR RELIABLE BOLTING PARTNER!

For 25 years, TRISTAR has been providing Bolting solutions designed to improve the reliability and life of the equipment. TRISTAR is the leading Bolting Contractor in the Mining, Oil & Gas, Petrochemical, Fertilizer, Wind Power, Cement Industry and Power industries.

With our engineering talent and extensive Bolting knowledge we are able to service your most critical needs.

We at TRISTAR are committed to deliver the tailor made solutions to meet your timing and budgetary requirements.

TRISTAR is proud to provide onsite SERVICES and Rentals in India, UAE, Oman, Qatar and Nigeria.

Our goal is to achieve the new height by offering world class services across globe.

Today we offer an unrivalled package of products and services along with fully trained and qualified TRISTAR technicians worldwide.

The unique flexibility of the TRISTAR approach is designed to ensure Customer Delight.

TRISTAR lives up to customer expectations day in and day out. Various pioneering e-initiatives ensure full engagement of all stakeholders.

TRISTAR believes in continuous learning and development amongst a highly competent work force comprising of the best talents inthe industry Through Creative Leadership Development, Rewards & Recognitions, Technical Competency Framework, Effective Manpower Utilisation, several unique training i n t e rven t ions and Employee Empowerment Modules.

TRISTAR offer a large range of quality Torque and tension bolting equipment manufactured in America and Europe.

Based upon our many years of combined experience, Bolting is a passion at TRISTAR and our services are generally performed with hydraulic torque wrenches for a faster, safer method in the breakout of large or frozen bolts, and a more accurate means of tightening bolts, resulting optimization of operating cost.

While gearing up to scale to the newer heights of success, TRISTAR adheres to “Safety First” as its credo to provide immaculate services and products based on international safety norms.

Whether you choose to rent or purchase, we work with customers to define the best solution and the most appropriate equipment and procedures to perform safe and effective work.

Hydraulic Torque Wrench Square Drive Type TU-Series 01

Impact Sockets -- 03

Hydraulic Torque Wrench Hex Type TX-Series 05

Hexagon Reducer -- 09

Powerpack for Hydraulic Torque Wrench EP/AP/THP-Series 11

Pneumatic Torque Wrench (Raptor) RP-Series 13

Electric Shear Wrench TSL-Series 15

Electric Torque Wrench TET-Series 16

Manual Torque Wrenches All Series 17

Torque Multipliers AM/TVR-Series 19

Pneumatic Impact Wrench TP-Series 20

As Tech Multi-Stage Bolt Tensioning Device THWS-Series 23

Hydraulic Puller TM/TR-Series 24

Hydraulic Working Press TWP-Series 35

Hydraulic Nut Splitters TAS/TNS 25

Hydraulic Jacks/Cylinders All Series 29

TX SERIES Low Profile Hex Link Part Numbers -- 07

Slugging Wrenches -- 08

Hand Pumps & Power Packs THP/TPU-Series 32

Non-sparking Spanner & Tools All Series 33

Onsite - Pipe Cutting / Cold Cutting Machines -- 36

Bolt Selection Method Chart -- 37

Torque Specifications – 38

Bolt Tensioner TBT-Series 21

Flange Spreader TPS/TFF-Series 27

PRODUCT MODELS PAGE NOS.

TRISTAR SERVICES OFFERS

Most Complete, Competent And KnowledgeableContract Services Offer For You

Flange management system

Pre-Commissioning, Commissioning and Start up Services

Maintenance (Asset Management, Shutdowns & Technical support)

Offshore Bolting Services

Cold Cutting

Tube Expansion

FLANGE MANAGEMENT SYSTEM

OFFSHORE BOLTING SERVICES

COLD CUTTING TUBE EXPANSION

MAINTENANCE (ASSET MANAGEMENT,SHUTDOWNS & TECHNICAL SUPPORT)

PRE-COMMISSIONING,COMMISSIONING AND START UP SERVICES

TRISTAR ALWAYS GEARED UP TO SUPPORT WITH HIGHER RELIABILITY

The team TRISTAR work dedicated with the attitude of quality conscious approach

ESSENTIAL ELEMENTS OF A TRISTAR

MANAGEMENT SYSTEM

1) Job Ownership

2) Technology & Practice

3) Criticality assessment

4) Training & Competence

5) Records Data Management & Tagging

6) In-Service Inspections

7) Management of Leaks

STRATEGIC COMPETENCIES

1. FLANGE MANAGEMENT SYSTEM

Flange manager is a joint integrity data management program. Joint integrity is about

ensuring that joints are leak free for the life of a facility; legislation & public expectation

require nothing less. Recording and managing the information associated with the

tightening of joints is a central issue of joint integrity management. Best practice guidelines

such as that published by the Energy Institute & ASME require that joint assembly records

be maintained. The purpose of flange management is to facilitate compliance with this

requirement whilst providing an interface that is both powerful and easy to use.

2. BOLTING SOFTWARE

Our software provides advanced support for your bolt tightening requirements. It is easy to

use & provides procedures & documentation for multiple bolted joint projects.

3. CUSTOMER SUPPORT - Satisfaction Guaranteed

We offer you 24/ 7 support, Tristar technicians are dedicated to zero waiting time,

delivering expert and timely assistance, and back each other up in the field to provide you

with reliable service.

4. UTRASONIC LOAD TESTING

Indroduces the NEW TLM that measures and track STUD elongation in conjunction with

standard torque tools. It manages multiple readings per bolt, it is with window based

functionality.

TU ULTRA SERIES ACCESSORIES

4

3

2

1 1615

14

13

12

11

108

9

7

6

5

U.S. Patent No. 6,223,836

1

TU ULTRA FEATURES

Patented Mono-Body HousingA TorcUP exclusive!

Balanced Drive RodSide load-free piston movement

Multi Tooth - Drive SegmentEnsures up to 27 degree torque stroke

Anti-Back Lash MechanismProvides hands free operation

Laser Engraved Torque ChartNo more searching for charts

Multi-Tooth RatchetTMStrong Vascomax teeth provide strength,

accuracy and 27 degree torque stroke

One Piece Drive PlateTMOne piece Vascomax drive plate

provides longer life durability

Push-Through DriveSimply push to switch from loosen to tighten

Single Seal PistonAssures extended maintenance free operation

Direct Housing ReactionAllows use of tool without reaction arm

Steel Reaction BootField replaceable feature protectsreaction arm

Long Length Reaction ArmAllows for reaction on all applications

Reaction Arm Release ButtonProtected within reaction arm housing

360° x 360° SwivelProtected within reaction arm housing

No Drip Quick Connect CouplersAssures easy and safe operation

Steel Alloy PistonRobust composition allows for longeroperation cycle

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

TECHNICAL AND DIMENSIONAL DATA IMPERIAL/METRIC

......

......

......

......

......

4.20 5.30 7.14 7.81 9.22 10.19 11.50

4.82 6.20 8.45 9.25 9.44 12.32 15.38

6.34 8.20 11.19 12.25 16.09 16.33 20.40

0.98 1.29 1.75 1.91 1.31 2.46 3.10

2.00 2.63 3.61 3.95 4.86 5.26 6.58

2.79 3.68 5.06 5.43 7.15 7.57 8.89

4.42 5.81 7.98 8.72 10.88 11.63 14.29

106.7 134.6 181.4 198.4 234.3 258.8 292.1

122.4 157.5 214.6 235.0 239.7 321.9 390.7

161.0 208.3 284.2 311.2 408.7 414.8 518.2

24.9 32.8 44.5 48.5 58.7 62.5 78.7

50.8 66.8 91.7 100.3 123.4 133.6 167.1

70.9 93.5 128.5 137.9 181.6 192.3 225.8

112.3 147.6 202.7 221.5 276.4 295.4 363.0

3/4” 1” 1 ½” 1 ½” 2 ½” 2 ½” 2 ½”

127 330 740 1100 1940 2720 5800

1270 3330 7400 11010 20625 27200 58000

172 447 1003 1491 2630 3687 7862

1722 4514 10031 14925 27964 36872 78625

+/-3% +/-3% +/-3% +/-3% +/-3% +/-3% +/-3%

100% 100% 100% 100% 100% 100% 100%

100% 100% 100% 100% 100% 100% 100%

3.9 9 19 29 61 70 130

1.7 4.1 8.6 13.1 27.6 31.7 59.8

2 2 2

2 2 2

2

3

HEAVY DUTY IMPACT SOCKETS IMPERIAL SIZES

Torcup high quality imperial size heavy duty sockets are designed and manufactured for use with all Torcup bolting

products, including Hydraulic Torque Wrenches and Impact Wrenches. The range of imperial Impact Sockets offers 47

models, with square drives from 3/4” to 2.1/2” and across flat sizes upto 6.7/8. Long length, bi-hexagonal and special

sockets are available on request.

ModelNo.

SquareDrive

Nut AFInches

Dimensions in mm

D1 D2 S T L

TI427F 3/4” 1.1/6 41 44 48 23 90

TI431F 3/4” 1.1/4 49 44 52 24 90

TI436F 3/4” 1.7/16 52 44 56 28 90

TI441F 3/4” 1.5/8 57 44 59 36 90

TI446F 3/4” 1.13/16 67 44 64 36 90

TI451F 3/4” 2 73 54 67 39 90

TI455F 3/4” 2.3/16 78 54 71 41 94

TI460F 3/4” 2.3/8 82 54 75 45 98

TI527F 1” 1.1/16 46 54 55 23 100

TI531F 1” 1.1/4 51 54 57 24 100

TI536F 1” 1.7/16 54 54 60 28 100

TI541F 1” 1.5/8 63 54 64 36 100

TI546F 1” 1.13/16 70 54 69 36 100

TI551F 1” 2 73 54 72 39 100

TI555F 1” 2.3/16 82 54 80 41 105

TI560F 1” 2.3/8 88 54 85 45 112

TI565F 1” 2.9/16 92 54 85 46 118

TI570F 1” 2.3/4 96 54 88 50 124

TI575F 1” 2.15/16 100 86 92 57 124

TI579F 1” 3.1/8 105 86 97 57 132

TI588F 1” 3.1/2 121 86 104 62 140

TI597F 1” 3.7/8 135 86 112 62 143

ModelNo.

SquareDrive

Nut AFInches

Dimensions in mm

D1 D2 S T L

TI646F 1.1/2” 1.13/16 76 86 86 36 130

TI651F 1.1/2” 2 81 86 90 39 130

TI655F 1.1/2” 2.3/16 88 86 95 41 140

TI660F 1.1/2” 2.3/8 96 86 98 45 140

TI665F 1.1/2” 2.9/16 102 86 102 46 140

TI670F 1.1/2” 2.3/4 108 86 102 50 150

TI675F 1.1/2” 2.15/16 116 86 108 57 150

TI680F 1.1/2” 3.1/8 120 86 110 62 150

TI690F 1.1/2” 3.1/2 135 125 118 65 170

TI6100F 1.1/2” 3.7/8 148 125 128 75 190

TI6106F 1.1/2” 4.1/4 155 125 133 80 190

TI6120F 1.1/2” 4.5/8 175 150 149 94 200

TI780F 2.1/2” 3.1/8 135 125 140 62 190

TI796F 2.1/2” 3.7/8 155 125 150 70 190

TI7115F 2.1/2” 4.1/2 180 150 170 90 210

TI7125F 2.1/2” 5 195 150 175 98 220

TI7135F 2.1/2” 5.3/8 205 150 180 102 220

TI7145F 2.1/2” 5.3/4 220 150 180 105 230

TI7155F 2.1/2” 6.1/8 230 180 190 110 250

TI7165F 2.1/2” 6.1/2 240 180 200 120 -

TI7175F 2.1/2” 6.7/8 255 180 200 120 -

NOTE: ALL ABOVE SIZES ARE AVAILABLE IN LONG TYPE WITH PART NO. TIL SERIES.

Ø

T

Ø

4

HEAVY DUTY IMPACT SOCKETS METRIC SIZES

Torcup high quality metric size heavy duty sockets are designed and manufactured for use with all Torcup bolting

products, including Hydraulic Torque Wrenches and Impact Wrenches. The range of metric Impact Sockets offers 56

models, with square drives from 3/4” to 2.1/2” and across flat sizes up to 145mm. Long length, bi-hexagonal and special

sockets are available on request.

NOTE: ALL ABOVE SIZES ARE AVAILABLE IN LONG TYPE WITH PART NO. TIL SERIES.

ModelNo.

SquareDrive

Nut AFmm

Dimensions in mm

D1 D2 S T L

TI424 3/4” 24 40 44 46 21 90

TI427 3/4” 27 41 44 48 23 90

TI430 3/4” 30 44 44 52 24 90

TI432 3/4” 32 49 44 52 26 90

TI436 3/4” 36 52 44 55 28 90

TI441 3/4” 41 57 44 59 36 90

TI446 3/4” 46 67 44 64 37 90

TI450 3/4” 50 70 54 67 39 90

TI455 3/4” 55 78 54 71 41 94

TI460 3/4” 60 82 54 75 45 98

TI524 1” 24 42 54 55 21 100

TI527 1” 27 46 54 55 23 100

TI530 1” 30 50 54 57 24 100

TI532 1” 32 51 54 57 26 100

TI536 1” 36 54 54 60 28 100

TI541 1” 41 63 54 64 36 100

TI546 1” 46 70 54 69 36 100

TI550 1” 50 73 54 72 36 100

TI555 1” 55 82 54 76 41 105

TI560 1” 60 86 54 82 45 112

TI565 1” 65 92 54 85 46 118

TI570 1” 70 96 54 88 50 124

TI575 1” 75 100 86 92 57 124

TI580 1” 80 105 86 97 62 132

TI585 1” 85 115 86 100 62 132

TI590 1” 90 127 86 104 62 140

TI595 1” 95 135 86 106 62 140

TI5100 1” 100 135 86 112 62 143

ModelNo.

SquareDrive

Nut AFmm

Dimensions in mm

D1 D2 S T L

TI636 1.1/2” 36 64 86 80 28 130

TI641 1.1/2” 41 69 86 83 32 130

TI646 1.1/2” 46 76 86 86 36 130

TI650 1.1/2” 50 81 86 90 39 130

TI655 1.1/2” 55 88 86 95 41 140

TI660 1.1/2” 60 96 86 98 45 140

TI665 1.1/2” 65 102 86 102 46 140

TI670 1.1/2” 70 108 86 102 50 150

TI675 1.1/2” 75 116 86 108 57 150

TI680 1.1/2” 80 120 86 110 62 150

TI685 1.1/2” 85 130 86 115 62 170

TI690 1.1/2” 90 135 125 118 65 170

TI695 1.1/2” 95 140 125 123 70 170

TI6100 1.1/2” 100 148 125 128 75 190

TI6105 1.1/2” 105 155 125 133 80 190

TI6100 1.1/2” 110 161 150 138 85 200

TI6115 1.1/2” 115 161 150 143 94 200

TI780 2.1/2” 80 135 125 140 62 190

TI785 2.1/2” 85 140 125 140 62 190

TI790 2.1/2” 90 145 125 140 65 190

TI795 2.1/2” 95 155 125 150 70 190

TI7100 2.1/2” 100 160 125 150 75 200

TI7105 2.1/2” 105 165 125 160 80 200

TI7110 2.1/2” 110 174 150 160 85 210

TI7115 2.1/2” 115 180 150 170 90 210

TI7130 2.1/2” 130 195 150 175 98 220

TI7145 2.1/2” 145 220 150 180 105 230

Ø

T

Ø

5

TX SERIES ACCESSORIES

Patented “Peanut-Shaped” CylinderFit both the cylinder and link in confined areas

Engagement RodAutomatically engages link on the first stroke

Never-Lock Drive PawlEnsures tool will NEVER lock on

Multi-Tooth RatchetAllows for 27° torque stroke accuracy

One Piece Drive PlateRobust alloy provides for small nose radius

Link PinOne pin for link to cylinder engagement,no tools required

In-Line Reaction PadAssures torsion free reaction every time

Steel Alignment PinAssures equal load displacementbetween side plates

Completely Flat DesignCylinder and link width areequal for tight fits

360° x 360° SwivelAllows hose to be clearedon all applications

Proprietary Piston SealPatented technology providesyears of maintenance free use

SliderPrevents wear of piston or drive plateReduces costly repairs

1

2

3

4

5

6

7

8

9

10

11

12

U.S. Patent No. 6,223,836

TU ULTRA FEATURES

TECHNICAL AND DIMENSIONAL DATA IMPERIAL/METRIC

6

22

2

2

22

2 22

2

2

2

2

2 22

2

2

2

2

2

2

2

2

2

2

22

2

2

2

2

2 2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2 2

TX SERIES Low Profile Hex Link Part Numbers

22

2

2

2

2

2

2

2

2

2

2

2

222

2

2

22

22

2

2

2

2

2 2

2222222

2

222222222222222

222222222 2

2 22 22 22 22 22 22 2

2

2

2

2

2

2

2

2

222222222222

2

2 2222

22

2

2

2222222222222

2

2

22222222222222

2

2

2

2

2

2

222222222222

2

2

2

2

2

2

2

2

2

2

22222222222

2

2

22222222222

22

222222222222

22

222222222222

22

222222222222

22

222222222222

22

222222222222

22

2222

22

22222222222222

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

22

2

2

2

2

2

2

2

2 2 (Continued)

2

2

2

7

WRENCH SIZE (A/F) STRAIGHT RING TYPE OPEN JAW TYPEOFFSET HANDLE TYPE

HEAVY DUTY SLUGGING/STRIKING WRENCHES / BACKUP WRENCHES

8

TYPES OF SLUGGING WRENCHES

TBW SERIES BACKUP WRENCH

STRAIGHT RING TYPEOFFSET HANDLE TYPEOPEN JAW TYPEPODGER / TOMM SPANNERSBOX RING TYPESQUARE DRIVE TYPE SLUGGING WRENCHES

NOTE : ALL SIZES ABOVE 130 mm ARE AVAILABLE ON REQUEST

THE ONLY BACKUP YOU NEED THE TORPUPTBW SERIES BACKUP WRENCHELIMINATES THE NEED FOR STRIKER WRENCHES,SHIMS AND VICE GRIP STYLE BACKUP WRENCHES

16

78/ ”6 1

2/ ”63/ ”73

16/ ”7

58/ ”7

78/ ”7

78/ ”7

316/ ”7

78/ ”6

716/ ”7

716/ ”7

58/ ”7

To reduce the female hexagon A/F size of the TX Series these TorcUP hexagon reducer bushes offer an easy and economical solution. Just select your outside A/F size (i.e ratchet head A/F size) and the required inside A/F size to determine the model number.

6 12/ ”

6 ”78/

716/ ”7 6 ”7

8/

16/ ”7 7

58/ ”7

TX-32-350-312TX-32-387-312TX-32-387-350TX-32-412-350TX-32-412-387TX-32-462-387TX-32-462-425TX-32-500-425TX-32-500-462TX-32-531-462TX-32-531-500TX-32-575-500TX-32-575-573TX-32-612-573TX-32-612-575TX-32-650-575TX-32-650-612TX-32-687-612TX-32-687-650TX-32-718-650TX-32-718-687TX-32-743-687TX-32-743-718TX-32-762-718TX-32-762-743TX-32-787-743TX-32-787-762

88

OutsideA/F size

716/ ”1 161

716/ ”1 1

4/ ”15

8/ ”15

8/ ”113

16/ ”113

16/ ”1

2”

2”3

16/ ”23

16/ ”23

16/ ”23

8/ ”23

8/ ”23

8/ ”29

16/ ”29

16/ ”29

16/ ”23

4/ ”23

4/ ”23

4/ ”215

16/ ”215

16/ ”215

16/ ”21

8/ ”31

8/ ”31

8/ ”31

2/ ”31

2/ ”37

8/ ”37

8/ ”31

8/ ”41 ”8/45

8/ ”45

8/ ”4

5”

5”5

16/ ”55

16/ ”53

4/ ”53

4/ ”51

8/ ”61

8/ ”61

2/ ”61

2/ ”6

14/ ”1

716/ ”1

716/ ”1

58/ ”1

58/ ”1

58/ ”1

1316/ ”1

1316/ ”1

2”13

16/ ”1

2”3

16/ ”2

2”3

16/ ”23

8/ ”23

16/ ”23

8/ ”29

16/ ”23

8/ ”29

16/ ”23

4/ ”29

16/ ”23

4/ ”215

16/ ”215

16/ ”21

8/ ”31

8/ ”31

2/ ”31

2/ ”37

8/ ”37

8/ ”31

4/ ”41

4/ ”45

8/ ”45

8/ ”4

5”

5”3

8/ ”53

8/ ”53

4/ ”53

4/ ”51

8/ ”6

TX-1-125-106TX-1-143-106TX-1-143-125TX-1-162-125TX-1-162-143

TX-2-125-106TX-2-143-106TX-2-143-125TX-2-162-125TX-2-162-143TX-2-181-143TX-2-181-162TX-2-200-162TX-2-200-181TX-2-218-162TX-2-218-181TX-2-218-200TX-2-237-181TX-2-237-200TX-2-237-218TX-2-256-200TX-2-256-218TX-2-256-237

TX-4-125-106TX-4-143-106TX-4-143-125TX-4-162-125TX-4-162-143TX-4-181-143TX-4-181-162TX-4-200-162TX-4-200-181TX-4-218-162TX-4-218-181TX-4-218-200TX-4-237-181TX-4-237-200TX-4-237-218TX-4-256-200TX-4-256-218TX-4-256-237TX-4-275-218TX-4-275-237TX-4-275-256TX-4-293-237TX-4-293-256TX-4-293-275TX-4-312-256TX-4-312-275TX-4-312-293

TX-8-237-200TX-8-237-218TX-8-256-200TX-8-256-218TX-8-256-237TX-8-275-218TX-8-275-237TX-8-275-256TX-8-293-237TX-8-293-256TX-8-293-275TX-8-312-256TX-8-312-275TX-8-312-293TX-8-350-293TX-8-350-312TX-8-387-312TX-8-387-350TX-8-412-350TX-8-412-387

TX-16-293-237TX-16-293-256TX-16-293-275TX-16-312-256TX-16-312-275TX-16-312-293TX-16-350-293TX-16-350-312TX-16-387-312TX-16-387-350TX-16-412-350TX-16-412-387TX-16-462-387TX-16-462-425TX-16-500-425TX-16-500-462TX-16-531-462TX-16-531-500

1/ ”67/ ”6

14/ ”1 1

16/ ”11/ ”

InsideA/F size Model NumberModel Number Model Number Model Number Model Number Model Number

Height-3.24”Height-0.78” Height-1.25” Height-1.63” Height-2.05” Height-2.50”TX-32TX-1 TX-4 TX-8 TX-16TX-2

9

IMPERIAL HEXAGON REDUCER BUSHES

H

H= Height

10

Model number Model number Model number Model number Model number Model number

TX-1 TX-4 TX-8 TX-32TX-16TX-2

TX-1-30-24TX-1-32-24TX-1-32-27TX-1-36-30TX-1-41-36

TX-2-Not AvailableNot AvailableTX-2-36-30TX-2-41-36TX-2-46-36TX-2-46-41TX-2-50-41TX-2-50-46TX-2-55-41TX-2-55-46TX-2-55-50TX-2-60-46TX-2-60-50TX-2-60-55TX-2-65-50TX-2-65-55TX-2-65-60

30-24

TX-4-36-30TX-4-41-36TX-4-46-36TX-4-46-41TX-4-50-41TX-4-50-46TX-4-55-41TX-4-55-46TX-4-55-50TX-4-60-46TX-4-60-50TX-4-60-55TX-4-65-50TX-4-65-55TX-4-65-60TX-4-70-55TX-4-70-60TX-4-70-65TX-4-75-60TX-4-75-65TX-4-75-70TX-4-80-65TX-4-80-70TX-4-80-75

TX-8-60-50TX-8-60-55TX-8-65-50TX-8-65-55TX-8-65-60TX-8-70-55TX-8-70-60TX-8-70-65TX-8-75-60TX-8-75-65TX-8-75-70TX-8-80-65TX-8-80-70TX-8-80-75TX-8-85-70TX-8-85-75TX-8-85-80TX-8-90-75TX-8-90-80TX-8-90-85TX-8-95-80TX-8-95-85TX-8-95-90TX-8-100-85TX-8-100-90TX-8-100-95TX-8-105-90TX-8-105-95TX-8-105-100

TX-16-75-60TX-16-75-65TX-16-75-70TX-16-80-65TX-16-80-70TX-16-80-75TX-16-85-70TX-16-85-75TX-16-85-80TX-16-90-75TX-16-90-80TX-16-90-85TX-16-95-80TX-16-95-85TX-16-95-90TX-16-100-85TX-16-100-90TX-16-100-95TX-16-105-90TX-16-105-95TX-16-105-100TX-16-110-95TX-16-110-100TX-16-110-105TX-16-115-100TX-16-115-105TX-16-115-110TX-16-135-110TX-16-135-115TX-16-135-120

OutsideA/F size

InsideA/F size

36

41

46

46

50

50

55

55

55

6060

60

65

65

65

7070

70

7575

75

8080

808585

859090

90

95

95

95100

100100

105

105

30

36

36

41

41

46

41

46

50

4650

55

50

55

60

5560

65

6065

70

6570

757075

807580

85

80

85

9085

9095

90

95

30 24

32 27

32 24

Height-19.8mm Height-31.8mm Height-41.4mm Height-52.1mm Height-63.5mm Height-82.3mm

TX-16-60-55TX-16-65-50TX-16-65-55TX-16-65-60TX-16-70-55TX-16-70-60TX-16-70-65

TX-32-85-80TX-32-90-75TX-32-90-80TX-32-90-85TX-32-95-80TX-32-95-85TX-32-95-90TX-32-100-85TX-32-100-90TX-32-100-95TX-32-105-90TX-32-105-95TX-32-105-100TX-32-110-95TX-32-110-100TX-32-110-105TX-32-115-100TX-32-115-105TX-32-115-110TX-32-135-110TX-32-135-110TX-32-135-130TX-32-145-110TX-32-145-115TX-32-145-130TX-32-160-130TX-32-160-145TX-32-175-145TX-32-175-160TX-32-190-160TX-32-190-175TX-32-200-175TX-32-200-185

105

110

110110

115

115115

135135

135

100

95

100105

100

105110

110115

120110115130

130

145

145

160

160

175

175

185

145145145

160

160

175

175

190

190

200

200

METRIC HEXAGON REDUCER BUSHES

EP, AP & THP SERIES

11

THP 101 SERIES

2

2

Full Automatic Power Pack

Powerful, Efficient, Compact, Faster.

Reliability High reliability of bolting processwithout pressing the button again and again

Heavy Duty MotorPower rating 1.5HP at 800bar

High pressure Thermoplast Twin Hoses

Mounted with working hours counter

Noiseless & vibration free operation(Motor / Pump immersed with oil)

SafetyPower Pack Switches off automaticallyif temperature rises above 80° C

Oil CoolerInbuilt heat exchanger to cool the system

PLC controlled systemEffectively controlled operations of power pack

Standard carrying handle provided

Rugged RemoteRemote pendant to control motor / pump

Enhanced reservoirAvailable in 8 Lt

Flow Rate Available at 9.7LPM @ 100 bar at 0.97LPM @ 700 bar

EP SERIES FEATURES

2

2

High Output 2Stage Pumps

Advanced Circuit TechnologyFewer components and wiring reduceweight & increases dependability

Powerful, Efficient, Compact

Lightweight MotorPermanent Magnet Motor is available in1.125 HP and 1.5 HP versions

Operates At Full PressureOn a 20 amp @115 VAC circuit, makes the pump ideal to use with an extension cord

Low Profile Design Simplifies TransportSite gauge enables operator to monitorreservoir oil levels. Powder coated reservoirsstand up to the harshest environments.“Easy-Pour” fill and drain hole makespreventative maintenance quick and easy.

Enhanced ReservoirsAvailable in 1 and 1.5 Gallons

Quadra-Torc FunctionAvailable in single and multi-port designs for running multiple tools simultaneously

Lightweight, Ergonomic PendantIndustrial ergonomic rocker switches easy toactivate, reducing hand fatigue. Waterresistant sealed switches operate on 12 VCD.

Roll Cage & Heat Exchangers Available

Auto-Dump

Replaceable Motor Brushes & ArmatureIncreases serviceability

10’ Pendant StandardOn all Torque Powerpump models

Relieves all pressure from hoses

AP SERIES FEATURES

2

2

Heavy Duty Air MotorPowerful 4 HP industrial duty air motorruns on 50cfm/100 PSI

High Output 2Stage Pumps

Quadra-Torc Function (Optional)Available in single and multi-port designsfor running multiple tools simultaneously

Quiet OperationApproximately 80dB @ 10,000 PSI

Rugged Remote10’ remote pendant to control motor and valve

Auto-DumpRelieves all pressure from hoses

Filter-LubricatorSupplied with high flow F/R/L for longtrouble free operation

1.5 Gallon Reservoir

Precise PSI/BAR 4” Pressure Gauge

Quick Connect CouplersEach pump and hose is fitted with quickconnect, no-drip, threadless safety couplers,with 2:1 safety ratio

Supplied with dual non-conductiveHigh pressure hose with couplers

Standard carrying handle providedOptional roll cage available to protect motor

Low Center of GravityFor more stability

For Use In Flammable Environments

Serviceable Motor Vanes & Springs

TECHNICAL AND DIMENSIONAL DATA IMPERIAL/METRIC

222

2

2

1 3.8 1.5 1.5 15.7 9.5 5.7

2

2

2

22

2

EP SERIES AP SERIES

THP SERIES

230VAC

Also available to Connect & Operate 4 Torque Wrenches at a time.

Technical Data

Model No : THP101

Power Rating : 1.5HP

Maximum Pressure : 700Bar

Flow Rate : 9.7LPM @ 100Bar0.97 LPM @ 700Bar

Capacity : 8 Lt.

12

USABLE RESERVOIR CAPACITOR

RP SERIES ACCESSORIES

13

RAPTOR SERIES FEATURES

Hardened Alloy SteelFor durability and long cycle life

Bearings SupportFor loads experienced at the square drive

Multiple Stage Planetary Gear SystemWith optimized tooth design

Smooth Ball Bearing RotationGearbox housing independent from themotor handle

Lightweight Aluminum HandleProvides durable, slip resistant textured coating

Ultra-Efficient Air MotorDesigned for easy maintenance

Cartridge-Style ValvesAllow easy replacement

One Finger Trigger ControlFor forward and reverse

O-RingsSeal grease in while keeping water and dirt out

Thrust BearingsIsolate the motor when used in all orientations

Bearing SleevesLow friction, high strength that gears run on

Chrome Steel PinsIn each gear stage

Offset Gear Box

Case available with all RP tools

1

2

3

4

5

6

7

8

9

10

11

12

TECHNICAL AND DIMENSIONAL DATA IMPERIAL/METRIC

2

2

2

2

2 22

2

2

2

2 2

2

2

2

2

2

2

2

2

2

2

22

2

2

14

13/4”

TRISTAR TSL-Series Light Weight and Compact Shear Wrenches provides consistent, reliable Torque Tightening and

Shearing to the Tension Control Bolts.

TRISTAR Electric Shear Wrenches are capable of achieving Controllable Torque Range of 5000 Nm with supported

Bolt Sizes upto M36.

All Shear Wrenches are Calibrated and Certified at our in-house test bench facility.

TSL - SERIES ELECTRIC SHEAR WRENCH

Model No. Bolt Sizes Torque Speed(mm) (Nm) (Rpm) (Kg)

Weight

TSL-16 M12,M16 320 36 3.8

TSL-20 M12, M6, M20 540 24 6

TSL-22 M16,M20,M22 910 20 6.8

TSL-24 M20,M22,M24 1200 14 8

TSL-27 M22,M24,M27 1700 12 8.3

TSL-30 M24,M27,M30 2500 5 10.5

TSL-33 M27,M30,M33 3500 5 15

TSL-36 M30,M33,M36 3500 2.5 17

15

Switch

Eject Lever

Bracket Assembly

Mechanical Assembly

Motor Assembly

Power Cord

TRISTAR

TET SERIES ELECTRIC TORQUE WRENCH

ISTTR AR

Model Torque Direct Hex RPM Weight Overall Length A Overall Diameter(Nm) Available (kg) (mm) Width C D

TET-3 100-300 M10, M12, M16 28 4 240 267 60

TET-5 200-500 M12, M16, M20 20 4.2 271 267 60

TET-7 300-700 M16, M20, M22 18 4.6 221 269 69

TET-9 400-900 M20, M22, M24 16 5.1 238 275 77

TET-12 500-1200 M22,M24, M27 14 6.3 225 287 86

TET-17 800-1700 M24, M27, M30 12 7 286 287 87

TET-21 1000-2100 M27, M30, M33 10 7.2 274 286 100

TET-25 1100-2500 M30, M33, M36 5 9 283 293 99

TET-35 1700-3500 M33,M36, M42 4.5 15 283 293 99

TET-50 2000-5000 M42, M95, M98 2.5 17 375 301 115

16

ModelRange (Nm) Speed (min-1) (Kg)

Torque Rotation Weight Square Drive

TES-3 100-300 28 4.5 3/4”

TES -5 200-500 16 5. 3/4”

TES -7 350-700 13 5.3 1”

TES -9 400-900 16 5.7 1”

TES -12 500-1200 11.5 6.5 1”

TES -17 800-1700 4.5 7.0 1.1/2”

TES -21 1000-2100 5.5 7.7 1.1/2”

TES -25 1000-2500 5 8.0 1.1/2”

TES -35 1700-3500 4 10.5 1.1/2”

TES -40 2000-4000 3 11.0 1.1/2”

TES -60 3000-6000 2 21.0 1.1/2”

TES -100 5000-10000 1 31.0 2.1/2”

ISTATR R

A

B

CD

E

F

G

MANUAL TORQUE WRENCHES

Tristar Click type Torque Wrenches are of an innovation design concept, providing consistently accurate readings and rugged, (Trouble Free) Performance. Our Torque Wrenches have a proven performance record and we offer a Free Replacement Guarantee on our complete range of Torque Wrenches, against any premature failure.

We also offer Torque Wrenches of following types:

Open Jaw Fixed Head TypeThese types of Torque Wrenches are available in standard Across Flat sizes from 10 mm to 46 mm with torque preset to one value as per bolt torque capacity or customer requirement. These torque wrenches can be used directly on bolt, there is no need of sockets.

Bi-Hex Ring TypeThese types of Torque Wrenches are available in standard Across Flat sizes from 10 mm to 46 mm with torque preset to one value as per bolt torque capacity or customer requirement. These torque wrenches can be used directly on bolt, there is no need of sockets.

Preset Torque Production TypeThese types of Torque Wrenches are designed specifically for use on production lines where many fasteners to be tightened to the same torque value. It improves working efficiency of workman and the production works will complete.

A PRECISION TOOL CUM INSTRUMENT:

TORQUE WRENCHESUNIT

WEIGHTOVERALL LENGTH

SQUARE DRIVEMODEL NO.

Non-Ratcheting Ratcheting Nm Kgf.m Lbf.in Lb.ft Inches mm kgs.

TVT-100A TVTR-100A 2.5-11 0.3-1.1 20-100 2-8 3/8” 320/360 0.65

TVT-300A TVTR-300R 5-35 0.5-3.5 40-300 4-25 3/8” 430/465 0.85

TVT-600A TVTR-600R 12-68 1.2-7 100-600 10-50 1/2” 485/530 1.5

TVT-1200A TVTR-1200A 25-135 3-14 200-1200 20-100 1/2” 545/595 2.0

TVT-2000A TVTR-2000A 50 - 225 5-23 400-2000 40-160 1/2” 610/660 3.0

TVT-3000A TVTR-3000A 70 - 330 7-35 600-3000 50 - 250 1/2” 835/890 4.0

TVT-5000A TVTR-5000A 140 -560 14-57 1200-5000 100-410 3/4” 1120/1195 7.0

TVT-8400A TVTR-8400A 480 - 940 49-95 4200-8400 350-700 1” 1400/1485 12.0

NT-14 NT-14/R 135-540 14-56 1200-4800 100-400 3/4” 1120/1195 6.5

NT-14S NT-14S/R 135-780 14-78 1200-6640 100-500 3/4” 1110/1195 7.0

NT-49 NT-49/R 475-1050 49-105 4200-9300 350-750 3/4” 1390/1480 15.0

NT-55 NT-55/R 540-1380 55-140 4800-12250 400-1000 1” 1305/1340 18.0

NT-105 NT-105/R 1000-1900 105-195 8800-16820 750-1400 1” 1305/1340 18.0

NT-170 NT-170/R 1350-2700 135-275 11950-24000 1000-2000 1” 1450/1530 23.5

RI AT ST R

TRISTAR

T SRI TAR

T STRI AR

TRISTAR

17

TORQUE WRENCHTQL Industrial Torque

TORQUE

TORQUE WRENCHTSP Pre-Set Torque

TORQUE

INTERCHANGEABLE TORQUE HANDLETAP Adjustable Torque

TORQUE

INTERCHANGEABLE OPEN ENDED HEADSTSH W B

L1L

H

MANUAL TORQUE WRENCHES

TRISTAR

IS A TR T R

A TRIST R

18

HAND TORQUE

MODEL NO.

Ft. lbs in. in.

MAXIMUM OUTPUTTORQUE

ESTIMATED BOLTCAPACITY

(S. QUALITY)

MULTI-PLICATION

FACTOR

FEMALE INPUT

SQUARE

MAJORDIAA

DEPTHB

RECOMMENDEDTORQUEWRENCH

APPROX. WEIGHT WITH

REACTION PLATE

35000

AM-11/125

AM-13/125

17000

47500

965AM-9/125 7000 9500

MINC

MAXC

mm mm75

75

75

89

89

105

105

115

115

150

150

164

164

164

164

164

164

260

260

260

260

310

310

350

350

480

480

480

17000

80.0

57.0

52.0

35.5

3/4 315

195

195

550

125

125

125

1735

1735

4845

12500

12500

2.1/4

3.3/4

56

95

4.1/2

95

115

360

301

404

256

226

174

176

149

163

120

135

NT-14/S

TVT-2000A

NT-14/R

-

33.0

22.0

18.0

Fitted with AWUR

Fitted with AWUR

Fitted with AWUR

Fitted with AWUR

Fitted with AWUR

Fitted with AWUR

MANUAL TORQUE MULTIPLIER

AWUR-Anti Wind Up Ratchet

Fitted with AWUR

Fitted with AWUR

inch inch Thread Size

MODELNO.

GearRatio

TorqueCapacity

Max.Height Diameter Weight Input

DriveOutputDrive

Suitable forBolt Size

19

3/8” HEAVY DUTY IMPACT WRENCH

TP 22 TP 21 TP 20

3/4” HEAVY DUTY IMPACT WRENCH

TP 40TP 41TP 42

TRISTAR PNEUMATIC IMPACT WRENCHES

TP 6

1-1/2” HEAVY DUTY IMPACT WRENCH

Length

(mm)

475TP-6

Length

(mm)

257

243

229

1” HEAVY DUTY IMPACT WRENCH

TP 52 L TP 52 TP 51

½” HEAVY DUTY IMPACT WRENCH

TP 31TP 32

Length

(mm)

185

190

193

Length

(mm)

155

162

168

ACCESSORIES FOR

PNEUMATIC & HYDRAULIC TOOLS

4-WAY MULTI SPLIT BLOCK QUICK CONNECT COUPLINGS

HYDRAULIC HOSES

(inch)

(inch)(inch) (kg)

(kg)

(kg)(inch)

TP 30

4,068

(rpm)

Weight

(Kg)

16.5

9

6.3

Length

(mm)

628

300

254

(inch)(rpm)

(rpm)(rpm) (rpm)

(rpm)

20

Puller

Load Cell

Bridge

Nut Rotator

Typical Applications

• Pipeline Flanges

• Pressure Vessels

• Valves and Pumps

• Manways

• Heat Exchangers

• Diesel Engines

• Cranes

• Presses

• Steam and Gas Turbines

• Shaft Couplings

• Coal and Rock Grinders

• Catalyst Reactors

• Wind Turbines

• Electric & Steam Generators

HYDRAULIC BOLT TENSIONERS - 1500 Bar

21

M16

M18

M20

M22

M24

M27

M30

M33

M36

M39

M39

M42

M45

M48

M52

M56

M60

M64

M64

M68

M72

M76

M76

M80

M85

M90

M95

M100

M110

M120

M125

M130

M140

M150

-

3/4”

-

7/8”

1

1-1/8”

-

1-1/4”

1-3/8”

1-1/2”

1-1/2”

1-5/8”

1-7/8”

1-7/8”

2”

2-1/4”

-

2-1/2”

2-1/2”

-

2-3/4”

3”

3”

-

3-1/4”

3-1/2”

3-3/4”

4”

4-1/2”

4-3/4”

5”

5-1/4”

5-1/2”

5-3/4”

897

15

1245

1843

2640

59.7

83

123

176

133

163

193

233

61

73

86.5

110

208

251

254

286

120

135

150

175

60

62

62

73

86-93

106-114

129-135

155-167

6

10

15

24

ModelBolt size Cylinder Stroke Area

A B C D

Dimension

E FWeight

Metric Inch KNmm 2cm mm mm mm mm mm mm kg

TBT-3

TBT-5

TBT-9

TBT-13

TBT-19

TBT-27

TBT-54

TBT-44

10 234 15.7 75 32.5 168 90 62 47-51 2

498 33 102 45 187 187 60 65-71 4

4384

5380

251

317

280

325

111-121

126-141

304-338

354-388

181-197

202-216

37-40

42-47

210-233

243-275

45

73

HYDRAULIC BOLT TENSIONER SPECIFICATIONS.

22

The air operated pumps are designed considering the safety, reliability and maximum operator comfort. All the pressure connections are facing away from operator.

Model No : TBP-100Consumption of Free Air 800 litres per minute (28 standard cubic feet per minute) Air Pressure Required 4 - 7 bar (60 - 100 psi) Finish Pressure Gauge Dual Scale 0 - 2000 bar (0 - 29000 psi) Working Pressure 1500 bar

Model No. THP 15Maximum Working Pressure :- 1600 Bar Tank Size : 1.8 / 2.4 Ltr. The TRISTAR 2-stage hand pumps comes with pressure gauge as standard, this gives the user precise and safe control over the work carried out. The gauge is directly mounted onto the pump and is well protected by the specially designed pump lever.- Return connections on all pumps.- Robust design- Aluminium tank.- Easy and simple maintenance

TRISTAR AIR OPERATED HYDRAULIC

POWER PACK FOR BOLT TENSIONERS

TRISTAR HAND PUMPS FOR BOLT TENSIONERS

Design

Motor 230V/50Hz- 1,5 kW- Pressure 1600/2500 bar- Flow rate 0,9l/min- Tankvolume 4 liter- Active oil cooler- Documentation system

23

Hydraulic body with turnable, fixed support sleeve- Drive gear, teethed nut and gearbox- Automatic piston return- Hydraulic over stroke limiter- Treated surfaces wear and corrosion resistant- Ratchet wrench to turn the hexagon nut- Rotatable right-angle connector

Design

AS TECH MULTI-STAGE BOLT TENSIONING DEVICE WITH EXCHANGEABLE

TENSION NUT & ELECTRICAL HYDRAULIC POWER UNIT

- Made in Germany

24

Higher capacity and customized solutions on request.

Specifications are subject to change due to continual improvement.

2/3 JAW HYDRAULIC PULLERS WITH IN-BUILT PUMP

2/3 WITH SEPARATE PUMP

JAW HYDRAULIC / PULLERS

PULLER PACKAGE MODELS TCP TYPE

PUSH PULLER / THREE-IN-ONE HYDRAULIC TOOLS

TRISTAR HYDRAULIC PULLERS

Model Reach Spread Stroke Weight No. (mm) (mm) (mm) (kg.)

Max. Max.

TM 4 4 Ton 190 325 60 8.0

TM 6 6 Ton 230 380 70 9.8

TM 8 8 Ton 280 450 85 11.7

TM 12 12 Ton 305 485 85 14.8

TM 20 20 Ton 365 570 111 25.7

TM 30 30 Ton 465 680 111 36.0

Capacity Capacity

Hydraulic Cylinder

Housing

Chisel

Set of Allen Keys

Spacer Set

Packed in a Rugged Steel Tool Box.

TRISTAR HEAVY DUTY HYDRAULIC NUT SPLITTERS

Model Weight

lbs(kg)

StudDiameterinch (mm)

Nut A/Finch (mm)

STANDARD

TAS 308

TAS 314

TAS 404

TAS 500

TAS 506

1.3/4”-2.1/4”(45-57)

2”-2.1/2”(50-64)

2.1/2”-2.3/4”(64-70)

3”-3.1/4”(76-83)

3.1/4”-3.1/2”(83-89)

158(72)

163(74)

251(114)

256(116)

262(119)

2.5/8”-3.1/2”(70-89)

3.1/8”-3.7/8”(79-98)

3.3/4”-4.1/4”(95-108)

4.1/2”-5”(114-127)

4.7/8”-5.3/8”(124-136)

TAS 105

TAS 200

TAS 204

TAS 210

7/16”-7/8”(11-22)

5/8”-1 7/16”(16-36)

E

60

45°

30°

30°

30°

30°

60°

60°

60°

°

7/8”-1 1/4”(22 - 31)

1 5/16” - 2”(33-50)

20(9)

1 1/4”-1 1/2”(32-38)

1 3/8”-1 3/4”(39-44)

1 7/8”-2 3/8”(47-60)

2 1/16”-2 3/4”(52-70)

B

inch (mm)

3”(77.8)

3.12”(79.4)

3.75”(95.3)

4.12”(104.8)

4.12”(104.8)

1.05(38)

1.05”(38)

2 1/4”(57)

2 1/4”(57)

A

inch (mm)

17.75”(460)

18”(488)

22.75”(579)

23”(590)

23.5”(598)

11”(271)

11.29”(287)

15.16”(385)

16.10”(398)

Finch (mm)

0.75”(19)

0.86”(22.2)

1.14”(28.6)

1.14”(28.6)

1.14”(28.6)

0.39”(10)

0.51”(13)

0.55”(14)

0.70”(18)

C

inch (mm)

3.89”(99)

4.25”(108)

4.64”(118)

5.39”(137)

5.86”(149)

1.49”(38)

2.12”(54)

2.52”(64)

2.87”(73)

D

inch (mm)

8.42”(214)

8.42”(214)

9.88”(251)

9.88”(251)

9.88”(251)

4.13”(105)

4.25”(108)

6.45”(164)

6.45”(164)

21(10)

71(32)

72(33)

Designed for Operator Comfort

Removes Corroded Nuts Fast

Removes Frozen Nuts Safely

Fits Tight Spaces

Cuts through the Hardest Nuts

B

F

A

C

D

E

SWIN

G

TRISTAR Nut Splitter is supplied Complete with: Application

25

TRISTAR LIGHT WEIGHT NUT SPLITTER

Higher capacity and customized solutions on request.

Specifications are subject to change due to continual improvement.

The fast, sure and safe method to cut and

remove seized nuts.

Compact and ergonomic angled head design.

Heavy duty cutting tool, can be re-ground.

Application

Model Weight

lbs (kg)Hex Size

inch (mm)

Thread Sizeinch (mm)

STANDARD

TNS-35

TNS-50

TNS-90

1.61”-1.97”(41-50)

1.97”-2.36”(50-60)

2.36”-2.95”(60-75)

21(9.6)

29(13)

75(34)

M27-M33

M33-M39

M39-M48

TNS-5

TNS-10

TNS-15

TNS-20

0.37”-0.75”(10-19) M6-M12

E

0.75”-0.94”(19-24)

M12-M16

2(1)

0.94”-1.26”(24-32)

1.26”-1.61”(32-41)

M16-M22

M22-M27

B

inch (mm)

4.45”(113)

5.04”(128)

7.28”(185)

2.04”(52)

2.64”(67)

3.11”(79)

3.70”(94)

A

inch (mm)

3.74”(95)

4.17”(106)

6.14”(156)

1.57”(40)

2.12”(54)

2.52”(64)

3.07”(78)

F

inch (mm)

3.07”(78)

3.58”(91)

4.33”(110)

1.18”(30)

1.41”(41)

2.04”(52)

2.72”(69)

C

inch (mm)

0.83”(21)

0.98”(25)

1.06”(27)

0.31”(8)

0.47”(12)

0.51”(13)

0.78”(20)

D

inch (mm) inch (mm)

1.77” 10.43”(45) (265)

2.12” 11.69”(54) (297)

2.95” 14.05”(75) (357)

0.79”(20)

5.11”(130)

0.94”(24)

6.41”(163)

1.18”(30)

7.36”(187)

1.46”(37)

8.62”(219)

4(2)

6(3)

10(4.5)

26

TRISTAR FLANGE SPREADERS

SpecificationsImperial Metric

TPS- 10M Manual

Imperial Metric

TPS- 10H Hydraulic

HYDRAULIC FLANGE SPREADERS

Hydraulic Flange Spreaders are used for safety opening pipe flanges.

Available in capacities of 5 tons and 10 tons the versatility of both models enables the user to open flanges up to

92mm thick.

Operated with a standard hydraulic hand pump and connecting hose and supplied in a handy steel storage case,

Hydraulic Flange Spreaders can be operated individually, or as a pair when opening large diameter flanges.

Hydraulic Flange Spreaders takes minutes to open the toughest flanges without the risks of sparks caused by hammer

blows and chisels.

TFF-50 77 210 61 157 10 192 69 131 25 205 81

TFF-100 110 290 61 226 30 165 89 180 38 274 31

TFF-50 5 39 25 2x58 1150mm(45”) 19-29 3 - 29 30 - 56

TFF-100 10 55 78 2 x 93 1900mm(75”) 32 - 41 3 - 29 30 - 56

27

Lifting force - 16 Tons per tool.

Access gap of only 3/8” (9.5mm) needed.

3/4” (19.0mm) of vertical lift available from each step.

Max. height of 50mm on 4th step.

Automatic spring return retraction.

Interlocking first step ensures safe hold.

No Slippage due to locking.

Will lift in a straight vertical place.

Special Features :

Only requires an access gap of 1/4” (6 mm)

Robust Light weight Tool-Just 7.2 kg (16 lbs)

10,000 psi (700 Bar) generates 14.0 Tons spreading force.

Automatic Spring Return.

Locking at first step ensures on slippage increased safety.

Special Features :

VERTICAL LIFTING WEDGE THVW-10

Kit Options

• 1 x Hydraulic Vertical Lifting WedgeAssembly

• 1 x Safety Block• 1 x Instruction Manual• 1 x Carry Case

• 2 x Stepped Blocks• 2 x CSK M6 x 12mm• Countersunk Screws

SPREADING WEDGE THSW-10

MINI KIT

STEPPED BLOCK ACCESSORY

MAXI KIT

STANDARD KIT

• 1 x Hydraulic Spreading Wedge Assembly• 1 x 10,000 psi (700 Bar) Two Stage

Hydraulic Hand Pump• 1 x 10,000 psi (700 Bar) Hydraulic Hoses• 1 x Safety Block• 1 x Instruction Manual• 1 x Carry Case• Gross Weight: 17 kg

• 2 x Hydraulic Spreading Wedge Assembly• 1 x 10,000 psi (700 Bar)• Two Stage Hydraulic Hand Pump• 2 x 10,000 psi (700 Bar) Hydraulic Hoses• 2 x Safety Block• 1 x Instruction Manual• 1 x Carry Case• 1 x 10,000 psi Twin Valve manifold• Gross Weight: 28 kg

Kit Options

• 1 x Hydraulic Spreading Wedge Assembly• 1 x Safety Block• 1 x Stepped Block• 1 x Instruction Manual

MINI KIT

• 1 x Hydraulic Vertical Lifting Wedge Assembly• 1 x 10,000 psi (700 Bar) Two Stage Hydraulic Hand Pump• 1 x 10,000 psi (700 Bar) Hydraulic Hose Length 6 feet• 1 x Safety Block• 1 x Stepped Block• 1 x Instruction Manual• 1 x Carry Case

STANDARD KIT

28

HYDRAULIC CYLINDERS / JACKS - 700 BAR

TO Series Standard

Multipurpose Jacks

TO 52TO 54TO 56

5

50100150

140190240

TO 102TO 104TO 106TO 108

50100150200

140190240290

10

TO 152TO 154TO 156TO 158

50100150200

150200250300

15

TO 202TO 204TO 206TO 208

50100150200

155205255305

20

TO 302TO 304TO 306TO 308

50100150200

180230280330

30

TO 502TO 504TO 506TO 508

50100150200

190240290340

50

TO 752TO 754TO 756TO 758

50100150200

195245295345

75

TO 1002TO 1004TO 1006TO 1008

50100150200

215265315365

100

TO 1502TO 1504TO 1506

50100150

225275325

150

TO 2002TO 2004TO 2006

50100150

240290340

200

TO 2502TO 2504TO 2506

250

100150200

295345395

TO 3002TO 3004TO 3006

100150200

305355405

300

TO 4002TO 4004TO 4006

100150200

330380430

400

TO 5002TO 5004TO 5006

100150200

350400450

500

TO 6002TO 6004TO 6006

100150200

370420470

600

TO 8002TO 8004TO 8006

100150200

385435485

800

TO 10002TO 10004TO 10006

100150200

450500550

1000

TSM Series Flat Jacks

16

8 12

TCS Series Compact

Profile Cylinders

16

Mutlipurpose Applications

Single Acting

Plain Ram

Spring Return

Best Solution where Minimal Stroke is Required

Base Mounting Holes For Easy Fixturing

Bronze Brazing on Stop Ring and Base of Plunger

Comes with Handle in Some Models

Flat Design Allows Operation in Close

tight Spaces

Single Acting and Spring Return

Grooved, Hardened Piston Absorbs Full Force

Provided With Carrying Handles in Some

Models

29

TSM 50TSM 100TSM 200TSM 300TSM 500TSM 750TSM 1000TSM 1500TSM 2000

51020305075

100150200

35455565608085100115

30

50

60

90

115

120

125

150

175

200

TCS 101

TCS 201

TCS 302

TCS 502

TCS 1002

TCS 1502

TCS 2002

10

20

30

50

100

150

200

TST Series Threaded

Nut Cylinders

High Tonnage Lifting Cylinders

Mechanical Threaded Locking for Safe operations

Perfect Solution for Construction activities

Customized Longer stroke available on special Request

5

250

250

250

250

250

250

250

250

250

345445

370470

400500

425525

450550

455555

475575

495595

520620

560660

600700

TST 502TST 504TST 506TST 508

TST 1002TST 1004TST 1006TST 1008

TST 1502TST 1504TST 1506TST 1508

TST 2002TST 2004TST 2006TST 2008

TST 2502TST 2504TST 2506TST 2508

TST 3002TST 3004TST 3006TST 3008

TST 4002TST 4004TST 4006TST 4008

TST 5002TST 5004TST 5006TST 5008

TST 6002TST 6004TST 6006TST 6008

TST 8002TST 8004TST 8006TST 8008

TST 10002TST 10004TST 10006TST 10008

HYDRAULIC CYLINDERS / JACKS - 700 BAR

TCH Series Hollow Ram Jacks

10

20

50

60

100

30

50

75

100

50

100

150

50

75

100

150

75

100

75

100

150

75

100

TCH300

TCH301

TCH302

TCH303

160

185

210

165

215

265

185

210

235

285

220

245

235

260

310

265

290

TCH500

TCH501

TCH600

TCH601

TCH602

TCH1000

TCH1001

TCH100

TCH101

TCH102

TCH200

TCH201

TCH202

Hollow Plunger design

Best suitable for pull and Push operation

Collar threads design to absorb full force

Enhanced side loading capacity

Threaded Ram with Safety Lock Nut

Single Acting and Single Return

Applications requiring sustained load holding

Provided With Carrying Handles in Some Models

10

15

20

25

30

50

75

100

150

200

250

300

400

500

600

800

1000

150

250

260

270

285

295

310

320

350

365

380

395

410

450

475

500

535

575

TGP101

TGP151

TGP201

TGP251

TGP302

TGP502

TGP752

TGP1002

TGP1502

TGP2002

TGP2502

TGP3002

TGP4002

TGP5002

TGP6002

TGP8002

TGP10002

TGP Series Threaded Ram Jacks

30

HYDRAULIC CYLINDERS / JACKS - 700 BAR

TDP Series General Purpose

Double Acting Plain Ram

Oil Return

Used for lifting, positioning, Horizontal

or Vertical Application

Used in Heavy Fabrication, Ship Building

and Construction Industries

TDP 101

TDP 151

TDP 201

TDP 251

TDP 302

TDP 502

TDP 752

TDP 1002

TDP 1502

TDP 2002

TDP 2502

TDP 3002

TDP 4002

TDP 5002

TDP 6002

TDP 8002

TDP 10002

10

15

20

25

30

50

75

100

150

200

250

300

400

500

600

800

1000

290

290

295

305

320

330

330

350

360

380

390

400

420

445

470

495

530

150

TDT Series

Double Acting Threaded Ram

Sustained Load Holding with Lock Nut

Fast and complete Ram Retraction

Jack can be pulled back with Ram Fixed, in Horizontal

Sequentional pushing

TDT 50-150

TDT 50-250

TDT 100-150

TDT 100-250

TDT 150-150

TDT 150-250

TDT 200-150

TDT 200-250

TDT 250-150

TDT 250-250

TDT 300-150

TDT 300-250

TDT 400-150

TDT 400-250

TDT 500-150

TDT 500-250

TDT 600-150

TDT 600-250

TDT 800-150

TDT 800-250

TDT 1000-150

TDT 1000-250

50

50

100

100

150

150

200

200

250

250

300

300

400

400

500

500

600

600

800

800

1000

1000

345

445

370

470

400

500

425

525

450

550

445

555

475

575

495

595

520

690

560

660

600

700

150

250

150

250

150

250

150

250

150

250

150

250

150

250

150

250

150

250

150

250

150

250

Model Cyl.Cap.(Ton)

Stroke(mm)

CollapsedHeight(mm)

TDH Series Hollow Ram

Double Acting Oil ReturnTDH 10-75

TDH 10-100

TDH 20-50

TDH 20-100

TDH 20-150

TDH 30-50

TDH 30-100

TDH 30-150

TDH 50-100

TDH 60-75

TDH 60-100

TDH 60-150

TDH 100-75

TDH 100-100

10

10

20

20

20

30

30

30

50

60

60

60

100

100

210

235

195

245

295

210

260

310

270

260

285

335

290

315

75

100

50

100

150

50

100

150

100

75

100

150

75

100

Model Cyl.

Cap.

(Ton)

Stroke

(mm)

Collapsed

Height

(mm)

Use as Hydraulic Pullers with Mechanical Accessories for

removing assembling Bearing Bushes, Pins, Cylinder Liners,

Pulling tubes of Heat Exchangers, Gears & Flanges of Machinery.

As bar / Pre-Stressing Jacks in construction sites.

31

TRISTAR HAND PUMPS & POWER PACKS

Higher capacity and customized solutions on request.

Specifications are subject to change due to continual improvement.

PumpStage

Oil TankCapacity

(Ltrs.)

Flow / Stroke (cc) HandleEffort (Kg)

Model

Single 2.2 THP-1P4-2-2.2 - 700 - 2.8 40

Two 5 THP-2P4-2-5 30 700 49 2.8 40

Two 8 THP-2P4-2-8 30 700 49 2.8 40

Two 5 THP-2P4-2-5-E 30 700 49 2.8 With Rotary DCV 40

Two 8 THP-2P4-2-8-E 30 700 49 2.8 With Rotary DCV 40

Single 1.8 THP-1P4-2-1.8 - 700 - 2.8 40

2Pressure (kg/cm)

st 1 stage nd 2 stagest 1 stage nd 2 stage

Specifications

Features

Single Stage Hand Pump

Two Stage Hand Pump

Two Stage Hand Pump With DCV

Power Packs

Standard Power Park For Jacks Power Pack for pre stressing Jack

All Electrical, Hydraulic Elements, Tank accessories andHydraulic Fittings from reputed manufacturers are designed robust with good aesthetics and are easy to maintain.

2 20 TPU-2-20-HS - 1.0 700

3 40 TPU-3-40-HS - 1.5 700

5 50 TPU-5-50-HS - 2.6 700

7.5 80 TPU-7.5-80HS - 3.7 700

2 40 TPU-2-40-HD 4.8 1.0 700

3 40 TPU-3-40-HD 7.3 1.5 700

5 50 TPU-5-50-HD 12.3 2.6 700

7.5 80 TPU-7.5-80-HD 17.3 3.7 700

MotorHP

Three phase

Oil TankCapacity

(Ltrs.)Model

Flow up to150bar

(1 / min.)

Flow above150bar

(1 / min.)

MaxPressure

bar

Hand Pumps

Heavy duty construction with hardened ground

and plated piston

Replaceable cartridge valves.

Durable polyurethane plunger seal.

Collapsible handle - faster stroke at low pressure

2 20 TPU-2M-20-HS - 1.0 700

3 40 TPU-3M-40-HS - 1.5 700

2 40 TPU-2M-40-HD 4.8 1.0 700

3 40 TPU-3M-40-HD 7.3 1.5 700

2 40 TPU-2M-40-PD 4.8 1.0 700

3 40 TPU-3M-40-PD 7.3 1.5 700

MotorHP

Single phase

Oil TankCapacity

(Ltrs.)Model

Flow up to150bar

(1 / min.)

Flow above150bar

(1 / min.)

MaxPressure

bar

32

5.5x7, 6x7, 6x8, 7x9, 8x9, 8x10, 9x10, 9x11, 10x11, 10x12,10x14, 11x13, 12x13, 12x14, 13x17, 14x15, 14x17, 16x17,16x18, 17x19, 17x21, 17x22, 18x19, 19x21, 19x22, 19x24,20x22, 21x23, 21x26, 22x24, 22x27, 23x26, 24x26, 24x27, 24x30, 25x28, 26x29, 26x32, 27x29, 27x30, 27x32, 29x32, 30x32, 30x36, 32x34, 32x36, 34x36, 36x38, 36x41, 38x40, 41x46, 46x50, 50x55, 50x60, 55x60, 60x65, 65x70

1/4x5/16, 5/16x3/8, 3/8x7/16, 3/8x1/2, 7/16x1/2, 1/2x9/16, 9/16x5/8, 5/8x11/16,5/8x3/4,11/16x3/4,3/4x13/16, 3/4x7/8, 13/16x7/8, 7/8x15/16, 15/16x1, 1x1-1/16, 1-1/16x1-1/8, 1-1/8x1-3/16, 1-3/16x1-1/4, 1-1/4x1-5/16, 1-5/16x1-3/8, 1-3/8x1-7/16, 1-7/16x1-5/8, 1-1/2x1-9/16, 1-5/8x1-13/16, 1-13/16x2, 2x2-3/16, 2x2-3/8, 2-3/16x2-3/ 8, 2-3/8x2-9/16

A / F Sizes S xS (mm / inch)1 2

Non-sparking Double Ended Ring Type Spanners

5.5x7, 6x7, 6x8, 7x9, 8x9, 8x10, 9x10, 9x11, 10x11, 10x12,10x14, 11x13, 12x13, 12x14, 13x17, 14x15, 14x17, 16x17,16x18, 17x19, 17x21, 17x22, 18x19, 19x21, 19x22, 19x24,20x22, 21x23, 21x26, 22x24, 22x27, 23x26, 24x26, 24x27, 24x30, 25x28, 26x29, 26x32, 27x29, 27x30, 27x32, 29x32, 30x32, 30x36, 32x34, 32x36, 34x36, 36x38, 36x41, 38x40, 41x46, 46x50, 50x55, 50x60, 55x60, 60x65, 65x70

1 / 4x5 / 16, 5 /16x3 / 8, 3 / 8x7 / 16, 3 / 8x1 / 2, 7 / 16x1 / 2,1 / 2x9 / 16, 9 /16x5 / 8, 5 / 8x 11/ 16, 5 / 8x3 / 4, 11 /16x3 / 4, 3 / 4x13 / 16, 3 / 4x7/ 8, 13 / 16x7 / 8, 7 / 8x15/ 16, 15/ 16x1, 1x1 -1/ 16, 1-1 / 16x1-1/8, 1-1 /8x1-3/16, 1-3 /16x1-1/ 4, 1-1 /4x-5/ 16, 1-5 /16x1-3/ 8, 1-3 /8x1- 7/ 16, 1-7 /16x1-5/ 8, 1-1 /2x1-9/ 16, 1-5 /8x1-13 / 16, 1-13 /16x2, 2x2-3/16, 2x2 3 / 8, 2-3 /16x2-3/ 8, 2-3 /8x2-9/ 16

A / F Sizes S xS (mm / inch)1 2

Non-sparking Combination Spanners

6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90

1 / 4, 5 / 16, 3 / 8, 7 / 16, 1 / 2, 9 / 16, 19 / 32, 5 / 8, 11 / 16, 3 / 4, 13 / 16, 7 / 8, 15 /16, 1, 1-1 / 16, 1-1/ 8, 1-3 / 16, 1-1 / 4, 1-5 / 16, 1-3 / 8

A / F Sizes (mm / inch)

Non-sparking Slugging Wrenches Open Type

17, 19, 20, 22, 24, 27, 30, 31, 32, 36, 38, 41, 46, 50, 52, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100, 110, 120, 130, 140, 150

11 / 16, 3 / 4, 7 / 8, 1, 1-1 / 16, 1-1 / 8, 1-3 / 16, 1-1 / 4, 1-3 / 8, 1-13 / 32, 1-1 / 2, 1-5 / 8, 1-3 / 4, 1-13 / 16, 2, 2-1 / 16, 2-3 / 16, 2-13 / 64, 2-5/ 16, 2-3 / 8, 2-1 / 2, 2-9 / 16, 2-5 / 8, 2-3 / 4, 2-15 / 16, 3, 3-1 / 16, 3-1 / 8, 3-3 / 8, 3-9 / 16, 3-3 / 4, 3-15 / 16, 4-1 / 8

A / F Sizes (mm / inch)

Non-sparking Slugging Wrenches Box Type

A / F Sizes (mm / inch)

17, 19, 20, 22, 24, 27, 30, 31, 32, 36, 38, 41, 46, 50, 52, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100, 110, 120, 130, 140, 150

11 / 16, 11 / 16, 3 / 4, 7 / 8, 1, 1-1 / 16, 1-1 / 8, 1-3 / 16, 1-1 / 4, 1-3 / 8, 1-13 / 32, 1-1 / 2,1-5 / 8, 1-3 / 4, 1-13 / 16, 2, 2-1 / 16, 2-3 / 16, 2-13 / 64, 2-5/ 16, 2-3 / 8, 2-1 / 2, 2-9 / 16, 2-5 / 8, 2-3 / 4, 2-15 / 16, 3, 3-1 / 16, 3-1 / 8, 3-3 / 8, 3-9 / 16, 3-3 / 4, 3-15 / 16, 4-1 / 8

Non-Sparking Adjustable Wrenches & Pipe Wrenches

L (inch)

150, 200, 250, 300, 350, 375, 450, 600

L (mm)

6, 8, 10, 12, 14, 15, 18, 24

Non-Sparking Double Ended Open Type Spanners

NON SPARKING SPANNERS

33

Non-Sparking Sledge Hammers Non-Sparking Flat / Half Round Files

Sizes (inches)

6, 8, 10, 12, 14, 16450, 1000, 1400, 1500, 1800, 2000, 2200, 2500, 2700, 3000, 3600, 4000, 4500, 5000, 5400, 6400, 7200, 8000, 8200, 9100, 9900

Weight (gms)

Non-Sparking Chisels

Sizes (OAL mm)

160, 200,250, 300, 400, 500

Non-Sparking Pliers

L (inch) L (mm) K (mm)

6 152 8

8 203 13

Non-Sparking Slotted Screwdrivers

Non-Sparking Hand / Impact Sockets

1/4”

3/8”

1 /2”

3/4”

1”

4, 4. 5, 5.5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 195 / 32, 3 / 16, 7 / 32, 1 / 4, 9 / 32, 5 / 16, 11/ 32, 3 / 8, 7 / 16, 1 / 2

6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26,27, 28, 29, 30, 32

17, 19, 21, 22, 23, 24, 26, 27, 28, 29, 30, 31, 32, 34, 36, 38, 41, 46, 50

3 / 16, 13 / 16, 7 / 8, 15 / 16, 1, 1-1 /16, 1-1 / 8, 1-3/16, 1-1 /4, 1-5 /16, 1-3 /8, 1-7 /16, 1-1 /2, 1-5 /8, 1-3 / 4, 1-13/16, 1-7 /8, 2

5 / 16, 3 / 8, 7 / 16, 1 / 2, 9 / 16, 5 / 8, 11 / 16, 3 / 4, 13 / 16, 7 / 8, 15 / 16

5 /16, 3 / 8, 7 / 16, 1 / 2, 9 / 16, 5 / 8, 11 / 16, 3 / 4, 13 / 16, 7 / 8, 15 / 16, 1, 1-1 /16, 1-1 / 4, 1-7 / 16

22, 24, 25, 26, 27, 28, 29, 30, 31, 32, 34, 36, 38, 41, 46, 50, 55,60, 65, 70, 75, 80

Sq. size Socket A/F sizes (mm/inch)

1-1 /16, 1-1 /16, 1-1 /8, 1-3 /16, 1-1 /4, 1-5 /16, 1-3 /8, 1-7 /16, 1-1 /2, 1-5 /8, 1-7 /8, 2, 2-1 /4, 2-1 /2, 2-3 /4, 3

L 1 (inch)

2, 3,4, 5, 6, 8, 10, 12, 14, 16, 18

Note: We have also developed the ACETILEX Alloy tools (Less than 70% copper), 100% safe to be used in Acetylene environments

Material Aluminium - Bronze Copper-beryllium

Non-sparking Ball Pen Hammers

Weight (gms)

230, 340, 450, 680, 910, 1130

NON SPARKING TOOLS

34

8,10,12,13,15,16,18,20,21,23,24

TRISTAR HYDRAULIC WORKING PRESS

Features

Heavy duty construction with hardened

ground and plated piston

Two State Hand Pump / Motorise Power Pack

with pressure gauge

Pair of ‘V’ Blocks & one Pushing Adaptor

Mechanical winch of models 50 Ton and above

Power SourceCapacity(Ton) Model

15

30

50

75

100

150

200

Day Light

Min. H1Cylinder TypeStroke

(mm)(mm)

TotalHeight H3

(mm)

TotalPitch H4

(mm)

TableWidth W1

(mm)

TableWidth W2

(mm)D2

(mm)

Depth

150

150

150

200

200

300

300

TWP - 15

TWP - 30

TWP - 50

TWP - 75

TWP - 100

TWP - 150

TWP - 200

150

150

150

200

250

250

300

600

750

900

1200

1450

1500

1800

1160

1455

1790

2130

2495

2765

3235

150

150

150

200

200

250

250

500

600

750

900

1000

1250

1400

740

900

1130

1310

1470

1810

2080

200

220

250

280

320

380

450

500

600

750

900

1010

1120

1350

SPRING RETURN

SPRING RETURN

SPRING RETURN

SPRING RETURN

DOUBLE ACTING

DOUBLE ACTING

DOUBLE ACTING

HAND PUMP

HAND PUMP

HAND PUMP

HAND PUMP

POWERPACK

POWERPACK

POWERPACK

Min. H1(mm)

D1(mm)

35

Onsite - Pipe Cutting / Cold Cutting Machines

Operations

Drive Options : Pneumatic | Hydraulic | Electric

Parting

Cutting

Facing

36

Covering all pipe sizes, material & thickness from0.625” to 86” (15.9mm to 2184.4mm) pipe sizes

Covering all pipe sizes, material & thickness from0.625” to 86” (15.9mm to 2184.4mm) pipe sizes

V - Chamferring

J - Chamferring

TMC TAC TBC

Cuts and preps pipe from

.625” to 2.625” O.D. (15.9 to 66.7 mm)

Thin wall cutting

Perfect for use in the semiconductor,

pharmaceutical, chemical, and

food processing industries.

Cuts and preps pipe from O.D.

1” O.D. to 48” O.D. (25.4 to 1219.2 mm).

Offer tool modules and accessories

for a wide range of cutting operations

from OD Tracking modules to complex,

heavy-wall single-point machining.

New, updated tripper for operator safety

Cuts and preps pipe from

36” to 86” O.D. (914.4 to 2184.4 mm).

Perform beveling, facing and

counterboring.

Precision feed produces optimal

surface finishes.

Bo

lt S

elec

tio

n M

eth

od

Ch

art

on

AS

ME

B16

.5 F

lan

ges

150

300

600

900

1500

No

. o

fB

olt

sB

olt

dia

inch

Bo

lt d

iam

mN

o. o

fB

olt

sB

olt

dia

inch

Bo

lt d

iam

mN

o.

of

Bo

lts

Bo

lt d

iain

chB

olt

dia

mm

No

. o

fB

olt

sB

olt

dia

inch

Bo

lt d

iam

mN

o.

of

Bo

lts

Bo

lt d

iain

chB

olt

dia

mm

No

. o

fB

olt

s

1/2

15

4

1/2

14

4

1

/2

14

4

1/2

14

4

3

/4

20

4

3/4

20

4

3

/4

20

3/4

20

4

1/2

14

4

5

/8

16

4

5/8

16

4

3

/4

20

4

3/4

20

4

3

/4

20

1

25

4

1

/2

14

4

5/8

16

4

5

/8

16

4

7/8

24

4

7

/8

24

4

7/8

24

1.1/

432

4

1

/2

14

4

5/8

16

4

5

/8

16

4

7/8

24

4

7

/8

24

4

1

27

1.1/

240

4

1

/2

14

4

3/4

20

4

3

/4

20

4

1

27

4

1

27

4

1.1/

830

2

50

4

5

/8

16

8

5/8

16

8

5

/8

20

8

7/8

24

8

7

/8

24

8

1

27

2.1/

265

4

5

/8

16

8

3/4

20

8

3

/4

20

8

1

27

8

1

27

8

1.1/

830

3

80

4

5

/8

16

8

3/4

20

8

3

/4

20

8

7/8

24

8

1.

1/8

30

8

1.1/

433

3.1/

290

8

5

/8

20

8

3/4

20

8

7

/8

22

_

__

__

__

__

4

10

0

8

5/8

20

8

3

/4

20

8

7/8

24

8

1.

1/8

30

8

1.1/

433

8

1.

1/2

39

5

12

5

8

3/4

20

6

3

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20

8

1

27

8

1.

1/4

33

8

1.1/

239

8

1.

3/4

45

6

15

0

8

3/4

20

12

3

/4

24

12

1

27

12

1.

1/8

30

12

1.3/

836

8

2

52

8

20

0

8

3/4

24

12

7

/8

27

12

1.1/

830

12

1.

3/8

36

12

1.5/

842

12

2

52

10

25

0

12

7/8

24

16

1

30

16

1.1/

433

16

1.

3/8

35

12

1.7/

848

12

2.

1/2

64

12

30

0

12

7/8

27

16

1.

1/8

30

20

1.1/

433

20

1.

3/8

36

12

2

52

12

2.

3/4

70

14

35

0

12

1

27

20

1.

1/8

33

20

1.3/

836

20

1.

1/2

39

16

2.1/

456

16

40

0

16

1

30

20

1.

1/4

33

20

1.1/

239

20

1.

5/8

42

16

2.1/

254

18

45

0

16

1.1/

830

24

1.

1/4

33

20

1.5/

842

20

1.

7/8

48

16

2.3/

470

20

50

0

20

1.1/

833

24

1.

1/4

33

24

1.5/

842

20

2

52

16

3

76

24

60

0

20

1.1/

433

24

1.

1/2

42

24

1.7/

848

20

2.

1/2

64

16

3.1/

290

26

65

0

24

1.1/

233

28

1.

1/4

42

24

1.3/

448

20

1

70

28

70

0

28

1.1/

233

28

1.

1/2

45

28

2

52

16

3

76

30

75

0

28

1.1/

233

28

1.

3/4

40

28

2

52

20

3

76

32

80

0

28

1.1/

239

28

1.

1/4

48

28

2.1/

256

20

3.

1/2

85

34

85

0

32

1.1/

239

28

1.

1/2

48

28

2.1/

256

20

3.

1/2

90

36

90

0

32

1.1/

239

32

2

52

28

2.1/

264

20

3.

1/2

90

4210

5036

1.1/

239

362

52

No

min

al S

ize

Inch

Met

ric

2500

Bo

lt d

iain

chB

olt

dia

mm

37

Newton - Meter Nm to Foot-Pounds ft.lbs (1Nm = 0.738 ft.lbs)Kilogram - Force Meter to Newton - Meter (1 Kgf = 9.80 Nm)

TORQUE SPECIFICATIONS

µ=0.10 - Lubricated Boltsµ=0.15 - Semi Lubricated Boltsµ=0.2 - Dry Bolts

38

5/8" 1.1/16" 126 171 215 57

3/4" 1.1/4" 226 306 387 85

7/8" 1.7/16" 366 496 627 117

1" 1.5/8" 549 745 941 154

1.1/8" 1.13/6" 816 1107 1398 204

1.1/4" 2" 1157 1570 1983 260

1.3/8" 2.3/16" 1582 2147 2712 324

1.1/2" 2.3/8" 2100 2850 3600 394

1.5/8" 2.9/16" 2720 3692 4663 471

1.3/4" 2.3/4" 3452 4685 5917 555

1.7/8" 2.15/16" 4304 5841 7378 645

2" 3.1/8" 5285 7173 9060 743

2.1/4" 3.1/2" 7674 10414 13155 959

2.1/2" 3.7/8" 10691 14509 18327 1203

2.3/4" 4.1/4" 13038 17694 22350 1333

3" 4.5/8" 17104 23213 29321 1603

3.1/4" 5" 21938 29774 37609 1898

3.1/2" 5.3/8" 27607 37467 47326 2218

3.3/4" 5.3/4" 34176 46382 58588 2563

4" 6.1/8" 41712 56610 71507 2933

4.1/4" 6.1/2" 39696 53873 68051 2627

4.1/2" 6.7/8" 47330 64234 81137 3958

4.3/4" 7.1/4" 55880 75843 95802 3958

5" 7.5/8" 65412 88773 112135 3679

205 278 351 91

279 379 478 111

400 543 685 143

551 748 945 179

691 938 1184 206

1027 1393 1760 272

1384 1879 2373 330

1903 2583 3263 412

2433 3302 4171 483

3175 4308 5442 581

3911 5307 6704 665

4914 6670 8425 780

5890 7994 10097 877

7670 10410 13149 1054

9522 12922 16323 1214

11941 16205 20470 1422

14403 19547 24690 1607

17559 23830 30101 1844

171 232 292 76

233 316 399 92

333 452 571 119

459 623 787 149

576 781 987 171

855 1161 1467 226

1154 1566 1978 275

1586 2152 2719 343

2028 2752 3476 402

2646 3590 4535 485

3259 4423 5587 554

4095 5558 7021 650

4909 6662 8415 730

6392 8675 10958 878

7935 10768 13602 1012

9951 13504 17058 1185

12002 16289 20575 1340

14632 19858 25084 1537

17620 23913 30206 1748

20989 28485 35981 1973

M16 24 121 165 208 54

M18 27 165 224 283 66

M20 30 237 322 406 85

M22 32 327 443 560 106

M24 36 409 556 702 122

M27 41 608 828 1043 161

M30 46 820 1113 1406 195

M33 50 1128 1531 1933 244

M36 55 1442 1957 2472 286

M39 60 1881 2553 3225 345

M42 65 2317 3145 2973 394

M45 70 2912 3952 4992 462

M48 75 3490 4737 5984 519

M52 80 4545 6169 7792 624

M56 85 5642 7658 9673 720

M60 90 7076 9603 12130 842

M64 95 8535 11583 14631 953

M68 100 10405 14121 17838 1093

M72 105 12530 17005 21480 1243

M76 110 14926 20256 25587 1403

M80 115 17608 30185 1572 1572

M85 120 21390 29029 36668 1797

M90 130 25676 34847 44017 2038

M95 135 30500 41393 52286 2293

M100 145 35893 48712 61531 2564

M105 150 41886 56846 71805 2849

M110 155 48511 65837 83162 3150

BoltSize

A/F

Bolt Grade: 8.8

Torque Values (Nm)

µ=0.10 µ=0.15 µ=0.2

Tension(KN)

Bolt Grade: 10.9

Torque Values (Nm)

µ=0.10 µ=0.15 µ=0.2

Tension(KN)

Bolt Grade: 12.9

Torque Values (Nm)

µ=0.10 µ=0.15 µ=0.2

Tension(KN)

A/F

Bolt Grade: B7/B16

Torque Values (Nm)

µ=0.10 µ=0.15 µ=0.2

Tension(KN)

BoltSize