API UPDATE

Presented by

Dave Dufresne

Feb 10, 2017

Audits

Management Systems

Training

Operational Improvement

Third Party Inspection

We provide training, auditing, software, manufacture monitoring, third party inspection, and operational improvement services to pipe manufacturers, processors, and distributors.

ISP Inserpetrol

• Vendor• Internal• Gap• Product

Cloud Base Solutions for:• API Q1, Q2• ISO 9001• API 20J• API Monograms • API Q1, Q2

• ISO 9001• API 20J• API Monograms

• ERW Mill Yield• Heat Treat Plants• Threading Shops

• Manufacture Monitoring• VTI• Visual & Dimensional Inspection• NDT

List of Specs Applicable to Steel Pipe

• Welding services, Std 20G (under development)

• Non-metallic seals, Std 20L (under development)

• Machining services, Std 20M (under development)

• Continuous furnace heat treating services, Std 20N (under development)

• Plating and coating, Std 20P (under development)

• Subsurface electronics, Std 20R (under development)

• Non-destructive examination, Std 20D

First Edition Published Sep 2013, Second Edition under Open Ballot

• Distributors, Std 20J

First Edition to be Published Mar 2017

• Heat treating services, Std 20H

First edition Published October 2015

OPEN BALLOTS

UNDER DEVELOPMENT

API 20J Updates NASPD offered comments

to API Committee

1st Edition ballot closed in

April 2016

Comments from

recirculation ballot were

resolved

Publication is targeted for

1Q 2017

The specification will be

initially voluntary

ISO 9001:2015 and API 20JIncorporation

Note: These items may change

See note

Distributor Qualification Levels (DQL)

• Documented procedure to validate the Mill initial order• Identify Material for periodic evaluation of a Mill• Frequency of the evaluation shall not exceed 36 months

Additional requirements for a DQL-2 Distributor. Some examples are:

Requirement DQL-1 DQL-2

Quality Management System 4.4.1 4.4.2

Initial Approval of a Mill 7.3.3.1 7.3.3.2

Periodic Evaluation of a Mill 7.3.4 7.3.5

Review of Mill Order Requirements 7.3.6.1 7.3.6.2

Initial Approval of Sub-distributor 7.4.2.1 7.4.2.2

Initial Approval of Service Supplier 7.4.3.1 7.4.3.2

Periodic Evaluation of Sub-distributors and Service Suppliers 7.4.4.1 7.4.4.2

Review of Order Requirements with Distributors and Service Suppliers 7.4.5.1 7.4.5.2

Vendor Audits: Mill Evaluations

Key elements to consider during a vendor audit:

The following items should be audited in detail as they directly impact the product quality and performance:• Manufacturing Processes

• Process Control Plan

• Claim Resolutions

• Nonconforming Product Trends

• Control of Records

• Supplier Periodic Evaluations

• Internal and External Audit Findings Trends

• KPI related to on-time delivery and its related processes

NASPD Input to API 20J Spec

NASPD working on the behalf of its members, lobbied API to not require audit of API licensed Mills

API 20J QMS Template Procedures

API UPDATE

Presented by

Dave Dufresne

Feb 10, 2017

10

Thanks for you Attention

contactus@isp-Inserpetrol.com

www.isp-inserpetrol.com