GROUP FOR AERONAUTICAL RESEARCH AND TECHNOLOGY IN EUROPE-------------------------------------------------------------------------------------------------------------FRANCE•GERMANY•ITALY•THE NETHERLANDS•SPAIN•SWEDEN•UNITED KINGDOM
SumRec54.doc Appendixes
Appendix A
EADS CASA Proprietary Information 1
Military Transport Aircraft
MTAD
EADS CASA Proprietary Information 2
Military Transport Aircraft
MTAD
Heritage comes from CASA Aircraft Company
Leading company and main manufacturer of the Spanish aerospace sector.
More than 80 years of activity.
Its activity covers design, manufacturing, marketing & sales, customer support, modernization and MRO.
Since its foundation in 1923, it has manufactured more than 3,500 aircraft.
CASA, together with Aèrospatiale-Matra and DASA joined into EADS, founded on July 10th, 2000.
EADS CASA Proprietary Information 3
Military Transport Aircraft
MTAD
CASA AircraftCASA Light/Medium Transport Aircraft & Maritime Patrol DerivativesP-3MAirbus Military DerivativesA310 MRTT (GAF, RCAF)A330 MRTT & AAR Flying Boom (RAAF)A330 FSTA (RAF)A400MHTP, Power-plant, L.G., Gen SysCOMMS / M-MMS / DASSFAL, A/C Delivery CentreFull Scale Static TestFlight TestsAerostructures & OthersA380 Belly FairingFan-cowlsF7X HTP
44%
13%12%
31%CASA A/C
Airbus Mil Deriv
Revenues breakdown (2003)
Aerostructures & Others
A400M
EADS CASA Proprietary Information 4
Military Transport Aircraft
MTAD
MTAD REVENUES EVOLUTION
0
200
400
600
800
1000
1200
2000 2001 2002 2003 2004 2005 2006
M€
Others
A400M
A310 VIP Spain
MRTT/Tankers
CASA DerivativesCASA Platforms
Aerostructures
EADS CASA Proprietary Information 5
Military Transport Aircraft
MTAD
MTA Sites
TABLADAPto SANTA MARIA
GETAFE
SAN PABLO
TabladaMachiningStretch FormingChemical MillingStructural Assemblies
Puerto de Santa MaríaSheet Metal FormingSuperplastic Forming/Diffusion BondingFibre Placement
San PabloTransport A/C Final AssemblyStructural AssembliesWire-Harness shop
GetafeEngineering OfficeSystems Labs & RigsStructural Tests LabDevelopment & Modification WorkshopFlight Test Centre
BARAJAS
BarajasHeadquartersProcurementCommercialILSInformation Mgt
EADS CASA Proprietary Information 6
Military Transport Aircraft
MTAD
Total surface139,111-sq.m.
Constructed surface area48,864-sq.m.
Work force771
Getafe
Main ActivitiesEngineering Office
Systems Labs & Rigs
Structural Tests Lab
Development & Modification
Workshop
Flight Test CentreMTAD Engineering
EADS CASA Proprietary Information 7
Military Transport Aircraft
MTAD
TechnologiesHigh-speed Machining
Stretch Forming
Chemical Milling
Pipe & Tube Welding
Major Structural Assemblies
External Fuel Tanks
Tablada
Total surface108,188-sq.m.
Constructed surface area69,575-sq.m.
Work force865
EADS CASA Proprietary Information 8
Military Transport Aircraft
MTAD
TechnologiesSuperplastic Forming / Diffusion BondingSheet-Metal FormingFibre PlacementRTM
Puerto de Santa María
Total surface78,840-sq.m.
Constructed surface area29,056-sq.m.
Work force289
EADS CASA Proprietary Information 9
Military Transport Aircraft
MTAD
TechnologiesTransport Aircraft FinalAssembly LinesAircraft Delivery Centre
Logistics SupportTraining
Major Structural Assemblies
Wire-Harness Production
San Pablo
Total surface144,207-sq.m.
Constructed surface area43,929-sq.m.
Work force880
EADS CASA Proprietary Information 10
Military Transport Aircraft
MTAD
Main ActivitiesHeadquarters
Procurement
Sales & Marketing
Customer Support
Information Management
Barajas
Total surfaceTBD-sq.m.
Constructed surface area17,100-sq.m.
Work force666
EADS CASA Proprietary Information 11
Military Transport Aircraft
MTAD
Sevilla New Facility (I/V)
Total surface∼600,000-sq.m.
Constructed surface area∼110,000 -sq.m.
Work force∼1,100
Main Activities
A400M FAL
Manufacturing Engineering
A400M Indoor & OutdoorFunctional TestingPainting Shop Hangar
A400M Development Workshop
A400M Flight Test Centre
CASA Aircraft FAL’s
EADS CASA Proprietary Information 12
Military Transport Aircraft
MTAD
A400M Structural Assemblies:End planned for Dec-2005
Integrated Service Centre:End planned for Dec-2005
Flight Tests & Structural Tests:End planned for Dec-2005
Sevilla New Facility (II/V)
EADS CASA Proprietary Information 13
Military Transport Aircraft
MTAD
A400M Functional Testing:End planned forJul-2006
Office & General Services:End planned for Jul-2006
Sevilla New Facility (III/V)
EADS CASA Proprietary Information 14
Military Transport Aircraft
MTAD
CASA Aircraft FAL´s:End planned for Jul-2007
Working Parties:End planned for Jul-2007
Painting Shop Hangar:End planned for Jul-2007
Sevilla New Facility (IV/V)
EADS CASA Proprietary Information 15
Military Transport Aircraft
MTAD
Sevilla New Facility (V/V)
EADS CASA Proprietary Information 16
Military Transport Aircraft
MTAD
Organisation, Resources and Facilities
EADS CASA Proprietary Information 17
Military Transport Aircraft
MTAD
F. Fernández Sainz
G - MTADCEO
M. Alonso
HQ - H.R. & QUALITY
R. Acedo
B - PROGRAMMES
F. Rodríguez Prieto
O - OPERATIONS
I. Alonso
C - COMMERCIAL
E. Glez. Tanarro
F - CFO
EADS CASA Proprietary Information 18
Military Transport Aircraft
MTAD
F. Rodríguez Prieto
O - OPERATIONS
S. Ros
P -PROCUREMENT
M -MANUFACTURING
Maurice Azema
OQ - OPERATIONS QUALITY
A. Badaya
OA -AEROSTRUCTURE
SA. Pérez
E -ENGINEERING
J. Dulanto
I - IM
A. de Miguel
OO - FLIGHT OPERATIONS
F. Rodríguez (IPU)
J.M. Novo
INTERNATIONAL COLABORATIONS
F. Morán
SAP
J. Picazo
FO - CONTROLLER
EADS CASA Proprietary Information 19
Military Transport Aircraft
MTAD
EC – CASA PLATFORMS & DERIVATIVESJ.L. López Díez
ED – MIL. DERIVATIVESON AIRBUS A/C
V. Romero
EW – DEVELOP. & MOD. WORKSHOP (TMD)
C o C
ET - A400M TECHNICAL DIRECTOR
A. Biarge
A. Barrio
ES - STRUCTURES
G.Gª Mesuro
EG - FLIGHT PHYSICS
L. Gracia
EV – FLIGHT TESTS
J.L. Montes
EY - SYSTEMSA. Barrio
EE -AEROSTRUCTURES
C o C
C o C
C o C
CE CE CE
A. Pérez
E - ENGINEERING
M. Muñoz
EA –AIRWORTHINESS/EQ - QUALITY
J.S. Montero
EX - EXECUTIVE TECHNICAL
ADVISORJ.L. Santana
C. Puentes
ER –FUTURE PROJECTS & TECHNOLOGIES
EADS CASA Proprietary Information 20
Military Transport Aircraft
MTAD
AECA
AVIONICS
COCKPIT
ARMAMENT
DASS
EMI / EMC
MICROWAVES
SYSTEMSINTEGRATIO
NAIRBORNE SW
INTEGRATION BENCHES
ELECTRONICS LABORATORY
DEVELOPMENT SUPPORT
POWERPLANT
NEW DEVELOPMENT
S
CASA PLATFORMS
HLFC
HYDRAULICS
LANDING GEAR
FLIGHTCONTROLS
GENERALSYSTEMSELECTRICS
UCS
FUEL
FIRE PROTECTION
ECS & PNEUMATIC
ICE PROTECTION
GRAL SYS LABS
MISSIONSYSTEMS
P-3M
C-212
CN-235 / C-295
DEEPWATER
J.L. Montes
EY - SYSTEMS
EADS CASA Proprietary Information 21
Military Transport Aircraft
MTAD
DYNAMICS &AEROELASTICIT
Y
STR. DYNAMICS
AEROELASTICS
VIBRATION & NOISE
NEWPROGRAMMES
STRUCTURALDESIGN
CABIN / CARGO HOLD
METAL DESIGN& DOORS
COMPOSITE DESIGN
MAIN ASSY. &FINAL INTEGR.
STRUCTURALANALYSIS
STRESS
FATIGUE &DAMAGE TOL.
WEIGHT & BALANCE
EMC PROTECTION
SYSTEMINSTALLATION
DESIGN
ELECTRICAL
MECHANICAL
FLUID SYSTEMS & POWER-PLANT
FTI DESIGN
COCKPIT
STANDARDISATION
STRUCTURALTESTING
STR. TEST ENG.
STR. TEST LAB
A. Barrio
ES - STRUCTURES
DYNAMICS &AEROELASTICIT
Y
STR. DYNAMICS
AEROELASTICS
VIBRATION & NOISE
NEWPROGRAMMES
STRUCTURALDESIGN
CABIN / CARGO HOLD
METAL DESIGN& DOORS
COMPOSITE DESIGN
MAIN ASSY. &FINAL INTEGR.
STRUCTURALANALYSIS
STRESS
FATIGUE &DAMAGE TOL.
WEIGHT & BALANCE
EMC PROTECTION
SYSTEMINSTALLATION
DESIGN
ELECTRICAL
MECHANICAL
FLUID SYSTEMS & POWER-PLANT
FTI DESIGN
COCKPIT
STANDARDISATION
STRUCTURALTESTING
STR. TEST ENG.
STR. TEST LAB
A. Barrio
ES - STRUCTURES
EADS CASA Proprietary Information 22
Military Transport Aircraft
MTAD
AERODYNAMICS
AERODYNAMIC DESIGN
INTERNAL AERODYNAMICS
WIND TUNNEL TEST
AERODYNAMIC DATA
CFD ANALYSIS
STORES INTEGRATION
FLIGHT DYNAMICS& CONTROL LAWS
FLIGHT CONTROL LAWS
SIMULATION & MODELS
HANDLING QUALITIES
LOADS
LOAD MODELS
LOADS ANALYSIS
FLIGHT LOADS SURVEY
METHODS &TOOLS
PERFORMANCE
A/C PERFORMANCE& MISSION ANALYSIS
POWERPLANT PERFORMANCE
IR SIGNATURE
NOISE SIGNATURE
G. García Mesuro
EG - FLIGHT PHYSICS
AERODYNAMICS
AERODYNAMIC DESIGN
INTERNAL AERODYNAMICS
WIND TUNNEL TEST
AERODYNAMIC DATA
CFD ANALYSIS
STORES INTEGRATION
FLIGHT DYNAMICS& CONTROL LAWS
FLIGHT CONTROL LAWS
SIMULATION & MODELS
HANDLING QUALITIES
LOADS
LOAD MODELS
LOADS ANALYSIS
FLIGHT LOADS SURVEY
METHODS &TOOLS
PERFORMANCE
A/C PERFORMANCE& MISSION ANALYSIS
POWERPLANT PERFORMANCE
IR SIGNATURE
NOISE SIGNATURE
G. García Mesuro
EG - FLIGHT PHYSICS
G. García Mesuro
EG - FLIGHT PHYSICS
G. García Mesuro
EG - FLIGHT PHYSICS
G. García Mesuro
EG - FLIGHT PHYSICS
EADS CASA Proprietary Information 23
Military Transport Aircraft
MTAD
GROUND STATION
COMPUTER SYSTEMS
TELEMETRY & DATA PROCESSING
COMBAT A/CFT OPS
PLANNING
A/C CONFIGURATION
FLIGHT CONDUCT
FLIGHT TESTINSTRUMENTATIO
N
FTI SYSTEMS
LABORATORY
DATA ANALYSIS& METHODS
AERODATA ANALYSIS
PERFORMANCE& PROPULSION
METHODS
SYSTEMS (*)
(*) Funct. Dependency
TRANSPORT A/CFT OPS
PLANNING
A/C CONFIGURATION
FLIGHT CONDUCT
L. Gracia Díez
EV - FLIGHT TESTS
EADS CASA Proprietary Information 24
Military Transport Aircraft
MTAD
Engineering Resources
EngineersShop-workers
Technicians and draftsmen
EADS CASA Proprietary Information 25
Military Transport Aircraft
MTAD
Laboratories
Development & Modification Workshop
Structural Tests
Fire Tests
Environmental Control
Electrical Generation
Electromagnetic Interference and Compatibility
Software & Avionics Integration
AAR Boom System Rig
Flight Tests Centre
EADS CASA Proprietary Information 26
Military Transport Aircraft
MTAD
Military Transport Aircraft
Transport Aircraft Avionics Upgrade
Maritime Patrol Aircraft
CASA FITS Mission System
P-3 Orion Upgrade
AIRBUS Military Derivatives: MRTT/VIP/Mission Aircraft
Aerostructures
Product Lines
EADS CASA Proprietary Information 27
Military Transport Aircraft
MTAD
25 troops /paratroopers
Aerial Delivery Qualified
2 x 463L pallets (54-in x 88-in)
Maritime Patrol (Patrullero)
World’s sales leader in its class
475 aircraft sold to
92 operators / 42 countries
FAR 25 Certified STOL A/C
3-ton payload
EADS CASA Proprietary Information 28
Military Transport Aircraft
MTAD
World’s sales leader in its class
250 aircraft sold to
38 operators / 25 countries
FAR 25 Certified Pressurised Twin Turboprop
6-ton payload
Highly Integrated Avionics (Rockwell-Collins Flight 2®)
51 troops / 36 paratroopers / 18 stretchers
Aerial Delivery Qualified
4 x 463L pallets (88-in x 108-in)
Maritime Patrol (Persuader)
EADS CASA Proprietary Information 29
Military Transport Aircraft
MTAD
FAR 25 Certified Pressurised Twin Turboprop
9-ton payload
21 A/C sold to Spanish, Polish,
Swiss, Jordanian & Algerian AF
Selected by UAE & Brazilian AF
Highly Integrated Avionics (THALES Topdeck®)
71 troops / 50 paratroopers / 24 stretchers
Aerial Delivery & In-flight Refuelling Qualified
5 x 463L pallets (88-in x 108-in)
Maritime Patrol (Persuader)
EADS CASA Proprietary Information 30
Military Transport Aircraft
MTAD
Heavy Military Airlifter25-ton @ 2.5-g / 32-ton @ 2.25-g payload120 troops / paratroopers9 x 463L pallets (108-in x 88-in)4 TP400D6 turboprop engine (10,600-shp)
A400MA400M
MTAD main responsibilities:Loads & AeroelasticsHTPLanding GearPower-plantCOMMS / M-MMS / DASS / General SystemsVulnerability / Survivability / IR & RCS SignaturesFALA/C Full-scale Static Test Flight Testing
EADS CASA Proprietary Information 31
Military Transport Aircraft
MTAD
C-212 PATRULLEROSAR & EEZ ControlMaritime Surveillance Environment ControlMore than 50 a/c soldFITS
Maritime Patrol Versions
CN-235 & C-295 PERSUADERFully Integrated Tactical System (FITS)Coastal SurveillanceASuW / ASWMore than 10 hours time-on-station
EADS CASA Proprietary Information 32
Military Transport Aircraft
MTAD
CN-235 DeepwaterDitching CertificationDitching CertificationNew Integrated AvionicsNew Integrated Avionics(Rockwell Collins Flight 2(Rockwell Collins Flight 2®).).New Radar, FLIR, ESM and Data LinkNew Radar, FLIR, ESM and Data LinkFixed mounted cockpit operatedFixed mounted cockpit operatedMission System (C4SAS) able to controlMission System (C4SAS) able to controlRadar, FLIR and Navigation.Radar, FLIR and Navigation.New interior compatible with palletizedNew interior compatible with palletizedMission System and/or logisticalMission System and/or logisticaltransport.transport.Ground & Flight Test, Certification andGround & Flight Test, Certification andOT&E upon deliveryOT&E upon delivery
Selected by the U.S. Coast Guard. Initial contract (Feb 2004) for 2 A/C plus NRC (87.4 M$). Up to 35 A/C contemplated.
EADS CASA Proprietary Information 33
Military Transport Aircraft
MTAD
FITS Mission System
Maritime Surveillance Anti-Submarine / Anti-Surface WarfareUniversal reconfigurable and redundantconsolesCost/effective open system architectureusing COTS componentsLast generation integrated mission systemFlexible, user friendly man-machine interface
Contracted by the Spanish Air Force (5 P-3 M) and by the Mexican Navy (8 C-212). Selected by Brazilian & UAE Navies.
EADS CASA Proprietary Information 34
Military Transport Aircraft
MTAD
Latest technology aircraftFly-by-wire FCSHuge basic fuel capacity (no extra tanks required)Fully versatile tanker/cargo and passenger transport2 under wing pods refuelling stationsOptions:
Flying boom systemFuselage mounted hose drogueFuel receiving system
Large under floor cargo holdsSimultaneous tanker and transportation missions
Airbus Military Derivatives
A330 MRTT
EADS CASA Proprietary Information 35
Military Transport Aircraft
MTAD
Conversion of the highly efficientA310-300AAR role with 2 hose-and-drogueunder wing podsOptions:
Flying boom systemFuselage mounted hose drogueFuel receiving system
All passenger transport role with awide range of comfort standardsCombi (pax/freight) and MEDEVACconfigurations
Airbus Military Derivatives (contd.)
A310 MRTT
EADS CASA Proprietary Information 36
Military Transport Aircraft
MTAD
Airbus Military Derivatives (contd.)
Large size (17,3 m extended), large Large size (17,3 m extended), large capability (1.200 GPM flow rate)capability (1.200 GPM flow rate)Remote (cockpit) operation based onRemote (cockpit) operation based on3D stereo video and FBW3D stereo video and FBWAdvanced FCS (Full FBW, LoadAdvanced FCS (Full FBW, LoadAlleviation System, ElectromechanicalAlleviation System, ElectromechanicalActuators, etcActuators, etc……))Development of a fullDevelopment of a full--scale Rig forscale Rig forGround Test and ValidationGround Test and ValidationDesign & Manufacturing of a BoomDesign & Manufacturing of a Boominstallation kitinstallation kitA310 Conversion to Boom equippedA310 Conversion to Boom equippedtanker for DEVAL purposestanker for DEVAL purposesQualification Ground & Flight TestsQualification Ground & Flight Tests
AAR Flying Boom
EADS CASA Proprietary Information 37
Military Transport Aircraft
MTAD
Basic platform overhaul
Cockpit and Avionics system
modernization
FITS integration with upgrade of
operator’s consoles and sensors
Ground & Flight Tests
Conversion of 5 A/C
Contracted by the Spanish Air Force (5 P-3M) and selected by the Brazilian Navy.
P-3 Upgrade
EADS CASA Proprietary Information 38
Military Transport Aircraft
MTAD
AVS Upgrade
Upgrade includes:TOPDECK® Avionics SuiteGlass cockpit (6-in x 8-in LCD)Night Vision Goggles (NVG)compatible cockpitBIT CapacityCertification
Already Certified and Flight proven(CASA C-295)Interfaces with existing systems
EnginesCOMMS
Optional self-protection suite: RWR, MAWS,Chaff & Flare, IR Countermeasures, etc
EADS CASA Proprietary Information 39
Military Transport Aircraft
MTAD
Development and manufacturing of advanced aerostructuresApplication of skilled engineering and manufacturingresources of EADS CASA:
Assembly and integration of complex elementsComposites and conventional materials componentsSuperplastic Forming and Diffusion Bonding components
Main current aerostructures programmes:Fan Cowls: A340/500-600 & A380 (CFRP); A318 (Metal)Dassault Falcon 7X: CFRP Trimmable Horizontal StabilizerAirbus A380: Belly FairingBoeing 777: Ailerons and FlaperonsBoeing 737: Rudder
Aerostructures Programmes
EADS CASA Proprietary Information 40
Military Transport Aircraft
MTAD
Since mid sixties CASA has been present as an Aerostructures risk-sharing partner on internationalAircraft Programmes, being responsible for theDevelopment and Certification of major components,namely
HFB-320 Rear Fuselage and Empennage McDonnell Douglas MD-11 Horizontal Tailplane(Metallic Trim Tank and CFRP Elevators).SAAB 2000 Metallic Wing and CFRP Control Surfaces.Dornier 728 Wing and Empennage (HTP & VTP).
Aerostructures: History & Background
EADS CASA Proprietary Information 41
Military Transport Aircraft
MTAD
Saab 2000
Wing and Nacelle
Aerostructures: History & Background (contd.)
EADS CASA Proprietary Information 42
Military Transport Aircraft
MTAD
Douglas MD-11
Horizontal Stabiliser
Aerostructures: History & Background (contd.)
EADS CASA Proprietary Information 43
Military Transport Aircraft
MTAD
Vertical StabiliserDornier 728
Wing
Horizontal Stabiliser
Aerostructures: History & Background (contd.)
EADS CASA Proprietary Information 44
Military Transport Aircraft
MTAD
Hurel Hispano
Aerostructures: Current Programmes
Risk-sharing partner
Design and manufacturing
of Fan-Cowls
A340-500/600
(CFRP Fibre Placement)
A318 (Metal)
A380 (CFRP Fibre Placement)
EADS CASA Proprietary Information 45
Military Transport Aircraft
MTAD
Risk-sharing partner
CFRP Trimmable Horizontal Stabilizer
Conceptual and Detail Design
FullFull--scale Structural Testscale Structural Test
ManufacturingManufacturing
CertificationCertification
Product SupportProduct Support
Aerostructures: Current Programmes (contd.)
DassaultDassault F7XF7X
EADS CASA Proprietary Information 46
Military Transport Aircraft
MTAD
Falcon 7X
Horizontal Stabiliser
Aerostructures: Current Programmes (contd.)
EADS CASA Proprietary Information 47
Military Transport Aircraft
MTAD
Belly Fairing
Airbus A380
Aerostructures: Current Programmes (contd.)
EADS CASA Proprietary Information 48
Military Transport Aircraft
MTAD
Questions?