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B-1 Appendix B Epsilon User’s Manual Appendix B Lightband® Interface This document describes Lightband® interface.
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Page 1: Appendix B · 2019. 1. 21. · B-2 Appendix B Epsilon User’s Manual B1. Mount Position The coordinate systems of LV and Micro satellites are shown in Figure B1-1. (The coordinates

B-1

Appendix B

Epsilon User’s Manual

Appendix B

Lightband® Interface

This document describes Lightband® interface.

Page 2: Appendix B · 2019. 1. 21. · B-2 Appendix B Epsilon User’s Manual B1. Mount Position The coordinate systems of LV and Micro satellites are shown in Figure B1-1. (The coordinates

B-2

Appendix B

Epsilon User’s Manual

B1. Mount Position

The coordinate systems of LV and Micro satellites are shown in Figure B1-1.

(The coordinates of other 2 satellites, SC2 and SC3, are arranged 120 [deg] apart.)

Figure B1-1 Coordinate Systems of LV (B) and Micro Satellite (SC1)

90°+YB

180°+ZB

+XB

Separation Direction

+Xsc

+Zsc

+Ysc

(4°)(504

.9m

m)

(138.36mm)

PLF-L PLF-R

270°

FairingSeparation Plane

Launcher Boom

Section A-A[TOP VIEW]

Origin of the Micro Satellite(Center of the Mounting Surface of

Lightband® UpperRing

SC1

SC3

SC2

(494.0

2m

m)

(173.24mm)

Fairi

ng E

nvel

op

STA

6020.5

Page 3: Appendix B · 2019. 1. 21. · B-2 Appendix B Epsilon User’s Manual B1. Mount Position The coordinate systems of LV and Micro satellites are shown in Figure B1-1. (The coordinates

B-3

Appendix B

Epsilon User’s Manual

B2. PL Usable Volume

PL usable volume is defined in Section 4.1.1.

The usable volume for a Micro satellite is shown in Figure B2-1.

Figure B2-1 Usable Volume for Micro Satellite

200

52

Φ15

1

800

600

14.7

600

Zsc

Xsc

Xsc

Ysc

Mounting Surface ofLightband® Upper Ring

B

View B

Page 4: Appendix B · 2019. 1. 21. · B-2 Appendix B Epsilon User’s Manual B1. Mount Position The coordinate systems of LV and Micro satellites are shown in Figure B1-1. (The coordinates

B-4

Appendix B

Epsilon User’s Manual

B3. Mechanical Interface

(1) Details of Lightband®

The connection/separation system for Micro satellites is Lightband® (8 inch MLB8.000-12)

manufactured by Planetary Systems Corporation.

The interface dimensions of the Lightband® are shown in Figure B3-1.

The interface on Micro satellite rear frame surface with the Lightband® upper ring is shown in Figure

B3-2.

Notes:

For any related information not provided in this document, refer to 2000785F MkII MLB User Manual

(Lightband® User Manual).

If there is any discrepancy between this document and Lightband® User Manual, this document will

prevail.

If you are uncertain or doubtful about any description in this document, contact your Program

Director.

Page 5: Appendix B · 2019. 1. 21. · B-2 Appendix B Epsilon User’s Manual B1. Mount Position The coordinate systems of LV and Micro satellites are shown in Figure B1-1. (The coordinates

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Appendix B

Epsilon User’s Manual

※The number and arrangement of separation springs are for reference. Actual ones are defined in ICD of

each micro satellite.

Figure B3-1 (1/2) 8 inch Lightband® Interface Dimensions (connected)

(φ5.93±0.02inch)φ150.6±0.51mm(Lower Ring)

(φ7.00±0.02inch)φ177.8±0.51mm(Upper Ring)

(φ10.04±0.02inch)φ255.0±0.51mm(Upper & Lower Ring)

(0.56±0.02inch)14.2±0.51mm(Lower Ring)

(5.39±0.02inch)136.9±0.51mm

(6.0

±0.0

3in

ch)

152.4

±0.7

6m

m

(Low

er Rin

g)

(Lower Ring)

ボルトP.C.D(φ8.0±0.01inch)φ203.2±0.25mm

+Ysc

+Xsc

SeparationConnecter J11

SeparationSwitch

SeparationSwitch

SeparationConnecter J12

+Zsc

(2.1

±0.0

15in

ch)

53.3

±0.4

mm

(0.14±0.01inch)3.56±0.25mm(Upper Ring Mounting Flange)

(0.17±0.01inch)4.32±0.25mm(Lower Ring Mounting Flange)

(0.32±0.01inch)8.1±0.25mm

(1.7

0.0

1in

ch)

45.5

±0.2

5m

m

SeparationConnecter P11

(0.34±0.01inch)8.6±0.25mm

Mount Panel Cover

Flatness 0.3mm

Satellite

Rocket

SeparationConnecter J11

Bolt

Connector

Connector

Connector P11

Connector J11

Page 6: Appendix B · 2019. 1. 21. · B-2 Appendix B Epsilon User’s Manual B1. Mount Position The coordinate systems of LV and Micro satellites are shown in Figure B1-1. (The coordinates

B-6

Appendix B

Epsilon User’s Manual

Figure B3-1 (2/2) 8 inch Lightband® Interface Dimensions (separated)

[BOTTOM VIEW]

Figure B3-2 Interface on Micro satellite rear frame surface with Lightband® upper ring

Satellite

Rocket

SeparationConnecterSeparation

Switch

SeparationSpring

(2.7

0.0

1in

ch)

69.6

±0.2

5m

m

(1.11±0.01inch)28.2±0.25mm(2

.16±

0.0

1in

ch)

54.9

±0.2

5m

m

(1.03±0.02inch)26.2±0.51mm

UPPER RING

LOWER RING

Fastening bolts to the satellite

Mount Panel Cover

+Ysc

+Xsc

φ228.6 min

15°

30°

(TYP)

8inch Lightband®Envelop( ) φ203.2P.C.D

φ0.3

600 MAX

60

0M

AX

Ra 3.2

12-1/4" -28UNF Lock Insert 2D sizeEQUALLY SPACED

0.05

(Part of )

φ177.3 MAX

[mm]

Connector

Page 7: Appendix B · 2019. 1. 21. · B-2 Appendix B Epsilon User’s Manual B1. Mount Position The coordinate systems of LV and Micro satellites are shown in Figure B1-1. (The coordinates

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Appendix B

Epsilon User’s Manual

(2) Interface Demarcation Point

The interface demarcation point is shown in Figure B3-3.

Figure B3-3 Interface Demarcation Point

Micro Satellite

Fastener between

micro Satellite and

Lightband® upper

ring

Mount Panel Cover (LV)

LV side

Micro Satellite side

Panel of Multi Satellite Mount Structure(LV)

Mount Panel Cover

Lightband®

Lightband®

InterfaceDemarcationpoint

Page 8: Appendix B · 2019. 1. 21. · B-2 Appendix B Epsilon User’s Manual B1. Mount Position The coordinate systems of LV and Micro satellites are shown in Figure B1-1. (The coordinates

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Appendix B

Epsilon User’s Manual

(3) Rear Frame of Micro Satellite

The rear frame of a Micro satellite is not subject to direct load generated by the tip of each separation

spring because the load is mitigated by the Lightband® upper ring.

(4) Material for Mating Section

The standard materials for the mating section are shown in Table B3-1.

Table B3-1 Materials for Mating Section

PL side LV side

Material Defined in ICD Aluminum Alloy

(5) Coating on Mating Section

The standard coatings on the mating section are shown in Table B3-2.

Table B3-2 Coatings on Mating Section

PL side LV side

Contact Surface Defined in ICD Anodic oxidation coating MLI-A-8625, TYPEIII, Class1

Other

Surfaces

Defined in ICD Anodic oxidation coating MLI-A-8625, TYPEIII, Class1 Electroless nickel plating AMS-B26074, Class4, GradeB Chemical conversion coating MIL-C-5541, Class3

etc.

Page 9: Appendix B · 2019. 1. 21. · B-2 Appendix B Epsilon User’s Manual B1. Mount Position The coordinate systems of LV and Micro satellites are shown in Figure B1-1. (The coordinates

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Appendix B

Epsilon User’s Manual

(6) Mass of parts of the separation system remaining on PL side

The mass of parts of the separation system remaining on Micro satellite side after separation is

shown in Table B3-3.

Table B3-3 Typical mass of parts of separation system remaining on Micro satellite side after separation

Nominal Notes

Mass [kg] 0.511 -

Center of Gravity

[mm]

Xsc -6.01 Coordinate System

is shown in Figure B2-1. Ysc -0.03

Zsc -9.84

Note: Values are for standard configuration of parts. The details of remaining parts of separation

connectors and separation switches are shown in Section B3. (9) and Section B3. (10),

respectively.

(7) Mechanical interface between Lightband® upper ring and Micro satellite rear frame

Typical mechanical interface between a Lightband® upper ring and a Micro satellite rear frame is

shown in Table B3-4.

Interface dimensions in the mating section of a Lightband® upper ring and a Micro satellite rear frame

are shown in Figure B3-4.

Customer shall verify the strength of the mating section of its Micro satellite rear frame.

The strength of each fastener is shown in Table B3-5. The allowable load of the fastener and reference

value of the maximum axial force at the highest tightening torque as seen in Table B3-4 are shown in

Table B3-5.

Page 10: Appendix B · 2019. 1. 21. · B-2 Appendix B Epsilon User’s Manual B1. Mount Position The coordinate systems of LV and Micro satellites are shown in Figure B1-1. (The coordinates

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Table B3-4 Typical mechanical interface between Lightband® upper ring and Micro satellite rear frame

Number of Fasteners 12

Fastener Part Number NAS1351N4-12 (L = 19.05 mm)

Washer Part Number NAS620B416 (t = 1.6 mm)

Running Torque 0.4 to 3.3 N・m

Customer, before shipping, shall confirm that the bolt

holes on its satellite rear frame meet the above running

torque value.

LSP, before mating, will confirm that the bolt holes meet

the above running torque value, and then apply combined

forces of running torque and tightening torque to tighten

fasteners.

Tightening Torque 8.7 to 10.1 N・m

Insert Length: 2D

Lock type (Lock insert)

Coating: No Coating

Procurement Fasteners & washers: LV

Inserts: PL

Figure B3-4 Interface Dimensions of Mating Section

of Lightband® upper ring and Micro satellite rear frame

Lock Insert (2D)

(3.4

3)

SC side

Lightband® Upper ring

Washer:NAS620C416(t=1.6)

Fastener:NAS1351N4-12(L=19.05)

Scre

w D

epth

14

.5 M

IN

[mm]

PL

Page 11: Appendix B · 2019. 1. 21. · B-2 Appendix B Epsilon User’s Manual B1. Mount Position The coordinate systems of LV and Micro satellites are shown in Figure B1-1. (The coordinates

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Appendix B

Epsilon User’s Manual

Table B3-5 Allowable load of fastener and reference value of maximum axial force

Unit Value Notes

(A) Initial Axial Force N 8,494 Tightening Torque 10.1 [Nm]

(B) Heat Load N 156.5

Assumed ambient temperature range: 14 to

26°C

Increased heat load when the ambient

temperature rises to 26°C from 14°C

(fastener is tightened at 14°C).

If you need to extend the range, extrapolate

linearly (13 N/°C).

(C) Internal Coefficient ― 0.53

(D) External Force

(Assumed)

Yield N 8,363 This value is stated in Lightband® User

Manual.

(E) Ultimate N 10,453 = D x 1.25

- Max Axial Force

Yield N 13,104 = A+B+C x E

- Ultimate N 14,218 = A+B+C x E

- Strength

Yield N 19,416 NAS1351N4

- Ultimate N 25,889 NAS1351N4

- Margin of Safety

Yield ― 0.48

- Ultimate ― 0.82

(8) Separation Spring

The number and arrangement of separation springs will be defined in ICD.

Refer to Lightband® User Manual for the characteristics of separation springs.

Page 12: Appendix B · 2019. 1. 21. · B-2 Appendix B Epsilon User’s Manual B1. Mount Position The coordinate systems of LV and Micro satellites are shown in Figure B1-1. (The coordinates

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Appendix B

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(9) Separation Connector

Two separation connectors of Lightband® are used as standard.

The appearance of the separation connector is shown in Figure B3-5.

The specifications of the separation connector are shown in Table B3-6.

Refer to Chapter B4 for its electrical interface.

Figure B3-5 Separation Connector

Table B3-6 Specifications of Separation Connector

Number of connectors 2

Connector Arrangement See Figure B3-1.

Pin Arrangement See Chapter B4 (Electrical Interface).

Spring characteristic See Lightband® User Manual.

Procurement By LV

Page 13: Appendix B · 2019. 1. 21. · B-2 Appendix B Epsilon User’s Manual B1. Mount Position The coordinate systems of LV and Micro satellites are shown in Figure B1-1. (The coordinates

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(10) Separation Switch

Two separation switches of Lightband® are used as standard.

The appearance of the separation switch is shown in Figure B3-6.

The specifications of the separation switch are shown in Table B3-7.

If 3 switches are needed, contact your Program Director.

Refer to Chapter B4 for its electrical interface.

Figure B3-6 Separation Switch

Table B3-7 Specifications of Separation Switch

Number of switch 2

Switch Arrangement See Figure B3-1.

Spring characteristic See Lightband® User Manual.

Procurement By LV

Page 14: Appendix B · 2019. 1. 21. · B-2 Appendix B Epsilon User’s Manual B1. Mount Position The coordinate systems of LV and Micro satellites are shown in Figure B1-1. (The coordinates

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Appendix B

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B4. Electrical Interface

B4. 1 Separation connector of Lightband®

Two separation connectors of Lightband® are used as standard. See Section B3 (9) for its appearance.

The electrical interface is shown in Table B4-1.

LV uses some pins on each separation connector as shown in Table B4-1 with short wires connected

for detecting separation status. Pins other than those used by LV are available for Customer.

Customer may use these separation connectors as separation switches; however, it should be noted

that the connectors have the normally open contact and that the status is open after separation. In

addition, LV does not guarantee any Micro satellite the use of the separation connectors after separation

in its orbit.

Electrical connections between a Micro satellite and LV or launch site facilities are not provided via

umbilical line as standard.

Customer can access its PL for charging its battery or other operations before mating with Lightband®

or before encapsulation into PLF.

The separation connectors serve as bonding pass between Lightband® upper ring and its lower ring.

Table B4-1 Electrical Interface of Separation Connector

Number of connectors 2

Connector Location See Figure B3-1.

Pin Assignment See Figure B4-1.

Pins used by LV J11: pin No. 4, 11, 5, 13

J12: pin No. 5, 13

Procurement By LV

Figure B4-1 Pin Assignment

Separation Connector(Lower Ring側)

Separation Connector(Upper Ring側)

1 8

9 15

8 1

15 9

Separation connector(Upper)J11,J12

Separation connector(Lower)P11,P12

Page 15: Appendix B · 2019. 1. 21. · B-2 Appendix B Epsilon User’s Manual B1. Mount Position The coordinate systems of LV and Micro satellites are shown in Figure B1-1. (The coordinates

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B4. 2 Separation switch

(1) Separation Switch of Lightband®

Two separation switches of Lightband® are used as standard. If 3 switches are needed, contact your

Program Director. See Section B3 (10) for its appearance.

The electrical interface is shown in Table B4-2.

LV does not guarantee any Micro satellite the use of the separation switches in its orbit.

Table B4-2 Electrical interface of Separation Switch

Number of switches 2

Switch Location See Figure B3-1.

Switch Type SPDT (Single-Pole Double-Throw)

Circuit Diagram See Figure B4-2.

Procurement By LV

* Separated state

Figure B4-2 Circuit Diagram of Separation Switch

Lightband® upper ring

Lightband® lower ring

Page 16: Appendix B · 2019. 1. 21. · B-2 Appendix B Epsilon User’s Manual B1. Mount Position The coordinate systems of LV and Micro satellites are shown in Figure B1-1. (The coordinates

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(2) Separation Switch provided by PL

PL can install separation switches chosen and provided by itself, instead of separation switches of

Lightband®, on the Lightband® upper ring.

After PL connected with the Lightband, separation switches are inaccessible, and the dimensions

around them cannot be measured.

Strokes of the separation switches are defined in ICD because their movement in height direction are

affected by reaction force of the separation switches. Customer shall inform Program Director of the

reaction force.

The separation switches of Lightband® are recommended if Customer is to require high accuracy of

PL rate in separation because the separation springs are arranged based on reaction force of the

separation switches of Lightband®.

Since separation switches provided by PL can greatly increase PL rate in separation, Customer should

consult Program Director for their use.

Page 17: Appendix B · 2019. 1. 21. · B-2 Appendix B Epsilon User’s Manual B1. Mount Position The coordinate systems of LV and Micro satellites are shown in Figure B1-1. (The coordinates

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B4. 3 Bonding

Bonding is also described in Section 4.4.6.

PL is electrically connected with Lightband® upper ring via fasteners and inserts (Figure B4-3).

Customer shall confirm in advance that the resistance between two points as shown below meets the

required value described in Section 4.4.6.

(1) A head or washer of each fastener fixed on Lightband® upper ring

(2) PL main structure

Bonding jumpers are also acceptable for ensuring the electrical connectivity .

Figure B4-3 Bonding pass

SC structure

Upper Ring

LV structure

LowerSeparation Connector

UpperSeparationConnector

SC and Lightband® Upper Ring can conduct through a bolt and a washer.

Contact surface does not have conduction.

Insert( No surface coating)

Bonding pass

Lower Ring

PL

Contact surface is not conductive.

Washer secures electrical conductivity between PL and

the Upper ring.


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