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APPENDIX C1 - ODOUR CONTROL EQUIPMENT DATA SHEETS

PROJECT TITLE (P) DOCUMENT REFERENCE (P)PROJECT NUMBER (P) REVISION (P)PROJECT LOCATION (P) DATE (P)SUPPLIER (P/S) REFERENCE DRAWINGS

INCLUDED (Y/N) (P)

* - Indicates Purchaser’s default requirement

3.0 OPERATING ENVIRONMENT AND SITE DETAILS

1 Operating Environment (P)Location ()InlandCoastalInsideOutsideOther (specify)Hazardous Area Classification ()NoneZone 1Zone 2EMC Environment ()1st environment – C11st environment – C22nd environment – C3

2 Ambient Air Temp/RH (-10°C-40°C/<100%*) (P)

3 Special Environmental Hazards (P)

4 References For Further Information (P)

4.0 SOURCE(S), VOLUME AND PROPERTIES OF ODOROUS AIR

1 Source(s) and Volume of Odorous Air (P)Source(s) (P)

Volume (m3) (P)2 Design Number of Air

Changes per Hour Required/Provided (P/S)

2 Design Air Flow Rate Required /Provided (m3/hr) (P/S

3 Air Composition and Physical Properties (If Known) (P)Composition Mean Max

Odour conc. (ouE/m3)

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H2S conc. (ppm)NH3 conc. (ppm)

Details of Processes Causing Sudden Increases in Odorant Concentrations

Physical Properties Min Mean Max

Temperature (°C)Relative humidity (%)

3 Source of Air Composition Data () (P)Actual sampling/analysisTheoretical data

4 Further Information to Assist Supplier in Equipment Design (P)

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Process Unit Reference

Odour Conc.(ouE/m3)

H2S Conc.(ppm)

NH3 Conc.(ppm)

Temperature (C) RH (%) Further Details

Mean Max Mean Max Mean Max Mean Range Mean Range

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5.0 PERFORMANCE SPECIFICATION

5.1 General

1 Service Life (years) (P)

5.2 Odour Treatment Performance

1 Performance At Outlet Stack (P)Maximum Odour Concentration (ouE/m3)Maximum Concentrations of Specific OdorantsH2S (ppm)NH3 (ppm)Other (specify)

2 Performance At Nearest Receptor (P)Maximum Odour Concentration (ouE/m3)Maximum Concentrations of Specific OdorantsH2S (ppm)NH3 (ppm)Other (specify)

2 Dispersion Model Used (P/S)

5.3 Noise

1 Maximum Noise Levels (<80* dB(A) at 1 m) (P)

5.4 Life Cycle Costs

5.4.1 General

1 LCC Assessment Required (Y/N) (P)

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Specified Duty Point (For Use with Sections 5.4.2, 5.4.3 and 5.4.4, where LCC Model 06 is not used)

Design Air Flow Rate (m3/hr) (Clause 4.2)Mean Inlet Odour Load (Clause 4.3)Odour conc. (ouE/m3)H2S (ppm)NH3 (ppm)Other (specify)Required Process Performance (At Outlet Stack or Nearest Receptor, As Appropriate) (Clause 5.2.1)Maximum Odour Concentration (ouE/m3)Maximum Concentrations of Specific OdorantsH2S (ppm)NH3 (ppm)Other (specify)

5.4.2 Power Input

1 Equipment Power Input at Specified Duty Point (kW) (S)

5.4.3 Consumption of Chemicals and Potable Water (Required for Wet Scrubbers)

1 Consumption of Specific Chemicals /Potable Water at Specified Duty Point (S)Chemical (Specify) or Potable Water

Volume Used* (m3)

* - per year of continuous operation

5.4.4 Service Lives and Costs of Components and Treatment Media

1 Guaranteed (G) and Expected (E) Service Lives of Components at Specified Duty Point (x 103 hrs) (P/S)Component G EChemical dosing pumpsRe-circulating pumpsFansMedia support grillesPre-filtersNozzles (biofilters)

2 Costs of Components (£)/Time Required to Replace Components (hrs) (S)Component Cost TimeChemical dosing pumpsRe-circulating pumpsFansMedia support grillesPre-filtersNozzles (biofilters)Other (specify)

3 Guaranteed Service Lives of Treatment Media at Specified Duty Point (P/S)Media (specify) Life (Years)

4 Replacement (R)/Disposal (D) Costs of Media (£)/Time Required to Replace Media (hrs) (S)Media (specify ) Cost Time

5 Selective Adsorption Capacity (SAC) and Cost of Media (Dry Scrubbers)Odorant (Specify) SAC (kg/tonne)

Odorant (Specify) Cost (£/tonne)

6.0 DESIGN SPECIFICATION

6.1 General

6.1.1 General

1 Summary of Treatment Processes Required/Provided (P/S)

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6 Reference for Purchaser’s Particular Specification for Labelling (P)

6.1.2 Covers and Connections

1 Cover Material () (P)GRP*AluminiumClothOther (specify)

1 Covers to Comply with Appendix G (Y*/N) (P)

6.1.3 Ductwork (Incorporating Dampers)

6.1.3.1 Ductwork

4 Outdoor Ductwork Material (GRP/PVC-U*) (P)

10 Type of Drain Trap Reqd./Provided (P/S)

12 Ductwork Colour (P)

13 Ductwork Earthing Required (Y/N) (P)

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6.1.3.2 Control, Balancing and Isolating Dampers

3 Damper and Non-Return Flap Spindle and Blade Materials (P)Stainless steel no. 1.4401 (AISI 316)GRP reinforced UPVCOther (specify)

6.1.6 Monitoring Facilities and Equipment

3 Flow Monitoring Facilities Required (Y/N) (P)

3 Type and Location of Flow Monitoring Facilities (P)

6.1.7 Outlet Stack (Where Required/Provided)

2 Height (m) (P)3 Minimum Efflux Velocity

(m/s) (P/S)8 Reference for Purchaser’s Particular

Specification for Lightning Protection (P)

6.1.8 Fans

6.1.8.1 General

1 Assist/Standby Fan(s) Required (Y/N) (P)

7 Requirements for the Use of Variable Speed Drives (P)

6.1.8.2 Casing(s)

1 Material (S)

6.1.8.3 Impeller(s)

1 Material (S)

2 Method of Securing Impellers to Shafts () (S)KeyBoltConical taperOther (specify)

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6.1.8.4 Drive System

2 Drive Systems to be Oversized (Y/N) (P)

2 Degree of Oversizing Required (%) (P)

6.1.8.5 Acoustic Enclosure(s)

1 Acoustic Enclosures Provided (Y/N) (S)

3 Dimensions (L x W x H) (m) (S)

3 External Colour (P/S)4 Locking Arrangements (P/S)

6.1.9 Weights and Lifting Arrangements

1 Weights of Major Components (S)Component Weight (kg)

1 Heaviest maintenance lift (S)

1 Heaviest erection lift (S)

6.1.13 Maintainability

2 Maintenance Interval for Provision of Access Equipment (Months) (P)

2 Type of Access Equipment Required/Provided (S)

6.1.14 Guarding

5 Full Length Hinges Required (Y*/N) (P)

6.1.16 Lagging and Trace Heating (Where Required/Provided)

1 Frost Protection Afforded Down to: (-10°C*) (P)

3 Reference for Particular Specification (P)

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6.1.17 Local Control Panel (LCP) and Associated Electrical Installation (Where Required/Provided)

1 LCP Required/provided (Y/N) (P/S)

2 LCP and Electrical Installation Specification (WIMES 3.04*) (P)

3 Position of LCP (P/S)

6.1.18 O & M Manuals

1 Reference for Purchaser’s Particular Specification (P)

6.1.19 Training

1 Reference for Purchaser’s Particular Specification (P)

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6.2 Wet Scrubber Installations (Where Required/Provided)

1 Process Reference (See Section 6.1.1) (P/S)

6.2.1 General

2 Type of Wet Scrubber` Required/Provided () (P/S)Packed bed scrubberVenturi scrubberSpray towerOther (specify)

3 Type of Scrubbing Liquid (S)

3 Target Operating Parameters (S)

5 Ancillary Components Required/Provided () (P/S)

a Pre-filtersb Mist eliminator5 Types of Pre-Filters Required/Provided

() (P/S)Dust filtersGrease filtersOther (specify)

6 Redundancy Requirements (P)

7 Bypass Ductwork Required (Y/N) (P)

9 Number and Configuration of Wet Scrubbers and Ancillary Components/Systems Provided (S)

6.2.2 Wet Scrubber(s)

6.2.2.1 Housing(s)

1 Material (S)

1 Type of Construction (S)

6.2.2.2 Treatment Stage(s) (Packed Bed Scrubbers)

1 Number of Treatment Stages (S)

3 Configuration of Inert Media Bed(s) (S)

4 Type and Composition of Inert Media (S)

6.2.3 Scrubbing Liquid Dosing System

2 Scrubbing Liquid Dosing System to Comply with WIMES 8.02 (Y/N) (P)

6.2.5 Scrubbing Liquid Blowdown System (Where Provided)

2 Excess/Waste Scrubbing Liquid Characteristics (e.g. pH and Cl content, etc.) (S)

3 Excess/Waste Scrubbing Liquid to Discharge to: (P/S)

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6.3 Dry Media Installations (e.g. Dry Scrubbers and GAC Units) (Where Required/Provided)

1 Process Reference (See Section 6.1.1) (P/S)

6.3.1 General

2 Ancillary Components/ Systems Required/Provided () (P/S)

a Pre-filtersb ‘In situ’ media re-

generation system (GAC Units)

c Inlet heater2 Types of Pre-Filters Required/Provided

() (P/S)Dust FiltersGrease filtersDe-mistersOther (specify)

3 Redundancy Requirements (P)

4 Bypass Ductwork Required (Y/N) (P)

5 Number and Configuration of Treatment Units and Ancillary Components/Systems Provided (S)

6.3.2 Treatment Unit(s)

6.3.2.1 General

1 Condensate to Discharge to: (P/S)

6.3.2.2 Housing(s)

1 Material (S)

1 Type of Construction (S)

6.3.2.3 Treatment Stage(s)

1 Number of Treatment Stages (S)

3 Configuration of Media Bed(s) (S)

5 Type and Composition of Media (S)

7 Media Sampling Facility Required/Provided (Y/N) (P/S)

8 Media Analysis Service Required (Y/N) (P)

6.3.3 In Situ Media Re-Generation System (For GAC Units) (Where Required/Provided)

2 Details (S)Type of Re-generating Liquid

Cycle Frequency (hrs-1)Cycle Duration (hrs)Volume of Liquid Waste Produced During Each Cycle (l)

3 Method of Disposal and pH of Liquid Waste (S)

4 Excess/Waste Regenerating Liquid to Discharge to: (P/S)

6.3.5 Media Disposal

1 Method of Removal, Disposal and Waste Classification of Spent Media (S)

2 Time Required to Replace Spent Media (S)

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6.4 Catalytic Iron Filter (CIF) Installations (Where Required/Provided)

1 Process Reference (See Section 6.1.1) (P/S)

6.4.1 General

2 Ancillary Components/ Systems Required/Provided () (P/S)

a Pre-filtersb Inlet air humidifierc Media irrigation system2 Types of Pre-Filters Required/Provided

() (P/S)Dust FiltersDe-mistersOther (specify)

3 Redundancy Requirements (P)

4 Bypass Ductwork Required (Y/N) (P)

6 Number and Configuration of CIFs and Ancillary Components/Systems Provided (S)

6.4.2 CIF(s)

6.4.2.1 General

1 Excess Moisture to Discharge to: (P/S)

6.4.2.2 Housing(s)

1 Material (S)

1 Type of Construction (S)

6.4.2.3 Treatment Stage(s)

1 Number of Treatment Stages (S)

3 Configuration of Media Bed(s) (S)

4 Type and Composition of Media (S)

6.4.3 Media Disposal

1 Method of Removal, Disposal and Waste Classification of Spent Media (S)

2 Time Required to Replace Spent Media (S)

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6.5 Biological Treatment Processes (Where Required/Provided)

6.5.1 Bio-Filter Installations (Where Required/Provided)

1 Process Reference (See Section 6.1.1) (P/S)

6.5.1.1 General

2 Target Operating pH (S)3 Type of Media Irrigation System Provided

() (S)a Re-circulatingb Single pass4 Ancillary Components Required/Provided

() (P/S)a Pre-filtersb Covers (for open-

topped, up-flow bio-filters)

4 Types of Pre-Filters Required/Provided () (P/S)Dust FiltersDe-mistersOther (specify)

4 Redundancy Requirements (P)

6 Bypass Ductwork Required (Y/N) (P)

7 Number and Configuration of Bio-Filters and Ancillary Components/Systems Provided (S)

6.5.1.2 Bio-Filter(s)

Housing(s) and Base Slab(s)

1 Materials (S)

1 Types of Construction (S)

Treatment Stage(s)

1 Number of Treatment Stages Provided (S)

3 Configuration of Inert Media Bed(s) (S)

4 Inert Media Information/Characteristic (S)a Type and Composition

b Specific Surface Area (m2/kg)

c Pressure Drop Across Media (Pa/m)

6.5.1.3 Media Irrigation System

2a Strainer Mesh Size (mm) (S)

3 Irrigating Liquid Requirements (S)Type ()Final effluentPotable waterQuality

Pressure and Flow Rate

Cycle Frequency (hrs-1)Cycle Duration (hrs)

5 Excess/Waste Irrigating Liquid to Discharge to: (P/S)

6.5.1.4 Irrigating Liquid Blowdown System (Where Required For Re-circulating Media Irrigation Systems)

4 Excess/Waste Irrigating Liquid Characteristics (S)

5 Excess/Waste Irrigating Liquid to Discharge to: (P/S)

6.5.1.5 Media Disposal

1 Method of Removal, Disposal and Waste Classification of Spent Media (S)

2 Time Required to Replace Spent Media (S)

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6.5 Biological Treatment Processes (If Required/Provided) (Continued)

6.5.2 Bio-Scrubber Installations (Where Required/Provided)

1 Process Reference (See Section 6.1.1) (P/S)

6.5.2.1 General

2 Scrubbing Liquid Requirements (S)Type ()Final effluentPotable waterQuality

Pressure and Flow Rate

3 Target Operating pH (S)5 Ancillary Components/ Systems

Required/Provided () (P/S)a Mist eliminatorb Scrubbing liquid

conditioning system4 Redundancy Requirements (P)

7 Bypass Ductwork Required (Y/N) (P)

8 Minimum pH Value (S)9 Number and Configuration of Bio-

Scrubbers and Ancillary Components/Systems Provided (S)

6.5.2.2 Bio-Scrubber(s)

Housing(s)

1 Material (S)

1 Type of Construction (S)

Treatment Stage(s)

1 Number of Treatment Stages (S)

3 Configuration of Inert Media Bed(s) (S)

4 Inert Media Information/Characteristic (S)a Type and Composition

b Specific Surface Area (m2/kg)

c Pressure Drop Across Media (Pa/m)

6.5.2.5 Scrubbing Liquid Blowdown System

4 Excess/Waste Scrubbing Liquid to Discharge to: (P/S)

6.5.2.6 Media Disposal

1 Method of Removal, Disposal and Waste Classification of Spent Media (S)

2 Time Required to Replace Spent Media (S)

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7.0 TEST SPECFICATION

7.1 General

1b Witness FAT Required (Y/N)

7.4 Site Acceptance Testing (SAT)

7.4.4 Process Performance Testing

7.4.4.1 General

1 Types and Number of Tests Required () (Specify Number Required e.g. (4)) (P)Odour concentrationH2SNH3

3 Witness Testing Required (Y/N) (P)

4 Air Flow Rate for Testing (m3/hr) (P/S)

5 Testing to be Performed by: (P)

7.4.4.2 Odour Concentration (Where Required)

1 Sampling Details (P)Sampling durationSampling interval

2 Number of ‘Matched Pairs’ Required (P)For analysisAs back-ups

5 Maximum Allowable Mean Odour Conc. (P)

7.4.4.3 Hydrogen Sulphide Concentration (Where Required)

1 Measurement Details (P)Sampling/data logging durationNumber of samples/data logging sessions reqd.Interval between sampling/data logging sessions

4 Time interval (P)4 Maximum Allowable H2S

Content (P)

7.4.4.4 Further Tests (Where Required)

1 Reference for Purchaser’s Particular Specification (P)

7.4.4.5 Reporting of Results

1 Results to be Made Available Within (Days) (P)

7.4.5 Cover Leakage Testing (Where Required)

1 Cover Leakage Testing Required (Y/N) (P)

1 Reference for Purchaser’s Particular Specification (P)

7.4.6 Ductwork Leakage Testing (Where Required)

1 Ductwork Leakage Testing Required (Y/N) (P)

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APPENDIX C2 – DRIVE SYSTEM DATA SHEET

(TO BE COMPLETED FOR EACH DRIVE SYSTEM )

Drive No.:

1 Driven Equipment (P/S)

2 Type of Drive (Fixed or Variable) (P/S)

3 Method of Power Transmission from Drive to Driven Equipment () (S)Close coupledChainBeltOther (specify)

4 Method of Mechanical Overload Protection for Drive () (P/S)Current monitoringTorque limiting couplingOther (specify)

6 Gearbox Specification (S)Type and Number of Stages

ManufacturerService factorFinal drive ratio

Drive No.:

1 Driven Equipment (P/S)

2 Type of Drive (Fixed or Variable) (P/S)

3 Method of Power Transmission from Drive to Driven Equipment () (S)Close coupledChainBeltOther (specify)

4 Method of Mechanical Overload Protection for Drive () (P/S)Current monitoringTorque limiting couplingOther (specify)

6 Gearbox Specification (S)Type and Number of Stages

ManufacturerService factorFinal drive ratio

Drive No.:

1 Driven Equipment (P/S)

2 Type of Drive (Fixed or Variable) (P/S)

3 Method of Power Transmission from Drive to Driven Equipment () (S)Close coupledChainBeltOther (specify)

4 Method of Mechanical Overload Protection for Drive () (P/S)Current monitoringTorque limiting couplingOther (specify)

6 Gearbox Specification (S)Type and Number of Stages

ManufacturerService factorFinal drive ratio

Drive No.:

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1 Driven Equipment (P/S)

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2 Type of Drive (Fixed or Variable) (P/S)

3 Method of Power Transmission from Drive to Driven Equipment () (S)Close coupledChainBeltOther (specify)

4 Method of Mechanical Overload Protection for Drive () (P/S)Current monitoringTorque limiting couplingOther (specify)

6 Gearbox Specification (S)Type and Number of Stages

ManufacturerService factorFinal drive ratio

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APPENDIX D - SUPPLIER’S SUPPLEMENTARY DATA SHEET INFORMATION

Clause Supplementary Information

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APPENDIX G5 – GRP COVER DATA SHEETS

PROJECT TITLE (P) DOCUMENT REFERENCE (P)PROJECT NUMBER (P) REVISION (P)PROJECT LOCATION (P) DATE (P)GRP COVER MANUFACTUER (P/S)

REFERENCE DRAWINGS INCLUDED (Y/N) (P)

* - Indicates Purchaser’s default requirement

G5.0 PERFORMANCE SPECIFICATION

G5.1 General

1 Service Life (20 years*) (P)

G5.2 Leak Tightness

G5.2.2 Covers Over Tanks, Wet Wells, Chambers

1 % of Odorous Air Drawn Through Designated Air Intakes (60 %*) (P)

G5.2.3 Covers Over ‘Difficult to Seal’ Installations

1 % of Odorous Air Drawn Through Designated Air Intakes (P)

G6.0 DESIGN SPECIFICATION

G6.1 General

G6.1.1 Design Information to be Provided

1b(i)

Structural Calculations Required (Y/N) (P)

1b(ii)

Sample Laminate Test Report Required (Y/N) (P)

G6.1.2 Weights and Lifting Arrangements

1 Heaviest maintenance lift (S)

1 Heaviest erection lift (S)

G6.1.5 O & M Manuals

1 Reference for Purchaser’s Particular Specification (P)

G6.1.7 Miscellaneous

1 Cover Sections to be Uniquely Marked (Y/N) (P)

G6.2 Mechanical Properties

G6.2.1 Assessment of Loads

4 Design Loads (P)Process Pressure (Pa) (P)

Wind Loads (P)Site LocationHeight of covers above ground level (m)Access Loads (P)

Plant and Equipment Loads (P)

G6.2.4 Deformation

2 Minimum Fall for Free Drainage (1 in 50*) (P)

G6.4 Appearance

2 Cover Colour (P)

G6.6 Access Requirements

G6.6.1 General

1 Access Requirements (P)

2 Further Walkway Requirements (P)

3 Further Access Requirements (P)

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G6.6.2 Access Hatches and Hatch Covers

3 Hinge Type (P/S)

4 Requirements for Stays (P)

5 Hatch-Cover Locking Requirements (P)

G6.6.3 Safety Grids

2 Requirements for Safety Grids (P)

3 Safety Grids to Require Tool for Removal (Y*/N) (P)

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APPENDIX G6 - SUPPLIER’S SUPPLEMENTARY DATA SHEET INFORMATION

Clause Supplementary Information

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