Appendix E 242-A Building Exhauster Train A HEPA Filter ......No additional prerequisites. See...

Appendix E

242-A Building Exhauster Train A HEPA Filter Aerosol Test Data Sheets

HEPA Filter Aerosol Test Data Sheets

Type

CONTINUOUS Document No.

3-VB-656E Rev/Mod

B-7 Release Date

04/10/2018 Page

1 of 28

Tank Farm Maintenance Procedure 242-A Evaporator

USQ # N/A-4

CHANGE HISTORY ( LAST 5 REV-MODS )

Rev-Mod Release Date Justification: Summary of Changes

B-7 04/10/2018 Maintenance Request Add “K1-“ to FTP’s in Table 1.

B-6 12/11/2017 Maintenance Request Removed “DUE” from Step 1. Remove Initials/Date from

multiple locations.

B-5 08/16/2017 Maintenance Request

Initial lines changed to signature lines on Data Sheets 1 & 6,

Step 7 of Data Sheet 3 reworded and extra step added to Data

Sheet 6.

B-4 05/03/2017 Periodic Review Changed Operating Range values and deleted row in Data Sheet

3, and record section upgrade.

B-3 11/20/2014 CHAMPS Removal Removed reference to CHAMPS, updated records statements

and removed next periodic review date.

Appendix E



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Exhauster 296-A-21A SYSTEM-SPECIFIC DATA

GENERAL INFORMATION

Transition plenum 30" i.d. (inside diameter)

Flow Test Ports: K1-FTP-403 , K1-FTP-404 1” NPT pipe nipple located at 40’ 2 87 ” and K1-FTP-406

6”Manual test port located at 40’ 2 87 ”

Exhaust Fan: K1-5-2, K1-5-3; 18409 cfm at 59 F/19474 cfm at 115 H-14-108570 Sht. 2

HEPA Filters: K1-6-1 through K1-6-6; (2 in series per Train; 2 Trains in parallel); see H-14-108570 Sht. 1

PRECAUTIONS & LIMITATIONS

Ladder for flow testing on filter train “A” (K1-FTP-085).

PREREQUISITES

No additional prerequisites. See 3-VBP-656.

Appendix E



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Records

This procedure is performed within a work package, as such, the procedure in its entirety will be

maintained as a record per the Work Control process.

The record custodian identified in the company-level Records Inventory and Disposition

Schedule (RIDS) is responsible for record retention in accordance with

TFC-BSM-IRM_DC-C-02.

Appendix E



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Data Sheet 1

INSTRUMENT CALIBRATION DATA

Step 1

AIR FLOW INSTRUMENT PHOTOMETER

Flow Instrument Type

Equipment Number

Code Number

Code Number

Cal Due Date

Cal Date

Cal Due Date

AEROSOL GENERATOR

Model Number

Model Number

Equipment Number

Equipment Number

Functional Test Due Date

Functional Test Due Date

Aerosol Type

Aerosol Type

Step 2

ADDITIONAL INSTRUMENT CALIBRATION DATA

Comments:

Appendix E



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Data Sheet 2

PRE-JOB SURVEY FILTER TRAIN “A”

Step 3

Perform pre-job radiation and contamination survey.

/ /

Signature Print (First & Last) Date

HPT

EXTERNAL VISUAL INSPECTION CHECKLIST* YES NO N/A

Step 4

Filter housing access adequate?

Housekeeping adequate?

Adequate number/acceptable condition of operable latches on access doors?

Sample and injection ports equipped with caps, plugs or covers?

Lighting levels adequate?

Housing or ductwork damaged (no apparent leaks on housing penetrations)?

Test ports available (Figure 1)?

Test ports labeled?

Housing door or seal damaged or leaking?

Installed pressure gauges labeled?

Instrumentation damaged (broken, disconnected)?

Filter damaged (tears, holes, frame separation)?

Evidence of moisture in housing (stains, water)?

Step 5

Comments:

* Not all inspections required by ASME/ANSI N511 are listed on this checklist.

Appendix E



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Data Sheet 3

DIFFERENTIAL PRESSURE READINGS

Step 6

FILTER DP

GAUGE LOCATION

READING

(in. wg)

OPERATING

RANGE * (in.

wg)

RESULTS

FILTER TRAIN A

Prefilter

K1-15-3 PDIT-K1-306

East end of filter

housing

0.00 min.

1.30 max.

PASS

FAIL

1st Stage

K1-6-3 PDIT-K1-307

0.30 min.

3.80 max.

PASS

FAIL

2nd Stage

K1-6-6 PDIT-K1-308

0.30 min.

2.30 max.

PASS

FAIL

* See RPP-11413, Technical Basis for Ventilation System Requirements for absolute limits.

Step 7

FWS signature required if any trial fails due to DP readings being out of range.

/ /


Facility Supervisor/FWS

Comments

Appendix E



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Data Sheet 4

SYSTEM AIR FLOW READINGS (DUCTS)

FILTER TRAIN “A”

K1-FTP-085

Step 8

Traverse Points* (in.)

VP

(in. wg)

Velocity**

(fpm)

21

2 21

4 21

6 21

10 21

19 21

23 21

25 21

27 21

29 21

Step 9 Port Total (fpm)

Step 10 Average fpm = Total fpm 10

Step 11

Type-S Pitot Tube

= Average fpm (avg) x Type-S Pitot coefficient x duct area

= fpm (avg) x 0.84 x 4.91 sq ft

* Traverse points are measured relative to inside diameter (i.d.); none may be located within 0.5 in.

of stack walls (40 CFR 60, APP. A).

** Velocity (fpm) = 4005

VP

Appendix E



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Data Sheet 5 (Sheet 1 of 18)

(TRAIN “A”)

242-A Primary Filter K1-6-3 Top First (Figure 1)

AEROSOL TEST READINGS

STEP TRIAL 1 TRIAL 2 TRIAL 3

12

Generator: psi

Generator: psi

Generator: psi

13*

(Scale X Reading = Eq. Input)*

X = Cb


X = Cb


X = Cb

14**

X = Bb

X = Bb

X = Bb

X = Bp

X = Bp

X = Bp

15*

X = Cp

X = Cp

X = Cp

AEROSOL PENETRATION CALCULATIONS**

16*

b

p

C

CP 100 *

b

p

C

CP 100 *

b

p

C

CP 100 *

100P *

100P *

100P *

P =________%

P =________%

P =________%

17 PASS = P < 0.05% FAIL = P 0.05%

PASS / FAIL PASS / FAIL PASS / FAIL

18

Fac. FWS signature required if ANY trial fails:

/ /


Facility FWS

* Some photometers are auto-ranging and calculating which cannot be manually scaled. Enter

"N/A" or "Auto" in scale and calculation spaces for those cases.

** Background concentrations (Bb, Bp) are for information only and are not part of percent

penetration calculation.

Appendix E



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(TRAIN “A”)

242-A Primary Filter K1-6-3 Top Second (Figure 1)



12

Generator: psi

Generator: psi

Generator: psi

13*


X = Cb


X = Cb


X = Cb

14**

X = Bb

X = Bb

X = Bb

X = Bp

X = Bp

X = Bp

15*

X = Cp

X = Cp

X = Cp


16*

b

p

C

CP 100 *

b

p

C

CP 100 *

b

p

C

CP 100 *

100P *

100P *

100P *

P =________%

P =________%

P =________%

17 PASS = P < 0.05% FAIL = P 0.05%


18


/ /


Facility FWS





Appendix E



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(TRAIN “A”)

242-A Primary Filter K1-6-3 Top Third (Figure 1)



12

Generator: psi

Generator: psi

Generator: psi

13*


X = Cb


X = Cb


X = Cb

14**

X = Bb

X = Bb

X = Bb

X = Bp

X = Bp

X = Bp

15*

X = Cp

X = Cp

X = Cp


16*

b

p

C

CP 100 *

b

p

C

CP 100 *

b

p

C

CP 100 *

100P *

100P *

100P *

P =________%

P =________%

P =________%

17 PASS = P < 0.05% FAIL = P 0.05%


18


/ /


Facility FWS





Appendix E



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(TRAIN “A”)

242-A Secondary Filter K1-6-6 Top First (Figure 1)



12

Generator: psi

Generator: psi

Generator: psi

13*


X = Cb


X = Cb


X = Cb

14**

X = Bb

X = Bb

X = Bb

X = Bp

X = Bp

X = Bp

15*

X = Cp

X = Cp

X = Cp


16*

b

p

C

CP 100 *

b

p

C

CP 100 *

b

p

C

CP 100 *

100P *

100P *

100P *

P =________%

P =________%

P =________%

17 PASS = P < 0.05% FAIL = P 0.05%


18


/ /


Facility FWS





Appendix E



Type


3-VB-656E Rev/Mod

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12 of 28


(TRAIN “A”)

242-A Secondary Filter K1-6-6 Top Second (Figure 1)



12

Generator: psi

Generator: psi

Generator: psi

13*


X = Cb


X = Cb


X = Cb

14**

X = Bb

X = Bb

X = Bb

X = Bp

X = Bp

X = Bp

15*

X = Cp

X = Cp

X = Cp


16*

b

p

C

CP 100 *

b

p

C

CP 100 *

b

p

C

CP 100 *

100P *

100P *

100P *

P =________%

P =________%

P =________%

17 PASS = P < 0.05% FAIL = P 0.05%


18


/ /


Facility FWS





Appendix E



Type


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(TRAIN “A”)

242-A Secondary Filter K1-6-6 Top Third (Figure 1)



12

Generator: psi

Generator: psi

Generator: psi

13*


X = Cb


X = Cb


X = Cb

14**

X = Bb

X = Bb

X = Bb

X = Bp

X = Bp

X = Bp

15*

X = Cp

X = Cp

X = Cp


16*

b

p

C

CP 100 *

b

p

C

CP 100 *

b

p

C

CP 100 *

100P *

100P *

100P *

P =________%

P =________%

P =________%

17 PASS = P < 0.05% FAIL = P 0.05%


18


/ /


Facility FWS





Appendix E



Type


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(TRAIN “A”)

242-A Primary Filter K1-6-3 Middle First (Figure 1)



12

Generator: psi

Generator: psi

Generator: psi

13*


X = Cb


X = Cb


X = Cb

14**

X = Bb

X = Bb

X = Bb

X = Bp

X = Bp

X = Bp

15*

X = Cp

X = Cp

X = Cp


16*

b

p

C

CP 100 *

b

p

C

CP 100 *

b

p

C

CP 100 *

100P *

100P *

100P *

P =________%

P =________%

P =________%

17 PASS = P < 0.05% FAIL = P 0.05%


18


/ /


Facility FWS





Appendix E



Type


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15 of 28


(TRAIN “A”)

242-A Primary Filter K1-6-3 Middle Second (Figure 1)



12

Generator: psi

Generator: psi

Generator: psi

13*


X = Cb


X = Cb


X = Cb

14**

X = Bb

X = Bb

X = Bb

X = Bp

X = Bp

X = Bp

15*

X = Cp

X = Cp

X = Cp


16*

b

p

C

CP 100 *

b

p

C

CP 100 *

b

p

C

CP 100 *

100P *

100P *

100P *

P =________%

P =________%

P =________%

17 PASS = P < 0.05% FAIL = P 0.05%


18


/ /


Facility FWS





Appendix E



Type


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16 of 28


(TRAIN “A”)

242-A Primary Filter K1-6-3 Middle Third (Figure 1)



12

Generator: psi

Generator: psi

Generator: psi

13*


X = Cb


X = Cb


X = Cb

14**

X = Bb

X = Bb

X = Bb

X = Bp

X = Bp

X = Bp

15*

X = Cp

X = Cp

X = Cp


16*

b

p

C

CP 100 *

b

p

C

CP 100 *

b

p

C

CP 100 *

100P *

100P *

100P *

P =________%

P =________%

P =________%

17 PASS = P < 0.05% FAIL = P 0.05%


18


/ /


Facility FWS





Appendix E



Type


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(TRAIN “A”)

242-A Secondary Filter K1-6-6 Middle First (Figure 1)



12

Generator: psi

Generator: psi

Generator: psi

13*


X = Cb


X = Cb


X = Cb

14**

X = Bb

X = Bb

X = Bb

X = Bp

X = Bp

X = Bp

15*

X = Cp

X = Cp

X = Cp


16*

b

p

C

CP 100 *

b

p

C

CP 100 *

b

p

C

CP 100 *

100P *

100P *

100P *

P =________%

P =________%

P =________%

17 PASS = P < 0.05% FAIL = P 0.05%


18


/ /


Facility FWS





Appendix E



Type


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(TRAIN “A”)

242-A Secondary Filter K1-6-6 Middle Second (Figure 1)



12

Generator: psi

Generator: psi

Generator: psi

13*


X = Cb


X = Cb


X = Cb

14**

X = Bb

X = Bb

X = Bb

X = Bp

X = Bp

X = Bp

15*

X = Cp

X = Cp

X = Cp


16*

b

p

C

CP 100 *

b

p

C

CP 100 *

b

p

C

CP 100 *

100P *

100P *

100P *

P =________%

P =________%

P =________%

17 PASS = P < 0.05% FAIL = P 0.05%


18


/ /


Facility FWS





Appendix E



Type


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(TRAIN “A”)

242-A Secondary Filter K1-6-6 Middle Third (Figure 1)



12

Generator: psi

Generator: psi

Generator: psi

13*


X = Cb


X = Cb


X = Cb

14**

X = Bb

X = Bb

X = Bb

X = Bp

X = Bp

X = Bp

15*

X = Cp

X = Cp

X = Cp


16*

b

p

C

CP 100 *

b

p

C

CP 100 *

b

p

C

CP 100 *

100P *

100P *

100P *

P =________%

P =________%

P =________%

17 PASS = P < 0.05% FAIL = P 0.05%


18


/ /


Facility FWS





Appendix E



Type


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(TRAIN “A”)

242-A Primary Filter K1-6-3 Bottom First (Figure 1)



12

Generator: psi

Generator: psi

Generator: psi

13*


X = Cb


X = Cb


X = Cb

14**

X = Bb

X = Bb

X = Bb

X = Bp

X = Bp

X = Bp

15*

X = Cp

X = Cp

X = Cp


16*

b

p

C

CP 100 *

b

p

C

CP 100 *

b

p

C

CP 100 *

100P *

100P *

100P *

P =________%

P =________%

P =________%

17 PASS = P < 0.05% FAIL = P 0.05%


18


/ /


Facility FWS





Appendix E



Type


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(TRAIN “A”)

242-A Primary Filter K1-6-3 Bottom Second (Figure 1)



12

Generator: psi

Generator: psi

Generator: psi

13*


X = Cb


X = Cb


X = Cb

14**

X = Bb

X = Bb

X = Bb

X = Bp

X = Bp

X = Bp

15*

X = Cp

X = Cp

X = Cp


16*

b

p

C

CP 100 *

b

p

C

CP 100 *

b

p

C

CP 100 *

100P *

100P *

100P *

P =________%

P =________%

P =________%

17 PASS = P < 0.05% FAIL = P 0.05%


18


/ /


Facility FWS





Appendix E



Type


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(TRAIN “A”)

242-A Primary Filter K1-6-3 Bottom Third (Figure 1)



12

Generator: psi

Generator: psi

Generator: psi

13*


X = Cb


X = Cb


X = Cb

14**

X = Bb

X = Bb

X = Bb

X = Bp

X = Bp

X = Bp

15*

X = Cp

X = Cp

X = Cp


16*

b

p

C

CP 100 *

b

p

C

CP 100 *

b

p

C

CP 100 *

100P *

100P *

100P *

P =________%

P =________%

P =________%

17 PASS = P < 0.05% FAIL = P 0.05%


18


/ /


Facility FWS





Appendix E



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(TRAIN “A”)

242-A Secondary Filter K1-6-6 Bottom First (Figure 1)



12

Generator: psi

Generator: psi

Generator: psi

13*


X = Cb


X = Cb


X = Cb

14**

X = Bb

X = Bb

X = Bb

X = Bp

X = Bp

X = Bp

15*

X = Cp

X = Cp

X = Cp


16*

b

p

C

CP 100 *

b

p

C

CP 100 *

b

p

C

CP 100 *

100P *

100P *

100P *

P =________%

P =________%

P =________%

17 PASS = P < 0.05% FAIL = P 0.05%


18


/ /


Facility FWS





Appendix E



Type


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(TRAIN “A”)

242-A Secondary Filter K1-6-6 Bottom Second (Figure 1)



12

Generator: psi

Generator: psi

Generator: psi

13*


X = Cb


X = Cb


X = Cb

14**

X = Bb

X = Bb

X = Bb

X = Bp

X = Bp

X = Bp

15*

X = Cp

X = Cp

X = Cp


16*

b

p

C

CP 100 *

b

p

C

CP 100 *

b

p

C

CP 100 *

100P *

100P *

100P *

P =________%

P =________%

P =________%

17 PASS = P < 0.05% FAIL = P 0.05%


18


/ /


Facility FWS





Appendix E



Type


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(TRAIN “A”)

242-A Secondary Filter K1-6-6 Bottom Third (Figure 1)



12

Generator: psi

Generator: psi

Generator: psi

13*


X = Cb


X = Cb


X = Cb

14**

X = Bb

X = Bb

X = Bb

X = Bp

X = Bp

X = Bp

15*

X = Cp

X = Cp

X = Cp


16*

b

p

C

CP 100 *

b

p

C

CP 100 *

b

p

C

CP 100 *

100P *

100P *

100P *

P =________%

P =________%

P =________%

17 PASS = P < 0.05% FAIL = P 0.05%


18


/ /


Facility FWS





Appendix E



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Data Sheet 6

Field Review

Step 19

Perform post-job radiation and contamination survey.

/ /

Signature Print (First & Last Name) Date

HPT

Step 20

Vent and Balance lead filling out Data Sheets.

Signature

Vent and Balance Lead

Print

(First & Last)

Date

Step 21

Facility Supervisor/FWS VERIFY all caps, plugs, and instrumentation have been restored to original

configuration.

Ventilation system restored to operating configuration:

____________________________

Supervisor/FWS (Signature)

_________________________________

Supervisor/FWS (Print First & Last)

__________

Date

Step 22

Facility Supervisor/FWS NOTIFY Responsible Engineer immediately for any failed items. Enter name of

engineer contacted if failed items exist AND RECORD work request number(s) for items requiring

additional maintenance OR enter N/A if no failed items exist. Forward Work Package to Vent and Balance.

_______________________

Engineer contacted

_______________________

Work Request Number

_______________________

Date

_______________________

Work Request Number

Post Field Work Review

Step 23 Document RSR#: ____________________________

Step 24

Vent and Balance reviewer VERIFY Data Sheets are accurate, complete, and legible. Sign when complete

and forward work package to Planner.

_______________________

Vent and Balance Reviewer (Signature)

_______________________

Vent and Balance Reviewer

(Print First and Last Name)

___________

Date

Comments:

Appendix E



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Table 1 - HEPA Filter Test Ports for Train A Filters

Filter Train “A” K1-6-3 Filters

Baseline Inject K1-FTP- 004 (F,S,T)

Sample K1-FTP- 007 (F,S,T)

Penetration Inject K1-FTP- 004 (F,S,T)










Filter Train “A” K1-6-6 Filters













Appendix E



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Figure 1 - 242-A Filter Trains

Filter Train B

Filter Train A

K1

-5

-3

K1

-5

-2

Filter Test Port

Arrangement as followsF = First

S = Second

T = Third

Filter Train C

K1-6

-6

Aerosol Injection

Ports 014 thru 016

Aerosol Injection

Ports 039 thru 041

Aerosol Injection

Ports 054 thru 056Ports

Aerosol Injection

064 thru 066

Aerosol Injection

Ports 029 thru 031

Aerosol Injection

Ports 004 thru 006

PR

E

–

FIL

TE

RP

RE

–

F

IL

TE

RP

RE

–

F

ILT

ER

K1- FTP- 085

K1- FTP- 086

K1- FTP- 087

057

058

059

S T

F S T

FST

054

055

056

T S

TS

TSF

F F

F

067

068

069

ST

F ST

FS T

064

065

066

TS

T S

TSF

F F

F

070

071

072

ST

F ST

FST

F

020

021

022

ST

F ST

FST

F

045

046

047

ST

FST

FST

F

K1-6

-1K

1-6

-3

K1

-15

-2

K1

-15

-3

K1

-15

-1

K1-6

-2

K1-6

-5K

1-6

-4

017

018

019

ST

F ST

FS T

014

015

016

TS

T S

TSF

F F

F

032

033

034

ST

F ST

FS T

029

030

031

TS

T S

TSF

F F

F

042

043

044

ST

F ST

FS T

039

040

041

TS

T S

TSF

F F

F

007

008

009

ST

F ST

FS T

004

005

006

TS

T S

TSF

F F

F

NOTE – Damper arms must be in the TEST POSITION

during aerosol testing

Date post:	24-Jan-2021
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Appendix E 242-A Building Exhauster Train A HEPA Filter ......No additional prerequisites. See...

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