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Application of complex and chemically-defined medium supplements

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MEETING ABSTRACT Open Access Application of complex and chemically-defined medium supplements toward cell line specific performance enhancement of biopharmaceutical production systems James F Babcock * , Karen A Benedict, Amanda L Perlman From 22nd European Society for Animal Cell Technology (ESACT) Meeting on Cell Based Technologies Vienna, Austria. 15-18 May 2011 Introduction A series of cell-line specific complex media supplements have been developed for enhancing performance of var- ious biopharmaceutical production systems. Created using in-house media optimization methods, these sup- plements are manufactured using innovative, proprietary process technology which allows for the combination of complex and/or chemically defined animal-component free media additives into a single homogeneous func- tional supplement. These supplements have been opti- mized for individual cell lines, and have proven to be suitable for use in a range of basal media. Data are pre- sented which demonstrate the effectiveness of these optimized supplements as performance enhancers for application in CHO and SP2/0 batch culture, and as feed supplements in fed-batch systems. Preliminary data will also be presented on a parallel series of strictly che- mically-defined supplements, similarly optimized for specific cell lines. Materials and methods CHO data were collected using a transfected CHO-K1 line (ATCC #CCL-61), adapted to serum-free suspen- sion culture, and engineered to constitutively express secreted embryonic alkaline phosphatase (SEAP) by means of a modified human cytomegalovirus (hCMV) promoter. Hybridoma data were collected using a murine hybri- doma suspension cell line (ATCC # CRL-1753). This line was derived from primary spleen cell cultures of animals immunized with purified human immunoglobu- lin. These spleen cells were then fused with Sp2/0-Ag14 myeloma cells to create the hybridoma. Triplicate 125 ml shake-flasks contained a final med- ium volume of 35 ml. Duplicate spinner flasks had a working volume of 150 ml. The basal medium consisted of 100% chemically defined medium (CDM). Cultures were incubated at 37°C in 5% CO 2 . Medium supplement stock solutions were prepared at 100 g/l in the basal medium and sterilized through a 2.0 μm filter. At appropriate points during each experiment, 1.0 ml of the culture supernatants were removed for assessing cell counts and viability. Cells were counted using a Nova BioProfile Flex automated analyzer. On the final day of each run, 500 μl of the culture supernatants were removed for SEAP or IgG analysis. Levels of SEAP in the supernatants were measured using anion-exchange HPLC on a Waters Model 2695 HPLC separations mod- ule equipped with a dual-wavelength absorbance detec- tor. IgG was quantified using a Protein G affinity column. Results Using in-house media optimization methods, both an undefined and a chemically-defined supplement for CHO cells were developed from a variety of individual components. The most favorable dosage for each sup- plement was determined through a series of dose- response experiments. While both supplements improved cell culture performance, the undefined sup- plement achieved a significantly higher peak cell density than the chemically defined supplement (Figure 1). * Correspondence: [email protected] Sheffield Center for Cell Culture Technology, Sheffield Bio-Science, A Kerry Group Business, Ithaca, NY USA Babcock et al. BMC Proceedings 2011, 5(Suppl 8):P25 http://www.biomedcentral.com/1753-6561/5/S8/P25 © 2011 Babcock et al; licensee BioMed Central Ltd. This is an open access article distributed under the terms of the Creative Commons Attribution License (http://creativecommons.org/licenses/by/2.0), which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
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Page 1: Application of complex and chemically-defined medium supplements

MEETING ABSTRACT Open Access

Application of complex and chemically-definedmedium supplements toward cell line specificperformance enhancement of biopharmaceuticalproduction systemsJames F Babcock*, Karen A Benedict, Amanda L Perlman

From 22nd European Society for Animal Cell Technology (ESACT) Meeting on Cell Based TechnologiesVienna, Austria. 15-18 May 2011

IntroductionA series of cell-line specific complex media supplementshave been developed for enhancing performance of var-ious biopharmaceutical production systems. Createdusing in-house media optimization methods, these sup-plements are manufactured using innovative, proprietaryprocess technology which allows for the combination ofcomplex and/or chemically defined animal-componentfree media additives into a single homogeneous func-tional supplement. These supplements have been opti-mized for individual cell lines, and have proven to besuitable for use in a range of basal media. Data are pre-sented which demonstrate the effectiveness of theseoptimized supplements as performance enhancers forapplication in CHO and SP2/0 batch culture, and asfeed supplements in fed-batch systems. Preliminary datawill also be presented on a parallel series of strictly che-mically-defined supplements, similarly optimized forspecific cell lines.

Materials and methodsCHO data were collected using a transfected CHO-K1line (ATCC #CCL-61), adapted to serum-free suspen-sion culture, and engineered to constitutively expresssecreted embryonic alkaline phosphatase (SEAP) bymeans of a modified human cytomegalovirus (hCMV)promoter.Hybridoma data were collected using a murine hybri-

doma suspension cell line (ATCC # CRL-1753). Thisline was derived from primary spleen cell cultures of

animals immunized with purified human immunoglobu-lin. These spleen cells were then fused with Sp2/0-Ag14myeloma cells to create the hybridoma.Triplicate 125 ml shake-flasks contained a final med-

ium volume of 35 ml. Duplicate spinner flasks had aworking volume of 150 ml. The basal medium consistedof 100% chemically defined medium (CDM). Cultureswere incubated at 37°C in 5% CO2. Medium supplementstock solutions were prepared at 100 g/l in the basalmedium and sterilized through a 2.0 µm filter.At appropriate points during each experiment, 1.0 ml

of the culture supernatants were removed for assessingcell counts and viability. Cells were counted using aNova BioProfile Flex automated analyzer. On the finalday of each run, 500 µl of the culture supernatants wereremoved for SEAP or IgG analysis. Levels of SEAP inthe supernatants were measured using anion-exchangeHPLC on a Waters Model 2695 HPLC separations mod-ule equipped with a dual-wavelength absorbance detec-tor. IgG was quantified using a Protein G affinitycolumn.

ResultsUsing in-house media optimization methods, both anundefined and a chemically-defined supplement forCHO cells were developed from a variety of individualcomponents. The most favorable dosage for each sup-plement was determined through a series of dose-response experiments. While both supplementsimproved cell culture performance, the undefined sup-plement achieved a significantly higher peak cell densitythan the chemically defined supplement (Figure 1).* Correspondence: [email protected]

Sheffield Center for Cell Culture Technology, Sheffield Bio-Science, A KerryGroup Business, Ithaca, NY USA

Babcock et al. BMC Proceedings 2011, 5(Suppl 8):P25http://www.biomedcentral.com/1753-6561/5/S8/P25

© 2011 Babcock et al; licensee BioMed Central Ltd. This is an open access article distributed under the terms of the Creative CommonsAttribution License (http://creativecommons.org/licenses/by/2.0), which permits unrestricted use, distribution, and reproduction inany medium, provided the original work is properly cited.

Page 2: Application of complex and chemically-defined medium supplements

Both SEAP titer and specific productivity (Qp) wereimproved when the supplements were employed (Figure1). As reflected in the growth data, the undefined pro-vided a significantly greater benefit. While the titer

increase for the chemically-defined supplement was sub-stantial, there was little increase in the Qp. The signifi-cant Qp increase seen with the undefined supplementundoubtedly accounts for the higher SEAP titer

Figure 1 Performance comparison of defined and undefined medium supplements in CHO batch culture

Babcock et al. BMC Proceedings 2011, 5(Suppl 8):P25http://www.biomedcentral.com/1753-6561/5/S8/P25

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Page 3: Application of complex and chemically-defined medium supplements

obtained, and may be a function of un-characterized ele-ments within the hydrolysate based supplement.

SummaryMedium optimization is an integral part of biopharma-ceutical process development. There is an on-goingdebate within the industry as to the various advantagesand disadvantages of both defined and undefined mediaand media components. The choice of which type ofsystem to employ is often motivated by risk mitigationwith respect to consistency of performance, as weighedagainst the underlying goal of achieving the highest pos-sible product titers for any given system. Defined andundefined supplementation solutions may not bemutually exclusive.

Published: 22 November 2011

doi:10.1186/1753-6561-5-S8-P25Cite this article as: Babcock et al.: Application of complex andchemically-defined medium supplements toward cell line specificperformance enhancement of biopharmaceutical production systems.BMC Proceedings 2011 5(Suppl 8):P25.

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Babcock et al. BMC Proceedings 2011, 5(Suppl 8):P25http://www.biomedcentral.com/1753-6561/5/S8/P25

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