54
Chapter III
APPLICATIONS OF POLYMER-SUPPORTED
QUATERNARY AMMONIUM CHLORIDE AS PHASE
TRANSFER CATALYST IN ORGANIC REACTIONS
PART A. PREPARATION AND CHARACTERISATION OF POLYMER SUPPORTED QUATERNARY AMMONIUM SALTS
3.1 Introduction
Conventional polymer supports are based on either polar or nonpolar
chemical structures and pose some limitations in their applications.1-6 Last
decade witnessed the design and development of several tailor-made
macromolecular matrices with amphiphilic characteristics arising from both the
polar and nonpolar nature of the polymeric backbone. Using these polymers
reactions can be carried out in solvents having a wide range of polarity.7-10 The
amphiphilic copolymers provide a new impetus in the study and applications of
polymer supports and functional polymers due to their ease of production,
solvent substrate compatibility and simple reaction work-up. The chronic
limitations such as rigidity and incompatibility of the conventional Merrifield
resin have been overcome to some extent by using polar flexible
oligooxyethylene diacrylate crosslinking agents.11-20 These novel supports are
attractive due to their simple and easy preparation and derivatization. In this
55
chapter the preparation and characterization of polystyrene bound quaternary
ammonium chloride phase transfer catalysts are described. Modification of the
polymer supports by various means such as introducing alkyl chains and PEG
graft to the crosslinked support and investigations on the dependence of the
efficiency of the polymer bound phase transfer catalysts on the structural
characteristics of the polymer support, nature of the trialkylamine and the
reaction conditions are also discussed.
3.2 Prepara22tion of divinylbenzene (DVB) and 1,4-butanediol dimethacrylate (BDDMA) crosslinked polystyrene supports (1a1-1a8), (2a1-2a8) and (3a1-3a8)
Suspension polymerization is the most convenient method to obtain
polymers in the beaded form.21 Polymer beads having a size range of 200-
400 mesh are suitable for polymer supported reactions. Beads larger than 400
mesh have less total surface area and beads smaller than 200 mesh may clog
in the sintered disk and cause filtration problems.
DVB crosslinked polystyrenes (1a1-1a8) are prepared by radical initiated
suspension polymerization of the monomers styrene and divinylbenzene under
nitrogen atmosphere (Scheme 3.1). Suspension polymerization of water
insoluble monomers such as styrene involves the formation of a droplet
suspension of the monomers in water and direct conversion of the individual
monomer droplets into the corresponding polymer bead. Suspension was
stabilized using aqueous 1% PVA under constant stirring (600 rpm). Radical
initiator used was benzoyl peroxide and the temperature was maintained at
56
850C. In addition to the monomer and initiator, an inert liquid toluene was
used as diluent to the monomer phase. The diluent influences the pore
structure and swelling behaviour of the beaded resin.22-23 Toluene was found
to be an ideal diluent for the suspension polymerization of vinyl monomers.
The time of polymerisation depends on the initiator concentration,
temperature and composition of the monomer mixture. When the
polymerization is over, tough, insoluble and almost spherical crosslinked
beads of the polymer precipitates out. Since DVB is a rigid and nonpolar
crosslinking agent the polymer produced by the copolymerisation of styrene
and DVB is hard, rigid and hydrophobic.
Scheme 3.1 Suspension polymerisation of styrene and divinylbenzene
Using appropriate mole percentage of the monomer (styrene) and
crosslinking agent (DVB), polymers with 2, 4, 6, 8, 10, 12 and 20 mole
percent crosslink densities were prepared. The polymers were washed
thoroughly and subjected to Soxhlet extraction with acetone and methanol to
remove the linear polymers and finally dried at 700 C in an air oven. The
SuspensionPolymerisation
Bz2O2 / 85 C0+
1a1 = 1%
1a2 =2%
1a3 =4%
1a4 =6%
1a5 =8%
1a6 =10%
1a7 =12%
1a8 =20%
57
beads were weighed and the IR spectrum was recorded using KBr pellets. The
yields of the polymers obtained are given in Table 3.1.
Table 3.1 Details of the DVB crosslinked polystyrene resins prepared
Resin Cross link density
(mol %)
Vol. of monomers (mL) % yield Styrene DVB
1a1 1 11.30 0.238 68
1a2 2 11.20 0.476 70
1a3 4 10.98 0.973 73
1a4 6 10.75 1.429 77
1a5 8 10.52 1.905 79
1a6 10 10.29 2.381 82
1a7 12 10.06 2.858 86
1a8 20 9.15 4.763 92
3.2.1 BDDMA crosslinked polystyrenes (2a1-2a8)
When a functional moiety is attached to a polymer backbone the
microenvironment created within the polymer matrix can create specific
effects and change the reactivity of the bound group. Styrene copolymers with
a flexible cross linking agent BDDMA were also prepared. In styrene-
BDDMA copolymer the polar flexible BDDMA crosslinks can provide a local
environment different from that of the styrene-DVB copolymer.
BDDMA-PS copolymers (2a1-2a8) were prepared using styrene and
BDDMA in definite mole percentages by the same procedure as employed in
the preparation of DVB-PS resins (Scheme 3.2).
58
Scheme 3.2 Suspension polymerisation of styrene and butanediol dimethacrylate
Table 3.2 Details of the BDDMA crosslinked polystyrenes prepared
Resin Taken Crosslink density
(mol %)
Vol. of the monomers (mL )
% Yield of Polymers
Styrene BDDMA %
2a1 1 11.30 0.226 82
2a2 2 11.20 0.451 84
2a3 4 11.09 0.903 86
2a4 6 10.75 1.354 90
2a5 8 10.52 1.806 92
2a6 10 10.29 2.258 94
2a7 12 10.06 2.712 96
2a 8 20 9.15 4.516 98
HDODA-PS copolymers (3a1-3a8) were prepared using styrene and
HDODA in definite mole percentages by the same procedures as employed in
the preparation of DVB-PS and BDDMA-PS resins (Scheme 3.3) and results
are summarized Table 3.3.
+
SuspensionPolymerisation
Bz2O2 / 800C
O
O
O
O
OO
OO
OO
OO
2a1 – 1%
2a2 - 2%
2a3 – 4%
2a4 – 6%
2a5 – 8%
2a6 – 10%
2a7 – 12%
2a8 – 20%
59
Scheme 3.3 Suspension polymerization of styrene and hexanediol diacrylate
Table 3.3 Details of the HDODA crosslinked polystyrenes prepared
Resin crosslink density
(mol%)
Vol. of the monomers (mL) % Yield of
Polymers Styrene HDODA
3a1 1 11.30 0.224 87
3a2 2 11.20 0.448 89
3a3 4 10.98 0.896 91
3a4 6 10.75 1.344 92
3a5 8 10.52 1.792 93
3a6 10 10.29 2.240 95
3a7 12 10.06 2.668 96
3a8 20 9.15 4.480 98
3.3. Characterization of the BDDMA crosslinked polystyrene
The BDDMA crosslinked resins were characterized by IR (Fig. 3.1b),
solid state 13CP-MAS NMR (Fig. 3.2b) and scanning electron micrograph
(Fig. 3.3). The solid state NMR (Fig. 3.2) showed an intense peak at 130.48
ppm (BDDMA-PS) of the aromatic carbons and a small peak at 148.20 ppm
3a1 – 1%
3a2 - 2%
3a3 – 4%
3a4 – 6%
3a5 – 8%
3a6 – 10%
3a7 – 12%
3a8 – 20%
60
arising from the substituted ring carbon of styrene. The methylene carbons of
the polymeric backbone appear at 42.5 ppm and the carbonyl carbon around
200ppm. The IR spectrum of BDDMA resins showed a sharp band at 1720
cm-1 and 1125cm-1 corresponding to the ester group of the crosslinking agent.
Fig. 3.1 b IR of BDDMA-PS resin
Fig. 3.2 b Solid state 13C CP-MAS NMR spectrum of BDDMA-PS resin
CH CH2( )n
2 1
3
61
The scanning electron micrograph is an outstanding technique for
studying the morphological features and mechanism of formation of beaded
polymers.24-25 The SEM studies shows that 2% BDDMA crosslinked polystyrene
resin (Fig. 3.3) has spherical bead-like structure with smooth surface.
Fig. 3.3 SEM of 2% BDDMA-PS
3.4 Swelling studies
Swelling gives a measure of the solvation of the resin by a given
solvent. In crosslinked polymer supports the extent of swelling is determined
by factors like nature of the polymeric backbone, nature of the solvent and the
degree of crosslinking.26 Birr et al. carried out an extensive study on the
swelling characteristics of polystyrene resins and concluded that all the highly
crosslinked polystyrenes in good solvents exist in quasi-dissolved gel state.27
The swelling characteristics of the polymers were studied by
determining the swelling capacity and is defined as the ratio of the weight of
the solvent swollen polymer to the weight of the dry resin.
62
The swelling studies of the DVB-PS and BDDMA-PS resins with
various crosslink densities were carried out and the results were summarized
in Tables 3.4. and 3.5.
Table 3.4 Swelling properties of BDDMA-PS supports
Swelling capacity (mL/g of resin)
Crosslink density 1% 2% 4% 6% 8% 12% 20%
Dichloromethane 9.51 8.76 7.96 6.94 5.89 4.61 3.01
Dimethylformamide 7.25 6.82 6.02 5.21 4.46 3.82 2.54
Tetrahydrofuran 9.42 8.14 7.72 6.43 5.51 4.08 2.90
Toluene 8.71 7.12 6.95 6.32 5.21 3.92 2.81
Methanol 5.29 4.30 4.01 3.93 3.23 3.02 2.01
Water 4.45 3.11 2.98 2.62 2.41 2.02 1.72
Table 3.5 Swelling Properties of 2% DVB-PS, BDDMA-PS and HDODA-PS
Solvent Swelling capacity mL/g of resin
2% DVB-PS 2% BDDMA-PS 2% HDODA-PS
Dichloromethane 4.91 8.76 8.79
Dimethylformamide 3.52 6.82 6.85
Tetrahydrofuran 4.82 8.14 8.19
Toluene 4.51 7.12 7.08
Methanol 2.00 4.30 4.37
Water 1.71 3.11 3.16
weight of swollen resin weight of dry resin Swelling capacity =
Swelling capacity = Swelling capacity =
63
BDDMA crosslinked resins showed excellent swelling behaviour in
the commonly used organic solvents when compared to the rigid hydrophobic
DVB crosslinked resins. The amphiphilic nature of the BDDMA-PS resins
provides a hydrophilic/hydrophobic milieu in the polymeric backbone,
leading to a greater extent of swelling both in polar and nonpolar solvents.
The above mentioned studies reveal the significant influence of the nature of
the crosslinking on the physicochemical characteristics of the crosslinked
polystyrene systems.
3.5 Functionalisation of the polymer
The resins were functionalised by incorporating chloromethyl groups
by Friedel-Crafts reaction using chloromethyl methyl ether (CMME) in
presence of the Lewis acid catalyst anhydrous ZnCl2 (Scheme 3.4).28-30
Solvetov et al. demonstrated a study on the chloromethylation of DVB-PS
resin using ZnCl2 and reported that in spite of the heterogenity due to
insoluble polymer, the reaction takes place as in a homogenous phase swollen
polymer.31 In CMME polystyrene exhibits good solvation properties. CMME
acts both as the reagent and the solvent. IR and 13C CPMAS NMR studies
showed that the chloromethylation takes place at the para position of
styrene.32 Freshly prepared CMME and perfectly dry ZnCl2 in THF were used
in the chloromethylation of beaded polystyrene supports.
64
ClCl OCH3
ZnCl2/THF ,50 C0
1a1-1a8, 2a1-2a8 &3a1-3a8 1b1-1b 8 , 2b1 -2b8 &3b1 -3b8
Scheme 3.4 Chloromethylation of polystyrene resins
The details of the chloromethylation are summarized in Table 3.6.
Table 3.6 Details of chloromethylated resins prepared
Resin Crosslink density mole %
Reaction Time (h)
Chlorine capacity mmol Cl/g
DVB-PS
1b1 1 8 2.27
1b2 2 10 2.10
1b3 4 12 1.99
1b4 6 14 1.87
1b5 8 16 1.80
1b6 10 18 1.71
1b7 12 20 1.57
1b8 20 25 1.16
BDDMA-PS
2b2 2 6 2.40
2b3 4 7 2.39
2b4 6 8 2.31
2b5 8 9 2.29
2b6 10 10 2.21
2b7 12 12 2.11
2b8 20 14 1.85
HDODA-PS 3b2 2 6 2.46
65
The swelling capacities of the chloromethyl resins 1b2, 2b2 and 3b2
were studied. Analogous to the swelling capacities of free resin, chloromethyl
resins derived from the BDDMA-PS and HDODA-PS polymers showed
greater extent of swelling in the commonly used solvents (Table 3.7).
Table 3.7 Comparative swelling capacities of chloromethylated 2% crosslinked DVB-PS, BDDMA-PS and HDODA-PS
Solvent Swelling Capacity (ml/g)
DVB-PS (1b2) BDDMA-PS
(2b2) HDODA- PS (3b2)
Dichloromethane 4.84 7.42 7.49
Dimethylformamide 3.48 6.95 6.81
Tetrahydrofuran 4.75 8.23 8.28
Toluene 4.32 7.28 7.07
Methanol 1.97 3.53 3.32
Water 1.64 3.21 3.18
The chloromethylated resins were characterized by IR, solid state 13C
CPMAS, NMR and SEM. The IR spectrum showed (Fig. 3.4a) a band at 680
cm-1 for C-C1 stretching and H-C-Cl bending vibration at 1258cm-1. The 13C
NMR spectrum showed a peak at 49.3 ppm for methylene carbon of the
chloromethyl group and a small peak at 135.7ppm for the chloromethyl group
substituted carbon of the styrene (Fig. 3.5a).
66
Fig. 3.4a IR spectrum of chloromethylated BDDMA-PS
Fig. 3.5a Solid state 13C CPMAS NMR spectrum of chloromethylated BDDMA-PS resin.
67
Scanning electron micrographs of the chloromethylated BDDMA-PS
give clear indication of morphological changes (Fig. 3.6a). Functionalisation
brings about substantial changes to the surface features of the polymer. The
surface of the chloromethylated BDDMA-PS resin appears rough and porous.
The functionalised resin is more porous which allows better
permeation of solvents into the resin core. This is evidenced by the fact that
the functionalised resin swells to a higher degree in good solvent than the
unfunctionalised resin. The increase in the porosity is relevant in the
application of functionalised resins in solid phase organic synthesis.
Fig. 3.6b SEM of chloromethylated 2% BDDMA-PS resin (2000 magnification)
3.6 Preparation and characterization of polymer supported quaternary ammonium salt (PSQA) (1c1-1c5and2c1-2c5)
Quaternary ammonium salts are used as phase transfer catalysts in
aqueous organic biphasic systems. The attachment of phase transfer catalyst
residues to insoluble polymer supports simplifies their use in various
reactions. The immobilized quaternary ammonium salt is an efficient catalyst
68
having high lipophilic character to proceed the reaction in the organic phase.
Polymer bound quaternary ammonium chloride was prepared by stirring a
mixture of chloromethyl polystyrene resin in DMF with a trialkylamine at 800
C (Scheme 3.5).
Scheme 3.5 Quaternisation of chloromethylated DVB-PS, BDDMA-PS and HDODA-PS with different triakylamines
The beaded catalyst obtained was washed with DMF, DMF: water
(1:1, v/v), methanol and acetone. The characterization of the various PSQAs
was achieved by chemical methods such as chloride ion capacity
determination36, IR spectroscopy and SEM. The extent of quaternisation
using various trialkylamines was followed by the chloride ion capacity
determination and the observed results indicated the quantitative formation of
quaternary ammonium chloride from the chloromethylated resins. IR spectra
of the catalyst (Fig. 3.6b) confirmed the complete conversion by the absence
of C-Cl stretching and H-C-Cl bending bands. The appearance of a new band
at 1378cm-1 corresponding to C-N stretching confirmed the formation of the
quaternary ammonium salts.
69
Fig. 3.6b IR Spectrum of BDDMA-PS-TBA Catalyst
The SEM of the polymeric PTC revealed that the conversion of the
chloromethylated resin to the corresponding PSQA results in a change of
morphology of the polymer (Fig.3.8). From the Fig.3.8 it was observed that
the surface of the polymer becomes more rough and irregular.
Fig. 3.8 SEM of polymer supported benzyltributylammonium chloride
70
The kinetics of quaternisation was investigated by estimating the chloride
ion contents at definite intervals and a comparison has made between the
BDDMA and DVB crosslinked resins. The results are shown in Table 3.8.
It was found that the reaction period was reduced almost to half for
flexible BDDMA and HDODA crosslinked resins when compared to the rigid
DVB-PS polymer. This can be explained as due to the increased rate of diffusion
of soluble reagents through the swollen polymer matrix and polar character of
BDDMA resins. The reaction was completed after 12 h in the case of BDDMA-
PS and for DVB-PS complete reaction occurred only after 24 h.
Table 3.8 Kinetics of quaternisation of DVB (2.1 mmol Cl/g) & BDDMA (2.4 mmol Cl/g) crosslinked catalysts
Catalyst Time (h) Chloride ion capacity mmol Cl/g
% Quaternisation
DVB-PS-TBA(1c3)
4
6
10
14
18
20
22
0.71
0.83
1.05
1.24
1.43
1.55
1.62
43.82
51.23
64.81
76.54
88.27
94.59
100
BDDMA-PS-TBA
(2c3)
1
2
3
4
5
0.93
1.12
1.34
1.55
1.76
52.84
63.62
76.14
88.06
100
71
3.7 Effect of trialkylamine on rate of quaternisation
Chloromethylated BDDMA-PS was quaternised with different trialkyl
amines like trimethylamine, triethylamine, tributylamine, trioctylamine and
diisopropylethylamine (Scheme 3.5, Table 3.9) and it was found that the time
for quaternisation decreased with increase in the number of methylene groups
in the alkyl chain of the amine.
Table 3.9 Details of quaternisation of various trialkylamines
Resin Trialkylamine Time for complete
quaternisation (h)
Chloromethylated
2% BDDMA-PS
(2.4 mmol Cl/g)
Trimethylamine
Triethylamine
Tributylamine
Trioctylamine
Diisopropylethylamine
18
12
5
#
~
# chloride ion capacity first increases, reaches a maximum after 3 hrs and then decreases
~ The observed % of quaternisation was very low (5%) even after 72 h
The quaternisation was completed within 5 h in the case of
tributylamine whereas with triethylamine 12 h and with trimethylamine 18 h
were taken for 100% conversion. In the case of diisopropylethylamine very
low chloride capacity was observed which may be due to the steric hindrance
imparted by the bulky alkyl groups. But in the case of trioctylamine the
chloride ion capacity shows a maximum value of 0.6 mmol/g after three hours
and then decreases. This can also be explained by the steric factor. The
72
decrease in chloride ion capacity may be due to the detachment of the
trioctylamino group. This problem can be overcome to some extent by taking
resins of low chlorine capacity. But then the amount of catalyst required for
reactions will be large. The ease of formation of quaternary ammonium salts
was increased from trimethylamine to tributylamine. As the chain length
increases the lipophilic character of the amine increases which makes it more
compatible with the polymer support.
3.8 Effect of nature and extent of crosslinking on the rate of quaternisation
A comparative study on the influence of the nature of crosslinking on
the quaternisation reaction was carried out by immobilizing tributylamine to
the chloromethylated polymer supports DVB-PS and BDDMA-PS. The
observed results are summarized in Table 3.10.
Table 3.10: The details of quaternisation using tributylamine to the chloromethylated supports
Chloromethylated resin Time for 100% conversion
(h)
2% DVB-PS CH2Cl (1b2,2.1 mmol Cl/g)
2% BDDMA-PS CH2Cl (2b2, 2.4 mmol Cl /g)
2% HDODA-PS CH2Cl (2b2, 2.41 mmol Cl/g)
22
5
5
The results show that the use of hydrophilic flexible crosslinking in the
polystyrene has a significant influence on the rate of quaternisation and the
73
observed rate was three times greater than that of the conventional Merrifield
resin.
Similarly the effect of degree of crosslinking was investigated by
taking BDDMA–PS supports (2b1- 2b8) and the results are summarized in
Table 3.11 Effect of crosslink density on the quaternisation of chloromethylated BDDMA–PS supports (2b1- 2b8)
Resin Crosslink ratio (mol %) Time for 100 % quaternisation (h)
2b1 1 4.0
2b2 2 5.0
2b3 4 6.5
2b4 6 7.5
2b5 8 9.0
2b6 10 10.5
2b7 12 13.0
2b8 20 18.0
From the results of the above investigation it is clear that as the
crosslink density increased the time of quaternisation also increased. This
may be due to the increased rigidity or decreased chain mobility of the
polymer backbone.
74
3.9 Effect of nitro substituent on the polymer support
The reactivity of a polymeric reagent or catalyst is significantly
affected by its neighbouring groups. The effect of nitro group at the ortho
position of the benzene ring of the polymer matrix on the rate of
quaternisation reaction was investigated.
3-Nitro-4-chloromethyl polystyrene was prepared (Scheme 3.6) by
treating the chloromethyl polystyrene resin, 2 % BDDMA - PS CH2Cl (2b2,
2.4 mmol Cl/g) with fuming nitric acid at 0oC.
P CH2ClFuming HNO3
0 C0P CH2Cl
NO2
TBADMF
P CH2N+
(Bu )Cl-
NO2
3
Scheme 3.6 Preparation of catalyst with nitro substituent on the polymer support
The nitro substituted chloromethylpolystrene 2b2-NO2 was quaternised
with different trialkylamines like trimethylamine, triethylamine, tributylamine
and trioctylamine. It was found that the nitro group enhances the
quaternization reaction. A comparison of the quaternisation was made with
chloromethylated resins , without nitro group at the ortho position. Results are
given in Table 3.12.
75
Table 3.12 Effect of nitro substituent on quaternisation reaction
Resin Trialkylamine Time for 100 % quaternisation (h)
BDDMA-PS (2b2)
BDDMA – PS – NO2 – CH2Cl (2b2-NO2)
2%
TBA
TEA
TMA
TOA
5
12
18
#
4
10
16
#
# Complete quaternisation is not taking place.
It was observed that the presence of nitro group enhances the rate of
quaternisation. The nitro group can facilitate the nucleophilic attack by the
trialkylamine at the chloromethyl carbon.
3.10 Stability of the PSPTC
The stability of the catalyst was studied by thermogravimetric analysis
of the polymer supported benzyltributylammonium salt (2c3) derived from
BDDMA-PS resin (Fig. 3.9).
Fig. 3.9 Thermogram of polymer supported benzyltributylammonium chloride
76
Initially there is a small weight loss which may be due to the removal
of absorbed water. The thermogram of the PTC derived from
chloromethylated BDDMA-PS resin and TBA show that the polymer-bound
quaternary ammonium salt catalyst is stable up to 312.14oC. After that there
is gradual decomposition of the catalyst.
3.11 Swelling characteristics of PSPTC
The immobilised functional groups on the polymer supports can
significantly affect the swelling properties. During the chemical reactions
their swelling properties may change considerably as one functionality is
transformed into another. Thus the choice of the reaction solvent may not be
the same one as that commonly used in analogous reactions using low
molecular mass reactants. The swelling studies of the TBA incorporated 2%
DVB&BDDMA-PS PTC`s (1c3 & 2c3) were carried out. The swelling studies
were demonstrated using solvents having varying polarities such as DMF,
DCM, THF, and toluene. The details of the swelling studies are summarized
in Table 3.13.
77
Table 3.13 Swelling capacities of 2% DVB-PS-TBA (1c3) and 2%BDDMA-PS- TBA (2c3)
Solvent
Swelling capacity (mL/g of resin)
2% DVB-PS-TBA(1c3)
2 % BDDMA-PS- TBA(2c3)
Dichloromethane 4.93 8.79
Dimethylformamide 3.79 6.98
Tetrahydrofuran 4.95 8.37
Toluene 4.57 7.51
Methanol 2.16 3.69
Water 1.78 3.21
From the above results it was found that tributylamine incorporated
BDDMA-PS PTC has greater extent of swelling compared to DVB catalyst.
From the swelling studies it was found that DCM was the best solvent.
3.12 Application of polymer supported quaternary ammonium salt (PSQA)
The multifaceted applications of polymer supported quaternary
ammonium salts in organic synthesis have decisively contributed to the
establishment of organic catalysts as useful preparative tools. PSQA gained
utility and acceptance due to enhanced reaction rates, high yields of products
and convenience. Polymer supported quaternary ammonium catalysts
approach the catalytic efficiency of soluble catalysts under suitable optimized
reaction conditions. The use of PSQA in industry is significant and there is
78
considerable research towards the development of new fields of application.
The efficiency of PSQA places it in a unique position. When the catalyst is
immobilized on a solid support many of the problems associated with
separation and recovery of catalysts, formation of emulsions can be
overcome.37-38 The performance of the supported catalysts is strongly
dependent on physical and chemical nature of the polymer support.39
The following reactions were carried out using the polymer supported
quaternary ammonium salt as phase transfer catalyst.
a) Halogen Exchange reaction
b) O-Alkylation
c) O-Benzylation
d) N- Alkylation
e) Oxidation
f) Debromination
g) Insertion reaction
The Polymer supported quaternary ammonium salts require a
preliminary conditioning before the reaction. The conditioning process
involves swelling the resin in DCM solvent and equilibrating with the reagent
in the aqueous phase. The catalyst was first conditioned for five hours in the
presence of the aqueous solution of the alkali salt and the organic solvent.
Substrate was added to the conditioned catalyst.
79
3.12(a) Halogen exchange reactions
Phase transfer catalytic activity of the polymer bound catalyst in
halogen exchange reaction was investigated by taking the conversion of
1-bromooctane to 1-iodooctane as the model reaction. The catalyst was
conditioned first by swelling the catalyst (3 molar excess of the substrate) in
DCM for 15 minutes and potassium iodide solution was added to the swelled
resin and the mixture was stirred for 5 hours. To the conditioned catalyst,
1-bromooctane was added with constant stirring. The extent of reaction was
followed by TLC analysis. Results are summarized in Table 3.14.
Table 3.14 Conversion of 1-bromooctane to 1-iodooctane using various polymer supported quaternary ammonium salts
PSQA Catalyst (2%) Chloride ion capacity
mmol/g Time for 100% Conversion(h)
DVB –PS – TMA 1c1 1.61 53
DVB-PS – TEA 1c2 1.53 48
DVB-PS – TBA 1c3 1.62 40
DVB-PS – TOA 1c4 0.50 33
BDDMA-PS – TMA 2c1 1.57 25
BDDMA-PS – TEA 2c2 1.69 20
BDDMA-PS – TBA 2c3 1.76 15
BDDMA-PS – TOA 2c4 0.60 12
HDODA-PS-TMA 3c1 1.54 23
HDODA-PS-TEA 3c2 1.68 21
HDODA-PS-TBA 3c3 1.75 17
HDODA-PS-TOA 3c4 0.61 11
80
From the above results it was observed that the rate of the reaction
depends both on the nature of the trialkylamine and polymer support. The
catalytic activity was increased when the catalyst immobilized resin was
changed from DVB-PS to BDDMA-PS and HDODA-PS. With DVB-PS –
TBA (1c3) the time for complete reaction was 40 h while with catalyst
BDDMA-PS- TBA (2c3) the time taken was 15 h and with HDODA-PS-
TBA (3c3) the time required was 17 h.
The conversions of benzyl chloride to benzyl iodide, 1-bromoheptane
to 1-iodoheptane and 1-bromooctane to 1-chlorooctane were also effected in
aqueous–organic medium under phase transfer catalytic conditions using
PSQACs. The reactions were performed with 2% DVB-PS-TBA (1c3) and
2% BDDMA-PS-TBA (2c3). The details of the reactions are summarized in
Table 3.15.
Table 3.15 Halogen exchange reactions using 2% crosslinked benzyl tributylammonium chloride catalysts
Reaction Catalysts Reaction time (h)
Boiling Point of the Product (oC)
1-bromooctane to 1-iodooctane
1c3
2c3
40.0
15.0 219
1-bromoheptane to 1-iodoheptane
1c3
2c3
41.0
15.5 203
Benzyl chloride to benzyl iodide
1c3
2c3
49.0
20.0 117
1-bromooctane to 1-chlorooctane
1c3
2c3
55.0
41.0 183
81
From the above studies it was found that the conversion of 1-
bromooctane to 1-iodooctane and 1-bromoheptane to 1-iodoheptane
proceeded with more or less same rate. But with benzyl chloride the reaction
period was slightly more. The reaction period for conversion of 1-
bromooctane to 1-chlorooctane was also relatively high. Conversion of 1-
bromooctane to 1- chlorooctane was also carried out using aqueous sodium
chloride in presence of DVB and BDDMA catalysts.
3.12.1 Effect of the polymer parameters on the efficiency of the PSPTC
In polymer supported reactions the physicochemical characteristics of the
polymer support do affect the course and rate of the reactions. In order to
investigate the effect of the nature and structural characteristics of the polymer
support, nature of the trialkylamines used and reaction conditions, conversion of
1-bromooctane to 1-iodooctane was taken as the model reaction.
3.12.1(a) Effect of trialkylamine
The nature of the alkyl group in the trialkylamine moiety of the
PSQAS was found to influence significantly the rate of halogen exchange
reaction. The conversion of 1- bromooctane to 1-iodooctane was carried out
using PSQAS with different trialkylammonium groups and details are given
in Table 3.16.
82
Table 3.16 Conversion of 1-bromooctane to 1-iodooctane using various polymer supported quaternary ammonium salts
PSQA catalyst 2% crosslinked
Crosslinking agent Trialkylamine
Reaction Time (h)
1c1 DVB TMA 53
1c2 DVB TEA 48
1c3 DVB TBA 40
1c4 DVB TOA 33
2c1 BDDMA TMA 25
2c2 BDDMA TEA 20
2c3 BDDMA TBA 15
2c4 BDDMA TOA 12
3c1 HDODA TMA 24
3c2 HDODA TEA 21
3c3 HDODA TBA 17
3c4 HDODA TOA 12
From the above results it was observed that the rate of the halogen
exchange reaction depends on the nature of the trialkylamine moiety of the
PSQA. Here the time for complete conversion is reduced when the amine is
changed from triethylamine to trioctylamine and the lowering of the reaction
period is more significant in the case of BDDMA and HDODA crosslinked
resins. In the case of the reaction with polymer bound benzyltrioctylammonium
chloride catalyst, the time for complete conversion was considerably reduced
83
(12 h), but since the chloride ion capacity was very low a large amount of
catalyst was required for the reaction. Therefore polymer bound
benzyltributylammonium chloride was taken as the optimum catalyst.
3.12.1 (b) Effect of nature of crosslinking agent
Investigations on the halogen exchange reactions reveal that the nature
of crosslinking agent has a significant influence on the rate of the reaction. The
catalytic activity was increased when the polymer support was changed from
DVB-PS to BDDMA-PS. With catalyst 1c3 (DVB-PS-TBA) the time taken for
complete conversion of 1-bromooctane to 1-iodooctane was 40 h while with
catalyst 2c3 ((BDDMA-PS-TBA) and 3c3 the time taken was 15 h and 17 h
respectively. The long flexible BDDMA and HDODA crosslinks increase the
accessibility of the catalytic sites thereby reducing the reaction period to a
considerable extent when compared to the rigid DVB crosslinked catalysts
(Table 3.16). Similar was the case with reactions of 1-bromoheptane to 1-
1iodoheptane and benzyl chloride to benzyl iodide. The same observation was
found with reactions using catalysts with other trialkylamines (Table 3.16).
3.12.1(c) Effect of extent of crosslinking of the polymer support
Polystyrene supported catalysts were prepared from polymers with
different crosslink densities 1, 2, 4, 6, 8 and 10 mole percent (I to VI) under
identical conditions and employed for the conversion reaction of 1-
bromooctane to 1-iodooctane. The results obtained showed that increase in
the crosslink density reduces the activity of the catalyst. Increase in the degree
84
of crosslinking results in the reduction of the mobility of the polymer chains
which in turn reduces the accessibility of the catalytic sites on them to the
soluble reagents and substrates resulting in decreased reaction rates. Even
though increased reaction rates were observed, some problems were met with
the catalyst prepared from 1% crosslinked polymer that it does not possess
enough mechanical strength for stirring the reaction mixture for a long time.
The polymer undergoes deterioration and the separation of catalyst by
filtering the reaction mixture after the reaction was found to be time
consuming. The details of the studies are summarized in Table 3.17.
Table 3.17 Effect of crosslink density on the reactivity of PSPTC for the conversion of 1-bromooctance to 1-iodooctane
PSPTC Crosslink density
(%) Chloride ion
capacity (mmol/g)
Time for complete
conversion (h)
I 1 2.6 10
II 2 2.4 15
III 4 2.0 19
IV 6 1.8 24
V 8 1.6 30
VI 10 1.4 40
The results reveal that with 2% BDDMA crosslinked catalyst the time
taken for complete conversion of 1-bromooctane to 1-iodoctane is 15 h
whereas with 10 % crosslinked catalyst it is 40 h. From the studies it can be
85
concluded that 2 % BDDMA crosslinked PSQAC is the most effective one
among the catalysts prepared and possesses superior properties over other
analogues.
3.12.1(d) Effect of nitro group at the ortho position of the polystyrene support on the halogen exchange reaction
The effect of nitro group at the ortho position in the styrene moiety of
the polymer matrix on the efficiency of the catalyst was investigated by
carrying out the conversion of 1 – bromooctane to 1-iodooctane under similar
conditions. There is a small increase in the reaction rate when compared with
the unsubstituted catalyst and the results are summarized in Table 3.18.
Table 3.18 Effect of nitro group on the conversion of 1-bromooctane to 1-iodooctane
Resin Trialkylamine Time for 100 % Conversion
(h)
2%
BDDMA – PS – NO2 – CH2Cl
TBA
TEA
TMA
TOA
14
17
22
10
The increased reactivity of the catalyst may be due to the electron
withdrawing nitro group which can increase the ionic character of the
quaternary ammonium salt and can interact more effectively with the
substrate in the aqueous medium.
86
3.12.2 Effect of reaction conditions on the conversion of 1-bromooctane to 1-iodooctane
3.12.2.a Effect of solvent
Solvent plays a significant role in reactions using polymer supported
reagents and catalysts. When the solvent is compatible with the polymer
matrix the reaction will take place at considerable rates. The effect of solvent
on the activity of the PSPTC was investigated by following the conversion of
1-bromooctane to 1-iodooctane in different solvents with the aid of the
catalyst 2c3. The reaction was carried out at room temperature under identical
conditions in the solvents DCM, THF, toluene, DMF, dioxane, nitrobenzene
and hexane. The details are given in Table 3.19.
Table 3.19 Effect of solvent on the conversion of 1-bromooctane to 1-iodooctane
Solvent Time for 100% conversion (h)
DCM 15
THF 20
Toluene 26
DMF 30
Dioxane 35
Nitrobenzene 38
Hexane 40
87
Among the solvents maximum rate was observed when DCM was used
as solvent. The polymer backbone undergoes effective solvation in DCM.
Further the isolation of the product from DCM is relatively easy. Hence DCM
was used as the reaction medium in all studies.
3.12.2.b Effect of temperature
Due to the low boiling point of DCM, toluene was selected as the
solvent for temperature studies. The conversion of 1-bromooctane to 1-
iodooctane was carried out using the catalyst (2% BDDMA-PS-TBA, 2c3) in
toluene at temperatures 30, 40,50,60,70 and 800C. The time for complete
conversion was noted in each case. The observed results are summarized in
Table 3.20.
Table 3.20 Effect of temperature on the conversion of 1-bromooctane to 1-iodooctane
Temperature (0C) Time for 100% conversion (h)
30 26.0
40 25.5
50 25.0
60 24.0
70 21.0
80 17.0
88
As expected, with increase in temperature there is a decrease in the
time of reaction. When the temperature was increased from 30 to 800 C the
reaction period decreased from 26 to 17 hours. The rate of diffusion of the
soluble substrates and the reagents through the polymeric matrix increases at
elevated temperatures.
3.12.2.c Effect of the concentration of the catalyst
One of the important advantages of the polymer supported reactions
was the use of excess reagents without separation problem. Here also the
effect of the concentration of the catalyst on the phase transfer catalytic
reactions was investigated. The conversion of 1-bromooctane to 1-iodooctane
with the aid of catalyst 2c3 using different molar access of the catalyst was
studied. Initially the reaction was conducted with equimolar amount of the
catalyst and the time for complete conversion was noted. The reaction was
repeated with 2, 3, 4 and 5 molar excess of the polymer bound catalyst.
Table 3.21 Effect of concentration of catalyst on PSPTC
Catalyst 2c3 (molar excess) Time for 100% conversion (h)
Equimolar 30
2 20
3 15
4 15
5 15
89
From the above results it is seen that as the substrate-catalyst mole
ratio increases, the time for complete conversion decreases up to 1:3 ratio and
further increase in the concentration of the catalyst has no effect on the
reaction period.
3.12 (b) O-alkylation of phenols
The application of PSQAS in O-alkylation reactions was investigated
using DVB and BDDMA crosslinked catalysts. The catalyst was swelled in
DCM and conditioned with alkaline phenol at room temperature. To the
conditioned catalyst, the substrate was added and stirred. O-Alkylation
reaction of phenol, o-cresol, p-cresol and p-nitrophenol are carried out with 1-
bromooctane using DVB and BDDMA crosslinked catalysts. The reaction
was monitored by TLC and the results are summarized in Table 3.22.
Table 3.22 O-alkylation reaction of phenol using DVB and BDDMA crosslinked catalysts
Substrates Time for 100% conversion (hr)
DVB-PS –TBA(1c3) BDDMA-PS-TBA(2c3)
Phenol 40 28
o-Cresol 45 35
p-Cresol 45 35
p-Nitrophenol 32 20
From the above results it is seen that the time for O-alkylation is
decreased by the presence of electron withdrawing nitro group in the benzene
90
ring. The electron donating methyl group increases the reaction time. In the
case of phenol the reaction period was 28 h (BDDMA-PS-TBA). But with p-
nitrophenol the reaction time was reduced (20 h). Longer reaction time was
observed for o-and p- cresols (35 h).
3.12. (b).1 Effect of temperature on O-alkylation
O-Alkylation of phenol was carried out in solvent toluene at room
temperature, 400, 500, 600, 700, 800& 900C and results are summarized in
Table 3.23.
Table 3.23 Effect of temperature on O-alkylation of phenol with 1-bromooctane using BDDMA catalyst, 2c3
Temperature (0C) Time for complete reaction (h)
Room temperature 28
40 26
50 24
60 22
70 20
80 18
90 15
3.12. (c) O-Benzylation
O-Benzylation of phenol was also conducted and the results are
summarized in Table 3.24.
91
Table 3.24 O-Benzylation reaction of phenol using DVB and BDDMA catalysts
Substrates Time for 100% conversion (h)
Products DVB-PS -TBA BDDMA-PS-TBA
Phenol 45 33 Benzyl phenyl ether
o-Cresol 50 40 o-Tolyl benzyl ether
p-Cresol 50 40 p-Tolyl benzyl ether
p-Nitrophenol 37 25 p-Nitrophenyl benzyl ether
In this reaction also, the rate of reaction increased in the case of the
electron withdrawing nitro group and decreased with electron donating
methyl group.
3.12 (d) N-Alkylation
N-Alkylation of pyrrole and phthalimide with 1-bromooctane was done
using DVB and BDDMA catalysts. The substrate was stirred with NaOH, 1-
bromooctane and the catalyst at room temperature. TLC was used for
monitoring the reaction. Reaction was complete after 10 hours for pyrrole and
15 hours for phthalimide. The results are summarized in Table 3.25.
Table 3.25 N-alkylation of pyrrole and phthalimide using DVB and BDDMA crosslinked catalysts
Substrate Time for complete conversion (h)
DVB-PS-TBA BDDMA-PS-TBA
Pyrrole 15 10
Phthalimide 20 15
92
3.12. (e) Oxidation of alcohols
Alcohols were oxidized to the corresponding carbonyl compounds with
KIO4 in presence of DVB and BDDMA crosslinked PSQA catalysts at room
temperature. The catalyst was swelled in DCM and conditioned with an
aqueous solution of KIO4. Then the substrate was added to the conditioned
catalyst and the reaction mixture was shaken till the reaction was complete.
The reaction was monitored by TLC analysis. Oxidation of different alcohols
were carried out and the results are summarized in Table 3.26.
Table 3.26 Oxidation of alcohols using 2% DVB and BDDMA-PS-TBA catalysts (1c3 & 2c3)
Alcohols Product Reaction time (h)
DVB BDDMA
Benzoin Benzil 30 18
Benzhydrol Benzophenone 30 18
Benzyl alcohol Benzaldehyde 40 27
2- Nitrobenzyl alcohol 2-Nitrobenzaldehyde 28 16
4-Nitrobenzyl alcohol 4-Nitrobenzaldehyde 28 16
4-Cyanobenzyl alcohol 4-Cyanobenzaldehyde 29 16
Oxidation of 4-nitrobenzyl alcohol with KIO4 was also followed
spectrophotometrically at λmax 264 nm using both DVB-PS and BDDMA-PS
catalysts (1c3 & 2c3). The results are summarized in Table 3.27 and Fig.
3.10.
93
0
5
10
15
20
25
30T
ime
in h
2c3 1c3Catalysts 1c3-DVB-PS-TBA
2c3-BDDMA-PS-TBA
Time for completequaternisation
Time for 100%Conversion
Fig 3.10 Oxidation of 4-nitrobenzyl alcohol to 4-nitrobenzaldehyde
Table 3.27 Details of oxidation of 4-nitrobenzyl alcohol to
4-nitrobenzaldehyde.
3.12.(f)) Debromination reactions
Debromination of vicinal dibromides like dibromostyrene,
dibromostilbene, dibromocinnamic acid and dibromobenzilidene acetophenone
were done using DVB and BDDMA catalysts and the results are summarized in
Table 3.28.
Catalyst Time for complete quaternisation (h)
Time for 100% conversion (h)
BDDMA-PS-TBA (2c3)
DVB-PS-TBA (1c3)
5
22
16
28
2c3 1c3
94
Table 3.28 Dehalogenation using DVB and BDDMA crosslinked catalysts
Substrate Time for 100% conversion (h)
2% DVB-PS-TBA 2% BDDMA-PS-TBA
Dibromostyrene 20 11
Dibromostilbene 22 12
Dibromocinnamic acid 35 20
Dibromobenzilidene acetophenone
25 18
3.12.(g) Insertion reaction.
Insertion of dichlorocarbene to alkenes provides an attractive route to
the production of dichlorocyclopropanes. Styrene on reaction with chloroform
and alkali in presence of PSQAS yields 1,1-dichloro-2-phenylcyclopropane.
Similarly 1,1-dichloro-2, 3–diphenylcyclopropane was prepared from stilbene
by the same procedure and the results are summarized in Table 3.29.
Table 3.29 Reaction of styrene and stilbene with chloroform using different catalysts
Substrate Time taken for the reaction (h)
2% DVB-PS-TBA 2% BDDMA-PS-TBA
Styrene 38 20
Stilbene 40 22
95
PART B SPACER MODIFIED POLYMER SUPPORTED QUATERNARY AMMONIUM SALTS
Polymer supported quaternary ammonium salts with methylene spacers
and with poly(ethyleneglycol) grafted polystyrene resins were prepared and
the effect of spacer group on the activity of the polymer bound catalyst was
investigated. The catalytic activity of the immobilized quaternary ammonium
salts are comparable to the activity of soluble onium salts.3-13 The necessity
of prolonged reaction period and relatively large amount of catalyst were
observed to be the general limitation of these catalysts. This limitations can
be overcome to a large extent by separating the reactive function from the
polymer backbone with the help of a spacer arm.14 Introduction of methylene
and PEG spacers between polystyrene backbone and the quaternary
ammonium moiety can reduce the steric constraints imparted by the
macromolecular matrix on the active sites and can enhance the efficiency of
the polymer supported quaternary ammonium PTC (PSQA) significantly.15
Preparation of DVB and BDDMA crosslinked PS with methylene spacers and
PEG grafted polystyrene supported quaternary ammonium salts and the effect
of spacer grouping in polymer supported quaternary ammonium salts are
described in this section.
96
3.13.1 Preparation of polymer supported quaternary ammonium salts with methylene spacers
3.13.1a Preparation of catalyst with two methylene spacers 2c3a
Chloroethylated polystyrene resin was prepared by Friedel-Crafts reaction
of 2% crosslinked polystyrene resins with 1,2-dichloroethane using anhydrous
AlCl3 as the catalyst. The chloroethylated resin was quaternised with TBA to get
the quaternary ammonium chloride resin. The reaction sequence is depicted in
Scheme 3.7.
P + ClCH2CH2ClCH2Cl2
Anhy AlCl3P CH2CH2Cl
P CH2CH2N+(Bu)3Cl
-
TBADMF
Scheme 3.7 Preparation of catalyst with two methylene spacers
3.13. 1.b Preparation of catalyst with four methylene spacers 2c3b
Polymer bound catalyst with four methylene spacers was obtained by a
series of polymer analogous reactions starting from BDDMA crosslinked
resin. A ketopropanoic acid function was introduced into the polystyrene
matrix by Friedel-Crafts reaction with succinic anhydride. The keto function
in the resulting polymer was converted to methylene group by Clemmenson
reduction using zinc amalgam and HCl. The resulting polymer bound acid
resin was reduced by diborane in THF. The primary alcohol resin obtained
97
was treated with SOCl2 to yield the chlorobutylpolystyrene resin. The
chlorobutyl resin was quaternised with different trialkylamines. The reaction
sequence is depicted in Scheme 3.8.
P +CH2 CO
OCH2 CO CH2Cl2
Anhy AlCl3P COCH2CH2COOH
BH3/THF
P CH2CH2CH2CH2OH
SOCl2DCM
P CH2CH2CH2CH2Cl
TBADMF
P CH2CH2CH2CH2 N+(Bu)3Cl
-
Scheme 3.8 Preparation of catalyst with four methylene spacers
3.14.1 Preparation of PEG grafted polystyrene resins (1c3-PEG &2c3-PEG)
To prepare PS-PEG graft copolymers, monosodium derivative of
PEG600 was added to chloromethylated polystyrenes (1b2, 2.1 mmolCl/g, 2b2,
2.4 mmolCl/g) swelled in THF and refluxed for 42 h. The residual chlorine
capacity was determined by pyridine fusion method and found negligible
(.05mmol). The resin was characterized by IR spectral bands at 1150 cm-1 (C-
O stretching) and at 3180 cm-1 (O-H stretching).
98
The hydroxyl capacity of the PS-PEG resins were determined by
acetylation method and was found to be 1.21 mmol/g and 1.29 mmol/g.
+ N a O P E G O H
100 C 0
T H F
P C H 2 C l
P C H 2 O P E G O H S O C l 2
C H 2 O P E G C H 2 C l P T B A
D M F
P C H 2 O P E G C H 2 N ( B u ) 3 C l - +
Scheme 3.9 Preparation of PS-PEG graft quaternary ammonium chloride catalysts 1c3-PEG &2c3-PEG
3.14.1.b Conversion of PS-PEG-CH2OH to PS-PEG-CH2Cl
The DVB crosslinked PS-PEG-grafted polymer was swelled in DCM
and refluxed with SOCl2 for 3 h. The reaction mixture was filtered and
washed with different solvents until it is free from chloride ion. Chlorine
capacity of the resin obtained was determined by Volhard’s method and was
found to be 1.15 mmol Cl/g. Similarly BDDMA-PS-PEG-CH2Cl was
prepared and the chlorine capacity was found to be 1.19 mmol Cl/g.
99
3.14.1.c Quaternisation of the PS-PEG-CH2Cl , Preparation of spacer modified quaternary ammonium salts (1c3-PEG, 2c3-PEG)
DVB and BDDMA crosslinked spacer modified chlororesins were
swelled in DMF and treated with trialkylamines (TMA, TEA, TBA and TOA)
to obtain the corresponding quaternary ammonium chloride resin. The results
are shown in Table 3.30.
Table 3.30 Details of preparation of spacer modified catalysts with different trialkylamines
Resin Trialkyl amine
Time for 100% quaternisation (h)
Chloride capacity mmolCl/g
DVB- PS-P EG-CH2Cl ( 1.15 mmolCl/g)
1b2-PEG
TBA 22 0.94
TEA 24 0.89
TMA 30 0.86
TOA 20* 0.51
BDDMA-PS-PEG-CH2Cl,
(1.19 mmolCl/g)
2b2-PEG
TBA 3 1.03
TEA 5 0.95
TMA 7 0.94
TOA 2* 0.59
* quaternization was not complete.
In the case of PEG-grafted polystyrene resins also the structure of the
trialkylamine influences the rate of formation of the quaternary ammonium
salts. The reaction rate increases with increase in the number of methylene
group in the alkyl moiety. But steric effect also plays an important role in the
100
reaction. In the case of trioctylamine the chloride ion capacity first increases
rapidly, reaches a maximum and then decreases.
3.15 Halogen exchange reactions using spacer modified catalysts
The conversions of 1-bromooctane to 1-iodooctane, 1-bromoheptane to
1-iodoheptane, benzyl chloride to benzyl iodide and 1-bromooctane to
1-chlorooctane were effected in aqueous - organic medium under phase
transfer catalytic conditions using PS-PEG catalysts and the results are
summarized in Fig. 3.10 and Table 3.31.
2c3PEG 2b2(NO2) 2 c3 1 c3PEG1 c3
05
10
1520
2530
3540
45
Catalysts
Tim
e in
Ho
urs
The results clearly indicate that the reaction time was reduced when
PEG grafted polystyrene was used as the polymer support.
Fig. 3.10 Reaction time for complete conversion of 1-bromooctane to 1-iodooctane using various catalysts
101
Table 3.31 Halogen exchange reactions using 2% crosslinked spacer modified catalysts
Reaction Catalysts Reaction time (h) Boiling point of
the Product (oC)
1-bromooctane to 1-iodooctane
2c3a
2c3b
1c3-PEG
2c3-PEG
12.0
10.0
20.0
5.0
219
1-bromoheptane to 1-iodoheptane
2c3a
2c3b
1c3 -PEG
2c3 –PEG
13.0
11.0
21.0
6.0
203
Benzyl chloride to benzyl iodide
2c3a
2c3b
1c3-PEG
2c3-PEG
18.0
17.0
39.0
10.0
117
1-bromooctane to 1-chlorooctane
2c3 a
2c3 b
1c3-PEG
2c3-PEG
40.0
37.0
45.0
31.0
183
The results clearly indicate the reduction in the reaction period with the
catalysts derived from the PEG-grafted polymers. It was observed that the
reaction time was reduced when polyethylene graft polystyrene was used as
polymer support.
3.16 Oxidation of 4-nitrobenzyl alcohol
Optimization studies were carried out by the oxidation of 4-
nitrobenzylalcohol to 4- nitrobenzaldehyde. Oxidation of 4-nitrobenzyl alcohol
with KIO4 was carried out in the presence of different polystyrene-supported
quaternary ammonium chloride catalysts. The oxidation reaction was
102
followed spectrophotometrically at λmax 264nm. The results are summarized
in Fig. 3.11 and Table 3.32.
Table 3.32 Details of oxidation of 4-nitrobenzyl alcohol to 4-nitrobenzaldehyde
The results show that the efficiency of the PSQA catalyst depends on the
macromolecular characteristics of the polymer matrix to which the catalyst
function is bound. Catalyst (2C3-PEG) shows maximum efficiency and using this
catalyst the time for 100% oxidation in 11 h. Here the catalyst residue is attached
to BDDMA –PS resin. The polymer is more flexible and polar due to BDDMA
crosslinks and the active sites are made far apart from the polymer backbone by
the use of PEG spacer. DVB- PS polymer bound catalyst (1c3) has least
efficiency due to the rigid nature of the polymer backbone. But when the catalyst
site was separated by PEG spacer (1C3-PEG ) the time of oxidation was reduced
from 28 h to 18 h. The electron withdrawing nitro substituent on the polymer
matrix (2C3-N02) also exhibits significant rate enhancement by rendering the
catalyst site more ionic.
Catalyst Time for complete quaternisation (h)
Time for 100% conversion (h)
BDDMA-PS-PEG 2c3-PEG
DVB-PS-PEG 1c3-PEG
BDDMA-PS 2c3
DVB-PS 1c3
BDDMA-PS-NO2 2c3-NO2
3
12
5
22
4
11
18
16
28
13
103
3.16.1 Effect of solvent
Effect of solvent in the reactions using catalyst derived from PEG-grafted
polymers was investigated by following the oxidation of 4-nitrobenzylalcohol to
4-nitrobenzaldehyde. The oxidation reactions were carried out in solvents DCM,
THF, toluene, DMF and NMP at room temperature. DCM was found to be the
best choice of solvent for the reaction. From the results it is clear that for DVB-
PS-PEG catalyst the reaction rate is in the order DCM > THF>DMF>CHCl3
>Toluene>NMP for DVB-PS-PEG catalyst. But the order of reaction for
BDDMA-PS-PEG catalyst is DCM >THF >CHCl3 >DMF>Toluene > NMP. The
results are summarized in Table 3.33.
Table 3.33 Effect of solvent on the oxidation of 4-nitrobenzyl alcohol using DVB-PS-PEG and BDDMA-PS-PEG catalysts
Solvent Reaction time (h)
BDDMA-PS-PEG catalyst DVB-PS-PEG catalyst
DCM 11 18
THF 12 19
Chloroform 15 24
DMF 16 21
Toluene 20 25
`NMP 22 29
From the above results it is clear that DCM is the best solvent for DVB
and BDDMA crosslinked PS-PEG catalysts.
Oxidation of different alcohols were carried out using DVB-PS-PEG
and BDDMA-PS-PEG catalysts and results are summarized in Table 3.34.
104
Table 3.34 Oxidation of alcohols using DVB-PS-PEG (1c3-PEG) and BDDMA-PS-PEG catalysts (2c3-PEG)
Alcohols Product Reaction time (h)
1c3-PEG 2c3-PEG
Benzoin Benzil 19 12
Benzhydrol Benzophenone 19 13
Benzyl alcohol Benzaldehyde 25 20
2-Nitrobenzyl alcohol 2-Nitrobenzaldehyde 19 12
4-Nitrobenzyl alcohol 4-Nitrobenzaldehyde 18 12
4-Cyanobenzyl alcohol 4-Cyanobenzaldehyde 18 11
The results show that electron withdrawing groups in the substrate
decreased the reaction period.
3.16.2 Effect of temperature
The effect of temperature on the oxidation of 4-nitrobenzyl alcohol by the
BDDMA-PS-PEG catalyst was studied. The reactions were carried out in DCM
at temperatures 300, 350, 400, 450, 500 and at refluxing temperature (550 C).The
results are given in Table. 3.35.
Table 3.35. Effect of temperature on the oxidation of 4-nitrobenzyl alcohol
Temperature (0C) Reaction time (h)
30 11.0
35 10.5
40 10.5
45 9.5
50 9.0
Refluxing temperature (55) 9.0
From the above results it is clear that the effect of temperature on the
oxidation reactions is not drastic but a gradual increase in the reaction rate
was observed.
105
3.17 Recycling of the catalyst
The spent catalyst after the reaction was collected and washed with
DCM, toluene, DMF, DMF-water (1:1), water and finally with methanol.
After washing the resin was dried in a hot air oven at 500 C for 24 h .For
regenerating the catalyst, the dried resin was swelled in THF and treated with
concentrated HCl for five hours, washed with THF, DMF, DMF-water(1:1)
and methanol and dried in vacuo. The chloride capacity of the regenerated
catalyst was determined after each cycle and compared with the capacity of
the fresh catalyst (Table 3.36).The IR spectrum of the regenerated catalyst
showed the C-N stretching band at 1378 cm-1. The efficiency of the
regenerated catalyst was checked in the conversion of 1-bromooctane to 1-
iodooctane. There was only small change in the chloride ion content and
reactivity after five repeated cycles.
Table 3.36 Chloride ion content of 2c3 after recycling and time taken for the complete conversion of 1-bromooctane to 1-iodooctane
Number of cycles Chloride ion content (mmol Cl/g)
Reaction time (h)
1 2.42 15.0
2 2.39 15.0
3 2.34 15.0
4 2.25 16.0
5 2.11 18.0
106
The foregoing investigations indicate that polymer supported
quaternary ammonium salts are good catalysts in halogen exchange,
oxidation, O-alkylation, N-alkylation, debromination and insertion reactions
under suitable reaction conditions. As crosslinked polymers are insoluble in
all solvents and majority of the reactive sites are within the beads, it is clear
that for a reaction to take place the low molecular weight reactants must
diffuse into the polymer beads. Due to a number of factors related to the
diffusion of the low molecular reactant into and out of the polymer beads,
polymer supported reactions are often slower than that of their low molecular
weight counterparts and longer reaction periods are usually needed. This
limitation is overcome in this study to some extent using methylene and PEG
spacers to make the catalytic site distant from the macromolecular matrix. The
results obtained indicate that the rates of polymer supported reactions are
profoundly influenced by the spacer arms between the reactive group and the
polymer backbone. The macromolecular properties and morphological
characteristics of the polymer backbone are the decisive factors in
determining the rate of a polymer supported reaction.
107
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